VTT Control System Lab Advanced machine automation · VTT Control System Lab Our process ensures...
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1 08/09/2017 1 Advanced machine automation VTT Control System Lab Our process ensures fast time-to-market and cost efficient prototyping. Smart control technologies can raise machine productivity to new levels. Advanced automation can not only increase the productivity of machinery operating under demanding conditions, but also reduce the risks encountered by operators. VTT can help you design and implement highly advanced automation systems, semi-autonomous operator assistance control systems. We are particularly adept at developing demanding control algorithms and devices related to the management of kinematic chains. VTT R&D HIL-environment integrates the actual machine control system and mechanics and hydraulics models of customer’s own machine. Our facilities support workflow from concept design to prototype testing. Process Define customer’s automation level and needs Define customer’s automation level and needs Development at VTT’s HIL-environment Development at VTT’s HIL-environment Prototype testing Prototype testing Design of system architecture Design of system architecture Machine Intelligence
Transcript of VTT Control System Lab Advanced machine automation · VTT Control System Lab Our process ensures...
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Advanced machine automationVTT Control System Lab
Our process ensures fast time-to-market and cost efficient prototyping.Smart control technologies can raise machine productivity to new levels.Advanced automation can not only increase the productivity of machineryoperating under demanding conditions, but also reduce the risksencountered by operators.
VTT can help you design and implement highly advanced automationsystems, semi-autonomous operator assistance control systems. We areparticularly adept at developing demanding control algorithms and devicesrelated to the management of kinematic chains.
VTT R&D HIL-environment integrates the actual machine control systemand mechanics and hydraulics models of customer’s own machine. Ourfacilities support workflow from concept design to prototype testing.
ProcessDefine customer’s
automation level andneeds
Define customer’sautomation level and
needs
Development at VTT’sHIL-environment
Development at VTT’sHIL-environment Prototype testingPrototype testingDesign of system
architectureDesign of system
architecture
MachineIntelligence
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Why automation and autonomy?
To decrease workload andincrease efficiency
Improve quality
Save energy and environment
Balance workload
Improvement of machine safety
Longer life time for machines
Minimize breakdowns
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HIL- platform for developing machine automation
HW & SWReal control system hardware for developmentand testingCPU controllers, low level controllers and businterfacesRapid development and testing of SW-componentsReal time control of dynamic model of theactuator with real HW
SimulatorModelling the kinematics and dynamics of thesystemModelling and measurement of system stateincluding joint positions/speeds, machine positionModelling the environment surfaces and objectshapes, positions and orientations
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Full scale HIL system architecture
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Phase I: HIL-simulation
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Phase II: Prototype testingVTT Facilities• Facilities for real machine prototype testing• Laboratory environment for full-scale machinery installations• Adequate hydraulics and control system for machine actuators
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IoT and Analytics in Heavy Machinery
Sensor values from mobile machineor machine simulator
Data pre-processing and cloud interface
Data collection and processing
Analytics and visualisation
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Combining IoT based cloud analytics platformto existing HIL (Hardware In the Loop)simulation environment offers advancedresearch environment for prototyping andtesting of different control, automation andanalytics solutions in realistic machineenvironment.Cloud environment setup for piloting can bedone utilising the new VTT Azure IoTTemplate.HIL simulator environment is currentlyimproved by own excavator simulator modeland PC for development purposes.
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Benefits using HIL-based R&D environment
Reduction of time, costs and space in R&D work
Rapid development in realistic environment
Evaluation of development work fast, safe and efficient
Fast transfer from HIL-simulation to real systems
Efficient prototyping and optimization prior manufacturing
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Significant improvements for productivity, quality andsafety by VTT’s technologies and solutions
Virtual development and validation for systems and componentsElectric powertrains and hybridization technologiesHydraulics, powertrains, motion control
Automation and coordinated controlControl systems, safety systems and safety evaluationsUser experience, remote control, wireless telemetryCondition monitoring technologies and troubleshooting servicesFleet management solutions and technologiesNew business model creationSystem Management & LTC supportProcess optimization and guidance systmes
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Additional information
VTT Technical Research Centre of Finland Ltd
Kalle MäättäSenior [email protected]. +358 40 515 9704
Mikko HeiskanenResearch [email protected]. +358 40 017 8222
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