Vintage Airplane - Dec 2010

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     Paul PobereznyTom PobereznyRod Hightower

     Geoff Robison GeorgeDaubnerDan Knutson

     Steve Nesse Steve BenderDave Bennett

    Bob Brauer Jerry Brown Gene ChaseDave Clark

     Jack Copeland Phil CoulsonRon FritzDale GustafsonCharlie Harris

    Buck Hilbert Jeannie HillButch Joyce

     Steve KrogBob Lumley

     Gene MorrisWes Schmid

     John Turgyan H.G. Frautschy

    Season’s Greetings!

    On behalf of the offi cers, directors, and staff of the EAA Vintage Aircraft

    Association, we wish each of you peace and joy during the holiday

    season. May your New Year be filled with peace and prosperity, as well as

    many days of safe, enjoyable flying!

    Theresa Books and the staff of the E  AA 

    Artwork by Lonni Sue Johnson.

    Her article Christmas Listens  begins on page 8.

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      2  News  4  The Antiques in Winter  If airplanes could talk . . .  by Roger Thiel

      6 The 1930 Consolidated YPT-6A  From faded history to flying high

      by Sparky Barnes Sargent

    14 My Friend Frank Rezich, Part III  by Robert G. Lock

    18 Light Plane Heritage  The J.V. Martin K-III Scout  by Jack McRae

    20 The Vintage Mechanic  Elementary theory of flight  by Robert G. Lock

    24 The Vintage Instructor  Taxiing without incident  by Steve Krog, CFI

    28 Christmas Listens  by Lonni Sue Johnson

    30 Chapter Locator

    32 Mystery Plane  by H.G. Frautschy

    34 Message from the Founder  by Paul Poberezny

     40  Classified Ads

    VINTAGE AIRPLANE 1

    A I R P L A N E DECEMBERC O N T E N T S

    S T A F FEAA Publisher Rod HightowerDirector of EAA Publications Mary Jones

    Executive Director/Editor H.G. Frautschy

    Production/Special Project Kathleen WitmanPhotography Jim Koepnick

    Copy Editor Colleen WalshArt Director Olivia Trabbold

    EAA Chairman of the Board Tom Poberezny

    Publication Advertising:Manager/Domestic, Sue Anderson

    Tel: 920-426-6127 Email: [email protected] 

    Fax: 920-426-4828

    Senior Business Relations Mgr, Trevor Janz

    Tel: 920-426-6809 Email: [email protected] 

    Manager/European-Asian, Willi Tacke

    Phone: +49(0)1716980871 Email: [email protected]

    Fax: +49(0)8841 / 496012

    Interim Coordinator/Classified, Alicia CanzianiTel: 920-426-6860 Email: [email protected] 

    C O V E R S

    Vol. 38, No. 12 2010

    FRONT COVER: The husband and wife team of Mark White and Mary Wood, of Vero Beach, Florida

    completed the restoration of this 1930 Consolidated Fleet YPT-6A at their home at the Indian River Aero-

    drome. One of only four of that model that still exist, it’s now plying the skies of Florida. Sparky Barnes

    Sargent caught up with them during the Sun ‘n Fun Fly-In this past Spring. Read all about it in her article

    starting on page 6.

    BACK COVER: To honor the memory of Mystery Plane contributor and co-founder of the modern-day

    Flying Aces Club, David A. Stott (1929-2010), we present this wonderfully graphic cover of the October,

    1937 issue of Flying Aces magazine. Flying Aces was one of the most popular pulp magazines of the

    1930s, and it set many a young boy onto a path to an aviation career that started by building balsa

    model airplanes. A doff of the ol’ flyin’ cap to General Dave. “Thermals To Ya!”

    6

    18

    14

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    “Actively Engaged” A&P-IAsand FAA Policy Clarification

    Preserving the freedom of flight,

    reducing regulatory barriers, and

    making general aviation affordable

    and accessible are what drives the

    work of EAA’s advocacy team ev-

    ery day. With the assistance of the

    Vintage Aircraft Association (VAA)

    staff, these freedoms are preserved

    and these barriers are reduced by

    providing clear solutions and prac-

    tical alternatives backed by com-

    mon sense, hard work, and dedica-

    tion. Recently, the VAA and EAA

    staffs reacted to a notice in the No-

    vember 5, 2010, issue of the Fed-

    eral Register , Docket Number FAA-

    2010-1060, http://FederalRegister. gov/a/2010-27834.

    The FAA was seeking comment

    regarding a “Policy Clarifying Defi-

    nition of ‘Actively Engaged’ for Pur-

    poses of Inspector Authorization.”

    The “clarification” relates to the

    application and renewal process

    for airframe and powerplant (A&P)

    mechanics who also wish to hold

    an inspection authorization (A&P-

    IA). While not a notice of proposed

    rulemaking, the policy and its revi-sion have far-reaching implications

    for those who apply their profes-

    sional skills as an IA on a part-time

    basis. As published in the  Federal

     Register , the policy is intended to

    provide an FAA air safety inspector

    (ASI) with a more tightly defined

    definition of “actively engaged.”

    The FAA intends to enforce the new

    policy when the IA renewal cycle

    begins on March 31, 2011.

    The issuance of the policy changecaused concern that this proposal

    would mean the end of inspection

    authorizations for part-time me-

    chanics. The concern centers on the

    perception that the revised policy

    would allow an ASI to subjectivelyreject an application for an inspec-

    tion authorization or its renewal if

    that ASI deems the level of mechan-

    ic’s work does not meet the standard

    for “actively engaged.”

    The VAA agrees with the mem-

    bership and other aviation organi-

    zations that the specific wording of

    the proposed policy is confusing. As

    written, most commenters believe

    it appears to give the ASI more, not

    less, ability to make an arbitrary de-

    cision regarding the first-time ap-

    plication or renewal of an IA.

    EAA believes that this proposed

    policy should be revised to main-

    tain the current level of part-time

    IAs and encourage mechanics that

    are eligible to apply for an inspec-

    tion authorization.

    We recommend the agency clarify

    the process for both first-time ap-

    plications and renewals within FAA

    Order 8900.1, Chapter 5. In thatway an applicant can be assured that

    ASIs will make their determination

    regarding eligibility by using the cur-

    rent Federal Aviation Regulations

    as the only criteria, and the agency

    should ensure that an ASI cannot

    subjectively reject an application

    based on nonrelevant information.

    We will continue to work with

    the agency toward the best possible

    solution for EAA members, general-

    aviation mechanics, and the pilots

    who rely on their professional services.

    EAA requested an extension of

    the comment period, which was

    scheduled to end on December 6,

    2010. As we were going to press,

    we were advised that the extension

    has been granted. EAA members are

    2011 Share the Spirit Sweepstakes Up and Running!

    Grand prize this year: a new Cessna SkycatcherNow through the end of EAA AirVenture 2011, people can enter the 2011

    EAA Share the Spirit Sweepstakes by sending in coupons, such as those

    found in last month’s magazine; entering online at www.AirVenture.org/ 

    sweepstakes; or entering at the event itself.

    The grand prize is a Cessna 162 Skycatcher with, courtesy of Shell Avia-

    tion, fuel for the year.. Other great prizes include a Coleman camper, a Hot-

    Seat Flight Sim bundle, a Bose 3·2·1 GSX Series III DVD home entertainment

    system, a Canon EOS 50D camera kit with lens, and a Hamilton Men’s Khaki

    Pilot watch.

    Every donation to the EAA Sweepstakes directly supports EAA programs,

    which allow members to share the spirit of aviation among fellow enthusi-

    asts and the next generation of aviators.

    VAA NEWS

    2  DECEMBER 2010

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    VINTAGE AIRPLANE 3

    urged to review the proposed pol-

    icy, check with their IA, and submit

    comments to the Federal Docket no

    later than January 17, 2011. We’ll

    continue to update this story on the

    web at www.EAA.org . For additional

    information and continuous con-

    versation on this topic, visit the Red

    Barn Forum within EAA’s OnlineCommunity at Oshkosh365.org.

    Free EAA Student MembershipAnswers ‘What’s Next?’ forYoung Eagles

    Thousands of today’s young pi-

    lots got their start through a Young

    Eagles flight. However, many haveasked, “What’s next for Young Ea-

    gles after their first flight?”

    The EAA Student Membership

    program, supported by Embry-

    Riddle Aeronautical University, is

    helping answer that question. It

    is available free of charge to any

    young person aged 8 to 19 who has

    completed a Young Eagles flight.

    EAA’s new student membership

    includes:

    •An electronic copy of EAA Sport

     Aviation delivered via e-mail each

    month and viewable on the Web or

    on a wide range of mobile devices

    and e-readers.

    •Free student membership in

    the Academy of Model Aeronautics

    (AMA), which provides informa-

    tion on how to start building and

    flying models, plus access to thou-

    sands of AMA Flying Clubs.

    •Free admission to more than

    300 science and technology muse-ums in the ASTC network.

    •Free access to Sporty’s online

    Complete Flight Training Course,

    designed to take an aviation “new-

    bie” all the way through the process

    of passing the FAA written exam.

    Other EAA member benefits in-

    clude a membership card; mem-

    ber discounts on merchandise,

    flight experiences, the EAA AirAcademy, and EAA AirVenture

    Oshkosh; and access to the EAA

    members-only websites and other

    information resources.

    To learn more, visit www.Sport 

     Aviation.org .

    Sporty’s Next Step Program En-rollment Surpasses 5,000

    The EAA and Sporty’s Pilot Shop

    Next Step program has enrolled

    more than 5,000 EAA Young Eagles,

    allowing them to pursue an avia-

    tion interest beyond a first-flight

    experience. The cornerstone of this

    program is free access to Sporty’s

    Complete Flight Training Course

    online. To date, Sporty’s has do-

    nated courses that have a retail

    value of more than $1 million.The program’s early success has

    sparked additional enhancements

    and benefits, including a free first-

    flight lesson upon completion of

    one of the Sporty’s courses. Numer-

    ous scholarships are available to

    support continued flight training.

    More information regarding

    Young Eagles and the Next Step

    program is available at www.

    YoungEagles.org .

    EAA’s Annual Hall of Fame Induction

    2011 honorees (l to r): Bill Weekley (Hal); John Vette (Kimberly Award recipient);

    Kyle Franklin (for his father, Jimmy Franklin); Morton Lester; and Dean Wilson. On

    the podium, EAA’s past and present presidents: Tom Poberezny, Rod Hightower, and

    Paul Poberezny.

    Nearly 300 people gathered in the Eagle Hangar of the EAA AirVenture

    Museum on October 29 to honor six individuals for their contributions to

    the world of aviation. Five were new inductees into EAA’s Halls of Fame andincluded Dean Wilson (Homebuilders), Morton Lester (Vintage Aircraft As-

    sociation), John Ballantyne (Ultralight), the late Jimmy Franklin (International

    Aerobatic Club), and the late Hal Weekley (Warbirds of America).

    The evening’s sixth honoree, John Vette, received the Henry Kimberly

    Spirit of Leadership Award for his local volunteer efforts on behalf of EAA and

    the community. Vette, along with his wife, Susy, has continued his family’s

    longtime commitment to EAA by helping develop and grow dynamic programs

    that facilitate interest in aviation among youth, ranging from the launch of

    WomenSoar to such events as the Gathering of Eagles fundraiser.

    We’ll have more on the VAA inductee, Morton Lester, in next month’s Vin- 

    tage Airplane.

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    4  DECEMBER 2010

    Wingtip to strut, strut to

    tail feathers, tail feathers

    to wingtip, and six tail

    wheels below them, the

    antique civilian lightplanes huddled

    together at one end of the large com-

    munal hangar on a winter’s night.

    Outside, amidst a cadence of wind

    gusts, a single stark-white municipal

    light cast its monotonous self onto

    the modern metal hangar’s sides,

    and onto the piled snow—not new

    fallen, but growing thick crested and

    dirty. Inside, small fissures of its light

    came in through eaves and through

    edges of doors, making angularshadow shapes and hazy, double

    ghosts of the airplanes.

    The airport was located not far

    from a small city that still sprouted a

    water tower near an abandoned rail-

    road bed, almost adjacent to a stream

    that in summer made a green ribbon

    of vegetation, which together with

    the small lake at its base had made a

    landmark homed onto by thousands

    of flight students returning from ner-

    vous cross-country flights over mileupon mile of section lines of the wel-

    coming American Midwest.

    And the highway! The night was

    continuously punctuated by a dis-

    tant, intermittent engine roar of

    trucks, passing a mile away on an

    interstate whose path, decades ago,

    in bypassing the airport had seemed

    to save it, but whose presence now,

    sprouting commerce, posed danger.

    The engines’ lionlike growling reso-

    nated through the night.Over the past weekend, the air-

    port’s runway had been plowed, and

    all six of the antique airplanes had

    been pulled out of the hangar; one

    had received an engine run-up, and

    two had been flown.

    Old age is vigilant, and the an-

    tiques—five high-wing types and one

    open-cockpit biplane—stayed awake

    longer than the modern airplanes. At

    the other end of the hangar, the sleek

    composite homebuilts, new model

    factory planes, and sport aircraft

    types had voiced worry and reported

    shorter flights by their owners who

    proclaimed many words about cost,

    about less flying time, of making ev-ery flight count, of filling every seat,

    and of passing the hat.

    Their owners had also fumed about

    “yet another” political meeting over

    land use in which they had argued for

    the airport and had apparently pre-

    vailed . . . for the time being.

    For the umpteenth time, the an-

    tiques volunteered their stories to

    calm the younger airplanes, noting

    with chagrin, but no surprise, that

    the youth had apparently fallenasleep. In the hopes that some were

    still listening, the antiques began

    to speak, sharing their stories, one

    by one, over the distant, menacing

    sound of the trucks.

    The Aeronca’s Story

    Of the six antiques, the first to

    speak was the Aeronca Champion,

    and this surprised the others. When

    flying, its short exhaust stacks made

    a loud staccato noise, and when onthe ground, as if to adjust for this, it

    usually remained silent.

    “I am a postwar 1946 model, but

    my manufacturer’s origins start in the

    late 1920s, as its first model was being

    developed as a minimum airplane.

    This was during the fresh years fol-

    lowing the Lindbergh flight of 1927,

    when American aviation became ‘writ

    large’ and flared with heady image.

    The years 1927 to 1929, as my hum-

    ble ancestor was developed, saw many

    startups of high-end airplanes: planes

    for the rich, planes for the powerful,

    planes molded in the image of head-

    long success, all riding the tidal wave

    of blue skies kindled by ‘Lucky Lindy.’“My line’s makers—gray-jacketed,

    hard-nosed Cincinnati business-

    men—were almost certainly tempted

    to join the bandwagon, but they con-

    tinued with their ‘low-end’ product,

    deciding in rare perspective for the

    time to ‘live below their means.’

    “Their first design debuted in 1929,

    within months of when the eco-

    nomic waters rose above flood stage

    and aviation was hit hard. The over-

    whelming majority of those ‘startups-since-Lindy’ were vanquished, some

    gone in just months. But my line had

    been designed so modestly that my

    makers found themselves in a harsh

    but survivable situation.

    “Those earliest Aeroncas were

    bulbous and ungainly, immediately

    provoking humor. They were called

    ‘flying bathtubs,’ and the joke that

    they might always be encountering

    head winds was an apt metaphor for

    how they fought for acceptance in themarketplace. My line’s manufacturers

    The Antiques in WinterIf airplanes could talk . . .

    BY ROGER THIEL

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    VINTAGE AIRPLANE 5

    played it so close to the vest that they

    even built their own engines, rare for

    any American airplane.

    “And so we persevered. Wise fore-

    sight or luck? Take

    your p ick, but we

    stayed on our bulbous,

    weird-looking feet.

    “With Aeroncas’ op-erating rates as low as a

    small car, we suddenly

    became, for many pi-

    lots, the only means

    they had to fly at all.

    We staggered through the Great De-

    pression, through times when men

    and women felt that merely being at

    an airport and watching airplanes was

    good, and that if they could buy a cup

    of coffee while watching, it was great!

    “Inch by inch, nickel by nickel,

    year by year, we persevered. In the

    late 1930s we could finally buy en-

    gines from a mainstream source as

    we debuted an airplane on size with

    the competition.“In 1946 when I was made, at the

    crest of the postwar aviation boom

    that went bust, again we persevered,

    and then later as well, through more

    decades and many other versions

    which continue to this day. In the

    1960s my line became an airplane

    with aerobatic and performance ca-

    pabilities. There is almost no time

    period in which the Aeronca line,

    under one name or another, has not

    been manufactured.“Gray-jacketed businessmen who

    gritted their teeth and were armed

    with frugality fought economic holo-

    caust and won. Improbable, clownlike

    origins, but a presence that continues

    to this day. And how did we do it? By

    ‘living below our means’!”

    The Stinson’s Story

    With an upper wing towering so

    high that other high-wing aircraft

    could be stored underneath it, andthe only antique with more than two

    seats, the nominal chieftain of the

    group, the Stinson Reliant, spoke up:

    “My high, widespread wing and

    my round engine and bump cowl

    give off a heady look of strength and

    chiseled design. We Stinsons were

    made for high achievers and for busi-

    ness—big business—and a company

    who owned me was also making astatement: that they were to be eco-

    nomically reckoned with, and that, in

    the second half of the 1930s, ‘prosper-

    ity is just around the corner.’

    “I remember a dozen times when

    men in suits and overcoats posed by

    my door, with their Depression-era

    business name so proudly painted

    on my side. And I remember one

    time when, arriving with news of a

    new industrial plant to be built, that

    a press reception was hosted for my

    passengers at the airport’s parking

    area, and I was the centerpiece as

    dignitaries shook hands and a cer-

    emony was undertaken.

    “I remember flying toward busi-ness destinations with heady, laugh-

    ing talk of planned accomplishments

    by the men in all of my four seats.

    And I also remember the trips home

    from those quests, some of which in-

    cluded smiling passengers, but oth-

    ers in which frowning men huddled

    down into their overcoats in an em-

    brittled silence. These men were now

    edgy to be so close to each other and

    avoided eye contact as a heavy gray

    hung in my cabin until I set themback on the company’s home field

    and they discharged into their cars.

    “Although seemingly at the top of

    my line, I can all too easily undergo a

    unique poverty that might not occur

    to the rest of you: I’ll never forget the

    times I was left in my hangar because

    my big business owners, although ap-

    parently at the tops of their respec-

    tive games, could not afford to fly me,

    and would push me out and run up

    my huge engine on the ground forexercise—lying to other men that I

    had instrument problems and could

    not fly.

    “And then came the war—not in-

    cidentally, what finally brought an

    end to all of those gray economic

    days. I was pressed into service with

    the Civil Air Patrol, to fly off the At-

    lantic Coast with a bomb shackled

    under me against invading Germansubmarines. My pilots never saw a

    U-boat but patrolled alongside many

    convoys and ships, always far beyond

    gliding distance to shore. In one case,

    they spotted debris on the ocean that

    led to the CAP search in which an-

    other plane spotted some American

    merchant mariners surviving in a raft

    following a torpedoing.

    “These horrors—within a few min-

    utes’ flight of the soft American ex-

    perience on its home front shores!

    My bomb shackles were taken off in

    1943 and the last evidence of them

    was gone by a 1952 re-covering. The

    information of my war work was not

    transmitted to my next owner and has

    remained unknown to the present day.

    “So now, with my beautiful rebuild

    and majestic stance and paint, when

    I arrive at an event, all I see, as in the

    old days, is the pleasant sight of lev-

    eled camera barrels. But am I thereforethe biggest and grandest among you?

    Think again: My engine is large and

    thirsty, and my present owners, too,

    speak of economic considerations.

    “And so I appear, to the average

    onlooker, as the captain of this han-

    gar group—but I could easily find my-

    self as the one left behind. Since I am

    expensive to operate, my flights are

    always calculated, with high-profile

    destinations, with each seat taken,

    and with an atmosphere of purpose,rather than for little pleasure jaunts

    like the rest of you so regularly receive.

    “Uneasy lies the head that wears

    the crown. And the old unpleasant-

    ness sometimes recurs when I am

    wheeled out of the hangar and my

    engine is started. Each time I receive

    such a run-up—but no flying—in

    every one of my chiseled, classic

    lines—I shiver.”

    Next month: The other antiquesjoin in the conversation.

    For the umpteenth time, the antiques

    volunteered their stories to calm

    the younger airplanes

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    6  DECEMBER 2010

    The 1930The 1930

    Consolidated YPT-6A

    From faded history to flying high

    BY SPARKY BARNES SARGENTJIM KOEPNICK

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    VINTAGE AIRPLANE 7

    Sometimes it takes a team of savvy sleuths to solve a conundrum.

    In this case, the team is a married couple—VAA members Mark

    White and Mary Wood, of Vero Beach, Florida—who purchased

    a 1930 Consolidated Fleet biplane project in Ohio and hauled it

    home to Indian River Aerodrome back in 2002. They were in the

    beginning stages of making it airworthy when the conundrum

    arose. There, clearly stamped on the cowling/engine compartment

    and cockpit coaming was a distinctive three-digit number, which wasn’tthe same as the three-digit serial number in the aircraft’s paperwork.

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    8  DECEMBER 2010

    “We were surpr ised that the

    numbers didn’t match,” explainsMary, “and we said, ‘Uh-oh! Could

    this be an airframe with paperwork

    from a different airplane?’” They put

    their work on hold temporarily, in

    case there was a problem. Then step

    by step they skillfully took charge

    of the discovery process to uncover

    their airplane’s faded history.

    But before we delve into their

    research, here are some basic

    specifications for the biplane,

    which was built by ConsolidatedAircraft under Approved Type

    Certificate 131 in 1930. This Fleet

    Model 2/YPT-6A, Serial No. 325,was built for the U.S. government,

    to be used for training. Its first

    owner was the Aeronautics Branch,

    U.S. Department of Commerce

    (Washington, D.C.). The two-place

    biplane weighed 1,101 pounds

    empty, with a maximum weight

    of 1,675 pounds. Its wings were

    constructed of spruce spars and

    aluminum ribs, and it had a stagger

    of 23 inches, with a span of 28

    feet. Measuring 21 feet 8 inchesfrom prop to tailskid, it stood 7

    feet 9 inches tall. As powered by

    its original 100-hp five-cylinderKinner K-5, its top speed was 110

    mph, and it cruised contentedly

    at 95 mph while sipping from its

    24-gallon fuel tank in the upper

    wing’s center section. Price was just

    under $4,000.

    An Air-Minded CoupleIt’s not surprising that this

    husband-wife team enjoys hands-on

    restoration work. A brief glimpse

    into their history reveals that bothMark and Mary were aviators before

       C   H   R   I   S   M   I   L   L   E   R

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    A previous owner had adapted theengine for an alternator, but Mark

    chose to go back with a wind-driven

    generator.

    Mary demonstrates how to adjust the windshield.

    Inside the front cockpit.SPARKY BARNES SARGENT

       S   P   A   R   K   Y   B   A   R   N   E   S   S   A   R   G   E   N   T

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    VINTAGE AIRPLANE 9

    they married each other 11

    years ago. Mark grew up around

    aviation; his first ride was in his

    family’s Tri-Pacer. At the tender

    age of 11, he had already gained

    experience flying a Cessna 150,

    Cessna 172, and a Citabria.

    When he was old enough to

    solo, he flew the open-cockpit,parasol -wing, plans-bui l t

    Corben Junior Ace built by his

    father, Don. Mark reflects that

    “I have always been infatuated

    with airplanes—especially

    biplanes. I worked on a Champ

    project with my father, and

    that’s how I really learned about

    restoration.” He also restored an

    Aeronca Chief and a Piper Colt,

    prior to restoring the 1930 Fleet.

    M a r y s o l o e d a C e s s n a

    150 and earned her private

    certificate in the 1980s, when

    she attended Embry-Riddle. Her

    daytime job was working with

    the Goodyear blimp—handling

    ticket sales, managing mail,

    and answering the phones. Her

    next aviation-related job was

    working with parts in the shop

    at Frank Piasecki’s Heli-Stat in

    Lakehurst, New Jersey. She thenworked with the crew on the

    Resorts International airship.

    Now she works with Flight

    Safety, in Vero Beach.

    Their first date was in a

    Piper J-3 Cub. It was a windy

    day, but Mark was determined

    to fly down from Lantana to

    a pancake breakfast at Boca

    Raton—primarily because he

    knew that Mary was one of the

    organizers. “It was very windy;it took me two tries to get it

    on the ground,” says Mark,

    smiling. “There were about 100

    people there, and I was the only

    one who flew in.” Mary was

    suitably impressed.

    N ow , the y ’ r e no t o n l y

    devoted to each other, but also

    to reviving forgotten facets of

    aviation history, as exemplified

    by N1P, their 1930 Consolidated

    YPT-6A Fleet. The biplane wastheir labor of love for seven

    years, and they completed it

    in May 2009. Their military

    Fleet was a novelty in the

    Vintage area at Sun ’n Fun this

    spring—as well it should have

    been, given the hands-on work

    and detective-style research

    required to resurrect it to its

    original colors and markings.

    Determined Detectives

    After finding that puzzling

    number (384) on the airframe

    components, Mark and Mary’s

    research started with finding a

    website that listed serial numbers

    for Consolidated Aircraft. “We

    discovered that 30-384 was a

    U.S. Army Air Corps (USAAC)

    se r i a l number ,” expla ins

    Mark, “with ‘30’ representing

    the y e a r o f ma nu f a c t u re

    (1930) and ‘384’ [being the

    military] serial number.” That

    number corresponded to the

    manufacturer’s construction

    number—325—which was

    stamped on the data plate and

    also recorded in the civilian

    aircraft records.

    Their research also revealed

    that their biplane was one of 16built by Consolidated Aircraft

    Corp. of Buffalo, New York, for

    the USAAC (an additional six

    were built for the Navy). “We

    found out that only four of these

    aircraft still exist, and since they

    built so few of these, and hardly

    anybody knows about them…

    well, there was no other way to

    restore it but as a YPT-6A. That

    led to starting the project all

    over again, because we decidedto do a lot more work on it,” he

    says, laughing and shrugging

    good-naturedly. “Now, this is

    the only one flying.”

    Armed with the knowledge

    that their Fleet was an Army

    Air Corps trainer, Mark placed

    a call to the Air Force’s toll-free

    number to see if he could find

    out some more information.

    “When I called, I said, ‘I hope I’m

    not calling the wrong person,but we’ve purchased this old

       S   P   A   R   K   Y   B   A   R   N   E   S   S   A   R   G   E   N   T

    Note the flat, adjustable glass windshield and

    the modern avionics for today’s airspace.

       J   I   M    K

       O   E   P   N   I   C   K

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    10  DECEMBER 2010

    airplane, and it turns out it was

    used as a trainer in the military.

    We don’t know much about it;

    is there anybody I could contact

    that would help me?’ She said.

    ‘Sure, you need to call Maxwell Air

    Force Base in Alabama—here’s the

    phone number.’ So I called them,

    and they wanted us to give them

    some information to prove thatwe owned the airplane. So we sent

    a copy of the registration to them,

    and they in turn found several

    pages of records relating to the

    airplane and sent them to us, free

    of charge. Those records showed

    that the aircraft was assigned

    to Brooks Field in San Antonio,

    Texas, in 1930. We then contacted

    Sheila Klein at Hangar 9, Brooks

    Air Force Base, and purchased a

    book from her entitled WingsOver San Antonio. That book had

    a photo showing the only Fleet to

    be assigned to Brooks Field.”

    Mark and Mary , the eve r -

    resourceful sleuths, took their

    research to the national level, by

    contacting the National Museum

    of the U.S. Air Force, Wright-

    Patterson Air Force Base in Dayton,

    Ohio. “They were extremely

    helpful, and then we contacted

    their r estoration facility. Theylooked up the information that

    had been painted on the side

    of the YPT-6A, because we had

    no idea what should be there,”

    elaborates Mark. “They provided

    us a lot of very thorough, very

    deta i led information—at no

    charge—and sent us two 8-1/2-by-

    11 photographs of one of these

    airplanes that was at Wright-

    Patterson in 1930. They helpedus determine the colors from the

    black and white photo; the wings

    should be this yellow, the fuselage

    olive drab, the fin yellow, and

    the rudder olive drab and blue,

    with red and white stripes. The

    Smithsonian had the Air Corps

    markings, and t hey referenced

    each page in a book that pertained

    to what we were doing. In the

    back of that book, there were real

    paint chips, so we got the colorsthe same and were also able to get

    the stars the proper size.”

    From Military to CivilianShedding even more light on the

    history of their YPT-6A, Mark and

    Mary explain, “Basically, it’s the

    military trainer version of a Model

    2 Fleet, and the ‘Y’ designation

    stands for a design which is under

    evaluation. [PT denotes primary

    trainer.] There was one experimentalXPT-6 model produced, and then

    five YPT-6As were produced; our

    aircraft was one of the five used

    to evaluate the design. Ten PT-6A

    production models fol lowed.

    After its evaluation process at

    Brooks Field, ours was reassigned

    to Long Beach, California, in May

    of 1931. In August of 1931, it was

    re-designated a PT-6A. In 1933, it

    was re-designated as a PT-6A Special[Governmental Aircraft License No.

    NS-50] and was operated with the

    front cockpit designated for cargo.”

    The Department of Commerce

    sold the airplane to Waco Sales of

    New York Inc. in February 1934,

    as a Fleet PT-6A Special, Fleet

    Model 2. It was flown to Roosevelt

    Field, bearing civilian registration

    number N13927. It was registered

    and operated as a Model 2 Fleet

    from that point forward. In May1934, the Fleet was sold to a

    private owner in Houston, Texas.

    In August 1937, the aircraft was

    purchased by Aldrich F ly ing

    Service of Houston and used for

    pilot instruction. Interestingly,

    a note in the aircraft records for

    1937 reveals a rather unusual

    m a n d a t e : “ T a i l w h e e l s a r e

    required on all ships operating at

    the Houston Municipal Airport,

    Houston, Texas, on account ofdamage to shell runways by tail

    CHRIS MILLER

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    VINTAGE AIRPLANE 11

    skids.—signed by M.F. Clark,

    Aero. Inspector.”

    The Fleet’s registration number

    (N13927) was changed to N1P in

    1953. The aircraft remained in

    Texas with various owners until

    1988, when Kenneth Carder

    purchased it and took it home to

    Ohio. Mark and Mary purchased

    N1P from him in 2001, after Mary

    spotted an ad for it in Trade-A-Plane.

    After completing their research on

    this unique Fleet, they purchased

    myriad supplies, donned their shop

    clothes, and began the years-longrestoration process.

    Hands-on Restoration

    “We did everything hands-on

    ourselves; we didn’t hire anything

    out, although we had some help

    from other folks,” recounts Mark.

    “A couple of longtime friends and

    members of the local EAA Chapter

    99 group gave us helpful insight

    to the restoration process. The

    folks at EAA headquarters were

    also very helpful.”

    Overall, they found the airframe

    to be in excel lent condition,

    which saved quite a bit of time

    that otherwise might have been

    invested in structural repairs.

    The most challenging aspect of

    their hands-on restoration, they

    say, “was handling the one-piece

    upper wing during the re-covering

    process. The upper wing is very

    fragile, and must be handled with

    care when removed from theaircraft, and when rotating it from

    top to bottom.”

    They replaced all of the hardware

    in the aircraft and covered the

    a i r f rame wi th Ceconi te and

    finished it with Randolph butyrate

    dope, using an old-fashioned,

    40-year-old compressed air spray

    system. That was also a challenging

    process, thanks to the Florida heat

    and humidity. The forward portion

    of N1P’s fuselage was or iginally

    fabric-covered, but at some point

    in its history, the fabric from the

    aft portion of the front cockpit

    to the f irewall was replaced with

    Husband–wife aviators and

    restoration team: Mary Wood

    and Mark White.

       P   H   O   T   O   S   M   A   R   K   W   H   I   T   E

    The cockpit sheet metal coaming, ready for its hand-stitched leather trim.

    Mary works on one of the biplane wings.

    The couple used original paint chips for accuratemilitary colors.

    The YPT-6A is ready for its wings.

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    12  DECEMBER 2010

    sheet metal. “We chose to retain

    the metal, because it serves as

    protection from fire,” shares Mark,

    “and it also makes the aircraft

    much more durable when entering

    and exiting the cockpit area.”

    They wanted to make the

    biplane as authentic as practical,

    yet still be able to enjoy flying it

    to any airport they’d like to visit.

    Hence, the layout of the front

    panel is original, while the rearpanel sports modern avionics and

    radio equipment. “The rear panel

    is for safety and practicality; it

    has a radio, transponder, encoder,

    and intercom to make it practical

    to fly in today’s airspace,” Mark

    comments. “We know that takes

    away from its authenticity, but we

    wanted to fly it and enjoy it.”

    They a l so chose to re ta in

    the swivel ing ta i lwheel , and

    the Kinner 160-hp R-56. Thispart icular F leet Model 2 was

    allowed a gross weight increase

    f rom 1,575 pounds to 1 ,740

    pounds when the 100-hp Kinner

    K-5 was removed and the 160-hp

    Kinner R-56 was installed in 1962.

    Large tail surfaces were installed

    at that time, as well. Additionally,

    a previous owner had adapted

    the engine for an alternator, but

    Mark chose to eliminate that and

    installed a wind generator instead.(He does have the original but

    cannot find replacement blades

    for it, so he’s using a WWII-era

    generator.) “We’ve rece ived a

    great deal of priceless information

    to help keep our Kinner running,

    from Mr. Al Ball of Antique Aero

    Engines in California,” shares

    Mark. “There are very few people

    with his knowledge of the Kinner

    and its characteristics.”

    Mark and Mary contacted

    Sensenich, who reviewed theaircraft engine horsepower and

    aircraft specifications. “They

    recommended and built for us

    the W92HA77 propeller, which

    we are extremely pleased with,”

    states Mark.

    “My cruise speed is 105 mph

    at 1650 rpm, and it burns 10 gph.

    We stop for fuel after one and a

    half hours—just in case the fuel

    pumps at the [destination] airport

    don’t work—this gives us plentyof fuel to fly to [another airport].

    This airplane used to have a

    31-gallon auxiliary fuel tank that

    was strapped on the belly, and I

    tracked down the blueprint for it,”

    says Mark. “It stalls very gently

    at 50 mph, and the horizontal

    stabilizer is adjustable in flight—

    it has a jackscrew trim like a Piper

    Cub. You have to reach down and

    pull the cable with your hand—

    there’s no lever for the trim—andyou don’t have to make any trim

    adjustment from cruise to power

    off for landing, because the trim

    does not change that dramatically.”

    F in i shing touches for the

    cockpits included a hand-stitched

    leather coaming and original-style

    windshields. A curved Plexiglas

    windshield is installed for the

    front cockpit, and Mark located

    and purchased a flat, adjustable

    glass windshield—along with

    s e v e r a l c o p i e s o f o r i g i n a lblueprints perta ining to the

    biplane—from John Sommerfeld

    in Texas.

    Flying HighM a r k a n d M a r y v i r t u a l l y

    lived with their project, since its

    restoration took place in their

    hangar workshop, right next to

    their home. They both laugh

    good-naturedly as they share

    that it was challenging, at times,to work together. Yet they feel

    that the completed, airworthy

    Consolidated YPT-6A was well

    w or th the s e v e n y e a r s the y

    invested on the project, and the

    interpersonal learning curves they

    mastered. They worked primarily

    on the weekends and occasionally

    more frequently, depending upon

    the task at hand. In retrospect,

    Mary emphasizes, “Perseverance

    is very important.” And Markreflects, “Everybody has their own

    This 1930 YPT-6A had a tailskid and 24-inch

    air wheels when the Army Air Corps used it

    as a trainer.SPARKY BARNES SARGENT

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    idea how to tackle something. They

    usually end up with the same end

    result, but it’s sometimes difficult

    to agree on the same process—yet

    neither one is wrong.”

    Smiling, Mark recounts the

    project: “There were times you

    wish you’d never started on it,

    but you get through that. I thinkyou feel better when it’s finished,

    and you’re flying it. There’s also

    just the satisfaction of knowing

    you’ve done it!” In the midst of

    the restoration, both Mary and

    Mark experienced thei r own

    personal transitions when they

    each lost their respective fathers.

    Mary poignantly shares, “The

    most important miss ion the

    aircraft has performed recently

    is when we used it to scatter the

    ashes of Mark’s father over his

    favorite fishing area on an early

    Sunday morning.”

    They’ve also been flying their

    YPT-6A to local fly-ins, proudly

    transforming what was once

    faded history into vibrant reality,

    as together they fly high through

    the Florida skies. Throughout

    the week of Sun ’n Fun, Mark

    and Mary always seemed to havean inquisitive crowd gathered

    around their biplane, and the

    couple was bubbling over with

    enthusiasm as they answered

    m yr i a d qu e s t ions . P e rha ps

    equally rewarding as the interest

    they received was the fact that

    the judges took special note of

    their restoration endeavors and

    selected N1P as the Outstanding

    Open Cockpit Biplane Antique.

    The YPT-6A is the first aircraftr e s to ra t i on the y ’v e t a c k l e d

    together, but i t won’t be the

    last. As for the future, “We plan

    to hang on to the airplane right

    now and wor k on our other

    project—a 1929 Cessna AW,” says

    Mark. This hardworking couple is

    enthusiastically looking forward

    to yet another opportunity to

    revive early aeronautical history—

    and no doubt will be sharing it

    with others who also appreciatethe early days of aviation.

    What Our Members Are

    RestoringAre you near ing complet ion o f a

    restoration? Or is it done and you’re busy

    flying and showing it off? If so, we’d liketo hear from you. Send us a 4-by-6-inch

    print from a commercial source (no home

    printers, please—those prints just don’t

    scan well) or a 4-by-6-inch, 300-dpi digital

    photo. A JPG from your 2.5-megapixel (or

    higher) digital camera is fine. You can burn

    photos to a CD, or if you’re on a high-speed Internet connection, you

    can e-mail them along with a text-only or Word document describing your airplane. (If

    your e-mail program asks if you’d like to make the photos smaller, say no.) For more

    tips on creating photos we can publish, visit VAA’s website at www.vintageaircraft.

    org . Check the News page for a hyperlink to Want To Send Us A Photograph?

    For more information, you can also e-mail us at [email protected]  or call us at

    920-426-4825.

    r

    f t

    VINTAGE AIRPLANE 13

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    14  DECEMBER 2010

    In 1940, Frank Rezich took

    his skills to the Howard fac-

    tory where he worked on as-

    sembling the models DGA-12

    and -15 and even worked on the

    DGA-18. He was paid “piecemeal”wages. Frank remembers, “You got

    paid by the job—the quicker you

    put it in, the more money you

    made. But it didn’t work out for

    us because we didn’t have a pro-

    duction line. We turned out cus-

    tom airplanes for buyers.” By the

    age of 19, Frank was supervisor

    of assembly and flight testing at

    Howard, quite a position for such

    a young man. Frank’s great talent

    was just beginning to bloom atthis time.

    Howard developed the model

    DGA-18 to satisfy a requirement

    of the Civilian Pilot Training

    Program for advanced aerobatic

    training. The ship was designed

    by Gordon Israel, who had previ-ously designed the DGA-4 Ike and

    Mike racer and the famous DGA-

    6 Mister Mulligan. Frank was put

    into a position of foreman of

    production from experimental

    to licensing. The ship eventually

    earned Approved Type Certificate

    No. 739.

    Frank headed the group that

    conducted the static load test on

    the model DGA-18. Frank remem-

    bers, “I had to raise my arms oc-casionally to get the blood [back

    My Friend Frank Rezich

    Part IIIBY ROBERT G. LOCK

    PHOTOS COURTESY OF REZICH FAMILY COLLECTION

    Above, a rare view inside the

    Howard factory, showing the “dope

    crew,” those hardy individuals who

    sprayed clear, silver, and pigment-

    ed dope onto all surfaces before

    final assembly. Two of Frank’slifelong pals are shown, Mike

    Bernat (kneeling) and Bud Johnson

    (second from left). Frank recalls

    some of the names but comments

    about Eddie Brooks (standing left).

    Frank remembers that “…Eddie

    Brooks was so strong he could pick

    up a 55-gallon drum of dope!” Note

    the full face shield so the painter

    wouldn’t breathe noxious dope

    fumes. Five-gallon pails of pigment-

    ed dope can be seen on the left inthe background.

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    VINTAGE AIRPLANE 15

    into] my shoulder after lifting bags

    of weight to load the structure.”

    Only a few Howard model DGA-

    18 ships were produced, but they

    did see service in the Civilian Pi-

    lot Training Program (CPTP) when

    the curriculum eventually called

    for advanced aerobatic training.

    Frank recalls being sent to setup the Howard final assembly

    line at DuPage Airport when the

    firm received a Navy contract for

    Army Air Forces model UC-70

    and the Navy models GH-1 util-

    ity, GH-2 ambulance, and GH-3

    instrument trainer. These ships

    were all variants of the civilian

    1942 model DGA-15. During his

    time at Howard, he helped build

    the DGA-12 and DGA-15.

    When Howard received a mili-

    tary contract for DGA-15, the

    Chicago municipal factory was

    too small for a production line, so

    they moved the facility to DuPage

    Airport in Saint Charles, Illinois,

    about 45 miles from Chicago.

    Frank commuted from Chicago

    every day as he set up the first

    assembly line at the new plant.

    At the Howard factory with the DGA-18 crew, with a very young Frank Rez-

    ich standing on the far left with the prototype -18 ship in background.

    In this original factory brochure

    photograph of 1940 for the first

    edition of the Howard Aircrafter , a

    publication for Howard aircraft own-

    ers, is one of the aircraft Frank was

    assembling for the corporation.

    A well-dressed Frank Rezich hand-props the Warner-powered DGA-18 air-

    craft at the factory in Chicago, Illinois. After the first test flight, some prob-

    lems were revealed, one of which was flutter in the tail assembly. Gordon

    Israel proposed splicing the aft fuselage to change the angle of incidence

    of the horizontal stabilizer. Additional tubular bracing was welded to the

    aft fuselage structure, and by morning the ship was ready to fly. Besidesbeing an expert mechanic, Frank was an outstanding gas welder.

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    Howard was also building PT-23

    trainers under contract to Fair-

    child at that time. He was only

    there for the first five ships, as

    he was notified to prepare to be

    drafted into World War II.

    When Howard received thesecontracts, Frank recalls, “I heard

    that I might be drafted into the

    military. I said, how come, since

    I am in charge of a military air-

    craft production line. What the

    ---- is going on?” Thus a dilemma

    appeared, and Frank had to deal

    with the situation. “So we had

    a good friend, Pat Mullins, who

    used to be chief pilot for Blue-

    bird Air Service—he was a good

    friend of Nick and I,” Frank says.“He used to come to our house

    for dinner. He goes down to Mi-

    ami and gets hired as chief pilot

    for Pan American Ferry Division.

    They were trying to get a bunch

    of pilots together to deliver all

    those British airplanes to North

    Africa. The Army has no pilots, so

    Pat says, ‘Come on down, Frank.

    We need mechanics and flight en-

    gineers.’ So I hop down to Miami

    and get a job as a civilian. So we’reflying these things every day out

    16  DECEMBER 2010

    Before leaving his job

    at Howard, Frank had

    established himself as aleader and thinker at age 19.

    When he left Howard in

    1943, he was only 20 years

    old but had garnered the

    equivalent of manyyears of experience.

    The prototype DGA-18 was powered by a 125-hp Warner Scarab radial engine and proved to be underpowered,

    particularly for aerobatics for which it was designed. The ship was modified into a DGA-18W powered by a

    145-hp Warner engine and the model DGA-18K powered by a 160-hp Kinner engine. Approximately 60 ships

    were produced.

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    VINTAGE AIRPLANE 17

    of Miami, Dinner Key, and Opa-

    locka. We put long-range tanks

    in these airplanes and conducted

    endurance runs to see if we could

    make North Africa. We had ev-

    erything from Martin Baltimores,

    A-20, B-25, and C-47—whatever

    the British had. I guess I spent six

    months there. The military came

    and said that they were going to

    induct all of us. So I decided to go

    home. I got home for about seven

    days when I got drafted. I was sent

    through basic school and wound

    up in the Air Transport Command,

    Ferry Division. We took two C-46s

    and a C-47 to India.”

    The Army Air Forces obviously

    had looked at Frank’s background

    and training in aviation very care-

    fully because they assigned him to

    essentially what he was doing as a

    civilian prior to being inducted intothe service. The year was 1943.

    Before leaving his job at How-

    ard, Frank had established him-

    self as a leader and thinker at age

    19. When he left Howard in 1943,

    he was only 20 years old but had

    garnered the equivalent of many

    years of experience. Frank is now

    considered a one of a kind, a per-

    son who comes along just once in

    a lifetime with basic smarts and a

    knack for getting things done!

    Next month, we’ll delve into

    the war and postwar years as

    Frank shares his experiences fer-

    rying Consolidated Vultee C-109s

    to North Africa and flying over

    the dangerous Himalaya Moun-

    tains on missions we refer to to-

    day as “flying the Hump.”

    A Howard DGA-18W damaged during CPTP flight instruction at Bishop,

    California, circa 1943 to 1944. Markings on the side of the fuselage were

    required after the attack on Pearl Harbor, when flying was restricted along

    the East and West Coasts.

    Landing accidents were common during CPTP flight instruction. This may be the same Howard DGA-

    18W as shown above, moved to another position with the left wing propped up. Under the left wing

    the landing gear is broken, and missing from the photo is the Warner engine. Very few of these shipssurvived CPTP advanced flight training.

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    18  DECEMBER 2010

      Light Plane Heritage

    published in EAA Experimenter November 1990

    Editor’s Note: The Light Plane Heritage series in EAA’s Experimenter  magazine often touched on aircraft and concepts

    related to vintage aircraft and their history. Since many of our members have not had the opportunity to read this se-

    ries, we plan on publishing those LPH articles that would be of interest to VAA members. Enjoy!—HGF

    THE J.V. MARTIN K-III SCOUTBY JACK MCRAE

    T

    he Martin K-III Scout was one of several in-

    teresting airplanes built by James V. Martin,pioneer aviator and inventor. Although this

    little biplane built in 1919 was described as an

    altitude fighter, it appears to have been much closer to our

    present concept of an ultralight airplane.

    Martin, a former navigator in the Merchant Marine

    and associate of Gen. Billy Mitchell as consulting engi-

    neer to the U.S. Air Service before World War I, claimed

    to have been granted 47 aircraft patents, including 25 on

    basic devices such as the retractable landing gear, slotted

    wings, and floating wingtip ailerons. In 1911 Martin held

    the world’s speed record of 70 mph. In 1912 he proposed

    a trans-Atlantic flight in a five-engined biplane of 100feet span that was generally accepted as being possible

    at that time. He operated aircraft factories in Garden

    City, New York, and Elyria, Ohio, from 1914 where he

    designed and built several successful airplanes. During

    World War I he became a controversial personality when

    he refused to accept a $10 million order to build DH-4

    airplanes, which he considered obsolete and unsafe.

    By the Act of Congress of July 1, 1918, aircraft patents

    were made available to a patent pool known as the Man-

    ufacturers Aircraft Association. Martin refused to join theassociation and several times in the following 20 years

    unsuccessfully sued it for alleged patent infringements

    for sums ranging from $51 million to $150 million.

    The K-III Scout of 1919 incorporated many advanced

    features for that time, such as a retractable landing gear,

    floating ailerons, K-strut wing truss, and steerable tailskid

    mounted inside the rudder.

    Using a 45-hp ABC Gnat engine, the maximum

    speed was estimated to be 135 mph, which no doubt

    was very optimistic. The airplane was very light, hav-

    ing an empty weight of only 350 pounds. The span was

    20 feet 2 inches, and overall length was 13 feet 3-1/2inches. Construction was of wood and plywood with

    fabric covering. The fuselage was a plywood frame-

    work braced with diagonal wires. The landing gear

    was retractable by means of a hand crank and a worm

    gear. A novel feature was the use of Ackerman spring

    wheels, which were supposed to act as shock absorb-

    ers through flexible spokes. The 9-gallon fuel tank was

    mounted in the wing center section and was supposed

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    VINTAGE AIRPLANE 19

    to give a range of about two hours. It was claimed that

    the airplanes could be operated from a country road if

    necessary and could fly 22 miles per gallon of gasoline.

    In addition to its many interesting design features, the

    K-III Scout is an example of excellent workmanship

    and simplicity of construction. At present it is on ex-

    hibition at the Garber facility of the National Air and

    Space Museum.

    In his 1982 book The Aircraft Treasures of Silver Hill,

    Walter J. Boyne tells of the attempts to fly the K-III

    Scout. Flight testing was done at Dayton in 1919 by

    Lt. W.F. Gerhard, who found the airplane so tail heavy

    that it was necessary to add 75 pounds of ballast in the

    nose. The engine was not powerful enough to allow the

    airplane to climb out of ground effect at about 4 feet al-

    titude. Also, the floating ailerons were found to be com-

    pletely ineffective. Sixty short hops were made. Boyne

    suggests that a redesign of the Scout into a safely flyable

    airplane would be a project for the homebuilder who

    has done everything.

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    Specifications

    Total wing area 105 square feet

    Ailerons 5 square feet

    Stabilizer 9.5 square feet

    Elevator 6.7 square feet

    Rudder 4.9 square feet

    Overall height 7 feet 4-1/2 inches

    Equipment Weight

    Engine 85.50 pounds

    Wings 60.75 pounds

    Ailerons 9.50 pounds

    Landing gear 16.38 pounds

    Wheels 17.50 pounds

    Struts and wires 8.25 pounds

    Oil and gas tanks 9.75 pounds

    Rudder and tailskid 7.75 pounds

    Horizontal tail surfaces 14.50 pounds

    Fuselage, complete 106.50 pounds

    Propeller and hub 13.62 pounds

    Total weight empty 350.00 pounds

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    20  DECEMBER 2010

    BY ROBERT G. LOCK

    Elementary theory of ight

    THE VintageMechanic

    When I was instructing airframe and general subjects

    for the airframe and powerplant mechanic certificate

    at Reedley College, three of my favorite subjects were

    theory of flight, weight and balance, and assembly

    and rigging. You really can’t talk about one without

    talking about the other two. Over my 50-year career in

    aviation, these three subjects played an important role,

    primarily because all three involve safety by providing

    stability and safety of the airplane in flight.

    So, this installment of The Vintage Mechanic is

    “Elementary theory of flight,” specifically tailored to

    the biplane. I’ll do my best to make this interestingand easy to understand. A glossary of terms used in

    this article appears at the end of the column.

    First let’s discuss what happens when air flows over

    a curved airfoil. Air molecules are speeded up over

    the top of the surface, and physicist Daniel Bernoulli

    discovered that with an increase in air velocity there

    will be a decrease in lateral pressure. Therefore an

    envelope is on the upper surface of an airfoil where

    ambient pressure is slightly reduced. Air on the lower

    surface of the airfoil, which is slightly increased, pushes

    the surface up, thus the production of lift.

    With the production of lift on the surface, there’sa corresponding increase in drag. This drag caused

    by the production of lift is called “induced” drag.

    Induced drag varies as to the amount of lift the surface

    is producing; thus the more lift the surface produces,

    the more induced drag is produced. The formula to

    determine just how much drag a particular airfoil will

    produce at a certain angle of attack is called coefficient

    of drag and abbreviated as CD.

    The amount of lift that a particular airfoil will

    produce depends on air density, speed of air over

    surface, shape of the airfoil, and angle of attack. This is

    called coefficient of lift and abbreviated as CL.All lift forces will be concentrated on a certain

    point on the chord line, much like if one balances

    a pencil on the finger. The point where the pencil

    balances is where all weight is concentrated. This

    point on an airfoil chord is called center of pressure

    and abbreviated as CP.

    As the angle of attack of an airfoil increases, the CP

    moves forward on the chord line toward the leading

    edge. The CL increases, as does the CD. Angle of attack

    is given in degrees, and at the critical angle of attack,

    airflow over the airfoil will become turbulent, the air

    will burble, and the airfoil will stall.

    The stalling angle varies among airfoil shapes, butmost older airfoils stall around 16 to 18 degrees angle

    of attack. Don’t confuse the stalling angle of the airfoil

    with the pitch angle of the airplane. These are two

    different subjects.

    There was little wind tunnel testing of airfoils in

    the early years of aviation. I can relate some really

    interesting stories regarding civilian aircraft design in

    the 1920s as told by Albert Vollmecke, chief designer

    for Arkansas Aircraft, later Command-Aire Inc. Albert

    designed my model 5C3 and provided me with quite a

    bit of technical data about design and construction in

    those early days.When one studies old biplanes, several things can

    be observed. They were all similar in size, shape,

    wing area, and general layout. They all used similar

    engines—whatever was available at the time. Certainly

    the Curtiss OX-5 and Wright J-5s were the mainstays of

    early civil aviation. Wing and power loading for those

    airplanes were all similar. The method of construction

    and rigging were also all similar, so their flying

    characteristics were alike. With that in mind, let’s put

    together a biplane and see how it flies.

    Most biplanes of the early era were designed with

    positive stagger in the wings. If the airfoil gap (thedistance between the wings) was close together, there

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    VINTAGE AIRPLANE 21

    was a liberal amount of stagger. Conversely, if the gap

    was far apart, there was less stagger. Stagger is important

    because it establishes where the center of pressure is

    located on the mean aerodynamic chord, which needs

    to be aft of the center of gravity location (CG) in all

    flight attitudes. Remember that the center of pressure

    will move forward as the angle of attack increases, so

    we don’t want the CP to move too close to, or forward

    of, the CG. Only a few biplanes had negative stagger,and perhaps the most famous is the Beech Model 17

    Staggerwing. Most often, positive stagger was used in

    the design. If the aircraft had positive stagger, the upper

    wing leading edge was placed forward of the lower

    wing leading edge. Negative stagger is the opposite.

    If the ailerons were on the upper wing, then the

    designer would design the lower wing attach points

    with more angle of incidence than the upper wing.

    Conversely, if the ailerons were on the lower wing, the

    upper wing would have more angle of incidence. This

    is called decalage; if the ailerons were on the lower

    wing, the designer would want to cause the upper wing

    to begin to stall before the lower wing. In that way, the

    pilot will have aileron control through the stall. Lloyd

    Stearman designed the model 75 with 4 degrees of

    incidence in the upper wing and 3 degrees in the lower

    wing. The ailerons were mounted on the lower wing. If

    the airfoil stalls at 18 degrees angle of attack, when the

    upper airfoil reaches that point, the lower wing angle

    of attack is 17 degrees. The opposite would be true if

    ailerons were mounted to the upper wing. Aha! It’s the

    stability thing again.

    Having discussed decalage, let’s focus on gap. MyCommand-Aire has 80 inches of gap. That’s a lot of

    gap, but the airplane only has 9 inches of stagger! Gap

    is important because it separates the decreased pressure

    envelope on the top of the wing surface from the

    increased pressure on the bottom of the wing surface.

    Figure 1

    If the gap and stagger were small, the increased

    pressure envelope would bleed into the increased

    pressure envelope and degrade lift forces. Gap

    measurement is set by the length of the interplane

    and cabane struts and is therefore not adjustable.

    Figure 1 shows effects of stagger and gap onbiplane interference.

    The next subject is wing stagger, which is adjustable

    on most biplanes. Figure 2 shows stagger. Stagger is

    set by the placement of cabane struts on fuselage

    longerons. Perhaps one of the best instructions ever

    written for biplane rigging comes from the Boeing

    PT-13/17 manuals. If you can rig a Stearman, you can

    rig any biplane! Figure 2 shows positive and negative

    stagger on a biplane.

    Positive stagger is measured by dropping a plumbbob over the upper wing leading edge so it drops at the

    interplane strut attach point on left and right lower

    wings. The diagonal cabane strut or stagger wires in

    the center section should be adjusted until the correct

    stagger is reached, plus or minus 1/8 inch. If the stagger

    is adjusted per factory specs (if you can find them),

    the center of pressure should be correctly located on

    the mean aerodynamic chord. I always rig to factory

    specifications. I don’t like to “fudge” stagger forward

    or aft to compensate for nose- or tail-heavy conditions.

    That must be addressed during restoration.

    Figure 2

    Now let’s discuss stability.

    Lateral stability is stability against a rolling motion.

    This is primarily provided by wing dihedral. My

    Command-Aire has no dihedral in the upper wings and

    2 degrees in the lower wings. The New Standard D-25

    has 1/2 degree in the upper wings and 2 degrees in

    the lower wings. The Boeing Stearman has 1/2 degree

    in the upper wings and 1-1/2 degrees in lower wings.

    So most all biplanes are quite similar in the riggingdetails. For a set of biplane wings, dihedral is set by the

    landing wire(s).

    Longitudinal stability is stability against pitching

    motion. It’s primarily set by the horizontal stabilizer

    and its arm from the lateral axis to its position on

    the aft fuselage. “Short coupled” airplanes tend to be

    touchy in pitch, while airplanes with a long arm from

    the lateral axis to the stab position tend to be very

    mild in pitch.

    Directional stability is stability in yaw. The vertical

    stabilizer provides this stability. Also in the mix is the

    arm of the vertical axis to the centerline of the engine.The longer the arm, the more the airplane will yaw. The

    Interference

    Wings without

    stagger

    Staggered

    wings

    Positive stagger Negative stagger

           S      t     a      g      g     e     r

    The effects of stagger and gap on biplane interference.

    Different configurations of wing stagger.

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    22  DECEMBER 2010

    New Standard biplanes I fly have different arms where

    the engine mass is located. The yaw characteristics are

    totally different between the D-25 and D-25A. The

    D-25A has a 4-inch longer arm to the engine center of

    mass. So the fuselage and engine cowling forward of

    the vertical axis has something to do with the aircraft’s

    yawing stability. Figure 3 is a simple sketch of an

    aircraft’s primary flight control system.

    Figure 3

    Lateral control is provided by the ailerons, which

    control roll around the longitudinal axis of the

    airplane. Most common was the Englishman Frise

    (pronounced Freeze) or the German Lachmann slotted

    aileron. This aileron gave good lateral control at low

    airspeeds because there’s a slot between the wing

    and aileron. At high angles of attack the air would

    begin to burble and separate from the region at the

    wing trailing edge. But airflow on the bottom of the

    wing was still moving, so this air would flow throughthe slot and over the top of the aileron. But in level

    flight, the penalty was a small amount of drag, as air

    flowing over the top of the slot would tend to curl

    back into the slot, thus creating drag. A few aircraft

    manufacturers covered the slot with a sheet metal or

    fabric strip, which eliminated drag but reduced the low

    speed effectiveness. This photo is a rare picture from

    the Command-Aire files of Albert Vollmecke. It shows

    Albert’s design use of the Lachmann’s slotted aileron.

    Adverse yaw was another nemesis that plagued early

    airplanes. When banking the airplane, adverse yaw

    worked opposite the entry into the turn; if the airplane

    was rolled to the right, the nose would rotate to the

    left. Thus a generous amount of rudder was required to

    get the airplane into a coordinated turn.

    Adverse yaw is simple to explain. When an aileron is

    moved down, it effectively increases the camber of thewing, changes the angle of attack, and increases lift,

    and the wing rises. On the opposite wing the aileron

    moves up, thus taking away the angle of attack to help

    move the wing down. The bank angle is created and

    the aircraft rolls around the longitudinal axis.

    To help offset adverse yaw, aileron differential was

    developed, which aided somewhat. Aileron differential

    required the up-moving aileron to have more travel

    than the down-moving aileron. Typical travels were 18

    degrees down and 25 degrees up. The Frise aileron also

    had an aileron leading edge that would drop slightly

    below the lower surface of the wing when moving up.

    This plus the added travel up was an attempt to cause

    additional drag on the downward moving wing to

    counteract adverse yaw.

    Modern aerobatic aircraft utilize “spades” attached

    to the lower side of ailerons. Spades effectively remove

    all aileron adverse yaw problems.

    Longitudinal control is provided by the elevators

    and is movement around the lateral axis. The elevators

    effectively change the camber of the horizontal

    stabilizer. Up elevator changes the angle of attack of

    the stabilizer/elevator surface, and more downwardlift is created, thus raising the nose. Conversely down

    elevator creates more of an upward lifting force causing

    the nose to move down. Also incorporated in the

    stabilizer or elevator is the longitudinal trim. Either the

    stabilizer pivots to change the angle of incidence (and

    therefore angle of attack) or the elevator is provided

    with tab. Both controls are actuated from the pilot’s

    cockpit. The trim tab actuator is designed to move the

    same direction as the control stick. That is, moving

    the control forward causes the nose to move down,

    and rearward movement of the control causes the nose

    to move up. The purpose of longitudinal trim is toremove stick forces in various flight regimes. Trim tab

    trailing edge movement up will move the elevator

    down, thus moving the nose down. Trim tab trailing

    edge movement down will move the elevator up, thus

    moving the nose up.

    Directional control is provided by the rudder and is

    movement around the vertical axis. Normally rudder

    travel is the same in both left and right directions.

    Typical travel is 23 to 30 degrees left and right

    depending on the type of aircraft and manufacturer’s

    instructions. If the aircraft is to exhibit proper spin

    recovery, the rudder must be rigged according to themanufacturer’s instructions. The rudder works like

    The basic three-axis control system of rudder, elevator,

    and ailerons.

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    VINTAGE AIRPLANE 23

    an elevator; it’s a variable-camber airfoil that changes

    camber in relation to the vertical fin and causes an

    increase or decrease in lifting force. Right rudder

    input changes the camber, causing more lift to the

    left side of the vertical stabilizer, thus moving the

    nose right. Left rudder works on the opposite side of

    the vertical stabilizer.

    Tail wheel and rudder cable interconnect: Many

    aircraft use a steerable-type tail wheel. When therudder pedal is moved to the right or left the airplane’s

    nose moves accordingly. A word to the wise—the tail

    wheel steering should work in a positive manner.

    Normally there’s a spring connecting the control cable

    to each side of the steering arm. Jack up the tail, move

    the rudder left and right, and make sure the tail wheel

    moves accordingly.

    Many aircraft have been damaged in a ground loop

    accident due to poor tail wheel steering. Other aircraft

    use a locking tail wheel; it locks in the straight position

    for takeoff and landing. Jack up the tail, neutralize the

    rudder, and check to see if the tail wheel tracks straight.

    A symmetry check is used here. Measure from the axle of

    the tail wheel to a point on the main landing gear axle.

    Both measurements, left and right, should be the same.

    Now, let’s put the airplane level flight at cruise

    power and see in detail how stability and control work.

    In level flight there are four forces acting on the

    airplane. Thrust = drag, and lift = weight. Thrust

    provided by the engine equals drag, which is both

    induced and parasitic. The weight of the airplane in

    pounds is equal to the lift produced in pounds. If the

    center of gravity is located forward of the center ofpressure, the horizontal stabilizer provides a positive

    lifting force down. Therefore, anytime the speed is

    decreased, that lifting force will decrease and the nose

    will drop. If the pilot adds a small amount of back

    pressure on the stick causing nose-up movement, then

    releases the control, this is what should happen:

    Nose up, and the airplane begins to slow down, and

    the lifting force on the horizontal stabilizer is less; the

    nose moves down, and airspeed increases, increasing

    the lifting force on the tail down, pulling the nose

    up. This is repeated until the aircraft regains straight

    and level flight. The time involved in the nose-up andnose-down oscillations indicates positive static and

    dynamic stability. If these oscillations neither increase

    nor decrease, then the aircraft is neutrally stable in

    both static and dynamic stability. If these oscillations

    increase over time, then the aircraft displays negative

    static and dynamic stability. Hopefully, after this

    dissertation, one can see the importance of having the

    CG forward of the center of pressure (CP).

    The same kind of test can be made by inducing a

    slight roll, releasing the stick and seeing if the aircraft will

    return to wings-level flight. Dihedral should help bring

    it back to level flight. And moving the rudder to inducea yaw should result in the aircraft returning to straight

    flight in a relatively short period of time with just a few

    oscillations back and forth. The vertical stabilizer (fin)

    should help bring back the original heading.

    Many older biplanes may have positive static and

    dynamic longitudinal and directional stability but may

    exhibit neutral static and dynamic lateral stability.

    The New Standard is that way. Once the roll has been

    induced (by turbulence), the airplane won’t return

    to wings-level flight. The pilot is always working theailerons to maintain wings-level flight at cruise.

    These stability and control tests can be conducted when

    the air is calm and there’s no turbulence of any kind.

    Hopefully this discussion will give pilots a little

    more insight into why the biplane does what it does

    in flight. Keep in mind that the older the airplane, the

    less designers knew about stability.

    Terms

    Longitudinal axis—the axis of roll. An imaginary line fromnose to tail through the fuselage.

    Lateral axis—the axis of pitch. An imaginary line fromwingtip to wingtip.

     Vertic al ax is—the axis of yaw. An imaginary vertical linethrough fuselage center intersecting both longitudinal

    and lateral axes.

    Chord line—a line through an airfoil from leading edge totrailing edge.

    Mean aerodynamic chord—an imaginary chord line locatedbetween a biplane’s upper and lower wing chord lines

    that, if an airfoil was superimposed, would give the

    same pitching and rolling moments.

    Center of pressure—a point on the chord line where alllifting forces are concentrated.

     Angle of incidence—the angle formed from the wing chordline and longitudinal axis. Usually a fixed angle but

    sometimes adjustable.

    Decalage—the difference in angles of incidence of upperand lower wings of a biplane. Greater incidence in upper

    wings = positive decalage. Greater incidence in lower

    wings = negative decalage.

     Angle of attack—the angle formed by the relative wind andchord line (sometimes the lower surface) of a wing.

    Relative wind—impact air on the wing sur face fl owing inthe opposite direction as the line of flight.

    Stagger—the distance (usually in inches) upper wing leadslower wing, or lower wing leads upper wing, for a biplane.

    Gap —the distance (in inches) between chord lines of abiplane.

    Camber—curvature of an airfoil. Upper camber has morecurve than lower camber. If camber is the same on

    top and bottom surfaces, the air foil is said to be

    symmetrical.

    Induced drag —drag produced when the air craft iscreating lift.

    Parasite drag  —drag produced by a portion of the

    aircraft’s frontal surfaces that tends to impede itsforward movement.

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    24  DECEMBER 2010

    BY Steve Krog, CFI

    THE Vintage

    Instructor

    Taxiing without incident

    Several days ago I watched an individual

    taxi away from the hangar, headed for

    the runway. The pilot, who was quite

    experienced, was excited about the

    flight—it was the first time in many years that his

    eldest daughter was going for a ride with him. The

    daughter, too, was excited about making the flight

    (good father/daughter bonding time). The day was

    bright and sunny with a surface wind of about 10-12

    mph, gusting to about 15 mph. These winds were

    nothing unusual to the pilot, as I had flown with him

    for several hours previously, and we had flown inwinds considerably stronger.

    As they began taxiing away from the hangar I

    shouted to them: “The toughest part of the entire flight

    will be getting the airplane to the runway.” The pilot

    nodded and smiled.

    Taxiing required traveling about 150 yards with a

    direct crosswind before turning downwind onto the

    hard-surface taxiway. The controls were positioned

    properly, slight power was added, and they began the

    trip to the runway. At the point where a 90-degree turn

    downwind was required, the pilot stopped and cleared

    the taxiway for any other traffic. Power was thenapplied along with full right rudder, but the airplane

    didn’t want to turn. The direct crosswind was hitting

    the left side of the airplane broadside, preventing the

    turn. A touch of brake was applied and a bit more

    power added. Still nothing. And still more power was

    added, along with more right brake but no response.

    Then the pilot made the cardinal sin of taxiing with a

    brisk wind. He pushed the stick forward!

    Instantly the tail came up and the distinctive ting,

    ting, ting of prop tips glancing off the taxiway was

    heard! By the time I had walked to the taxiway, he had

    shut down the engine and had exited the airplane. He

    stated simply, “I feel terrible about this, and I know

    exactly what I did wrong.”

    Together we moved the airplane back to the hangar

    and sat down for a cup of coffee. I could see that he

    was quite upset with himself, and I didn’t want him

    leaving the airport without talking about the incident

    (and lowering his blood pressure). Before he departed

    I suggested he return the next day, and I would make

    an airplane available for him to fly. He needed to

    get back in the saddle before convincing himself he

    should no longer fly.

    After the individual left the airport I began thinkingof all the taxi incidents I had observed at the airport.

    I recall watching a Stearman go up on its nose (after

    suggesting to the owner/pilot that it wouldn’t be wise

    to fly it until he fixed the sticky brakes), a Citabria

    and a Waco attempting to taxi through the wooden

    runway markers, numerous airplanes taking out

    runway lights, and a Cub with Cleveland hydraulic

    brakes go on its nose three times. There are a number

    of other instances, but these are the most vivid.

    What, if any, was the common denominator in

    each of these mishaps? Wind? Unfamiliarity with

    the airport? Pilot inattentiveness? Pilot unfamiliaritywith the aircraft systems? After giving thought to each

    situation, I arrived at the conclusion: It was usually a

    combination of all the above.

    Very little space and explanation is given to proper

    taxi techniques in any of the flight-training handbooks

    commonly used today. A lot of that is due to the use

    of tricycle airplanes, I’m sure. However, there are still

    thousands of tailwheel airplanes being flown and new

    tailwheel airplanes, thanks to the light-sport aircraft

    movement, being added to the general-aviation fleet

    every day. It certainly appears this is a gross oversight

    by publishers of today’s training manuals. This

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    VINTAGE AIRPLANE 25

    oversight also carries over to many of the younger

    instructors providing tailwheel training today.

    I’ve collected flight-training manuals, current

    and historical, for years, and I had to go all the way

    back to a manual published by the Civil Aeronautics

    Administration in 1943 before I could find more than

    a paragraph devoted to ground handling of a tailwheel

    airplane. The ability to taxi an airplane successfully is

    a key part to any successful flight, but little time andeffort is devoted to proper taxi methods. In the past

    12 months I’ve had the pleasure of flying with more

    than 100 individuals in the pursuit of flight training,

    tailwheel checkouts, and biennial flight reviews. I can

    attest to the fact that most individuals are very lax

    when taxiing! As a result, I’ve developed a list of things

    that every pilot should practice whenever attempting

    flight, but which are especially important when flying

    a tailwheel airplane.

    Some of the key points made include:

    When taxiing, look for other airplanes andground obstructions. Your visibility is extremely

    limited when on the ground. While taxiing, make

    S-turns so that you can see what is directly ahead of

    your airplane. Be careful that the blast of air from your

    propeller (prop blast) doesn’t blow dust on spectators

    or endanger other airplanes on the ground.

    The rudder is the most important control

    when taxiing. On the ground, most of the pressureon the controls is exerted by the stream of air from

    the propeller. Ailerons are ineffective because the prop

    blast does not reach them.

    If your airplane has a steerable tail wheel, the rudder

    control will be rather stiff while the plane is on the

    ground. More pressure on, but less movement of, the

    rudder pedals will be used in taxiing than if directional

    control is dependent on the rudder alone.

    In taxiing, the stick is used to keep thetail on the ground. When taxiing into the wind

    (upwind), keep the stick back of neutral, and when

    taxiing with the wind (downwind), keep the stick

    forward of neutral. When taxiing into the wind, the

    elevators should be raised by holding the stick back,

    so that a sudden gust of wind will only serve to hold

    the tail on the ground. When taxiing with the wind,

    the elevators should be lowered by holding the stick

    forward, so that a sudden gust of wind from behind

    the airplane will force the tail down.

    Use the throttle gently. In taxiing, the engineshould be kept running only fast enough to keep 

    the plane moving