VL DIRECT DRIVE REMOTE CONTROL W/

SOLID STATE CONTROL

SUPPLEMENTAL INSTRUCTIONS (2009)

REIMANN & GEORGER CORPORATION

MARINE PRODUCTS BUFFALO, NY P/N 6112189 01/01/09

RMEnterpizes Inc.

Solid State Lift Control Systems

Over 25 years experience in the Marine IndustryRMC LIFT CONTROLS

Riding The Wave Of The Future

OWNER’S MANUALInstallation & Operating Instructions

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• The Lift Control Unit (LCU) should be installed by a qualified electrician, familiar with motor controls or an RMC service technician, in accordance with all local and state electrical codes. Damages incurred due to improper installation voids all warranties written, expressed or implied.

• Bonding between conduits NOT automatic and must be provided upon installation, use type 3 conduit hubs only.

• Overload protection must be provided upon installation. The maximum Full Load Amps, FLA, of this unit is 23 amps. The LCU is equipped with an onboard current sensor that will shut the LCU down in the event the FLA rating is exceeded.

• Ensure proper wire size to allow for voltage drop on feed conductors, this is critical for proper operation of the LCU; use 75ºC rated copper conductors. See Table 1 of this manual.

• The LCU is designed to operate one or two single phase, single capacitor start, induction motors. Do not attempt to operate other style motors without consulting RMC’s service department to ensure compatibility.

• The LCU will operate at either 120 V or 240V ensure the transformers jumper pins are set correctly, See Main Power Connection.

• The LCU does not operate in conjunction with hand switches or other motor control devices, remove all prior to installing the LCU.

• The main power to the LCU must be turned off for a minimum of 30 seconds to allow for reprogramming the unit. Installation of a service disconnect switch adjacent to or in close proximityto the LCU is recommended for this reason. It is unsafe to attempt the setup of this unit without a local service disconnect.

• Mount the LCU where it is located in line of sight of the operator to ensure proper radio reception.

• Never operate the LCU out of sight of the lift assembly. It may be possible to start the LCU using the radio KeyFob when the operator is out of sight of the unit. Avoid this situation; running machinery unattended is very dangerous.

• The LCU is not intended to operate lifts that carry people, consult an elevator company for such needs.

• Turn off the main power to the LCU when not in use. While damage from electrical storms can not be prevented, it can minimized by following this procedure.

• The potential for electrocution due to improper wiring practices can not be over stressed. Ensure all motors and equipment are properly bonded in accordance with all applicable state and federal building codes.

WARNING!Read and follow all warnings and instructions in this manual to avoid personal injury or property damage.

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•Remove LCU bottom cover to access terminal board wiring connections and parts. •Parts consist of :

(1) KeyFob(1) Set of mounting brackets (1) Antenna(1) Directions

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Mount LCU in desired location prior to connection of power

•Enclosure should be mounted to a secure structure using the mounting brackets included

•Stainless Steel fasteners should be used to mount LCU in an outdoor environment.

•Enclosure should be mounted in line of sight of operator to ensure maximum radio reception

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G

Connect Ground to one of the “G” terminalsRemaining G terminals are for the motor/s bonding ground.

Motor Bonding Grounds

Main Feed Wiring and Motor Wiring are connected to the HIGH VOLTAGE terminals only. G

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L1

C9 G

Main Feed Wiring and Motor Wiring are connected to the HIGH VOLTAGE terminals only. G

Connect Main Feed L1 to terminal C9

6

L1

C9 C12

G

G

Main Feed Wiring and Motor Wiring are connected to the HIGH VOLTAGE L2/Nterminals only.

Connect Main Feed L2/N to terminal C12

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L1

C10 C12

8

L2/N

C9 C11

Jumper

G

Main Feed Wiring and Motor Wiring are connected to the HIGH VOLTAGE terminals only.Jumper Factory Installed. If field installed jumper must be rated to 24 amps.

BondingGround

120 / 240 V ConnectionJump C10 – C11L1 – C9L2 / Neutral – C12Ground - G

• Transformer Power Tap

• 120 V jump bottom 2 pins

• 220V jump top pin

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120 V Main Feed Wire Size 240 V Main Feed Wire Size

Distance from feed panel Distance from feed panel

# of Mtrs Mtr HP

Amps to run

50 Feet

100 Feet

200 Feet

300 Feet

400 Feet

Amps to run

50 Feet

100 Feet

200 Feet

300 Feet

400 Feet

1 1/2 9.8 # 14 # 12 # 10 # 8 # 6 4.9 # 14 # 14 # 14 # 14 # 12

1 3/4 13.8 # 14 # 10 # 8 # 6 # 4 6.9 # 14 # 14 # 14 # 12 # 10

1 1 16 # 12 # 10 # 6 #4 # 4 8 # 14 # 14 # 12 # 10 # 10

1 1 1/2 20 # 12 # 8 # 6 # 4 # 2 10 # 14 # 14 # 12 # 10 # 8

2 1/2 19.6 # 12 # 10 # 6 # 4 # 3 9.8 # 14 # 14 # 12 # 10 # 10

2 3/4 13.8 # 14 # 14 # 10 # 10 # 8

2 1 16 # 14 # 12 # 10 # 8 # 6

2 1 1/2 20 # 14 # 12 # 8 # 6 # 4

Wire size figured with a 3% Voltage Drop, 1-P, 3-Wh

TABLE 1: Recommended Wire Size for Installation of Lift Control UnitThis table is a guideline and should work for most applications. Calculations should be made at

each job site based on actual conditions present and using actual motor name plate data to determine proper conductor/wire size and overload protection. These calculations should be made by a licensed electrician.

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Unit factory shipped with jumper installed

Jump Low Voltage terminals J & Q for manual operation

J Q

Ensure box is configured for manual operation.This requires a jumper wire across terminals J&Q on the low voltage terminal board. If LCU is to be operated in the automatic mode,follow the directions supplied with the kit.

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Up DownNStop

LEDCathode

LEDAnode

All Low Voltage Circuits are 12VRecommended wire size 22 AWG

Remote Control StationAn additional control station can be wired to work in conjunction with the enclosure switches. This gives the option to mount the LCU in the best location for radio reception (line of sight) and still have the manual controls located in the best possible position for manual operation. The following Low Voltage Terminals correspond to the following remote circuit:

A - Up D - Stop F - LED AnodeB - Neutral E - Stop G - LED CathodeC - Down

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Dock Light Switch

Dock Light SwitchLow Voltage Terminals H & I are an ( NO) 5 amp dry contact. Connect lighting switch leg across terminals to operate from KeyFob. LCU feed conductors should not be used to operate dock light, light should be on separate line.

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Manual Operation:LCU may be operated by the switches on the enclosure or by the KeyFob buttons. Press and hold the Up/Down switch on enclosure or KeyFob Up/ Down button; lift will run in the direction until the switch or button is released. Operating instructions are on enclosure.

UP

DOWN

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Security LockTo disable the LCU’s external controls, Press and hold enclosures STOP button, while holding the stop button press the KeyFob stop button. To unlock LCU repeat above procedure.

Over Current Indicating LEDThe red LED on the enclosure, if illuminated, indicates excessive current draw. If an over current condition occurs the LCU will shut down to prevent damage to the control unit and motors.

One major cause of this condition is improper feed wire size, make sure you consult Table 1 of this manual.

•The Lift Control Unit is upgradeable to run as an Auto-Stop Lift. This is accomplished by a sensor mounted to one drive shaft. The LCU can be programmed to stop at (2) programmable positions.Call RMC to buy upgrade kits @ 239-289-4150 or email us at rmcontrols@embarqmail.com. Kits are available for most applications and common lift assemblies.

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LIMITED WARRANTYOF

RMC ENTERPRIZES, INC.(For Boat Lift Control and Related Accessories)

This limited warranty is made by the Company, RMC Enterprizes, Inc., to the original buyer only and is not transferable. This warranty is limited to products, including the Lift Control Units and Accessories, to the extent that such products are manufactured by RMC Enterprizes, Inc. or its subsidiaries. The Company warrants that such products are free from defective materials and defective workmanship for a period of one (1) year from the date of purchase by the original buyer. If the Company elects to repair or replace any product due to a defect, then the warranty is extended for a period of the remaining balance of the original warranty period or for 90 days from the date of repair or replacement, whichever is longer.

This limited warranty shall not be effective and shall be void, if the products (1) are not installed or used under normal conditions as recommended by the Company, or according to the owner’s manual, or for purposes other than for which the products are designed (2) are subjected to abuse, neglect or carelessness, (3) are altered or repaired by anyone not authorized by the Company during the term of this warranty, or (4) are subjected to lift any weight in excess of factory and/or owner manual stated rating capacities.

This limited warranty does not cover, and the Company in no way warrants, any other parts or components manufactured by someone other than RMC Enterprizes, Inc.

The original buyer shall establish its claim by returning the defective product to the Company, transportation prepaid, within the period of this warranty. The return of the product must include proof of purchase, the make model, and the date on which the product was installed, and a statement in clear and concise terms setting forth the basis of the warranty claim.

This warranty shall not include costs of labor for the repair, replacement, removal or reinstallation of any product covered herein. Such costs shall be the sole responsibility of the original buyer.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

To the fullest extent afforded by applicable federal and state laws (1) all rights to jury trial are hereby waived by both the Company and the person to whom this warranty is made; (2) in no case shall the Company be liable for any special, incidental or consequential damages based on breach of warranty, breach of contract, negligence, strict tort, or any other legal theory; and (3) the Company shall be entitled to recover its reasonable legal fees and costs when prevailing against any party instituting a claim against the Company based on the warranties made herein. Any action for breach of warranty must be commenced within three (3) months following the expiration of the relevant warranty period. This warranty shall be governed and construed according to the laws of the State of Florida and venue in any proceeding to enforce the terms shall be in the location where the Company holds its principal place of business.

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