Vishwakarma Institute of Technology€¦ · 1. Advanced Mechanics of Materials - Cook and Young ,...

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BRACT’S Vishwakarma Institute of Technology, Pune – 411 037 Department of Mechanical Engineering Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18 (Revised) Page 1 BansilalRamnathAgarwal Charitable Trust’s Vishwakarma Institute of Technology (An Autonomous Institute affiliated to University of Pune) Structure and Syllabus of M.Tech. (Mechanical – Design Engineering) Pattern A-18 (Revised) Effective from Academic Year 2019-20 Prepared by: - Board of Studies in Mechanical Engineering Approved by: - Academic Board, Vishwakarma Institute of Technology, Pune Signed by, Chairman – BOS Chairman – Academic Board

Transcript of Vishwakarma Institute of Technology€¦ · 1. Advanced Mechanics of Materials - Cook and Young ,...

Page 1: Vishwakarma Institute of Technology€¦ · 1. Advanced Mechanics of Materials - Cook and Young , Prentice Hall 2. Theory of elasticity - Timoshenko and Goodier , McGraw Hill 3. Advance

BRACT’S

Vishwakarma Institute of Technology, Pune – 411 037

Department of Mechanical Engineering

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18 (Revised)

Page 1

BansilalRamnathAgarwal Charitable Trust’s

Vishwakarma Institute of Technology (An Autonomous Institute affiliated to University of Pune)

Structure and Syllabus of

M.Tech. (Mechanical – Design Engineering) Pattern A-18 (Revised)

Effective from Academic Year 2019-20

Prepared by: - Board of Studies in Mechanical Engineering

Approved by: - Academic Board, Vishwakarma Institute of Technology, Pune

Signed by,

Chairman – BOS Chairman – Academic Board

Page 2: Vishwakarma Institute of Technology€¦ · 1. Advanced Mechanics of Materials - Cook and Young , Prentice Hall 2. Theory of elasticity - Timoshenko and Goodier , McGraw Hill 3. Advance

BRACT’S

Vishwakarma Institute of Technology, Pune – 411 037

Department of Mechanical Engineering

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18 (Revised)

Page 2

Contents

Sr.No. Subject Code Title Page Course Structure 1 Semester I 6 1.1 ME5051 Mathematical Methods In Engineering 7 1.2 ME5052 Advanced Stress Analysis 8 1.3 ME5053 Vibration And Noise Control 11 1.4 ME5054 Advanced Machine Design 13 1.5 ME5097 Engineering Design And Innovation 1 15 2 Semester II 16 2.1 ME5055 Analysis And Synthesis Of Mechanism 17 2.2 ME5056 Computer Aided Engineering 19 2.3 ME5057 Optimization Technique 21 2.4 ME5058 Industrial Tribology 24 2.5 ME5059 Mechanics Of Composite Materials 26 2.6 ME5060 Vehicle Dynamics 29 2.7 ME5061 Advance Manufacturing Methods 31 2.8 ME5062 Robotics 34 2.9 ME5063 Process Equipment Design 37 3 ME5098 Engineering Design And Innovation 2 40 3 Semester III 41 3.1 ME6051 Dissertation by Internship-1 42 3.2 ME6053 Dissertation by Internship-1 43 4 Semester IV 44 4.1 ME6052 Dissertation by Internship-2 45 4.2 ME6054 Dissertation by Research-2 46

Page 3: Vishwakarma Institute of Technology€¦ · 1. Advanced Mechanics of Materials - Cook and Young , Prentice Hall 2. Theory of elasticity - Timoshenko and Goodier , McGraw Hill 3. Advance

BRACT’S

Vishwakarma Institute of Technology, Pune – 411 037

Department of Mechanical Engineering

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18 (Revised)

Page 3

Structure for F.Y. Design Engineering (Pattern A-18 Revised)

Academic Year – 2019-20

Sem-I

Course Course

Code

New

Course Name Course Contact

Hours /

Week

Assessment Scheme Total

Marks

Credits

Type LAB

+

PR

GD/

PPT

HA MSE CVV ESE

Th. Lab

S1 ME5051

MATHEMATICAL

METHODS IN

ENGINEERING

TH 4 - - - 20 30 20 30 100 4

S2 ME5052 ADVANCED STRESS

ANALYSIS

TH 3 2 30 10 10 15 20 15 100 4

S3 ME5053 VIBRATION AND

NOISE CONTROL

TH 3 2 30 10 10 15 20 15 100 4

S4 ME5054 ADVANCED MACHINE

DESIGN TH 3 2 30 10 10 15 20 15 100 4

S5 ME5097

ENGINEERING DESIGN

AND DEVELOPMENT 1

LAB 2 4 - - - 40 - 60 100 4

TOTAL 15 10 20

Page 4: Vishwakarma Institute of Technology€¦ · 1. Advanced Mechanics of Materials - Cook and Young , Prentice Hall 2. Theory of elasticity - Timoshenko and Goodier , McGraw Hill 3. Advance

BRACT’S

Vishwakarma Institute of Technology, Pune – 411 037

Department of Mechanical Engineering

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18 (Revised)

Page 4

Structure for F.Y. Design Engineering (Pattern A-18 Revised)

Academic Year – 2019-20 Sem-II

Course Course

Code

Course Name Course Contact Hours /

Week Assessment Scheme Total

Marks

Credits

Type LAB

+PR

GD/

PPT

HA MSE CVV ESE

Th. Regular

Lab

S1 HSS TH 4 - - - 20 30 20 30 100 4

S2 ME5055 ANALYSIS AND

SYNTHESIS OF

MECHANISM

TH 3 2 30 10 10 15 20 15 100 4

ME5056 COMPUTER AIDED

ENGINEERING

TH 30 10 10 15 20 15 100

ME5057 OPTIMIZATION

TECNIQUE

TH 30 10 10 15 20 15 100

S3 ME5058 INDUSTRIAL TRIBOLOGY TH 3 2

30 10 10 15 20 15 100 4

ME5059 MECHANICS OF

COMPOSITE MATERIALS

TH 30 10 10 15 20 15 100

ME5060

VEHICLE DYNAMICS TH 30 10 10 15 20 15 100

S4 ME5061 ADVANCE

MANUFACTURING

METHODS

TH 3 2 30 10 10 15 20 15 100 4

ME5062 ROBOTICS TH 30 10 10 15 20 15 100

ME5063 PROCESS EQIPMENT

DESIGN

TH 30 10 10 15 20 15 100

S5 ME5098 ENGINEERING DESIGN

AND DEVELOPMENT 2

LAB 2 4 - - - 40 - 60 100 4

TOTAL 15 10 20

Page 5: Vishwakarma Institute of Technology€¦ · 1. Advanced Mechanics of Materials - Cook and Young , Prentice Hall 2. Theory of elasticity - Timoshenko and Goodier , McGraw Hill 3. Advance

BRACT’S

Vishwakarma Institute of Technology, Pune – 411 037

Department of Mechanical Engineering

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18 (Revised)

Page 5

Structure for S.Y. Mechanical Design Engineering (Pattern B-18 Revised)

Academic Year – 2019-20

Semester –III

Cours

e

Course

Code

Course Name Course Contact Hours /

Week

Assessment Scheme Total

Marks

Credits

Type ISA ISA MSE CVV ESE

Breakup

Th. Regular

Lab

CA MSA ESA

EL

ME6051 DISSERTATION BY

INTERNSHIP

LAB 40 60 100 12

ME6053 DISSERTATION BY

RESEARCH

LAB 40 60 100

TOTAL 12

Semester - IV

Cours

e

Course

Code

Course Name Course Contact Hours /

Week

Assessment Scheme Total

Marks

Credits

Type ISA ISA MSE CVV ESE

Breakup

Th. Regular

Lab

CA MSA ESA

EL

ME6052 DISSERTATION BY

INTERNSHIP

LAB 40 60 100 12

ME6054 DISSERTATION BY

RESEARCH

LAB 40 60 100

TOTAL 12

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

Page 6

SEMESTER I

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

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FF No. : 654

ME5051: Mathematical Methods in Engineering Credits: 4 Teaching Scheme:

Theory: 4 Hours / Week Section 1: Topics/Contents ( 20 Hours ) Linear Systems – LU Decomposition, Gauss Seidel, Tridiagonal systems etc., System of nonlinear equations, Boundary Value Problem(Finite Element), Initial Value Problem(system of ODEs). Section2: Topics/Contents (20 Hours ) Partial Differential Equation: Elliptceqns(Solution methods such as overrelaxation, multigrid etc.), Parabolic eqns(Explicit, implicit methods and Alternating Direction Methods for 2d), Hyperbolic Systems(Lax Wendroff and other methods) List of Tutorials: 1. Linear Solver 2. System of nonlinear equations 3. System of ODEs 4. Poisson Equation Solver 5. Unsteady diffusion solver 6. Linear/Nonlinear Wave equation Solver Text Books: (As per IEEE format) 1. S. C. Chapraand R. P. Canale, Numerical Methods for Engineers, McGraw Hill,

2010 2. M. K. Jain and S. R. K. Iyengar, Numerical Methods for Scientific and Engineering

Computation, New Age Pubclns, 2005 (s); Title of the book; Edition No., Publisher Reference Books: (As per IEEE format)

1. W. H. Press, S. A. Teukolsky, W. T. Vetterling and B. P. Flannery, Numerical Recipes, Cambridge University Press, 2007

Course Outcomes: The student will be able to – 1) model and solve linear systems (1) 2) model and solve nonlinear systems (2) 3) solve system of ODEs (3) 4) Solve elliptic, parabolic and hyperbolic PDEs (4)

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

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FF No. : 654

ME5052: Advanced Stress Analysis Credits: 4 Teaching Scheme:

Theory: 03 Hours / Week Lab :02 Hours / Week

Section 1: Topics/Contents (20 Hours) Theory of elasticity: Plane stress & Plane strain, Two dimensional problems in Rectangular & Polar co-ordinate system, Analysis of stresses & strains in three dimension. Theory of torsion: Torsion of general prismatic bars of solid section, Membrane Analogy, Torsion of Thin walled tubes; Torsion of Thin walled Multiple-Cell closed sections, Torsion of rolled sections Bending of Prismatic bars, Unsymmetric and Plastic bending: Concept of shear centre in symmetrical and unsymmetrical bending, stress and deflections in beams subjected to unsymmetrical bending, shear center for thin wall beam cross section, open section with one axis of symmetry, general open section and closed section. The plastic flow process, shape factor, springback, plastic bending with strain hardening material, plastic hinges, plastic deflection. Section2:Topics/Contents (20 Hours) Plate Bending Bending of plate to cylindrical surface, Bending of a long uniformly loaded rectangular plate, pure bending in two perpendicular directions, Bending of circular plates loaded symmetrically w.r.t. center. Circular plate with circular hole at center symmetrically loaded & load distributed along inner & outer edges, Bending of circular plates of variable thickness. Pressurized Cylinders & Rotating Disks Governing equations, stresses in thick walled cylinder under internal & external pressure, shrink fit compound cylinders, stresses in rotating flat solid disk, flat disk with central hole, disk with variable thickness, disk of uniform strength. Contact Stresses Geometry of contact surfaces, methods of computing contact stresses and deflection of bodies in point contact, stress for two bodies in line contact with load normal to contact

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

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area and load normal and tangent to contact area. Introduction to analysis of low speed impact. List of Practical:

1. Rectangular & Circular Plate bending analysis using FEA

2. Determination of shear center for thin walled cellular structure and its FEA 3. Analysis of cylinder subjected to internal and/or external pressure. 4. Shrink fitted Rotating Disk Analysis 5. Analysis of Plastic bending with spring back. 6. Stress Analysis of IC engine components using FEA

7. Unsymmetrical Bending Analysis for different sections of beam. 8. Analysis of Torsion of Thin walled Multiple-Cell closed sections 9. Analysis of torsion of prismatic bars of solid section 10. Contact stress analysis with Cylinder to Cylinder, Sphere to flat face, Cylinder to

Sphere in contact.

List of Projects: 1. Stress Analysis of Connecting Rod of IC engine using FEA

2. Stress Analysis of Crank Shaft of IC engine using FEA

3. Stress Analysis of piston of IC engine using FEA.

4. Analysis of torsion of prismatic bars of solid section like square, triangular, elliptical etc.

5. Contact Stress analysis of Gear, CAM, and Bearing etc.

6. Analysis of torsion of Thin walled Multiple-Cell closed sections

7. Analysis of shrink fitted gear on shaft.

8. Analysis of compound cylinder subjected to internal and/or external pressure.

Text Books: (As per IEEE format) 1. Advanced strength and Applied stress analysis - Richard G Budynas, McGraw Hill

2. Advanced Mechanics of solids - L S Srinath , McGraw Hill Reference Books: (As per IEEE format) 1. Advanced Mechanics of Materials - Cook and Young , Prentice Hall

2. Theory of elasticity - Timoshenko and Goodier , McGraw Hill

3. Advance Strength of Materials- vol 1 & 2 – Timoshenko, CBS publisher

4. Advanced Mechanics of Materials – Boresi, Schmidt, Sidebottom, Willey

5. Mechanics of Materials - vol 1 & 2 - E J Hearn , Butterworth- Heinemann

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

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Course Outcomes: 1. Students will be able to apply the mechanics of materials methods to engineering problems to understand structural responses to various loading conditions (3) 2. Students will be able to calculate stresses in components of noncircular cross section subjected to unsymmetrical bending and torsional loading. (4) 3. Students will be able to calculate of shear stress in thin walled sections subjected to torsion and determine shear center (4) 4. Students will be able to calculate stresses and strains associated with thick wall cylindrical pressure vessels & rotating disks (5) 5. Students will be able to compute contact stresses and deflections for mechanical elements like gear, cam &bearings (4) 6. Students will be able to comprehend current research findings as reported in journals in the field of solid mechanics (5)

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

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FF No. : 654

ME5053:Vibration and Noise Control Credits: 4 Teaching Scheme:

Theory: 03 Hours / Week Lab: 02 Hours / Week

Section 1: Topic/Contents (20 hours) Transient Vibrations: Response of a single degree of freedom system to step and any arbitrary, excitation, convolution (Duhamel’s) integral, impulse response function. Multi Degree of freedom systems: Free, damped and forced vibrations of two degree of freedom systems, beat phenomenon, multi degree of freedom systems, matrix formulation, stiffness and flexibility influence coefficients, Eigen values and Eigen vectors, normal modes and their properties, mode summation method, use of Lagrange’s equations to derive the equations of motion. Vibration and Shock Control: Methods of vibration control, undamped / damped vibration absorbers, vibration dampers and isolators. Section2: Topic/Contents (20 hours) Continuous Systems: Vibrations of strings, bars, shafts and beams, discredited models of continuous systems and their solutions using Rayleigh – Ritz and Galerkin methods, use of Lagrange’s equation. Mode summation method. Self-excited vibrations: unbalance in rotor system, Instability due to Friction Nonlinear vibrations, random vibrations. Introduction to Noise control: Theory of sound and noise, Fundamentals of Noise and vibration measurement. Noise control and pollution norms. Noise free environment design. List of Practicals: 1. To determine critical speed of single rotor system. 2. Tuned vibration absorber. 3. To determine the frequency response curve under different damping conditions for

single degree freedom system of vibration. 4. To identify system parameters form the frequency response curve for single degree freedom system 5. To determine resonance frequency of transverse vibration of beam. 6. To determine shock absorber transmissibility curve. 7. Determination of natural frequencies and damping in a mechanical

component/assembly with vibration shaker. 8. Determination of natural frequencies and damping in a mechanical

component/assembly with impact hammer 9. Acoustic measurement using Anechoic chamber

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

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10. Unbalance response of rotor bearing system. List of Project areas: 1. Modal analysis of system 2. Forced vibration analysis of system subjected to Harmonic excitation 3. Vibration response of system subjected to Non-linear vibrations 4. Vibration response of system subjected to shock loading condition 5. Vibration analysis of system subjected to random excitation 6. Rotordynamics Text Books: 1) Theory of vibrations with applications: W.T. Thomson, CBS Publishers, Delhi. 2) Mechanical Vibrations: S.S. Rao, Addison – Wesley Publishing Co. Reference Books: 1) Fundamentals of vibrations: Leonard Meirovitch, McGraw Hill International Edition. 2) Principles of Vibration Control: Asok Kumar Mallik, Affiliated East-West Press. 3) Mechanical Vibrations: A.H.Church, John Wiley and Sons, Inc. 4) Vibrations and Noise Control - By K Pujara 5) Schaum Series Problems in Vibrations Course Outcomes: The student will be able to – 1. Develop the mathematical model of single / multi -degrees of freedom system and formulate the equation of motion (5) 2. Perform the free / forced vibration analysis using numerical techniques (4) 3. Classify the acoustic sources and apply various noise control techniques i.e. selection of sound absorbing, barrier material, e.t.c. (2) 4. Select the instruments for a Noise and Vibration measurement and analyse the measured data (3)

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

Page 13

FF No. : 654 ME5054: Advanced Machine Design

Credits: 4

Teaching Scheme: Theory: 3 Hours / Week

Lab: 2 Hours / Week Section 1: Topics/Contents (20 Hours)

Cam design: cycloid cam, advanced curves, 2-3 polynomials, 3-4-5 polynomial, 4-5-6-7 polynomial & higher order polynomial. Pressure angle, radius of curvature, force on follower and cam, cam dynamics and modeling. Gear design: gear design approach, profile modification, extended centre distance system of gearing, long and short addendum gearing, dynamic load, contact stresses in gears. Fatigue design: S-N curves, rotating bending fatigue test, high and low cycle fatigue, fatigue design, cumulative damage, cycle counting techniques, fatigue life estimation, fatigue analysis of mechanical components such as springs, cams, gears etc.

Section 2: Topics/Contents (20 Hours )

Fracture design: Damage tolerance, brittle and ductile fracture, fracture toughness, modes of fracture failure, Griffith's analysis, critical energy release rate, stable and unstable crack growth, Stress intensity factor, Elastic fracture mechanics (LEFM), Elasto plastic fracture Mechanics (EPFM), Paris law, fracture life analysis. Creep analysis :True stress and true strain, creep of material at high temperature, creep parameters, exponential creep law, hyperbolic sine creep law, etc. estimated time to rupture, correlation of creep-rupture data, stress relaxation, creep in bending. Statistical methods in design: Design for six sigma (DFSS), Design of experiment (DOE), factorial design, analysis of variance (ANOVA), robust design, regression analysis, reliability theory List of Practical:

1. Cam kinematics 2. Cam dynamics and simulation 3. Analysis of modified gears 4. Contact stress analysis 5. Fatigue life analysis 6. Fracture analysis 7. Creep analysis 8. Fatigue analysis of springs 9. Analysis of variance 10. Design of experiment

List of Projects: Design and analysis of mechanical systems: project work comprises of design, analysis, working drawings, modeling, and simulation of various mechanical applications. Valve

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

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operating systems, transmission systems, suspension systems, manufacturing machines Material handling equipments, automobile systems, actuators etc. Text Books:

1) Mechanical Design Analysis – M.F. Spotts , Prentice Hall

2) Machine Design – Robert Norton, Prentice Hall

Reference Books:

1) CAMS: design, dynamics, and accuracy – H.A. Rothbart, Wiley

2) Fatigue Design: life expectancy of machine parts –EliahuZahavi&ValdimirTorbilo, CRC Press

3) Handbook of Practical Gear Design – D W Dudley, cGraw-Hill Companies 5) Cam design handbook H.A. Rothbart, McGraw-Hill, 2004

4) Mechanical Springs – A.M. Wahl, first edition; Cleveland: Penton Pub. Co.

5) Prashant Kumar, Elements of Fracture Mechanics, Tata McGraw-Hill Publishing Company Ltd., 2009, New Delhi

Course Objectives:

i. Study advance design concepts in order to enhance the basic design of cam, gear in various applications

ii. Analysis and design of mechanical components under fatigue, fracture and creep loading conditions

iii. Study statistical techniques and applications in mechanical design.

Course Outcomes:

Students will have the ability to:

i. Analyze basic design critically for further improvements (3)

ii. Formulate and solve design problems of mechanical systems related to gear profile and cam dynamics (3)

iii. Design and optimization of mechanical components to meet desired engineering requirements including strength, dynamics and life under different conditions such as fatigue, fracture and creep (5)

iv. Apply knowledge of statistical techniques to mechanical design problems (4)

v. Use modern engineering tools in the analysis and design of machine components (3)

Page 15: Vishwakarma Institute of Technology€¦ · 1. Advanced Mechanics of Materials - Cook and Young , Prentice Hall 2. Theory of elasticity - Timoshenko and Goodier , McGraw Hill 3. Advance

Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

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FF No. : 654 ME5097: Engineering Design and Innovation-1

Credits: 4

Teaching Scheme: Lecture:- 02 Hours / Week

LAB: - 04 Hours / Week EDD is course with focus on projects and development of hands on skills. Project specific theory to be taught for this course. Focused on social relevance domains such as Agriculture, Green Technology, Smart city, Health Care, Assistance to weaker section, Renewable energy, Transportation, Ergonomics, Safety etc. (not limited to only these domains) Section 1: Project Management: Overview and Expectations, the Design Process, Define a Problem: Identify a Valid Problem, Justify the Problem Design a Solution: Select a Solution Path, Develop a Design Proposal Section2: Design and Prototype a Solution: Plan for the Prototype, Build the Prototype Test, Evaluate, and Refine the Solution: Plan the Test, Test the Prototype Communicate the Process and Results: Documentation and Presentation Text Books: (As per IEEE format) 1. BiswajitMallick, Innovative Engineering Projects, Entertainment Science And Technology Publication, Bhubaneswar, India 2. Dilip N. Pawar, Dattary K. Nikam, Fundamentals of Project Planning and Engineering, Penram International Publishing (India) Pvt. Ltd.; First edition (12 July 2017) Reference Books: (As per IEEE format) 1.Fernandes, Joao M, Machado, Ricardo J., Requirements in Engineering Projects, Springer International Publishing 2. Carol McBride, Francisco L. Gonzales, Engineer This: 10 Amazing Projects for Young Mechanical Engineers, PRUFROCK Press, 2018 Course Outcomes: On successful completion of this course, you should be able to: 1) Apply critical and creative thinking in the design of engineering projects (5) 2) Plan and manage your time effectively as a team (4) 3) Apply knowledge of the ‘real world’ situations that a professional engineer can encounter (4) 4) Use fundamental knowledge and skills in engineering and apply it effectively on a project (5) 5) Design and develop a functional product prototype while working in a team (5) 6) Present and demonstrate your product to peers, academics, general and industry community (3)

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

Page 16

SEMESTER II

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

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FF No.654 ME5055: Analysis and Synthesis of Mechanisms

Credits: 4

Teaching Scheme: Theory: 3 Hours / Week

Lab: 2 Hours / Week Section 1: Topic/Contents (20 hours)

Introduction:

Basic definitions, criterions, degree of freedom, construction of mechanisms, applied mechanisms and equivalent linkages. Mechanical advantage and transmission angle. Review the methods of kinematic analysis. Concept of mechanism synthesis and types.

Kinematic Analysis of Complex Mechanisms:

Complex mechanisms, degree of complexity, velocity and acceleration analysis of complex mechanisms by normal acceleration method, auxiliary point method and Goodman method.

Force Analysis of Planar Mechanisms:

Static force analysis, constraint and applied forces, static equilibrium. Dynamic force analysis of planar mechanisms, inertia forces linkages, Kineto-static analysis of mechanisms by matrix method. Analysis of elastic mechanisms, elastic linkage model, equations of motions.

Section 2: Topic/Contents (20 hours)

Analytical synthesis of Planar Mechanisms:

Type, number and dimensional synthesis, function generation, path generation and rigid body guidance, accuracy (precision) points, Chebychev Spacing, Freudenstein’s equation, displacement, velocity and acceleration equations. Synthesis of four-bar function generator and slider- crank mechanism, Complex number method of synthesis. Four and five accuracy point synthesis, errors in linkages.

Graphical Synthesis of Planar Mechanisms:

Graphical synthesis for function generation, rigid body guidance and path generation. Synthesis with two, three and four accuracy points using pole method, center point and circle point curves, Branch and order defects, Synthesis of coupler curves, Robert Chebychev theorem, Cognate mechanisms.

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Vishwakarma Institute of Technology Issue 01 : Rev No. 01 : Dt. 01/07/18

Structure and syllabus of M.Tech Mechanical (Design Engineering) applicable w.e.f. A. Y. 2019-20 Pattern A-18

(Revised)

Page 18

List of Projects: Design and development of mechanism (Working/demonstrative model) Project work comprises of mechanism synthesis, kinematic design, dynamic analysis, modeling, simulation and manufacturing of mechanism in the various mechanical applications such as: Material handling equipments, manufacturing machines, Pumps, valves and valve operating mechanisms, multi-cylinder engines, compressors, robotic devices, actuators, suspension systems, automobile systems etc. (Not limited to only these applications) Text Books: 1. Theory of Machines and Mechanisms, A. Ghosh and A.K.Mallik, Affiliated East- West Press 2. Theory of Machines and Mechanisms, J. E. Shigleyand J. J. Uicker, 2nd Ed., McGraw-Hill Reference Books: 1. Kinematic Synthesis of Linkages, R. S. Hartenberg and J. Denavit, McGraw-Hill 2. Mechanism Design - Analysis and Synthesis (Vol.1and 2), A. G. Erdman and G. N. Sandor, Prentice Hall of India 3. Design of Machinery: An Introduction to the Synthesis and Analysis of Mechanisms and Machines, Robert L.Norton, Tata McGraw-Hill, 3rd Edition. 4. Kinematics and Linkage Design, A.S.Hall, Prentice Hall of India Course Objectives:

1. Study the kinematic design variables of mechanisms 2. Study the kinematic analysis of complex mechanisms 3. Study the dynamic analysis of mechanisms 4. Apply kinematic theories in synthesis and design of the real-life mechanisms

Course Outcomes: Students will have the ability to:

1. Understand construction and design parameters of mechanisms (3) 2. Analyze the simple and complex mechanisms for kinematics & dynamics (5) 3. Analyze mechanisms for their performance in terms of motion, path and body

guidance. (4) 4. Design and synthesize the mechanisms in real life applications(3) 5. Use modern engineering tools in the analysis and design of mechanisms(4)

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FF No :654 ME5056:CAE

Credits: 4 Teaching Scheme: Theory: 3 Hours / Week

Lab: 2 Hours / Week SECTION 1: Topics/Contents (20 Hours)

Introduction

Historical Background – Mathematical Modeling of field problems in Engineering – Governing Equations – Discrete and continuous models – Boundary, Initial and Eigen Value problems– Weighted Residual Methods – Variational Formulation of Boundary Value Problems – Ritz Technique – Basic concepts of the Finite Element Method

One dimensional Finite Element Analysis

Linear bar element, Quadratic bar element, beam element, frame element. Development of Finite Element Models of discrete systems like Linear elastic spring, Torsion of Circular Shaft, Fluid flow through pipe, One dimensional conduction with convection.. Two dimensional Finite Element Analysis Three noded triangular element, six noded triangular element, four noded quadrilateral element, eight noded quadrilateral element and nine noded quadrilateral element. Development of Finite Element Models for plane stress, plain strain, Axsymmetric stress analysis applications.. SECTION 2:Topics/Contents (20 Hours)

Dynamic Analysis Using Finite Elements Vibration problems, Equations of motion based on weak form, Equations of motion using Lagrange’s approach, consistent and lumped mass matrices, Solution of Eigen value problems, Transient vibration analysis.

Computational Flow Simulation

Meshing for flow simulation, finite volume methods, pressure-velocity coupling, numerical stability Three dimensional Finite Element Analysis Four node tetrahedral element, six node prism element, Eight node Hexahedral element and higher order elements. Boundary conditions, Mesh Generation, Mesh Refinement & other practical considerations.

List of Practical’s:

1. 2D analysis of heat transfer through plate by using ANSYS. 2. 2D structural analysis of any mechanical component using ANSYS.

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3. 2D structural analysis of any mechanical component using ANSYS considering symmetric boundary conditions.

4. 3D structural analysis of any mechanical component using ANSYS. 5. 3D analysis of simple component by using ANSYS Workbench. 6. Fatigue analysis of assembly by using ANSYS Workbench. 7. Fatigue analysis of a shaft by using ANSYS Workbench. 8. Motion analysis of slider crank mechanism in ADAMS. 9. Motion analysis of Fourbar mechanism in ADAMS. 10. Motion analysis of Flexible mechanism in ADAMS.

Projects 1. Finite element analysis.3D component which includes any of the following

Modal frequency analysis Dynamic Analysis Fatigue Analysis Thermal Analysis Coupled Field Analysis Services – Thermal & Structural Analysis

2. Motion analysis

Text Books

1. Ibrahim Zeid, ‘Mastering CAD/CAM’, Tata McGraw Hill Co. Ltd. 2007 2. Larry Segerlind, ‘Applied Finite Element Analysis’, John Wiley & Sons, New York 3. T Sundararajan and K Muralidhar, ‘Computational Fluid Flow and Heat Transfer’, Alpha

Science International Ltd, 2003 4. T R Chandraupatla, A D Belegundu, ‘Introduction to Finite Elements in Engineering’,

Pearson Education, 3rd Ed.2004

Reference Books

1. D F Roger, J Adams, ‘Mathematical Elements for Computer Graphics’, McGraw Hill Co. Ltd. New York, 1990

2. J N Reddy, ‘Introduction to Finite Element Method’ , Tata McGraw Hill Co. Ltd, 2005 3. K H Huebner, D L Dewhirst, D E Smith, T G Byrom, ‘The Finite Element Method for

Engineers’, John Wiley & Sons, New York 2008 4. P. Sheshu, Textbook of Finite Element Analysis, Prentice Hall of India, 2004

1. Use and demonstrate fundamental knowledge of CAD/CAM. (2) 2. Understand the basic theory behind the finite element method (3) 3. Use the finite element method for the solution of practical engineering problems

(3) 4. explain background working of and solve engineering problems using commercial

FEA(4) 5. find response of the system as a function of time given the external disturbances

using finite element method (5)

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FF No. : 654

ME5057: Optimization Technique

Credits: 4 Teaching Scheme: 3Hours/ Week

Lab: 2 Hours / Week

Section 1: Topics/Contents (20hrs) Linear Programming Linear Programming, Formulation of LP Problem, Standard Form, Solution using Simplex Method. Duality. Special Conditions in LPP. Economic Interpretation of Dual, Solution of LPP using Duality concept, Dual Simplex Method. Sensitivity Analysis. Big M method Single Variable optimization Algorithms Review of Mathematics, Optimality Criteria, Bracketing Methods: Exhaustive Search Method, Bounding Phase Method, Region Elimination Methods: Interval Halving Method, Fibonacci Search Method,Golden section search Method, Gradient Based Methods: Newton-Raphson method, Secant Method, Cubic search Method. Multivariable optimization Algorithms Direct Search Methods: Evolutionary Optimization method, Variable Elimination Method, Powells Conjugate direction method,Gradient Based Method: Cauchy’s (steepest descent) Method, Newton’s Method, Section2:Topics/Contents (20hrs) Constrained optimization Algorithms Lagrange Multiplier, Kuhn-Tucker Condition, Linearized Search Techniques: FrankWolfe Method, Powell’s conjugate Direction Method, Penaly function method Conjugate Gradient Method, Cutting Plane Method, Random Search Method Integer Programming Gomory’s Cutting plane method, Branch and Bound method, Sequential linear discrete programming, generalized penalty function, Zero- one enumeration algorithm Modern / Evolutionary Optimization Method Introduction to Evolutionary Algorithms, Genetic Algorithm, Fuzzy Logic, Artificial Neural Network based optimization methods. Shape and Topology Optimization,

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List of Practicals:

1. Design and optimization of single variable model by Interval halving method. 2. Design and optimization of single variable model by Newton Raphson method 3. Design and optimization of multi- variable model by steepest descent method 4. Lagrangian multiplier method of constrained multivariable optimization 5. Single objective optimization by Genetic algorithm 6. Single objective optimization by Genetic algorithm 7. Welded beam design by constraint optimization techniques 8. Gear train design by constraint optimization techniques 9. Determine optimal mix (LPP) and solve in Excel solver 10. Economic interpretation of primal and Dual 11. Branch and Bound method

List of Projects: 1. Project on direct search method of constrained multivariable Optimization 2. Project on linearization method of constrained multivariable optimization 3. Multi-Objective optimization by Genetic Algorithm 4. Single-Objective optimization by Genetic Algorithm 5. Project on non-linear unconstrained optimization 6. Modeling by Fuzzy Logic 7. Modeling by Neural Network. 8. Integer Programming Text Books: (As per IEEE format) 1. Singiresu S. Rao, “Engineering Optimization”, New Age International (P) Ltd., Bombay. 2. Kalyanmoy Deb “Optimization For Engineering Design Algorithms and Examles”, PHL learning Private Ltd, New Delhi 3. Jasbir Arora, "Introduction to Optimum Design", Academic Press, 4thEdition, 2016 3. Paneerselvam,“Operations Research”, Prentice Hall of India 4. Gupta &Hira,“Operations Research”, S. Chand & Co. Reference Books: (As per IEEE format) 1. Mohan Joshi and KannanMoudgalya , “Optimization: Theory and Practice”, Narosa Publishing House, Bombay. 2. Ashok Belegundu and TirupathiChandrupatla, “Optimization: concepts and application engineering”, Pearson Education Asia, Delhi. 3. Rajasekaran G., G. A. VijaylakshmiPai, “Neural Networks, Fuzzy Logic, and Genetic Algorithms: Synthesis and Applications”, Prentice Hall of India, 2001.

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4. Winston W. L., “Operations Research: Applications and Algorithms”, Duxbury Press, 1994. 5. Walsh G. R., “Methods of Optimization”, John Wiley & Sons, 1975. 6. Sharma J. K.,“Operations Research Theory and Application”, Pearson Education Pvt. Ltd 2ndEdition, ISBN-0333-92394-4 Course Outcomes:

1. The student will be able to formulate linear programming problem and apply

different linear programming methods to solve it (4)

2. The student will be able to understand and use the single variable optimization

algorithm to solve different problems (3)

3. The student will be able to select appropriate algorithm and implement it for

multi-variable problems (5)

4. The student will be able to select appropriate algorithm and implement it for

constrained optimization problems (4)

5. The student will be able to use mathematical software for the solution of

engineering problems with conventional and evolutionary algorithms (4)

6. The student will be able to formulate linear programming problem and apply

different integer programming methods to solve it (4)

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FF No. : 654

ME5058: Industrial Tribology Credits: 4 Teaching Scheme:

Theory: 03 Hours / Week Lab: 02 Hours / Week

Section 1: Topic/Contents (20 hours) Introduction, Tribology in Industry, Mechanics of fluid flow, Reynold’s equation; application to infinitely long bearings, slider bearing, journal bearings, finite bearings. Influence of non-Newtonian lubricant behaviour and thermal effect on journal bearing performance, Hydrodynamic squeeze film bearings, Influence of bearing on the dynamics of rotor system. Section2: Topic/Contents (20 hours) Hydrostatic bearings: Introduction, classification, hydrostatic circular step bearings, friction and pumping losses, stiffness calculation of hydrostatic circular step bearing. Gas Lubricated Bearings: Introduction, Governing equation, 1-D analysis of gas lubricated bearings. Elastohydrodynamic lubrication: Introduction, Hetrz contact stress theory, lubricant rheology, different regimes in EHL, Grubin theory, 1-D analysis EHL line contact. Application to Rolling contact bearings Friction and wear behaviour in metals and non-metals. List of Practicals:

1. Journal Bearing Test: Experimental measurement of the pressure distribution and frictional torque in the journal bearing for different applied load.

2. Journal Bearing Test: Experimental measurement of the pressure distribution and frictional torque in the journal bearing for different speed.

3. Four-Ball Test: To investigate the Wear preventive ability (WP) and Friction behaviourof lubricants operating under non-conformal (point contact) contact condition.

4. Four-Ball Test: To investigate the Extreme pressure capacity (EP)of lubricants operating under non-conformal (point contact) contact condition.

5. Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Mild Steel, in terms of Friction and Wear measurement, under dry condition

6. Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Aluminum, in terms of Friction and Wear measurement, under dry condition

7. Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Brass, in terms of Friction and Wear measurement, under dry condition

8. Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Mild Steel, in terms of Friction and Wear measurement, under lubricated condition

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9. Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Aluminum, in terms of Friction and Wear measurement, under lubricated condition

10. Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Brass, in terms of Friction and Wear measurement, under lubricated condition

List of Project areas: 1. Oil Lubricated Fixed pad slider bearing analysis 2. Oil Lubricated Tilting pad slider bearing analysis 3. Oil Lubricated Journal bearing analysis 4. Gas Lubricated slider bearing analysis 5. Gas Lubricated Journal bearing analysis 6. Elastohydrodynamic lubrication Line contact analysis Text Books:

1. Introduction to Tribology of bearings: B.C Majumdar, S. Chand and company ltd. New Delhi (2008)

2. Engineering Tribology: PrasantaSahoo, Prentice Hall of India, New Delhi (2005)

Reference Books: 1. The Principles of lubrication: A. Cameron. Longmans Green & Co. Ltd. 2. Theory of Lubrication: B. C. Majumdar, M. Sarangi, M. K. Ghosh, Tata McGraw Hill

Education, (2013). 3. Engineering Tribology: G. W Stachowiak, , A. W. Batchelor, Boston: Butterworth-

Heinemann, 2001. Course Outcomes: The student will be able to – 1. demonstrate the principles and applications of various modes of lubrication (3) 2. develop the mathematical model of lubrication problem (5) 3. solve lubrication problem using computational techniques (4) 4. apply the basic theories of friction, wear to predict the performance of commonly encountered sliding interfaces (2)

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FF No. : 654

ME5059: Mechanics of Composite Materials

Credits: 4 Teaching Scheme:

Theory: 03 Hours / Week Lab: 02 Hours / Week

Section 1: Topics/Contents (20 Hours) Introduction to Composite Materials: Advantages & Applications, basic concepts, Constituent Materials, Manufacturing Methods, Methods of non-destructive evaluation of polymer composites. Elastic behaviour of composite lamina-Micromechanics: Micromechanics methods, Geometric aspects and elastic symmetry, longitudinal and transverse properties, inplane shear modulus, longitudinal properties of discontinuous fibers. Elastic behaviour of composite lamina-Macromechanics: Stress-Strain relations, relation between mathematical and engineering constant, transformation of stress & strain, elastic parameters, Stress-Strain relations in terms of engineering constants. Section2:Topics/Contents (20 Hours) Strength of unidirectional lamina-Micromechanics: Longitudinal tension & compression, transverse tension & compression, inplane Shear and out of plane loading. Strength of unidirectional lamina-Macromechanics: Failure theories – Maximum stress theory, Maximum strain theory, Energy based theory, evaluation and applicability of lamina failure theories. Elastic behaviour of multidirectional laminates: Strain displacement relations, Stress-Strain relations of layer within laminate, load – deformation relations, symmetric laminates, orthotropic laminates, quasi-isotropic laminates. Experimental methods for characterization and testing of composite materials : Characterization of constituent Materials, Physical Characterization of composite materials, Determining Tensile, compressive , shear properties of Unidirectional lamina, Determination

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of through thickness properties, Interlaminar Fracture Toughness , Biaxial testing, Characterization of composite with Stress concentration List of Practical:

1. Study and analysis of effect of fiber orientation on different properties of composite lamina.

2. Study and analysis of effect of volume fraction of fiber on load carrying capacity.

3. Study and analysis of effect of fiber materials and its volume ratio on different properties of composites.

4. Study and analysis of effect of combination of fiber materials and its volume ratio on different properties of composites.

5. Study and analysis of effect of fiber orientation & stacking sequence on different properties of composite laminate.

6. Analysis of transmission shaft made of composite material 7. Composite rectangular/ circular plate bending analysis using FEA 8. Stress concentration analysis for plate with hole. 9. Analysis of transmission cylinder made of composite material. 10. Analysis of stress concentration effect for plate with hole.

List of Projects: 1. Analysis of simple mechanical component made of composite material by FEA 2. Optimization analysis for component made of composite material 3. Analysis of composite cylinder subjected to internal/external pressure. 4. Analysis of effect of stress concentration in mechanical components. 5. Analysis of force-deformation relationship in terms of effective laminate engineering constants. 6. Study & Analysis of Symmetric, Unsymmetric, Antisymmetric, balanced etc laminates. 7. Analysis of stress concentration effect for rectangular plate with hole. 8. Simulation of different tests conducted to determine properties of composites. Text Books: (As per IEEE format)

1. Engineering Mechanics of Composite Materials - Issac M Daniel &OriIshai , Oxford

University Press Inc., New York 10016

2. Mechanics of Composite Materials and Structures - M. Mukhopadhyay, Universities Press

Reference Books: (As per IEEE format)

1. Mechanics of Composite Materials - Autar K Kaw, CRC Press ,Taylor & Francis Group

2. Composite Materials – Design and Applications by Daniel Gay, Suong V. Hoa, Stephen

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W. Tsai , CRC press, Taylor & Francis Group

3. An Introduction to Composite Materials - Hull, D. and Clyne, T.W., Cambridge University

Press

4. Mechanics of Composite Materials - R. M. Jones, Taylor & Francis, Inc.

5. Theory and Analysis of Elastic Plates and Shells - Reddy, J. N., CRC Press

Course Outcomes: 1. Students will able to choose composite materials as competing material to traditional

materials. (3) 2. Students will be able to analyze and interpret stiffness and strength properties of

composite lamina. (4) 3. Students will be able to analyze and interpret stiffness and strength properties of

composite laminates. (5) 4. Students will understand mechanical properties determined from experiments and

their utilization in composite analysis. (4) 5. Students will be able to design an elementary level representative machine

components or structures made of composite materials. (5)

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FF No. : 654

ME5060: Vehicle Dynamics

Credits: 04 Teaching Scheme: Lecture:3hrs / Week Lab: 2hrs/week

Section 1: Topics/Contents (20 Hours) Mechanics of Pneumatic tires

Tire construction, Tire forces and Moments,rolling resistance, tractive efforts, cornering properties ride properties

Performance characteristics of road vehicles Equations of motion, aerodynamic forces / moments, transmission characteristics, vehicle performance, braking performance Handling characteristics Steering geometry, steady state handling, testing of handling characteristics , directional stability Section2:Topics/Contents (20 Hours) Vehicle ride characteristics Human response, vehicle ride models, vehicle response Suspensions

Axles , independent suspensions , suspension geometry , roll centre analysis , rubber and air suspensions

Steering system

Steering geometry , steering forces and moments , steering system models

Laboratory work: i. Analysis of vehicle test data for steady state cornering. ii. Analysis of vehicle test data for transient cornering. iii. Simulation of vehicle quarter car model for handling characteristics

Text Books:

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1. Gillespie T, D. ,Fundamentals of Vehicle Dynamics , Society of Automotive Engineers 2. Giles J. G., Steering , Suspension and tyres , ILIFFE Books Ltd.

2. Ellis J. R., Vehicle handling dynamics, Mechanical Engineering Publications Ltd. London

Reference Books :

1. Dixon J. C. ,Tyres, Suspension and handling ,Cambridge university press. 2. Wong J.Y., Theory of Ground vehicles, John Wiley & Sons.

Course Objectives:

i. To give the student knowledge about modelling and analysis of vehicle’s dynamic behavior.

ii. To explain concepts in vehicle control relating to traction/braking, handling/steering, and suspension

iii. To create a vehicle model and analyse the same. Course Outcomes:

i. Students will be able to understand dynamics and performance parameters of thecomponents related to the vehicle handling. (3)

ii. Students will be able to analyze vehicle performance criteria (4) iii. Students will be able to understand vehicle models and analyze dynamic response of

the vehicle. (5) iv. Students will be able to understand dynamics of steering mechanism (3) v. Students will be able to understand dynamics of suspension (4)

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FF No. : 654

ME5061: Advanced Manufacturing Methods

Credits: 4 Teaching Scheme: Theory: 03 Hours / Week

Lab: 02 Hours / Week Section 1: Topics/Contents (20 Hours) Introduction to nontraditional machining methods - Need for non - traditional machining - Sources of metal removal -Classification on the basis of energy sources - Parameters influencing selection of process.

Mechanical Processes Abrasive Jet Machining – Water Jet Machining – Abrasive Water Jet Machining. (AJM, WJM and AWJM). Operating principles -Equipment -Parameters influencing metal removal - Applications -Advantages and Limitations. Ultrasonic Machining, Operating Principle and Process characteristics.

Thermo Electrical Energy Techniques Electrical Discharge Machining (EDM) Fundamental principle of EDM, Equipment’s required for EDM process parameters, process capabilities. Application example trouble shooting, Introduction to wire EDM, Process principle and parameters, process capacities and its applications.EDM tool design, Machine tool selection, EDM accessories / applications, electrical discharge grinding.

Thermal Energy Techniques Operating principles - Equipment and sub systems - Parameters influencing metal removal- Benefits - Applications - Advantages and limitations of Electron beam machining (EBM), Plasma ARC Machining (PAM) and laser beam machining (LBM). Electron Beam Machining, EBM Principle and process characteristics. Section2:Topics/Contents (20 Hours) Electro Chemical Machining (ECM) Background of ECM process, Classification of ECM processes. Electrochemistry of ECM, Equipment required in ECM. Process capabilities and processes parameters. Evaluation of MRR. Parameters influencing metal removal- Applications - Advantages and limitations. Electro Chemical Grinding: Process principles, process parameters, Applications. Chemical Machining (CHM) Introduction, Elements of process Chemical blanking process:-Preparation of workpiece. Preparation of masters, masking with photo resists, etching for blanking, applications of

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chemical blanking, chemical milling (Contour machining):- Process steps – masking, Etching, process characteristics of CHM :-material removal rate accuracy, surface finish, Advantages & application of CHM. Electro-chemical Drilling and De-burring operations. Material Additive Processes Advanced welding processes, Advanced surface coating processes, Rapid prototype manufacturing. List of Projects Student has to perform any one project from the following list for experimental investigation of the process, process modeling of the process and process optimization..

1. Laser Beam Machining 2. Abrasive Water Jet Machining 3. Electro Discharge Machining 4. Wire Electro Discharge Machining 5. Machinability of advanced materials 6. Micromachining of channels using ECDM processes 7. Net Shape Manufacture of Hard to Machine Alloys 8. Developing numerical and computational models /simulations based on finite

element methods of machining processes in order to predict key response measures including cutting forces, temperatures, chip morphology, residual stresses.

9. Investigation of laser-material interactions of advanced engineering materials such as aerospace alloys, stainless steel, bulk metallic glasses, etc.;

10. Use of AI tools in Manufacturing 11. Use of DoE in Manufacturing 12. A Discrete Event Simulator for Modelling manufacturing process/system

List of Practical: Student will do exercises based modeling of following processes in order to predict MRR, Surface roughness etc. and also they will study parametric correlations of the process. 1. Exercise on Ultrasonic machining (USM), Abrasive Jet Machining (AJM) and

Abrasive water jet machining (AWJM) 2. Exercise on MRR and surface roughness modeling of EDM process and wire-EDM

process. 3. Exercise on Laser Beam Machining (LBM), Plasma Arc Machining (PAM) and

Electron Beam Machining (EBM) 4. Exercise on Electro Chemical Machining (ECM) and Chemical Metal removal

process 5. Case study on Hybrid material Removal process (ECDM, ECG, EDG etc.)

Text Books: (As per IEEE format)

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1. Advanced Machining Processes, ,V. K. Jain, Allied Publishers Pvt. Ltd., New Delhi, 2007.

2. Non-Conventional Machining, P. K. Mishra, The Institution of Engineers (India), Text Book Series, New Delhi, 1997.

3. Fundamentals of Metal Forming processes, B L Juneja, New Age Publishers. 4. Introduction to Micromachining, V. K. Jain, Narosa Publishing House

Reference Books: (As per IEEE format)

1. Mechanical Metallurgy, George E. Dieter, Pearson education Asia. 2. Advanced Methods of Machining J. A. McGeough, Chapman and Hall Ltd, 1988 3. Exploring Advanced Manufacturing Technologies Stephen F. Krar, Arthur Gill,

Industrial Press Inc., 2003 4. "Materials and Processes in Manufacturing" (8th Edition), E. P. DeGarmo, J. T

Black, R. A. Kohser, Prentice Hall of India, New Delhi (ISBN 0-02-978760). 5. "Manufacturing Science" A. Ghosh, and A. K. Mallik, Affiliated East-West Press

Pvt. Ltd. New Delhi. 6. "Nontraditional Manufacturing Processes", G. F. Benedict, Marcel Dekker, Inc.

New York (ISBN 0-8247-7352-7). Course Outcomes: The student will be able to – 1. Understand need of advanced machining processes and select process for any

industrial job based on its complexity, cost and specifications required.(2) 2. Apply the working principles and processing characteristics of mechanical type

advanced machining processes such as USM, AJM, WJM and Develop experimental, regression based, mathematical and physics based models for the advanced machining processes and predict MRR and surface roughness.(3)

3. Apply the working principles and processing characteristics of electro-thermal type advanced machining processes such as EDM, wire-EDM and Develop experimental, regression based, mathematical and physics based models for the advanced machining processes and predict MRR and surface roughness.(4)

4. Apply the working principles and processing characteristics of thermal type advanced machining processes such as PAM, LBM, EBM machining to the production of precision components.(4)

5. Apply the working principles and processing characteristics of chemical type advanced machining processes such as Electrochemical Machining to the production of precision micro and macro components.(3)

6. Apply the working principles and processing characteristics of chemical type advanced machining process for production of precision components.(5)

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FF No. : 654

ME5062: Robotics

Credits: 4 Teaching Scheme: Theory: 03 Hours / Week

Lab: 02 Hours / Week

SECTION 1: Topics/Contents (20 Hours)

Introduction

Definitions, History of robots, present and future trends in robotics, Robot

classifications, Robot configurations, Point to Point robots, Continuous Path robots, Work

volume, Issues in design and controlling robots Repeatability, Control resolution, spatial

resolution, Precision, Accuracy, Robot configurations, Point to Point robo

ts, Continuous Path robots, Work volume, Applications of robots. Drives used in

robots- Hydraulic, Pneumatic and Electric drives, Comparison of drive systems and their

relative merits and demerits

Manipulator Kinematics & Dynamics

Homogeneous Transforms, Denavit-Hartenberg parameters, direct and inverse kinematics,

Velocities in manipulators, Jacobians, singularities, static forces, Jacobian in force domain.

Manipulator Dynamics, Iterative Newton-Euler dynamic formulation

Trajectory planning:

Introduction, general considerations in path description and generation, joint space schemes, Cartesian space schemes, path generation in runtime, planning path using dynamic model point to point and continuous trajectory , 4-3-4 & trapezoidal velocity strategy for robots.

SECTION 2:Topics/Contents (20 Hours)

Dynamic Analysis Manipulator Control, Second order linear systems and their control, control law partitioning. Introduction to non-linear control, non-linear and time-varying systems.

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Sensors and Robot Controllers:- Essential components-Drive for Hydraulic and Pneumatic actuators, H-bridge drives for Dc motor Overload over current and stall detection methods, example of a micro-controller/ microprocessor based robot Controller. Control of manipulators, present industrial robot control systems, introduction to force control. Need of sensors and vision system. Robot Actuators , actuation schemes Robot Programming languages:- Robot Programming, lead through programming, motion interpolation, branching,

subroutines.

Futuristic topics in Robotics:- Micro-robotics and MEMS ( Microelecto mechanical systems ), fabrication technology for Micro-robotics, stability issue in legged robots, under-actuated manipulators. List of Practical’s:

1. Direct kinematics for open/closed loop configurations analytically/simulation/coding

2. Inverse kinematics for open/closed loop configurations analytically/simulation/coding

3. Formulation of DH parameters of robot configuration and its simulation using open source software

4. Design of trajectory for a specific task 5. Simulation/ performance of a trajectory planning of a robot 6. Study of various robotic sensors along with specifications and their applications

area Projects

1. Design of robot for a given degree of freedom and required pay load capacity

2. Static force analysis of any robot or robotic arm configuration under consideration

3. Trajectory planning for a robot for a given industrial requirement.

4 Simulation of Pick and Place robot in software

Text Books

1. M.P.Groover, M. Weiss R.N. Nagel, N.G. Odrey “ Industrial Robotics (Technology ,

Programming and application s) , McGraw, Hill 1996

2. K.S.Fu, R.C.Gonzalez and C.S.G.Lee, “Robotics: Control, sensors, vision and

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intelligence “, MCGraw-Hill.1987.

Reference Books

3. J.J.Craig , introduction to Robotics , Addision-wesely 1989.

4. Klafter , Richard D., et al “ Robotics Engineering”,PhI,1996.

5. Zuech,Nello,”Applying Machine Vision “,john Wiley and sons, 1988

1. find response of the system as a function of time given the external disturbances

using finite element method (2) 2. solve robot forward and inverse kinematic problems (3) 3. carry out trajectory planning and joint modeling for the simple robotic system (3) 4. carry out velocity analysis and dynamic modeling for a manipulator (4) 5. identify appropriate end effectors and sensors for particular application. (5) 6. execute various steps in robot design and robot programming. (5)

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FF No. : 654

ME5063: Process Equipment Design

Credits : 4 Teaching Scheme:

Theory 3 Hours / Week Projects/ Lab 2 Hours / Week

Section 1: Topics/Contents(20hours) Process Design Parameters Basic concepts in process design, block diagrams for flow of processes, material flow balance. Introduction to design codes like IS-2825, ASME-SECT, EIGHT-DIV-II TEMA.API-650, BS-1500 & 1515. Process Control : Fundamentals of process measurements and control modern control devices and other controls of major unit operation and processes. Applications of CAD to process Equipment Design. Design of Cylindrical and Spherical Vessels Thin and thick walled cylinder analysis, design of end closers, local stresses due to discontinuity or change of shape of vessel, vessel opening compensation, design of standard and non-standard flanges, design of vessels and pipes under external pressure, design of supports for process vessels. Design of Tall Vessels and Large Storage Tanks Determination of equivalent stress under combined loadings including seismic and wind loads application of it to vertical equipment like distillation column. Section2:Topics/Contents(20hours) Process Equipment Design Storage vessels, reaction vessels, agitation and mixers, heat exchangers, filters and driers, centrifuges. Code practices, selection and specification procedures used in design. Selection of pumps, compressors, electrical equipments and auxiliary services, safety, etc. Process Piping Design Flow diagrams and pipe work symbols, design of layout of water, steam and compressed air pipes work, pipe fitting, linings and flanged connections. Types of valves used on pipe line. Fabrication of pipe lines, expansion joints and pipe supports. Planning, manufacture, inspection and erection of process equipment like pressure vessels, chimneys, ducting, heat exchangers, pulverising equipment, etc. protective coatings, lining of vessels. List of Practical: 1. Autocad assignment on process flow diagram

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2. Visit report for any process industry like sugar factory. 3. Pipe stress analysis 4. Design and analysis of storage tank 5. Design and analysis evaporator system 6. Relief and Safety Device Index 7. Instrument and Control System Schematics 8. Instrument Design Data and Engineering Calculation 9. Safety Equipment Schedule 10. Pipe Supports Design details

List of Projects:

1. Process Flow Diagrams (PFDs), Utility Flow Diagrams (UFDs) and Heat & Material Balances 2. Process & Operational Control Description 3. Piping & Instrumentation Diagrams (P&ID’s) 4. Piling Layouts identifying capacities, locations and cut-off elevation of piles. 5. Drawings of platforms, ladders, handrails and stairs associated with equipment and

vessels 6. Flowline layout 7. Piping Material Specifications 8. Fabrication and Installation of Pipe-work Specification 9. Heat Tracing/Jacketing Specification and Schedules 10. Key Plans to show the geographical location of Piping General Arrangements. 11. Stress Analysis Specification 12. Hydrostatic test diagrams

Text Books: (As per IEEE format)

1. Dr. M.V. Joshi, Process Equipment Design, Mc-Millan. 2. Browell and Young , Process Equipment Design, John Wiley. 3. Max and TimasulausKalus, Plant Design and Economics, McGraw Hill. 4. Cannel Grady, Industrial Instrumentation servicing Hand Book, McGraw Hill. Reference Books: (As per IEEE format) 1. Kellen Heward,Handbook of Instrumentation and Control, McGraw Hill. 2. Perry John, Chemical Engineering Handbook, McGraw Hill. 3. B.C. Bhattacharya, Chemical Equipment Design. 4. D.N.W. Kentish, Industrial Pipe Work, McGraw Hill. 5. J.M. Coulson, Richardson, Sinnott, Chemical Engineering : Vol. VII, Maxwell, McMillan. 6.H. Bedna, Pressure Vessel Design Hand Book. 7. Roa M. Gopala, Sitting M., Dryden’s outlines of Chemical Technology for the 2, East West Press Pvt. Ltd., New Delhi. 8. E.E. Ludwig,.Applied Process Design for Chemical and Petrochemical, Vol. I, II and III Gulf Publication Co, Houston. 9.Stephanopoulos G.Chemical Process Control : An Introduction to Theory and Practice, Prentice Hall of India, New Delhi.

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10.Stanley M.Walas, Butterworth-Heinemann Series in Chemical Engineering.Chemical Process Equipment Selection and Design 11.D.R. Coughanowr. Process System Analysis and Control, McGraw Hill, New York. 12.Rao S.S Engineering Optimsiation: Theory and Practice, New Age Publishing Co., New Delhi. 13.Edgar T.F., Himmelblau D.M Optmisation of Chemical Processes, McGraw Hill Book Co., New York. 14.Liptak, Control Devices, Vol. I and II 15.Richard Turton, Richard C. Bailie, Wallace B. Whiting, Josheph A. Shaewitz,Analysis, synthesis and design of Chemical Processes, Prentice Hall Int. Series in Physical and Chemical Science. Course Outcomes: 1. Students will have understanding of several design codes used in the design. (2) 2. Students will be able to understand the calculation of line sizes and pressure drops, flow measurement sizing and develop a flow measurement process data sheet. (3) 3. Students will have understanding of design and analysis of vessels and tanks (4) 4. Students will have understanding of the principles of process equipment design, the mechanical aspects of the design and operation of process equipment, including safety considerations. (4) 5. Students will be able to complete detailed designs of several process equipment’s. (5) 6. Students will be able to understand the concept of planning, manufacturing, inspection and erection of process equipment’s (5)

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ME5098 Engineering Design and Innovation-2

Credits: 4 Teaching Scheme: Lecture: 2Hrs/week

Lab :- 04 Hours / Week

EDD is course with focus on projects and development of hands on skills. Project specific theory to be taught for this course. Focused on social relevance domains such as Agriculture, Green Technology, Smart city, Health Care, Assistance to weaker section, Renewable energy, Transportation, Ergonomics, Safety etc. (not limited to only these domains) Section 1: Project Management: Overview and Expectations, the Design Process, Define a Problem: Identify a Valid Problem, Justify the Problem Design a Solution: Select a Solution Path, Develop a Design Proposal Section2: Design and Prototype a Solution: Plan for the Prototype, Build the Prototype Test, Evaluate, and Refine the Solution: Plan the Test, Test the Prototype Communicate the Process and Results: Documentation and Presentation Text Books: (As per IEEE format) 1. BiswajitMallick, Innovative Engineering Projects, Entertainment Science And Technology Publication, Bhubaneswar, India 2. Dilip N. Pawar, Dattary K. Nikam, Fundamentals of Project Planning and Engineering, Penram International Publishing (India) Pvt. Ltd.; First edition (12 July 2017) Reference Books: (As per IEEE format) 1.Fernandes, Joao M, Machado, Ricardo J., Requirements in Engineering Projects, Springer International Publishing 2. Carol McBride, Francisco L. Gonzales, Engineer This: 10 Amazing Projects for Young Mechanical Engineers, PRUFROCK Press, 2018 Course Outcomes: On successful completion of this course, you should be able to: 1) Apply critical and creative thinking in the design of engineering projects (5) 2) Plan and manage your time effectively as a team (4) 3) Apply knowledge of the ‘real world’ situations that a professional engineer can encounter (4) 4) Use fundamental knowledge and skills in engineering and apply it effectively on a project (5) 5) Design and develop a functional product prototype while working in a team (5) 6) Present and demonstrate your product to peers, academics, general and industry community (3)

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SEMESTER III

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FF No. : 654

ME6051: Dissertation by Internship-I Credits :12

Semester long (minimum 14 weeks) industrial training in Mechanical Industries

Guidelines Candidates are required to do internship during the entire second year of the course. The work is divided into two parts, internship-I during the third semester and internship-II during the fourth semester. Candidates can do the work in industry and are required to solve/analyze a mechanical engineering problem or develop any innovative concept/design in mechanical engineering during this period. The problem can be solved/ analyzed with the help of experiments which can be performed on a specially developed set ups or modified existing set up. The work can be based on analysis of components/ subsystems/systems using software’s. The work can also be based on exhaustive numerical analysis. The work can be combination of experimentation and software/numerical analysis. The results obtained need to be validated. It is expected that, following work be completed during internship I 1. Defining objectives and scope of the work. 2. Literature review to understand the issues related to the work. 3. Development of the experimental set up, procedure for the experimentation and calibration of the instrument. 5. Study of different software’s to be used for the analysis. 6. Mathematical techniques required for the work. 7. Sample reading or analysis of sample components needs to be done so as to become familiar with the set up/software/mathematical tools. A Mid-Semester review will be conducted to finalize the scope and objective of the Internship work. Internship I examination will be conducted based on the work completed during this stage. Course Outcomes Internship 1. Student should identify problem and decide scope of his work. (2) 2. Student should complete literature review for writing the report. (2) 3. Students will be able to correlate the theoretical and practical concepts (3) 4. Students will be able to understand various processes of product developments and Services (3) 5. Students will be able to understand industrial works and management (3) 6 .Students will be able to demonstrate verbal, written and graphical communication skills. (4)

7. Students will be able to undertake technical discussions. (5)

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ME6053: Dissertation by Research -I Credits: 12 Teaching Scheme: Semester long (minimum 14 weeks) Research work

Guidelines Candidates are required to develop and implement research skill during the entire second year of the course. The work to be done is to be divided into two parts, Dissertation by Research -I (Stage-I) during the third semester and Dissertation by Research -II project (stage-II) during the fourth semester. Candidates are required to solve/analyze a mechanical engineering problem or develop any innovative concept/design in mechanical engineering during this period. The problem can be solved/ analyzed with the help of experiments which can be performed on a specially developed set ups or modified existing set up. The work can be based on analysis of components/ subsystems/systems using softwares. The work can also be based on exhaustive numerical analysis. The work can be combination of experimentation and software/numerical analysis. The results obtained need to be validated. It is expected that, following work be completed during stage-I. 1. Defining objectives and scope of the research work. 2. Literature review to understand the issues related to the work. 3. Development of the experimental set up, procedure for the experimentation and calibration 4. of the instrument. 5. Study of different softwares to be used for the analysis. 6. Mathematical techniques required for the project work. 7. Sample reading or analysis of sample components needs to be done so as to become familiar with the set up/software/mathematical tools. A Mid-Semester review will be conducted to finalise the scope and objective of the project work. Project stage I examination will be conducted based on the work completed during this stage. Course Outcomes Interenship 1. Student will be able to identify problem and decide scope of his work. (2) 2. Student will be able to do literature review for his work. (2) 3. Students will be able to correlate the theoretical, practical and research concepts (3) 4. Students will be able to understand various steps on research and development (3) 5. Students will be able to understand research processes (3) 4 .Students will be able to demonstrate verbal, written and graphical communication skills. (4)

5. Students will be able to undertake technical discussions. (5)

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SEMESTER IV

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ME6052: Dissertation by Internship-2 Credits: 12 Teaching Scheme: Semester long (minimum 14 weeks) industrial training in Mechanical Industries

Guidelines

Internship II is essentially continuation of the Internship stage I. The objectives and scope of the Internship work if are defined during the Internship stage I then the same problem can be completely solved during the Internship stage II or a new problem can be defined and solved. The results obtained previously also can be validated during this stage of the Internship II. Else a new project may be taken. In case of any innovative concept the work would include completely developing the component /product/ process etc. and proving the results. The work can be presented during the examination conducted as per the institute norms. It is expected that at least one publication / presentation on any relevant platform to be made before final examination. Candidates are required to solve/analyze a mechanical engineering problem or develop any innovative concept /design in mechanical engineering during this period. The problem can be solved /analyzed with the help of experiments which can be performed on a specially developed set ups or modified existing set up. The work can be based on analysis of components/ subsystems/systems using software’s. The work can also be based on exhaustive numerical analysis. The work can be combination of experimentation and software/ numerical analysis. The results obtained need to be validated. A Semester review will be conducted to finalize the scope and objective of the Internship work. Internship II examination will be conducted based on the work completed during this stage. Course Outcomes Interenship 1. Students will be able to correlate the theoretical and practical concepts (3) 2. Students will be able to understand various processes of product developments and services (3) 3. Students will be able to understand industrial works and management (4) 4 .Students will be able to demonstrate verbal, written and graphical communication skills. (4) 5. Students will be able to undertake technical discussions. (5) 6. Report with technical conclusions based on simulation and or experimental results (5)

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ME6054: Dissertation by Research-2

Credits: 12

Teaching Scheme: Semester long (minimum 14 weeks) Research work

Guidelines

Dissertation by Research-2 is essentially continuation of the Dissertation by Research-1. The objectives and scope of the work are defined during the stage I. The research task is completed during the stage II. The results obtained are to be validated during this stage. In case of any innovative concept the work would include completely developing the component/product/ process etc. and proving the results. It is expected that at least one publication / presentation on any relevant platform to be made before final examination.

During this stage students should also do survey of patents, Research journals books and databases. He should be in position to correlate the theoretical and practical concepts and promote technical discussions also do some field survey.

It is expected that, following work be completed during this phase.

1. Defining objectives and scope of the project work. 2. Literature review to understand the issues related to the work. 3. Development of the experimental set up, procedure for the experimentation and

calibration of the instrument. 4. Study of different softwares to be used for the analysis. 5. Mathematical techniques required for the project work. 6. Sample reading or analysis of sample components needs to be done so as to

become familiar with the set up/software/mathematical tools.

A semester review will be conducted for the progress review of the work. Stage 2 examination will be conducted based on the work completed during this stage. The End semester exam will be conducted at the end of semester.

Course Outcomes:

1.Students are able to develop research skills like literature survey and data analysis (4) 2.Under the influence of the project guide -To engage the student directly or indirectly in research at different levels, from advancing their course materials, professional development, to funded research projects to advance the state of practice.(5) 3.Students are able to develop their own writing and presentation skills. (5)