Vibrating Machine Technics

download Vibrating Machine Technics

of 32

Transcript of Vibrating Machine Technics

  • 8/4/2019 Vibrating Machine Technics

    1/32

    Technics and equipment of vibrating core Status

    ans development for concrete pipe

    China build material saving energy center:administrative vice directorChina build material mechanical association:administrative directorChina cement product industry: expertSuzhou Kexing concrete and cement product equipmentCo.,Ltd:general managerSuzhou concrete and cement product academe :rectorassistant

    Cujianzhong

  • 8/4/2019 Vibrating Machine Technics

    2/32

    Core vibrating technicology mainadvantageControl on floorvertical and closeunderground

  • 8/4/2019 Vibrating Machine Technics

    3/32

  • 8/4/2019 Vibrating Machine Technics

    4/32

    Dry castWork performance :20-60

  • 8/4/2019 Vibrating Machine Technics

    5/32

    Unload out mould at once

  • 8/4/2019 Vibrating Machine Technics

    6/32

    No need vapor for maintain commonly

  • 8/4/2019 Vibrating Machine Technics

    7/32

    vibrating frequence, swing and vibratingforce can be adjustedCan be adjust easily according to Dia

    of the pipeequipment can fit product verywell, usually two equipment can produce600-3000KXXM-extend type600-1800KXXM- extend type1350-3000

  • 8/4/2019 Vibrating Machine Technics

    8/32

    Can meet big and various product

  • 8/4/2019 Vibrating Machine Technics

    9/32

    High efficiencyOne station can produce over 100mof pipe if quantity of bottom plate isenough .

  • 8/4/2019 Vibrating Machine Technics

    10/32

    Application for core vibration technics

    1.Research to some companies which has adoptedcore vibration technics, product main qualityperformance as below(average)more well compare with national standardcrack load is 1.85 times of national

    standardinner hydraulic pressure is 4.13times of national standard.

  • 8/4/2019 Vibrating Machine Technics

    11/32

    2Produce cost compare with other technicsaccording todrain pipe producingcore vibrationcompare with hang roller unit for concrete per cubemeter

    technics

    itemHang

    rollerCore

    vibrationsaving RMBYuan

    1 Cement cost 400 370 30 10.52 vapor

    coalwinter 100 50 50 30.0other -- -- 60.0

    3 manpower 2.6hour 0.6hour 2hour 25

    4 electricity 18.8degree

    5.2degree 13.6degree

    11.6

    5 No compare for the same6 Total saving77.1107.1 per cube meter

  • 8/4/2019 Vibrating Machine Technics

    12/32

    3.Research to Spec of product for companies whichAdopted core vibrating techicsBeforehand put a metal part in the pipe for somecompany ,such as Hongji of Nanning province ,veryconvenience for swing and construct.

  • 8/4/2019 Vibrating Machine Technics

    13/32

    Beforehand part

  • 8/4/2019 Vibrating Machine Technics

    14/32

    Xiamen Qianqiuye company has produced the drain pipe

    with foundationno concrete base for this type for openchannelso construct very fast.

  • 8/4/2019 Vibrating Machine Technics

    15/32

    Mould

  • 8/4/2019 Vibrating Machine Technics

    16/32

    Peking Jinglong company has mass-produced Diaof3m drain pipe by core vibrating technics .

  • 8/4/2019 Vibrating Machine Technics

    17/32

    Wuhan Shuangqi and Shantou Fuxi companies havesuccessfully made resist erode pipe with PVC liner bycore vibrating machine

  • 8/4/2019 Vibrating Machine Technics

    18/32

  • 8/4/2019 Vibrating Machine Technics

    19/32

    Compare for three type technicsNo Technics type

    Item Vertical corevibrating Centrifugal Hang roller1 Produce efficiency high low low2 Labor intension low high high3 automatic high mid mid4 Product Spec big mid small5 Product adaptability for project best well bad6 Need area small big big7 Produce cost low high high

    8 producelinecost

    Once invest high low lowEquipment invest low mid midProduct line invest low high high

    9 Disuse slurrysewage no much few10 Mould quantity one many many11 Maintain condition Nature maintain Vapor maintain Vapor maintain

    12 Productquality

    Dimension precision high mid lowOut pressure high mid lowResist leakage

    performance best well badappearance well best bad

  • 8/4/2019 Vibrating Machine Technics

    20/32

    Development of China for core vibratingmachine

    From 20 century 80 end, Shanghai first importedforeign core vibrating machinefollow to2004,Hangzhou,Wuhan,JiashanKunshanPeking havealso imported foreign core vibrating machine one byone, such as Pedershaab of Danmark, Colly of ItalyBFS and so on.laternational company has developed suchmachine, till now over 40 companies have adoptednational machine.

  • 8/4/2019 Vibrating Machine Technics

    21/32

    workshop for corevibrating machine

  • 8/4/2019 Vibrating Machine Technics

    22/32

    July,2002Suzhou Kexing concrete and cementproduct equipment Co.,Ltd undertook science andtechnology department taskResearch for vertical corevibrating machine of producing drain pipeAugust ,2004, Suzhou Kexing concrete and cementproduct equipment Co.,Ltd finished1350-2400,length2.5m vertical vibrating machine, andsuccessfully passed testlater completed the machinefor big and small drain pipe now the machinecapacity:Dia from600 to 3000,length is under 3m

    and issue factory standardform series equipmentDec,2004our company sold the first machine

  • 8/4/2019 Vibrating Machine Technics

    23/32

    commentsfill up the blank for the industryadvanced level for the international ,some performanceare better than import equipmentFor ensure product qualityOct,2006our companyundertook national standard forcore vibratingmachine for pipeJun,2007our company export vertical vibratingmachine with one station of1350-2400 to KazakstanOct,2007vertical vibrating machine for pipe

    obtained second-class award of national science and

    technology progressAsvertical vibrating machine for pipeextendApr,2008our company undertook task from science andtechnology departmentprefabricate public boxculvertmaking machine

  • 8/4/2019 Vibrating Machine Technics

    24/32

    Jun,2008advanced machine run successfullyin Tangshan Yonghong made by Suzhou Kexing concreteand cenent product equipment Co.,Ltd. Thisequipment has control automaticly by computermonitor producing automaticlysafety defendsettingfeed and orientation automaticly tightenautomaticly, distance of grind and press controlautomaticly and so on

    Till Jul ,2008our company has cooperated with27 company, sold 60 sets core vibrating machine andrun very well, some main system and vibrator haverun 4 years without failure.

  • 8/4/2019 Vibrating Machine Technics

    25/32

  • 8/4/2019 Vibrating Machine Technics

    26/32

    Condition for core vibrating producing line

    1.investall equipment for producing line: four million

    (RMB)

    2.Area requirmentAbout:18003.Market and capacity10000

  • 8/4/2019 Vibrating Machine Technics

    27/32

  • 8/4/2019 Vibrating Machine Technics

    28/32

    Ensure faucet precision 1:add protect ring

  • 8/4/2019 Vibrating Machine Technics

    29/32

    Ensure faucet precision 2:grind

    faucet

  • 8/4/2019 Vibrating Machine Technics

    30/32

    Development foreground for core vibratingtechnics

    As evident advantage for quality and produce cost downit willdevelop continuously and rapidly

    Automatic machine for Multiple mid and small Dia pipeproducing at same time will be popular.

  • 8/4/2019 Vibrating Machine Technics

    31/32

    Automatic machine for Multiple mid and small Dia pipe producingat same time will be popular.

  • 8/4/2019 Vibrating Machine Technics

    32/32

    Suzhou concrete and cement productequipment Co.,Ltd

    Thanks