VS1GV

Analog I/O Jumper Settings

Control Circuit Board

Rel

ay o

utp

uts

Type Function Internal supply

Activehigh

JP6

JP1

J1 J2 J3

P3

JP3

JP3

JP2

ENP

ENP

EPN

EPN

EPN

EPN

EPN

DFT

DFT

DFT

DFT

DFT

INP

INP

INP

INP

INP

ENP

ENP

ENP

JP6

120 ohmtermination

No termination

JP5

JP5

JP5

JP5

JP5

JP6 JP6

JP6Factory

settings as shown

Note:Relay outputs are

rated at 10-30 VDC or 240 VAC @ 5 A resistive

(non-inductive).

Digital input connections shown when using factory

default jumper settings

1

1

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Load

Load

Load

P1503 P1504

Load

Rel

ay O

ut 1

N.C

.

Ena

ble

0-10

VD

C

Dig

. Inp

ut 1

Analog GND

Analog input 1

Pot. reference

Analog input +2

Analog output 1*

Analog output 2*

*Referenced to J1-1

Analog input -2P1408

P1510, P1511, P1512

P1513, P1514, P1515

Dig

. Inp

ut 2

Dig

. Inp

ut 3

Dig

. Inp

ut 4

Dig

. Inp

ut 5

Dig

. Inp

ut 6

Dig

. Inp

ut 7

Dig

. Inp

ut 8

Rel

ay O

ut 1

CO

M

Rel

ay O

ut 2

CO

M

Rel

ay O

ut 1

N.O

.

Rel

ay O

ut 2

N.O

.

Rel

ay O

ut 1

N.C

.

232425 26 27 28 29 30

P1

Fault

USBUSB port

1

1

1

1

RS485

S G A B S

1

1

Activelow

External supply

ANAIN2JP1

ANAOUT1JP2

Voltage

Current

CommunicationsTermination jumper

Digital Outputs

Co

ntro

l Bo

ard

Co

ntro

l Bo

ard

Sourcing Current Connections Sinking Current Connections

Note: Digital outputs are rated at 24 VDC @ 60 mA resistive (non-inductive).

J2 J2

P1501Out 1

P1501Out 1P1502

Out 2P1502Out 2

J3 J3

Dig

ital o

utp

ut 1

+ (C

olle

cto

r)

Dig

ital o

utp

ut 1

+ (C

olle

cto

r)

Dig

ital o

utp

ut 2

+ (C

olle

cto

r)

Dig

ital o

utp

ut 2

+ (C

olle

cto

r)

Dig

ital o

utp

ut 1

- (E

mitt

er)

Dig

ital o

utp

ut 1

- (E

mitt

er)

Dig

ital o

utp

ut 2

- (E

mitt

er)

Dig

ital o

utp

ut 2

- (E

mitt

er)

Ext

erna

l Use

r R

etur

n

Ext

erna

l Use

r R

etur

n

Ext

erna

l Use

r +

24 V

Ext

erna

l Use

r +

24 V

Inte

rnal

+24

V

Inte

rnal

+24

V

Inte

rnal

24

V R

etur

n

Inte

rnal

24

V R

etur

n

17 1718 1819 1920 2021 2122 2223 2324 24

L1 L2 L3

Fuses

TH1 TH2 GNDR1/B+ R2 B- T1 T2 T3

AC Input power

PE

Encoder

Encoder Board

ChassisGND

J11

116

J1 plns1-2 5 VDC2-3 12 VDC

StarPoint

Optional regen resistor (Dynamic Brake)

Note: Optional equipment such as input/output reactors/filters are not shown. See instruction manual MN765

Note: See instruction manual MN765 for important information regarding AC power wiring and fusing.

Note: See instruction manual MN765 for important information regarding motor power wiring and output reactors.

Thermostat, encoder and control leads must be in separate conduits.

J1 jumper setting for encoder output power

GR

Y

SH

IELDA

+A

-B

+B

–C

+C

-

VIO

YE

LO

RN

BLU

GR

NW

HT

BLK

V+

V-

Frame Size AA 1-Phase Input Drives Frame Size AA 3-Phase Input Drives

Frame Size E Drives Frame Size F Drives

Frame Size B and C Drives Frame Size D Drives

L1 L2 N GND R1/B+

R2 B- T1 T2 T3 TH1 TH2 GND L1 L2 L3 GND R1/B+

R2 B- T1 T2 T3 TH1 TH2 GND

L1 L2 L3 B+/R1

R2 B- T1 T2 T3 TH1 TH2 GND L1 L2 L3

L1 L2 L3

R1 R2

T1 T2 T3

T1 T2 T3

R+/R1 R2 B-

L1 L2 L3 B+/R1 R2 B- TH1 TH2 GND T1 T2 T3

MotorChassisGround

MotorChassisGround

TH1 TH2 GND

TH1 TH2 GND

See instruction manual MN765

AC

Inp

ut

Dyn

amic

Bra

ke

Mo

tor

Po

wer

The

rmo

stat

Keypad Components

The keypad is used to program the control parameters, to operate the motor and to monitor the status and outputs of the control by accessing the display options, the diagnostic menus and the fault log. Additionally, drive parameters can be stored in the keypad for future retrieval.

Display Features

Speed Reference

Defines action of F2 keyDefines action of F1 key

Local RemotePresent Menu SelectionStop – Forward – Reverse

Indicator Lights:(On when indicated Key is active)

FWD & REV: Green light indicator.

STOP: Red light indicator

JOG: Jog Speed Selected Green light indicator

Display Diagnostics –I/O StatusI/O Function configurationModified ParametersControl Operation DataCustom UnitsFault Display – 10 Faults with Time Stamp

F2 – Clears faults or undo parameter edit changes or function indicated by text displayed directly above key.

Up Arrow Left Arrow

Down Arrow Right Arrow

Moves cursor to select menu choices.

LOCAL/REMOTE – Switches between local and remote modes.

HELP – Provides help at each display screen, setup parameter and fault. Press to view/close help information.

JOG – Initiates Jog mode. Press FWD or REV for motion. Only in local mode.

FWD – When pressed, initiates a forward direction run command.

Indicator Lights – (on indicated key)STOP key with red light indicator.FWD key with green light indicator.REV key with green light indicator.JOG key with green light indicator.

Keypad Display – Displays status Information during Local or Remote operation. It also displays information during parameter setup and fault or Diagnostic information.

F1 – Alternates or "toggles" between the last two menu choices or function indicated by text displayed directly above key.

ENTER – Press ENTER to save parameter value changes. In the display mode the ENTER key is used to directly set the local speed reference. It is also used to select other operations when prompted by the keypad display.

MENU/ESC – Selects the menu display when viewing status. The following menu items are shown: Status, Basic Params, Advanced Prog, Event Log, Diagnostics and Display Options. Backs up one level for other screens.

REV – When pressed, initiates a reverse direction run com-mand.

STOP – Initates a stop command. Note: Pressing the stop key twice in succession will immediately disable the top drive plac-ing the motor in a coast stop condition.

STATUS FWD LOCAL

159.5V 600RPM6.2A 20.0HZ

DIAG 600R MAIN

Digital Input Jumper Settings

Please consult the VS1GV Installation and Operation Manual, MN765, before operating the drive. Also, please read the precautionary and warning statements in the Safety Notice, Paragraph 1.2, in MN765.

STATUS BASIC PARAMS ADVANCED PROG EVENT LOG DIAGNOSTICS

STATUS BACK

STATUS BASIC PARAMS ADVANCED PROG EVENT LOG DIAGNOSTICS

STATUS BACK

STATUS BASIC PARAMS ADVANCED PROG EVENT LOG DIAGNOSTICS

STATUS BACK

STATUS BASIC PARAMS ADVANCED PROG EVENT LOG DIAGNOSTICS

STATUS BACK

STATUS BASIC PARAMS ADVANCED PROG EVENT LOG DIAGNOSTICS

STATUS BACK

STATUS BASIC PARAMS ADVANCED PROG EVENT LOG DIAGNOSTICS

STATUS BACK

LEVEL 1 BLOCKS LEVEL 2 BLOCKS LEVEL 3 BLOCKS MODIFIED PARAMS LINEAR LIST

STATUS BACK

LEVEL 1 BLOCKS LEVEL 2 BLOCKS LEVEL 3 BLOCKS MODIFIED PARAMS LINEAR LIST

STATUS BACK

LEVEL 1 BLOCKS LEVEL 2 BLOCKS LEVEL 3 BLOCKS MODIFIED PARAMS LINEAR LIST

STATUS BACK

BASIC PARAMS BASIC PARAMS BASIC PARAMS

LEVEL 2 BLOCKS

LEVEL 2 BLOCKS LEVEL 2 BLOCKS

ADVANCED PROG

ADVANCED PROG ADVANCED PROG

Auto Tuning Procedures for Closed Vector, Open Vector and V/F Control

For Closed Vector Control Type: For Open Vector Control Type: For V/F Control Type:

1) Press MENU.Scroll to BASIC PARAMS.Press ENTER.

At this point the display shows CONTROL TYPE F1601, – the default value is "Closed Vector" – press EN-TER to change the setting to Open Vector C1601, – press ENTER.

2) Press the DOWN Arrow key and enter values from the motor nameplate for each of the following "MOTOR DATA" parameters. Press ENTER to begin editing – after each value is programmed, press ENTER then DOWN arrow for the next item.

• MOTOR RATED HP• MOTOR RATED VOLT• MOTOR RATED AMPS• MOTOR MAG AMPS*• MOTOR RATED SPD• MOTOR RATED FREQ

*If this is not shown on the motor nameplate, use the formula:

MOTOR MAG AMPS = 0.4 X MOTOR RATED AMPS.

3) CALC MOTOR MODEL – press ENTER – select "Yes" – press ENTER

4) After CALC MOTOR MODEL is complete, Press F2 to exit MOTOR DATA and BASIC PARAMS to return to the MENU.

5) ENABLE DRIVE, (close J2-8 – J3-24 circuit).

6) Scroll to ADVANCED PROG – press ENTER.

7) Scroll to LEVEL 2 BLOCKS – press ENTER

8) Scroll to AUTO TUNE – press ENTER.

9) Skip ANA OFFSET TRIM – Scroll to ONE-STEP TUN-ING – press ENTER – select "Yes" – press ENTER. The ONE-STEP TUNING will take approx. 3-4 minutes to complete.

10) After the static portion of AUTO TUNE is complete, the display will alternately show STATIC TEST DONE – ROTARY FOLLOW and PRESS ENTER FOR FLUX CUR TUNE. Select one of the following:

a) if the motor is coupled to the load, press F2 to exit AUTO TUNING

b) If the motor is not coupled to the load, press ENTER to begin rotation tuning. The first test is "FOR FLUX CUR TUNE" – press ENTER.

11) After "FLUX CUR TUNE" TEST PASSED – press ENTER for "MEASURE Xm(ROT)"

12) After "MEASURE Xm(ROT)" TEST PASSED – press ENTER for "END OF TEST".

13) PRESS F2 three times to return to MENU – press F1 to show STATUS display.

14) Couple motor to load and run " SPEED LOOP TUNE" to get a better response or manually tune the speed loop using Speed Prop Gain (P1635), Speed Int Gain (P1636) and Speed Diff Gain (P1637)

OPEN VECTOR AUTO TUNE COMPLETE

1) Press MENU.Scroll to BASIC PARAMS.Press ENTER.

At this point the display shows CONTROL TYPE F1601, – the default value is "CLOSED VECTOR" – press ENTER to change the setting to V/F Control C1601, – press ENTER.

2) Press the DOWN Arrow key and enter values from the motor nameplate for each of the following "MOTOR DATA" parameters. Press ENTER to begin editing – after each value is programmed, press ENTER then DOWN arrow for the next item.

• MOTOR RATED HP• MOTOR RATED VOLT• MOTOR RATED AMPS• MOTOR MAG AMPS*• MOTOR RATED SPD• MOTOR RATED FREQ

*If this is not shown on the motor nameplate, use the formula:

MOTOR MAG AMPS = 0.4 X MOTOR RATED AMPS.

3) CALC MOTOR MODEL – press ENTER – select YES – press ENTER

4) After CALC MOTOR MODEL is complete, Press F2 to exit MOTOR DATA and BASIC PARAMS to return to the MENU.

5) ENABLE DRIVE, (close J2-8 – J3-24 circuit).

6) Scroll to ADVANCED PROG – press ENTER.

7) Scroll to LEVEL 2 BLOCKS – press ENTER

8) Scroll to AUTO TUNE – press ENTER.

9) Skip ANA OFFSET TRIM – Scroll to STATOR R1 TUNE – press ENTER – select "Yes" – Press ENTER. After STATOR R1 TUNE is complete – (TEST PASSED), press ENTER to END (This is a static tune, motor will not rotate).

10) PRESS F2 three times to return to MENU – press F1 to show STATUS display.

V/F CONTROL AUTO TUNE COMPLETE

1) Press MENU.Scroll to BASIC PARAMS.Press ENTER.

At this point the display shows CONTROL TYPE F1601,– the default value is "Closed Vector" – press DOWN arrow to con-tinue "Closed Vector" tuning.

2) Enter values from the mo-tor nameplate for each of the following "MOTOR DATA" parameters. Press ENTER to begin editing – after each value is programmed, press ENTER then DOWN arrow for the next item.

• MOTOR RATED HP• MOTOR RATED VOLT• MOTOR RATED AMPS• MOTOR MAG AMPS*• MOTOR RATED SPD• MOTOR RATED FREQ

*If this is not shown on the mo-tor nameplate, use the formula:

MOTOR MAG AMPS = 0.4 X MOTOR RATED AMPS.

3) FEEDBACK SOURCE – (Standard VS1GV drives factory setting is "Daughter FDBK") – press DOWN arrow.

4) ENCODER COUNTS – Enter the Pulse Per Revolution value, PPR – press DOWN arrow.

5) Scroll to CALC MOTOR MODEL – press ENTER – select YES – press ENTER.

6) After CALC MOTOR MODEL is complete, press F2 to exit MOTOR DATA and BASIC PARAMS to return to the menu.

7) ENABLE DRIVE, (Close J2-8 – J3-24 circuit).

8) Scroll to ADVANCED PROG – press ENTER.

9) Scroll to LEVEL 2 BLOCKS – press ENTER

10) Scroll to AUTO TUNE – press ENTER

11) Skip ANA OFFSET TRIM – Scroll to ONE-STEP TUNING – press ENTER – select Yes – press ENTER. The ONE-STEP TUNING will take approx. 3-4 minutes to complete.

12) After the static portion of AUTO TUNE is complete, the display will alternately show STATIC TEST DONE – ROTARY FOLLOW and PRESS ENTER FOR FEEDBACK ALIGN. Select one of the following:

a) if the motor is coupled to the load, press F2 to exit AUTO TUNING

b) If the motor is not coupled to the load, press ENTER to begin rotation tuning. The first test is "FEEDBACK ALIGN" – press ENTER.

13) After "FEEDBACK ALIGN" TEST PASSED – press ENTER for "FLUX CUR TUNE".

14) After "FLUX CUR TUNE" TEST PASSED – press ENTER for "MEASURE Xm(ROT)"

(Note: All procedures require that load be decoupled from motor shaft. See details below if this is not possible.

15) After "MEASURE Xm(ROT)" TEST PASSED – press ENTER for "SPD LOOP TUNE".

16) After "SPD LOOP TUNE" TEST PASSED – press ENTER for "END OF TEST".

17) Press F2 to return to the MENU – press F1 to return to the STATUS display.

Optional Fine Tune (Steps 18 and 19)18) Some applications perform better when the drive is tuned with the load. For further tuning couple the motor to the load. 19) Run the SPD LOOP TUNE to automatically tune the speed loop, or adjust SPEED PROP GAIN, SPEED INT GAIN, and SPEED DIFF GAIN to manually tune.

CLOSED VECTOR AUTO TUNE COMPLETE

BASIC MOTOR CONTROL

CONTROL TYPEClosed Vector

STATUS F1601T1 BACK

BASIC MOTOR CONTROL

CONTROL TYPEOpen Vector

STATUS C1601T1 BACK

BASIC MOTOR CONTROL

CONTROL TYPEV/F Control

STATUS C1601T1 BACK

BASIC MOTOR CONTROL

MOTOR RATED HP

0.5 HP

STATUS F2416T1 BACK

BASIC MOTOR DATA

MOTOR RATED HP

0.5 HP

STATUS C2416T1 BACK

BASIC MOTOR DATA

MOTOR RATED HP

0.5 HP

STATUS C2416T1 BACK

BASIC MOTOR DATA

FEEDBACK SOURCEDaughter FDBK

STATUS F2409T1 BACK

BASIC MOTOR DATA

CALC MOTOR MODEL

Yes

STATUS F2414 BACK

BASIC MOTOR DATA

CALC MOTOR MODEL

Yes

STATUS F2414 BACK

BASIC MOTOR DATA

ENCODER COUNTS

1024 PPR

STATUS F2408T1 BACK

BASIC MOTOR DATA

CALC MOTOR MODELYes

STATUS F2414 BACK

PROG AUTO TUNE

ONE-STEP TUNINGYes

BASIC F2902 BACK

PROG AUTO TUNE

ONE-STEP TUNINGYes

BASIC F2902 BACK

PROG AUTO TUNE

STATOR R1 TUNENo

BASIC F2903 BACK

MS765 04/12 TCP 5000