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Transform your waste

2019

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MechanicalTreatment

General ContractorPlanning + Construction

of Recycling Plants

In its role as a general contractor, Eggersmann establishes public and commercial projects and is responsible for all work involved in planning and construction of recycling plants. These include engineering, implementation planning, procurement, production and supply of machinery and conveying/handling systems, and installation, start-up, trial operation and turnkey handover of the plant, plus all the civil-engineering for the project.

With our effective deployment and smooth integration of professionals from all disciplines we can guarantee high levels of reliability at all stages of the project.

Recycling plants supplied by Eggersmann are particularly well-integrated in terms of infrastructure, control and regulating systems. In order to ensure a smooth handover, our experts remain on-site until the system is up and running in normal operation.

Mixed or pre-sorted industrial and commercial waste contains raw materials that can be recovered by means of mechanical processing. Mechanical recycling equipment supplied by Eggersmann separates recyclable waste by composition and particle size to deliver the recovered raw materials in a particularly effective and efficient way, in accordance with application and material requirements.

The size of each plant system is based on a detailed analysis of the substances being handled and the required quantities of recycled raw material. High-performance components developed by us in house guarantee maximum purity, reliability and fine-tuned capacity as required.

The entire design and setup procedure is placed in the expert hands of our highly-qualified, multi-disciplinary team.

BiologicalTreatment

Products Optimizing, Service and Operating of Recycling Plants

The natural fermentation-based recycling of organic waste provides us with a potentially inexhaustible source of energy.

The fermentation of organic waste releases energy-rich methane gas, the high quality and economic efficiency of which makes it a viable alternative to fossil fuels. In addition to the recovery of biogas, Eggersmann recycling systems also provide nutrient-rich compost for use in the gardening and agricultural sectors.

Modular concepts, modern ways of optimizing efficiency and flexible applications are all characteristic of the solutions supplied by Eggersmann.

Eggersmann is your provider of key machines for almost all application areas within the recycling business.

It does not matter if you need a mobile, semi-mobile or stationary solution – BACKHUS, Terra Select, FORUS, TEUTON and BRT HARTNER have the right device for your needs.

BACKHUS is an expert when it comes to mobile turnover/composting technology, Terra Select is highly specialized in screening devices.

TEUTON and FORUS offer mobile and stationary machines for highly diverse shredding applications, whereas the BRT HARTNER portfolio ranges from opening to separating, from dosing/metering to sifting and screening.

At Eggersmann, our focus is on the customer. From developing modern plant constructions to the final implementation, maintenance, service and repairs – Eggersmann is your competent partner in all areas.

Our service staff does not only react promptly and flexibly to occurring problems and trouble-shoots them, but also shares its knowledge with the owner to improve workplace safety, make your processes more efficient and reduce operating costs.

This well-founded know-how that we share with you is the same we use to develop and improve our own recycling plants.

Designing and Planning of Recycling Plants

Conveyor Technology

� Troughed belt conveyor � Sliding belt conveyor � Acceleration belt � Chain belt conveyor � Steep belt conveyor � Scraper chain conveyor � Special conveyor technology:

S-conveyor, roller conveyor

Solutions

� Tunnel filling device � Tunnel discharge device � Scraper chain conveyor with

decompacting unit � Steel structures (machine

support; walkways, chutes) � Digestate Conditioner � Digestate Mixer � Tunnel for composting and

RDF production � Biofilter

Process Control and Visualization

� Engineering � Hardware � Software � Assembly � Commissioning � Online-service

Turning Technology

� Windrow Turner � Windrow Turner with Cover Winder � Lane Turner

Screens

� Trommel Screens � Windsifters � Star Screens

Storage – Conveyors – Proportioner

� Bag Opener � Moving Floor Conveyor � Feed and Metering Hopper � Bale Breaker � Perforator � Dismantler for Electric

Appliances

Separators – Sifters – Screens

� Ballistic Separators � Rotor Screens � Screening Drums � Air Belt Separators

Pre-Shredder

� Double-Shaft-Shredder

� Biological waste � Bulky waste � Commercial waste � Compost � Construction waste � Demolition wood � Digestate � Dredged materials � Electronic waste

� Green waste � Household waste � Light-packaging � Manure � Palm oil waste � Paper and paperboard � Refuse derived fuels � Rootstocks

� Slag from municipal waste incinerators

� Sludge � Soil remediation � Sugarcane waste � Trunks � Unmixed PE/PET � Waste wood

Materials

Shredder

� Single-Shaft-Shredder

Tank Technology

� Bolted Tank Systems � Waste Water Treatement (SBR) � Energy Storage Systems

TES for thermal energy storage and CES for cold energy storage

Design and planning of recycling plants

� Dry fermentation � BEKON Mini

The membrane covered System

� Composting � Drying

Products

Closed tunnel with active pressure ventilation and circulating air

LTC-System in a capsuled lane with active pressure ventilation

Roofed triangular heap

� Closed batch system � Optional fully automated material in feed and discharge � Optimized oxygen supply through pressure ventilation � Optimized water output through pressure ventilation � Fully automated process control � Exhaust treatment of process and hall exhaust air

� Roofed, dynamic system as heap � Regular turning improves oxygen supply � Regular turning improves water output � Homogenous output material by regular turning

� Closed dynamic system � Fully automated material in feed and discharge � Fully automated material transport within the windrows by regular turning � Optimized oxygen supply through pressure ventilation � Optimized water output through pressure ventilation � Fully auomated process control � Exhaust treatment of process

and hall exhaust air

CONVAEROThe membrane covered system

Biological Treatment

CompostingDrying

Bio

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� Membrane covered to minimize emissions � No roof or building required � Simple and robust system operated by wheel loader � Can be combined with BACKHUS turner � Optimized oxygen supply through pressure

ventilation � Optimized water loss through pressure

ventilation

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Variation 01

Variation 01

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Variation 02

Variation 02

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ConveyorsEggersmann

CONVEYING BY MEANS OF

� troughed belt conveyors � sliding belt conveyors � chain belt conveyors � tunnel filling systems

Stable & flexible modular construction

Dual Shaft Pre-ShredderFORUS

SHREDDING OFwaste wood, bulky waste, green waste, electronic scrap

� medium throughputs � mobile on hook-lift on track

chassis � or stationary

Stationary Drum ScreenEggersmann

SCREENING, EMPTYING OF BAGS

� exchangeable screen plates � protection against wrapping � stable construction

Ballistic SeparatorBRT HARTNER

SEPARATION INTOviscoelastic material, rigid/round material, fine material

� with paddles � heavy � medium � light construction

Air Belt SeparatorEggersmann

SEPARATION INTO light fraction (with high separation rate), heavy fraction

� stationary windsifter � recirculation system � with integrated exhaust air filter

Acceleration Conveyors for NIR SeparatorsEggersmann

CONVEYING BY MEANS OFhigh-speed conveyor

� catcher hood � adjustable rotary splitter

DecompactorEggersmann

STORAGE, DOSING, LOOSENING OFcompost, structural material

� feed hopper � scraper chain conveyor � dosing and decompaction rollers

Digestate ConditionerDigestate MixerEggersmann

MIXING AND HOMOGENIZATION OFsource substrates, prior to aerobic post-treatment

� bunker scraper chain conveyor � mixing rollers � discharge rollers

Windrow TurnerBACKHUS

TURNINGon open area

� composting or drying � low to high throughputs � driver-operated

Windrow Turner with Cover WinderBACKHUS CON

TURNINGin membrane-covered lanes

� composting or drying � driver-operated

Lane TurnerBACKHUS LT / LTC

TURNINGin open lanes, in covered lanes

� composting or drying � driver-operated or unmanned

Mobile WindsifterTerra Select

SEPARATION OF light and heavy, heavy and very heavy, wood, stones

� flexible adjustable

Mobile Star ScreenTerra Select

SCREENING OF difficult-to-screen materials, at high throughput rates

� separation into 2 or 3 fractions

Mobile Trommel ScreenTerra Select

SCREENING OFfine material, out of different materials

� exchangeable screening drum � mobile � versatile � quickly ready for use

4 showcase examples for mechanical-biological treatment (MBT) Eggersmann Machines

Pre-treatment

Residual waste, commercial waste and pre-sorted packaging waste all contain raw materials that can be extracted using mechanical treatment technology. At the sorting stage, a range of separating equipment is used to extract the desired materials.

RDF Prodution

One of the basic elements in many sorting facilities is the preparation of solid recovered fuels. Residual waste, which cannot be separated any further, is processed into a substitute fuel to be used in a range of applications.

BEKON® – dry fermentation

The BEKON® dry fermentation process provides efficient and modular systems for the biogas generation from waste materials.

It is the ideal solution for municipalities, private waste management companies and agriculture.

farmatic tank systems

Farmatic tank systems offers modular segmental steel tanks with an almost unlimited application range:

Storage tanks for agriculture and industry, sewage tanks, digesters and thermal energy storage tanks,“BIG SIZE” – tank systems.

Windrow composting

Aerobic treatment of organic materials for composting of green waste, organic waste, sewage sludge, for the treatment of organic fractions from residual waste or sanitization of digestate and / or production of a compost subject to quality assurance.

Open / close line composting

The BACKHUS Lane Turner incorporates the proven plant technology of BACKHUS. It offers high efficiency and turning performance and combines great economy, low maintenance and long life for composting, bioremediation and MSW treatment between lane walls or in tunnels.

Aerobic treatment – Closed line composting

Aerobic treatment of organic materials in the closed line composting unit. Depending on input material and the desired output, closed line composting offers a diverse range of applications, up to the point of biological drying.

Composting tunnel

Aerobic treatment of organic materials in the rotting tunnel. Depending on input material and the desired output, rotting tunnels offer a diverse range of applications. Further, tunnels can be customized according to specific requirements and equipped with heat exchangers, insulation and ventilation systems.

Post-treatment

Post-treatment involves treatment of fine fractions that were already subjected to mechanical and biological treatment. The main objective is the removal of any residual contaminants from a given compost fraction.

Mobile mechanical treatment

Tailored to specific requirements – such as input materials and the desired output material – this flexible plant is primarily suitable for processing small quantities and can be assembled according to individual needs.

Eggersmann MSW Process Systems - the comprehensive, futureoriented solution for the treatment of household and commercial waste, with the objective to make optimal use of the energy and resource potential contained within waste. The modular technology consists of tried and tested processes, which include mechanical and biological waste treatment, as well as pre- and post-treatment. The modules of Eggersmann MSW Process Systems are set up to allow expansion of the system via interfaces, if required.

Thermal drying

A perfect engineered process for drying different grained materials or sewage sludges.The material is aerated, heated and mixed to achieve a homogeneous and dehumidified output material.

Membrane covered Composting / Drying

Aerobic treatment of MSW, organic waste, digestate and sewage sludge in membrane covered lanes and bays.Water free design possible (no fresh water required, no effluent to discharge).

CONVAERO Drying / Composting

is a membrane covered system for composting and biological drying of waste. It is very flexible in terms of budget, area requirement and setup time. These features enable users to implement the system in large or small scale waste treatment facilities.

Tunnel filling system

Automatic filling of rotting and fermentation tunnels.The even material input in several layers enables an optimal aerobic or anaerobic process.

Bag OpenerBRT HARTNER

STORAGE, DOSING, BAG OPENING

� moving floor bunker � low-speed ripping drum

Feed and Metering HopperBRT HARTNER

STORAGE, DOSING

� moving floor bunker � dosing drum

Moving Floor BunkerBRT HARTNER

STORAGE, DOSING

� moving floor accessible by trucks

Single Shaft ShredderTEUTON

SHREDDING OF household waste, bulky waste, waste wood, green waste

� high throughputs � mobile on wheels, on track chassis � or stationary

WastePre-Treatment

MechanicalTreatment

Landfill

RDF Energy

Energy

Com-post

Metals

Wood

Plastic,Poly-mers

Paper,Card-board

BiologicalTreatment

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WastePre-Treatment

MechanicalTreatment

Landfill

RDF Energy

Energy

Com-post

Metals

Wood

Plastic,Poly-mers

Paper,Card-board

BiologicalTreatment

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WastePre-Treatment

MechanicalTreatment

Landfill

RDF Energy

Com-post

Metals

Wood

Plastic,Poly-mers

Paper,Card-board

BiologicalTreatment

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WastePre-Treatment Landfill

Metals Plastic

BiologicalTreatment

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Processes

Benennung/description:

Layout Ramky Dubai

Maßstab/scale: Blatt/sheet: 2

Schu

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k IS

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6016

53-0817083-0005Zeichnungs-Nr./drawing number:

Bemerkungen/remarks:

A0

EggersmannGeprüft/checked by:

Angelegt/drawn by:Angebots-/Projektnummer: 81708310.10.2017

WaO

Index IndexÄnderung/modification Änderung/modificationDatum/date Datum/dateName NameToleranzen ISO 2768 - m Datum/date Name

quotation/project number:

Isometric View

Index:

00

Benennung/description:

Layout Ramky Dubai

Maßstab/scale: Blatt/sheet: 1

Schu

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6016

53-0817083-0005Zeichnungs-Nr./drawing number:

Bemerkungen/remarks:

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EggersmannGeprüft/checked by:

Angelegt/drawn by:Angebots-/Projektnummer: 81708310.10.2017

WaO

Index IndexÄnderung/modification Änderung/modificationDatum/date Datum/dateName NameToleranzen ISO 2768 - m Datum/date Name

quotation/project number:

Isometric View

Index:

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Benennung/description:

Layout Ramky Dubai

Maßstab/scale: Blatt/sheet: 4

Schu

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6016

53-0817083-0005Zeichnungs-Nr./drawing number:

Bemerkungen/remarks:

A0

EggersmannGeprüft/checked by:

Angelegt/drawn by:Angebots-/Projektnummer: 81708310.10.2017

WaO

Index IndexÄnderung/modification Änderung/modificationDatum/date Datum/dateName NameToleranzen ISO 2768 - m Datum/date Name

quotation/project number:

Isometric View

Index:

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Benennung/description:

Layout Ramky Dubai

Maßstab/scale: Blatt/sheet: 1

Schu

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6016

53-0817083-0005Zeichnungs-Nr./drawing number:

Bemerkungen/remarks:

A0

EggersmannGeprüft/checked by:

Angelegt/drawn by:Angebots-/Projektnummer: 81708310.10.2017

WaO

Index IndexÄnderung/modification Änderung/modificationDatum/date Datum/dateName NameToleranzen ISO 2768 - m Datum/date Name

quotation/project number:

Isometric View

Index:

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Benennung/description:

Layout Ramky Dubai

Maßstab/scale: Blatt/sheet: 3

Schu

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6016

53-0817083-0005Zeichnungs-Nr./drawing number:

Bemerkungen/remarks:

A0

EggersmannGeprüft/checked by:

Angelegt/drawn by:Angebots-/Projektnummer: 81708310.10.2017

WaO

Index IndexÄnderung/modification Änderung/modificationDatum/date Datum/dateName NameToleranzen ISO 2768 - m Datum/date Name

quotation/project number:

Isometric View

Index:

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Ref

eren

ces

MBT, Zary

Mechanical Treatment, Dubai

Biological Treatment Posen, Poland

MBT Dohuk, Iraq

Plant for Slag Treatment, Singapore

f-e.de

Worldwide. Modular. Available.

Follow us

Technology CenterRecycling Plants

Eggersmann Anlagenbau GmbH

Carl-Zeiss-Str. 6-8

32549 Bad Oeynhausen

Germany

Fon +49 5734 6690-0

Fax +49 5734 6690-140

www.f-e.de

Technology CenterFermentation | Composting | Drying |

Membrane Systems

BEKON GmbH

Feringastraße 7

85774 Unterföhring/München

Germany

Fon +49 89 90 77 959-0

Fax +49 89 90 77 959-29

www.bekon.eu

www.convaero.com

Technology CenterModular Tank Systems

Fechtelkord & Eggersmann GmbH

farmatic tank systems

Kolberger Straße 13

24589 Nortorf

Germany

Fon +49 4392 9177-0

Fax +49 4392 9177-177

www.farmatic.com

BRT HARTNER

Technology Center

Dosing, Opening & Sorting

Eggersmann GmbH

Lengericher Str. 1

49479 Ibbenbüren

Germany

Fon +49 5451 50773-0

Fax +49 5451 50773-90

www.brt-hartner.com

FORUS

Technology CenterShredding

Eggersmann GmbH

Siegfried-Marcus-Str. 37

17192 Waren (Müritz)

Germany

Fon +49 3991 1723-0

Fax +49 3991 1723-33

www.forus.de

BACKHUS | Terra Select | TEUTON

Technology CenterTurning | Screening | Shredding

Eggersmann GmbH

Rothenschlatt 18

26203 Wardenburg

Germany

Fon +49 4407 9133-0

Fax +49 4407 9133-101

www.backhus.com

www.terra-select.com

www.f-e.de

Eggersmann Anlagenbau GmbHanlagenbau@f-e.de

BEKON GmbHcontact@bekon.eu

Fechtelkord & Eggersmann GmbHinfo@farmatic.com

Eggersmann GmbHsales@f-e.de

Further information as well as our references can be found at www.f-e.de.