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VIBRATION ANALYSIS SYSTEM95-ME5-AI

Learning Topics:

• Vibration Concepts• Resonant Frequency• Sympathetic Vibration• Velocity Measurement• Acceleration Measurement• Spike Energy Measurement• Vibration Meter Operation• Vibration Dampening• Vibration Isolation• Vibration Analysis• Severity Charts• Troubleshooting

Learning Topics:

• Vibration Concepts• Resonant Frequency• Sympathetic Vibration• Velocity Measurement• Acceleration Measurement• Spike Energy Measurement• Vibration Meter Operation• Vibration Dampening• Vibration Isolation• Vibration Analysis• Severity Charts• Troubleshooting

The model 95-ME5-AI Vibration Analysis Learning System teaches how to use vibration analysis to determine when to perform maintenance of power transmission components. Students

will learn industry-relevant skills including how to use a vibration meter to take a vibration mea-surement, how and where to take measurements on various types of power transmission

systems, how to analyze the results, and how to minimize vibration.

Vibration analysis is one of the key techniques used in the fi eld of predictive maintenance to determine when to service one or more of a machine’s com-

ponents, either making a replacement or adjustment, before a failure actually occurs. In vibration analysis, the frequency of machine vibrations are mon-

itored over time and analyzed. By analyzing the trends, maintenance and plant engineering can determine if a machine has misaligned shafts, worn bearings, or unbalanced rotating elements.

The 95-ME5-AI includes a vibration meter and sensor attachments, bench-top workstation, AC constant speed motor, belt drive, shaft drive, vibration generator system, component test set, student learning materi-als for both theory and lab, and teacher’s guide. Students will analyze vibration of both good and defective real world components to better pre-pare them for real world applications.

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2400 Centennial Blvd · Jeffersonville, Indiana 47130 U.S.A.www.amatrol.com · 800.264.8285 · 812.288.8285

Printed in U.S.A. · Copyright © 2004 · Form No. 6069

Real World Conditions - The 95-ME5-AI incorporates an industrial-quality hand-held vibration meter that makes three types

of vibration measurements: velocity, acceleration, and spike energy. Students will learn how to use the meter to take vibration measurements ona variety of real world power transmission systems including belt drives and shaft couplings. The 95-ME5-AI includes its own power transmission com-ponents.

Vibration Troubleshooting Techniques - The 95-ME5-AI teaches students how to use probe orientation, placement, and vibration measurement to get meaningful data. Amatrol’s Orienta-tion Adapters enable students to quickly take accurate measure-ments at different orientations. Students then learn how to use this data in conjunction with trend analysis and sever-ity charts to determine if the power transmission system is developing a problem and its root causes. Vibration test com-ponents include good and bad bearings as well as a balance-adjustable fl ywheel to give students real world trouble-shooting experience.

Vibration Effects and Compensation - The 95-ME5-AI teaches how to compensate for vibration through isolation, damp-ening, and vibration reduction. Students will test the effects of vibra-tion isolators and dampeners to learn how and where to use these devices. Students will also learn how resonant frequency and sym-pathetic vibration affect system operation.

TECHNICAL DATAVibration Monitoring Unit

-Measures vibration in units of velocity and acceleration-Displays English or metric units-Spike energy measurements-Transducer, ICP powered accelerometer 50mV/g or 100mV/g-Filter selections: 2Hz High Pass, 10 Hz High Pass, ISO – 10 to

1000Hz Band Pass, 5000 Hz –gSE measurements-Sealed, three key pad, 2.625 in. x 0.75 in. LCD display-Hand-held, lightweight, portable-Battery powered with battery status indicator-Can store and recall 25 measurement locations-Auto range; review mode-Auto-detection, determines on power-up whether to enter vibra-

tion, temperature, or running speed mode-Mounting base carrying case; holster-Accelerometer; magnet-4-inch probe tip-Auto-off after 30 seconds

Workstation-Welded steel frame construction, 1.5-in steel tube frame-Dimensions 38-in (97 cm) L x 36-in (91 cm) H x 30-in (76 cm) W-Vertical panel, component mounting, steel construction with

silkscreened outlines of components and mounting fi xtures-Horizontal worksurface, tooling aluminum with grid hole pattern

Belt Drive Component Set-Tension tester-V-Belt, 36 in.-Sheaves 2 in. Pd and 4 in. Pd-Shaft, 8 in. long, 1 in. diameter-Pillow block bearing, 1 in. (2)

Direct Shaft Drive Component Set-Shaft, 5/8 in. diameter-Pillow block standoff (4)-Pillow block bearings 5/8 in. (2)-Lovejoy coupling, 5/8 in. Bore (3)-Spider, Lovejoy

Alignment Package-Shim, S/S 2 in. L X 2 in. W X 0.003 in. D (8)-Shim, S/S 2 in. L X 2 in. W X 0.005 in. D (8)-Shim, S/S 2 in. L X 2 in. W X 0.010 in. D (8)-Shim, S/S 2 in. L X 2 in. W X 0.020 in. D (4)-Shim, S/S 2 in. L X 2 in. W X 0.050 in. D (4)-Level, 3-3/8 in.-Thickness gauge, 26 Leaves-Combination square, 4 in.-18 in. metric aluminum ruler

Lockout / Tagout Set-Safety lockout hasp-Padlock, 2 key (2)

Motor Package-Constant speed motor,1/3 HP, 1750 RPM, 120 Volt-Dual adjustable motor base-Constant speed motor risers (4)

Hardware Kit-Hardware kit for base motor package-3/8-16 X 4-1/2 in. hex head bolt (4)-3/8-16 X 6-1/2 in. hex head bolt (2)-Key stock 3/16 in. X 6 in. un-plated

Vibration Generator System-Mounting base-AC/DC universal motor with unbalanced fl ywheel; speed range

0-10,000 rpm at no load, 1.3 full load amps, 27 in-lbs full load torque, 1/15 Hp

-Power cable-Spring mounts (4)-Damping mounts (4)-Solid mounts (4)-Vibration damping mounts (4)

Vibration Modifi cation Components-Flywheel with balancing adjustment components-Bearing housing, slip fi t type-Roller bearing, operational-Roller bearing, defective-Vibration sensor bearing mounts (2)-Mounting hardware

Any additional requirements-Electrical power, 115 V AC

DESIGNED FOR LEARNING

Vibration analysis starts with accurate measurement

Problem identifi cation - before downtime happens!

Different mounts change vibration impact