Volume Controls Model PJ 87 & 88 - Sonion · Features • Snap-on knob system • Different knob...
Transcript of Volume Controls Model PJ 87 & 88 - Sonion · Features • Snap-on knob system • Different knob...
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 1 of 21
Volume ControlsModel PJ 87 & 88
Features• Snap-on knob system
• Differentknobdesignsavailable
• Differentknobcolorsavailable
• Optional color dot coding
• Accurate tapers. Linear, logarithmic, double ogarithmic and custom-made
• Customizedelectricalresistancevaluesandtolerances
• PJ 87 without switch
• PJ88withbuilt-inOn/Offswitch
• PJ 88 CW or CCW switch position
Contents1. HistoryRevision 32. MechanicalSpecifications 43. ElectricalSpecifications 54. MaterialSpecifications 55. EnvironmentalConditions 66. Recommended Process Parameters 67. Recommended Dimension of Mounting Hole 78. Mechanical Dimensions 89. Housing Style 910. Knob Styles 1011. Knob Extension Styles 1412. Adaptor Ring Styles 1613. Plastic Colors 1814. Color Coding 1815. Terminal Lengths 2016. ProductSpecificationForm 21
Sonionreservestherighttomakechangesatanytimetoimprovereliability,functionordesign,inordertoprovidethebestproductpossible.
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 2 of 21
1. History RevisionRevision Number/Date Change from last revision06 / Jan. 02 HistoryRevisionadded.Terminaldimensioncorrectedfrom0.079”to
0.008”
07 / Sep. 02 TABedversionremoved.Housingstyleno.12removed
08 / Jun. 03 Adaptor Ring No. 5 drawing corrected
09 / May. 05 Resistancecurveanglechangedfrom240°to230°
10 / Jun. 08 Forcesdefinitiondrawingadded.Storagehumidityadded.Operationaltemperatureandhumidityremoved.Newdatasheetdesign.Newlay-out.
MT1042.A (07/08) Minimumresistancevalueonlinieartapersincreasedto200Ω.
MT1042.B (01/09) Housingno.14hasbeenremoved.
011/JUL-09-2009 No technical updates
012/DEC-09-2009 Knob style 16 color coding possible
013/2014-01-17 UpdateddesignandnewRoHSlogodirective(2011/65/EU)
014/2015-04-16 Discontinue knobs style 08, 09, 10, 13, 15, 19, 20, 21, 22, 23, 25, 26, 28 and 30
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 3 of 21
2. MechanicalSpecificationsRotational angle, mechanical 270˚±3˚
Resistance curve angle 230˚
Switch angle 22˚±3˚
End stop torque, initially Min. 500 cNcm
After environmental exposures Min. 400 cNcm
Rotational torque, initially Min. 2 cNcm, max. 10 cNcm, typical 4-8 cNcm
After environmental exposures Max. 12 cNcm
SwitchoperatingtorqueOntoOff Min. 6 cNcm, max. 25 cNcm, typical 7-12 cNcm
SwitchoperatingtorqueOfftoOn Min. 8 cNcm, max. 25 cNcm, typical 12-7 cNcm
Terminal retention force Min. 8 N
LifetimeResistance element Min. 25,000 cycles
On/Offswitch Min. 15,000 cycles
Bending of terminals Min.0.5mm[0.02”]fromhousing
Potentiometer terminals Min.4bendings90˚,with0.25Nload
Switch terminals Min.2bendings90˚,with0.25Nload
Durability of knob:Allowed static axial force to be applied continously (-Fp)
Max. 5 N
Allowed static axial force to be applied for 20 cycles (-Fp)
Max. 15 N
Allowed torque to be applied continously (-Fp)
Max. 200 cNcm
Allowed torque to be applied for 20 cycles (-Fp)
Max. 350 cNcm
Pull strength, Fp, initally Min. 22 N, typical 25 N
After environmental exposures Min. 18 N
Peeloffstrength,Fs,initally Min. 7 N, typical 9 N
After environmental exposures Min. 5 N
Definitionofknobshearandknobpullstrengthforces:Fromtopofknobtoshearforceattackpoint:0.75mm
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 4 of 21
3. ElectricalSpecificationsResistance valueLinear 200Ωto1MΩ
Logarithmic 500Ωto600kΩ
Double logarithmic 2kΩto500kΩ
Resistance value tolerance ±20%(-20%to+30%forvalues≤1kΩ)
Resistance taper See ‘Tapers Data Sheet’
Wiper contact resistance Typ. better than 20 dB rel. R
Contactresistance(On/Offswitch) Max.150mΩ
Insulation resistance Min.1MΩ
Potentiometer max. load 10 mW
Continuouscurrent(On/Offswitch) 500 mA
4. MaterialSpecificationsAll materials comply with RoHS directive (2011/65/EU)Potentiometer terminals AgCu3,goldflashplated
Switch terminals CuNiZn, gold plated
Other metal parts BeCu, gold plated
Housing PA 6.6, glass reinforced
Knob PA 6.6, glass reinforced
Base PES
Carbon track base Glass epoxy composite
Resistance material Carbon/Silvercomposite
Lubricant,glue/seal,andpaintspecificationsareproprietaryinformation.
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 5 of 21
5. Environmental ConditionsStorage temperature -40to+60˚C
Storage humidity 10to95%RH
6. Recommended Process ParametersGluingTypes of glue Cyanoacrylates(non-blooming),i.e.Loctite401,408,460and
Sicomet 50, 63, 77
Non-blooming types must be used to ensure that residuals from the curing process do not degrade the component.
SolderingSoldering temperature and time 300˚C[572˚F]for3sor350˚C[662˚F]for1s
Soldering distance Min.0.5mm[0.02”]fromhousing
To prevent damage to the carbon taper as a result of the solder-ing process, the knob must be turned either fully CW or CCW, opposite to the switch position.
Mechanical stress on soldering terminals must be avoided during soldering.
CleaningCleaning solvents Aquawash(Alpha2110),Benzine
Ultrasonic cleaning must be avoided as it may remove the lubri-cant inside the component
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 6 of 21
7. Recommended Dimension of Mounting HoleItisrecommendedthataspaceof0.06mm/[0.002”]isallowedaroundtheknob,astheknobwill expandslightlywhenbeingmountedontotheknobbase.Thedrawingshowstherelevantdimensionsforthe knob 01.
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 7 of 21
8. Mechanical Dimensions
PJ 87
TheknobisturnedCCWtostop(terminalA).Shownwithknobno.01
PJ 88
TheknobisturnedCCWtostop(terminalA).Shownwithknobno.01
Note: Thestandardmeasurementtoleranceonthedrawingsis±0.05mm/[0.002”].Toleranceswhichdifferfromthisvaluewillbeindicatedonthedrawings.
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 8 of 21
PJ 88 without knob
TheknobbaseisturnedCCWtostop(terminalA)
9. Housing StyleNo. 11
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 9 of 21
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10. Knob Styles
No. 01
AllknobsareshownturnedCCWtostop(terminalA)
No. 03
No. 04
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 10 of 21
No. 05
No. 06
No. 07
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2.20. 087
0.650. 026
Ø6.10.240
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 11 of 21
No. 11
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No. 16
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No. 18 (Can only be delivered unmounted, please order separately)
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 12 of 21
No. 29[ ]
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No. 55
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 13 of 21
11. Knob Extension Styles
No. 01 to be glued on top of knob 01
Theknobextensionincreasestheouterdiameterfrom4mm[0.157”]to4.36mm[0.172”]andtheheightincreaseperknobextension:1.1mm[0.043”]
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No. 03 to be glued on top of knob 03
Theknobextensionincreasestheouterdiameterfrom4mm[0.157”]to4.32mm[0.170”]andtheheightfrom2.1mm[0.083”]to3.55mm[0.140”]
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 14 of 21
No. 21 to be glued on top of knob 01
Theknobextensionincreasestheouterdiameterfrom4mm[0.157”]to5mm[0.179”]andtheheightfrom2mm[0.079”]to2.5mm[0.098”]
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No. 22 to be glued on top of knobs 01 and 11
Theknobextensionincreasestheheightfrom1.85mm[0.073”]to2.95mm[0.116”]
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 15 of 21
12. Adaptor Ring Styles
No. 05
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No. 06
No. 25
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 16 of 21
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 17 of 21
13. Plastic ColorsPlease refer to the series 100 included in the Sonion ‘Plastic Color Assortment’ binder.
14. Color CodingPlease see colors for coding included in the Sonion ‘Plastic Color Assortment’ binder.
If color coding of a knob extension is desired, please specify the position and color on the knob, on to which the knob extention is to be mounted.
PleasenotethatallknobsareturnedCCWtostop(terminalA)orCWtostop(terminalE).
Knob
Nos. 01, 04, 05, 10, 11, 16 & 55
Nos. 03 & 13
CCW
CCW
CW
CW
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 18 of 21
No. 07
CCW
CCW
CW
CW
No. 06
Nos. 21, 22 & 23
CCW CW
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 19 of 21
15. Terminal Lengths
CCW switch bottom CW switch bottom
Bottom
10 mm 20 mm
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Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 20 of 21
Parameters Look at Page Enter your choices GuidelinesModel 2 PJ 87 CW or CCW
PJ 88 CW or CCW ForrightearITEapplications,switchpositionin CCW(counterclockwise)position ForleftearITEapplications,switchpositionin CW(clockwise)position
Housing Styles 9 Please enter housing style no. 11. Only availableinColorCodeNo.100Uncolored
Knob Style 10-18
Knob Extension Styles
18-20
Adaptor Ring Styles
20-21
Plastic Colors 22 Please refer to the series 100 included in th Sonion ‘Plastic Color Assortment’ binder
Color Coding 22-23 A
B
C
D
E
F
Knob
Please refer to colors for coding included in the Sonion ‘Plastic Color Assortment’ binder
23 1
2
3
4
5
Bottom
Please refer to colors for coding included in the Sonion ‘Plastic Color Assortment’ binder
Terminal Lenght 23 Please enter 10 mm or 20 mm
Resistance Value Pleasesee‘ElectricalSpecifications’and‘Tapers Data Sheet’
Resistance Taper Pleasesee‘ElectricalSpecifications’and‘Tapers Data Sheet’
16.ProductSpecificationForm
Name
Company
Customer Part No.
Data Sheet
Volume Controls Model PJ 87 & 88
DK: +45 4630 6666USA: +1 952 543 8300PRC: +86 512 6832 3401NL: +31 20 6068 100
Document Code: PJ 87 & 88 - DSVersion: 014Release date: 2015-04-15 Page 21 of 21