Verti-Drain Model 2216 · 2 FOREWORD Congratulations on your Verti-Drain® purchase! For safe and...

User Manual and Parts Book

Verti-Drain®

Model 2216

Model 2220

Serial number:

Translation of the original operating instructions

Kwekerijweg 8 3709JA Zeist The Netherlands T: (31)306933227 F: (31)306933228 E: [email protected] www.redexim.com

ATTENTION:

IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY PRIOR TO USING THE VERTI-DRAIN® IN ORDER TO USE THE MACHINE SAFELY AND TO OBTAIN THE BEST RESULTS.

1703 English 911.120.202

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FOREWORD

Congratulations on your Verti-Drain® purchase! For safe and long-lasting operation of this Verti-Drain®, it is necessary to read and to understand this user manual. It is impossible to work safely with this machine without complete knowledge of its content.

The Verti-Drain® is not a machine that works independently. It is the user’s responsibility to use the correct tractor. The user must also check the tractor/Verti-Drain® combination on safety aspects such as noise level, user instructions and risk analysis.

The Verti-Drain® is solely intended for grass fields or areas where grass can grow.

The following pages deal initially with the general safety instructions. Every user should know these safety instructions and apply them. At the end of this page, a registration card is inserted. This registration card should be returned to enable us to deal with potential future claims.

This user manual lists many instructions that are numbered in sequence. You should follow

this sequence. A is an indication of a safety instruction. A means a tip and/or note.

All information and technical specifications provided at the moment that this document is published are the most recent ones. Design specifications may be changed without prior notice.

This document is a translation of the original operating instructions.

Upon request, the original operating instructions are available in Dutch.

WARRANTY CONDITIONS WITH DELIVERY THIS VERTI-DRAIN® IS GUARANTEED AGAINST MATERIAL DEFECTS.

THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE.

VERTI-DRAIN® WARRANTIES ARE SUBJECT TO THE ‘GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188’ THAT ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE.

REGISTRATION CARD For your own information, fill in the table below:

Serial number of the machine

Dealer name

Date of purchase

Remarks

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SAFETY INSTRUCTIONS

Figure 1

The Verti-Drain® is designed for safe use. This can only be achieved if you completely follow the safety instructions described in this manual. Read and understand (Figure 1) the manual before you start using the Verti-Drain®. If the machine is not used as described in this manual, this can result in injuries and/or damage to the Verti-Drain®.

1. The Verti-Drain® is solely intended for work on grass fields or areas where grass can grow. Any other use is improper. The manufacturer will not accept any liability for damage resulting from improper use. All risks occurring with this are entirely at the expense of the user. Following the use, maintenance and repair instructions prescribed by the manufacturer is also considered proper use of this machine.

Inspect the area to be treated before using the Verti-Drain®. Remove loose obstacles and avoid irregularities.

2. The Verti-Drain® is manufactured according to the latest technical understanding and is safe to use.

When unskilled people use, maintain or repair the machine, this could result in injuries to the user and to third parties. This must be avoided!

Always use the Verti-Drain® in combination with the correct tractor as described in the technical data.

3. All persons assigned to operate, maintain and repair the Verti-Drain® by the owner must completely read and understand the operation manual and in particular the chapter of Safety Instructions.

The user is responsible for a safe Tractor/Verti-Drain® combination. This entire combination must be tested for noise, safety, risk and user friendliness. User instructions should also be drafted.

4. The user is obliged to check the Verti-Drain® for visible damage and defects before using the Verti-Drain®. Modifications to the Verti-Drain® (including its operations) that have a negative impact on safety must be rectified immediately. For safety reasons it is in principle not permitted to make changes or adjustments to the Verti-Drain® (except those approved by the manufacturer).

If modifications to the Verti-Rake have been made, then the current CE marking is cancelled. The person that has made these modifications has to apply for a new CE marking himself.

Check the Verti-Drain® for loose bolts, nuts and components before every operation.

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If present, check the hydraulic pipelines regularly and replace these when the hydraulic pipelines are damaged or appear old. The pipelines that are replaced should comply with the technical requirements of the manufacturer.

If a hydraulic installation is present, you should always make it pressure-free before working on this installation.

NEVER use the Verti-Drain® in the absence of protective guards and safety stickers.

NEVER crawl under the Verti-Drain®. If necessary, tilt the Verti-Drain®.

NEVER step off the tractor while the motor is running.

In case of maintenance, adjusting and repairs, it is necessary to block the Verti-Drain® in order to prevent sinking away, driving off and/or sliding off.

Always switch off the tractor motor, take the tractor’s key out off the ignition and disconnect the Power Take-Off (PTO) in case of maintenance, adjusting and repairs (Figure 2).

Figure 2

With regards to the safety of the machine and the user, use only original Verti-Drain® parts for maintenance and repairs.

Only authorised technical personnel may carry out repairs to the Verti-Drain®.

Keep a record of the repair activities.

5. The general applicable health & safety (Dutch: ARBO) regulations must also be followed in addition to the instructions in this user manual.

Relevant traffic regulations also apply in case of using public roads.

Transporting persons is not permitted!

Do not use the Verti-Drain® in the dark, in heavy rain/storm or on slopes with an angle larger than 20 degrees.

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6. All persons that are going to operate the Verti-Drain® must be familiar with all the functions and control elements of the Verti-Drain® before starting any work activities.

Attach the Verti-Drain® to the towing vehicle according to the regulations. Check whether you have a clear field of vision – both close by and far away – before you depart.

Safety stickers with an identical meaning are attached to the sideboard (Figure 4, 5 and 6) and to the rear cover (Figure 3, 4 and 5) of the Verti-Drain®. These safety stickers must always be clearly visible and legible and must be replaced if they have become damaged.

During operation, NO persons are allowed within the danger zone of the Verti-Drain®, because there is danger of physical injuries caused by moving components. (Figure 3)

Figure 3

Figure 4

Keep a distance of minimum 4 metres! (Figure 4)

The rear cover must always be closed and undamaged while operating the machine! (Figure 5)

BE CAREFUL not to get any parts of your body jammed! (Figure 6)

Figure 5

Figure 6

Pay attention to the permitted lifting capacity of the towing vehicle.

Dress appropriately. Wear sturdy shoes with steel toecaps, long trousers and tie up long hair. Do not wear loose clothing.

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7. Location of the safety stickers (Figure 7)

Figure 7

Used oil/grease is harmful to the environment. Dispose of these substances according to the regulations that apply in your location.

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EU DECLARATION

We – Redexim BV, Utrechtseweg 127, 3702 AC Zeist, Holland – declare entirely under our own responsibility that the product VERTI-DRAIN® WITH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND INDICATED IN THIS MANUAL to which this declaration refers, complies with stipulation of the 2006/42/EC machine directive and is in conformity with the following standards: NEN-EN-ISO 12100 : 2010 NEN-EN-ISO 13857 : 2008

Zeist, 23.03.12

A.C. Bos

Manager Operations & Logistics

Redexim Holland

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TABLE OF CONTENTS

FOREWORD .............................................................................................................. 2 REGISTRATION CARD ............................................................................................. 2 SAFETY INSTRUCTIONS .......................................................................................... 3 EU DECLARATION.................................................................................................... 7 1.0 TECHNICAL DATA ......................................................................................... 9 2.0 GENERAL DESCRIPTION .............................................................................10 3.0 FIRST INSTALLATION – TAKING THE MACHINE OFF THE PALLET AND ATTACH TO THE TRACTOR ...................................................................................10 4.0 THE POWER TAKE OFF (PTO).....................................................................11 4.1 LENGTH OF THE PTO ...................................................................................11 4.2 USING THE PTO ............................................................................................12 4.3 SLIP COUPLING INFORMATION AND MAINTENANCE ..............................12 5.0 ADJUSTING THE WORKING DEPTH ...........................................................15 6.0 ADJUSTING THE PIN ANGLE .......................................................................15 7.0 DRIVING SPEED ............................................................................................16 8.0 START PROCEDURE ....................................................................................17 9.0 USING THE VERTI-DRAIN® ..........................................................................18 10.0 TRANSPORTING THE VERTI-DRAIN® ........................................................18 11.0 DETACHING THE VERTI-DRAIN® ................................................................18 12.0 TROUBLE SHOOTING (PROBLEM ANALYSIS) ..........................................19 13.0 MAINTENANCE .............................................................................................20 14.0 TECHNICAL INFORMATION: GREASE POINTS .........................................21 14.1 THE CRANKSHAFT .......................................................................................22 14.2 REPLACING A CRANK / CRANK BEARING ................................................22 14.3 REPLACING AN OIL CATCHER ...................................................................22 14.4 ELIMINATING THE CRANKSHAFT TENSIONS ...........................................22 14.5 TIMING AND TIGHTENING MOMENTS ........................................................25 15.0 OPTIONS: THE TURF HOLD DOWN KIT ......................................................25 15.1 OPTIONS: PINS .............................................................................................25 15.2 OPTION: WINDROW KIT ...............................................................................27 15.3 OPTION: HYDRAULIC DEPTH ADJUSTMENT ............................................28

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1.0 TECHNICAL DATA

Model 2216 2220

Working width 1.60 m (63”) 2.08 m (82”)

Working depth Up to 225 mm (9”) Up to 225 mm (9”)

Tractor speed measured at 540 rpm on the PTO:

Hole distance 65 mm (2.6”) Hole distance 90 mm (3 1/2”) Hole distance 130 mm (5.1”)

Up to 1.79 km/h (1.1 mph) Up to 2.48 km/h (1.5 mph) Up to 3.58 km/h (2.1 mph)

Max. PTO rpm: Up to 540 rpm

Weight 840kg (1851 lbs) 1030kg (2270 lbs)

Hole distance between the pins

65 mm (2.5”) for 12 mm (1/2”) holes 130 mm (4”) for 24/18 mm (1”/3/4”) holes

Hole distance in the driving direction

25-195 mm (1”-7.5”)

Recommended tractor 45 PK with a lifting capacity of minimum 1050 kg (2314 lbs)

50 PK with a lifting capacity of minimum 1300 kg (2866 lbs)

Maximum capacity Hole distance 65 mm (2.6”) Hole distance 90 mm (3 1/2”) Hole distance 130 mm (5.1”)

Up to 2796 m²/h (30096 ft²/hr) Up to 3871 m²/h (41672 ft²/hr) Up to 5592 m²/h (60193 ft²/hr)

Up to 3728 m²/h (40128 ft²/hr) Up to 5162 m²/h (55562 ft²/hr) Up to 7456 m²/h (80257 ft²/hr)

Machine dimensions 1210 x 1700 x 900 mm (47.6” x 66.9” x 35.4”)

1210 x 2220 x 900 mm (47.6” x 87.4” x 35.4”)

Maximum pin dimension Solid 24 x 225 mm (1”x 9”) Hollow 25 x 225 mm (1”x 9”)

Three-point connection 3-point CAT. 1/2

Gearbox oil 80W90 (5.5Kg)

Grease EP 2

Standard components Set of solid pins 18x225 (3/4”x 9”) Set of adaptors 24 to 18 mm Rear roll Cylinder with tools and user manual PTO

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Optional Solid pins Hollow pins Turf hold-down fingers Windrow kit Hydraulic front roll adjustment

2.0 GENERAL DESCRIPTION The Verti-Drain® is a machine for aerating grass and sport fields. The Verti-Drain® is a 3-point machine. You will need a tractor in order to use the Verti-Drain®.

3.0 FIRST INSTALLATION – TAKING THE MACHINE OFF THE PALLET AND ATTACH TO THE TRACTOR

Figure 8

The machine is placed vertically on the pallet. To remove the pallet and to place the machine horizontally on the ground, take the following steps (see Figure 8):

1. Remove the PTO, PTO protective covers and pins from the machine. 2. Attach a cable to the crane hooks.

Make sure that the cable/crane/lift can hoist at least 2 times the weight of the machine. (For the weight see chapter 1.0 technical data)

3. Lift the machine including the pallet of 50 mm (2”) off the ground.

NEVER crawl under the machine! 4. Remove the pallet (1). 5. Slowly lower the machine until the 3-point junction plates touch the

ground. 6. Slowly lower the machine further so that it can turn on its front roller. 7. Carefully lower the machine further until it stands on its front and rear

roller.

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8. Assemble the PTO Cover 2 that is included with the supplied items. 9. Attach the machine to a tractor.

Use the proper tractor (please refer to the specifications). 10. Attach the hydraulic hoses to the tractor. 11. Lift the machine off the ground. 12. Remove the locking pins of the rear roller (3) and mount these in the

appropriate hole (4). 13. Place the machine on the ground and adjust the angle of the machine to

90° by turning the top rod.

This 90° angle is very important for the proper functioning of the machine.

14. Set the stabilizer of the tractor to 100 mm lateral stroke. 15. Assemble the pins. Apply some grease to the spindle. 16. Please refer to Section 4.1 for the length of the PTO. 17. When machine is taken of the pallet, remove the upper plug of the

gearbox and replace it with the supplied breather.

4.0 THE POWER TAKE OFF (PTO)

The PTO is a very important component. It takes care of the drive from the tractor and safe use of the machine, provided it is installed and maintained in the correct manner. The PTO has its own CE certification. Read the PTO manual. This manual is located on the PTO.

Figure 9

4.1 LENGTH OF THE PTO The length of the PTO is very important. If it is too long, it can damage the drive of the tractor and/or the Verti-Drain®. If the overlapping length of the cylinders becomes less than 150 mm (6”) at any time, it can damage the PTO.

The length changes when the machine is lifted or when a different tractor is used!

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In order to set the PTO on the correct length, when a new one has been purchased or when a different tractor is used, follow these steps: (see Figure 9)

1. Measure the distance between the PTO’s connection to the tractor and to the Verti-Drain, from groove to groove, when the machine is connected to the tractor and positioned on the ground at the right angle.

2. Measure the distance B of the PTO in its shortest position from the locking pin to the locking bolt.

3. Divide the PTO in two parts and remove the protection cap at both ends.

4. The ends of the cylinders and the ends of the protection caps must be made shorter: (B-A) + 75 mm (3”).

5. Smooth off all components, use some grease, and then assemble all components.

6. Mount the PTO on the side of the Verti-Drain. 7. Attach the other end of the PTO to the tractor. 8. Check the overlap of the cylinders.

Never use the machine if it has a damaged PTO protection cap. First remove any damaged parts.

4.2 USING THE PTO The following items must be checked for correct use of the PTO:

1. While working the angle of the pivot pins may not exceed 30 degrees. 2. The pivot pins must always be aligned. 3. The overlap of the cylinders must always be minimum 150 mm. 4. Never use the machine if it has a damaged PTO protection cap. 5. For lubrication see section 13.0: Maintenance.

4.3 SLIP COUPLING INFORMATION AND MAINTENANCE If used and maintained correctly, the slip coupling will protect your machine against damage. The following items are important:

1. The length of the spring is standard set at 33 mm (1.300”) 2. Whenever the slip coupling slips, the bolts/nuts can be tightened a

quarter of a turn until you achieve a minimum length of 31.5 mm (1.250”) of the spring. Additional compression will overload the machine.

Screwing the bolts/nuts too tight could ultimately damage the machine or create unsafe situations.

3. The slip coupling must be maintained on a monthly basis. Follow the following steps:

- Disconnect the top PTO protection cap from the machine. - Loosen up all the bolts/nuts by 2 turns. - On the field let the machine run at very low revs.

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- If the coupling slips, stop the motor after 10 seconds. - If the coupling does not slip, loosen up the bolts further or proceed with the

maintenance / annual maintenance task (see point 4 below). - As soon as the coupling has slipped, screw the bolts/nuts tight until you see that the

slip coupling is once again functioning properly. * Do not turn it back again to the previous setting.

4. Annual maintenance:

- Disconnect the PTO from the machine. - Inspect all the components of the PTO. - All the damaged components should be replaced. - Take the slip coupling apart by removing all the bolts and nuts that fasten the springs

to each other; the slip coupling should then simply fall apart. - Lay down all the components and look at them meticulously. If components are

damaged or worn out, replace them. - Clean all interlocking components. - Re-assemble all the components and tighten the bolts and nuts so that the springs

are adjusted to 33 mm (1.3”). - Grease both cylinders and reassemble both PTO parts. - Assemble the PTO and mount it on the machine. - In needed, brush the springs of the slip coupling as described below.

If adjusted properly, the slip coupling protects the machine only against momentary overload. Long-term overload will damage the machine. In such cases the slip coupling cannot protect the machine. Do not overload your machine.

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457mm (18")

Fig. 10

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5.0 ADJUSTING THE WORKING DEPTH The working depth can be adjusted when the machine is lifted, see Figure 10. Tighten the nuts one by one turn on both sides of the machine. Then turn on or off spindle 3. The sticker 2 on the side of the machine, the depth setting. If the correct working depth is reached, tighten the nuts 1 again.

Adjust one side never more than 4 strokes. Compensate the other side first, before continuing.

The depth adjustment on the stickers applies only if one uses pins of 225 mm (9“). If shorter pins are used, deduct the difference in length compared to the 225 mm (9”) from the values on the sticker.

To prevent too much dragging of the rear roller in case of shallow pricking, pushing the protection pin (3) in one of the holes (5) will block the rear roller (see Figure 8).

6.0 ADJUSTING THE PIN ANGLE All pins can be adjusted simultaneously with the handles (4) at the side of the machine (see Figure 10). Raise the machine above the ground and loosen the check nuts (5) at both sides of the machine. Adjust the angle by putting the supplied ring spanner on the hexagon (6) of the handle (4). The indicator (7) gives the angle. Remove the supplied ring spanner and tighten the check nuts (5).

A 90° angle means hardly any pin movement. A 90° angle is required for hollow pins and is recommended for pins of 8 mm (5/16”).

A 90°-70° angle means more pin movement. This is recommended for solid pins and depends on the soil conditions, the pin measurement and the requirements of the client.

In case of 90°, the pins go into the ground perpendicularly only if the machine is correctly installed (see Figure 10). If the machine is incorrectly installed, a force F can occur which damages the machine.

The length of the combined drawbar must be 457 mm (18”). This can be calibrated by means of shims (see Parts page).

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7.0 DRIVING SPEED

D

00

0

0,25

0,50

0,75

1,00

1,25

1,50

1,75

2,00

2,25

251

502

753

1004

1255

1506

mminch

0

0,16

0,32

0,48

0,64

0,80

0,95

1,10

1,25

1,40

km/hmph

2,501,55

2,751,71

3,001,86

3,252,02

2,502,18

Figure 11

The driving speed determines the distance D between the holes in the driving direction (see Figure 11). If the client requires a smaller distance between the holes, you have to drive slower which depends on the possibility to reduce the tractor speed. Figure 12 provides a table with the correlation between the driving speed and the distance between the holes. If the driving speed of the tractor at 540 rpm on the PTO is known, the distance between the holes can be determined. The incoming revolutions of the PTO may be maximum 540 rpm.

If you expect hard objects, you must reduce the speed.

The pin holders can start floating in case of using heavier pins, other applications or maximum pin angle. Reduce the revolutions before the pin holders slam upwards.

If the Verti-Drain is incorrectly attached to the tractor, the different PTO angles can cause vibrations in the driveline of the machine (see Figure 8). These vibrations can damage the machine and the holes in the ground.

If the PTO is shortened incorrectly or if another tractor is used, the gearbox may be overloaded. This can result in damage.

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8.0 START PROCEDURE

Figure 13 The start procedure is VERY important. If this procedure is not executed as described below, it might result in serious damage to the machine. The start procedure is as follows (see Figure

12):

1. Move to the location where you want to start. 2. Lower the machine until the lower pins almost touch the ground. 3. Adjust the tractor engine to around 1200 rpm. 4. Put the tractor in the correct gears and drive forwards (A). 5. Engage the PTO (B). 6. WHILE IT TURNS, lower the machine CAREFULLY into the ground

DURING the forward drive (C). 7. Increase the PTO’s revolutions to the maximum allowed value.

Stopping occurs as follows: 1. Decrease the engine revs to approx. 1200 rpm. 2. Lift the machine off the ground. 3. Detach the PTO as soon as the pins are out of the ground. 4. Raise the machine further until the pins are minimum 120 mm above

the ground. 5. Go to the next location and start again as described above.

It is absolutely vital to work according to the aforementioned procedures! If the machine is lowered to the ground WITHOUT a turning PTO, the machine can be severely damaged.

Always lower the machine CAREFULLY. Be careful when reversing.

During the work activities, the front roller has to be adjusted to the ground in a stable manner. If the machine is unstable, other pins should be mounted or the working depth has to be adjusted.

Failing to eliminate the instability will damage the machine. The machine is NOT protected against this continuous overload.

Never reverse with the pins in the ground or close to the ground. Do not use a hydraulic top rod.

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9.0 USING THE VERTI-DRAIN®

Before using the Verti-Drain® in a location, you should check the following items: 1. Are there loose objects in the field? First remove these objects. 2. Are there slopes? The maximum slope is 20 degrees for this machine. 3. Always go from top to bottom. 4. Are there cables/pipes buried in the ground? If so, determine their

depth and adjust the working depth of the machine to 60% of the depth of the cables/pipes.

5. Are there hard objects in the ground? If so, use the Verti-Drain® with a low PTO speed and adjust the working depth.

6. Is there danger of flying objects (e.g., golf balls) that distract the attention of the driver? If so, the Verti-Drain® CANNOT be used.

7. Is there danger of sinking/sliding away? If so, postpone using the Verti-Drain®.

8. If the soil is frozen or very wet, postpone the activities until conditions improve.

9. If the soil is very compressed, use shorter pins or adjust the working depth.

10.0 TRANSPORTING THE VERTI-DRAIN®

The user is responsible for transporting the Verti-Drain® in back of the tractor over public roads. Verify the national legislation regarding the regulations. On open fields while the machine is raised, the maximum permitted speed is 12 km/h (8 mph) due to the weight of the Verti-Drain®. A higher speed can be dangerous for the driver and/or the public and can even damage the machine.

When the machine is raised off the ground, the front axle of the tractor has to support minimum 20% of its weight.

11.0 DETACHING THE VERTI-DRAIN®

The machine can be detached from the tractor in the following manner: 1. Open the rear cover. 2. Turn the crankshaft until all the pins are in the highest position

possible. 3. Place the machine with both rollers in the highest position on a solid

underground. 4. Block the guide of the rear roller with the locking pins (3) (see Figure

8). 5. Block the front and rear roller to prevent them from rolling away. 6. Remove the top rod. 7. Loosen the PTO at the side of the tractor. 8. Remove the Verti-Drain‘s lower arms from the tractor.

Turn the tractor engine OFF if you walk around the machine and block the tractor from moving!

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12.0 TROUBLE SHOOTING (PROBLEM ANALYSIS)

Problem Possible cause Solution

Machine vibrates.

Crankshaft turns irregularly. Difficult conditions

Machine is not set to 90°. Angles of the PTO’s turning points are different. PTO’s turning points are not aligned. Adjust the working depth. Use shorter/thinner pins. In case of drought, first sprinkle water.

Solid/hollow pins break and/or bend.

Wrong pin

Difficult conditions

Rapid wear & tear

Change the pin; use shorter ones. Use solid pins in front of the hollow pins to break the soil open. Adjust the working depth. Use shorter/thinner pins. In case of drought, first sprinkle water. First use solid pins to break up the soil. Adjust the pin angle.

Front roller does not stand stable on the ground.

Wrong pins; too much resistance. Difficult conditions

Change the pin size. Adjust the working depth. Use different pin sizes. First sprinkle water.

PTO breaks.

PTO angles are too large. PTO angles are not the same.

Adjust PTO as described in chapter 4.0

Damage to the drawbars

Bending / breaking

Machine is not set to 90°. Centre bar is bent. Bearing bushes are worn. Pins touch the ground when reversing the machine. Lifting height is incorrect.

Damage to the lawn

Oval holes

Soil too wet

Soil is too wet. Change the pin angle setting. Reduce the forward driving speed.Adjust the working depth. Use thinner pins. Postpone operation

Pin is not fixed to the pin holder.

Difficult conditions Use different pins. Grind a flat part to the pins. Adjust the pin angle.

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Problem Possible cause Solution

Crankshaft problems

Big-end nuts come undone.

Rectify the vibration (see vibration) Crankshaft bearing is worn. Incorrect assembly after repair. Remove, clean and use Loctite.

Rear roller vibrates.

Locked rear roller. Rear roller is in upward position during pricking with hollow pins. Difficult conditions

Unlock. Change the speed and the PTO revs. Put roller free from the ground. Change the machine settings. (Gearbox in position 1.)

13.0 MAINTENANCE

Time schedule Check/Grease point

Method

Before every use

Check for loose bolts/nuts. Attach the machine to a tractor and operate the machine for 5 minutes. Check the oil level in the gearbox. It has to reach at least the halfway mark of the gauge. Presence and readability of the safety stickers (Figure 7) Loose hanging parts around the PTO

Tighten loose bolts/nuts with the correct tightening moment. Listen and observe any strange movements/sounds. If necessary, use Lifetime grease EP 00. Replace these if not present or damaged. Tighten the parts so that they cannot reach the PTO.

After the first 20 working hours (new or repaired)

Grease PTO, roller bearings and crankshaft bearings.

Check for loose bolts/nuts. Attach the machine to a tractor and operate the machine for 5 minutes. Check the gearbox for oil leaks.

Use EP2 grease 1 shot Tighten loose bolts/nuts with the correct tightening moment. Listen and observe any strange movements/sounds. Replace the seals/sealing paste.

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14.0 TECHNICAL INFORMATION: GREASE POINTS

Fig. 13

Time schedule Check/Grease point

Method

After the first 20 working hours (new or repaired)

Loose hanging parts around the PTO

Tighten the parts so that they cannot reach the PTO

After every 50 working hours

Grease PTO, roller bearings and crankshaft bearings. Check for loose bolts/nuts. Attach the machine to a tractor and operate the machine for 5 minutes. Check the gearbox for oil leaks.

Use EP2 grease 1 shot Tighten loose bolts/nuts with the correct tightening moment. Listen and observe any strange movements/sounds. Replace the seals/sealing paste.

After every 500 operating hours.

Replace the oil in the gearbox. Use 80W90 (5.5 Ltr.)

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14.1 THE CRANKSHAFT Figure 14 illustrates the composition of the crankshaft. Also look at the Parts page for a more detailed drawing. In this machine the angle between the crank cheeks on the gearbox must be 0°.

14.2 REPLACING A CRANK / CRANK BEARING Replacing a crank is necessary if the crank is cracked or if the big-end nuts come undone regularly. Then the crank bearings or the crank bearing fittings or the big-end pinholes are damaged. To prevent further damage to other parts, as soon as possible replace the crank / bearing as follows (see Figure 14):

1. Remove the big-end nut (1) and the big-end (2). 2. Remove the nuts (3). 3. Remove the combined bearing block (4). 4. Remove the nuts (5) and the profile shaft (6). 5. Remove the seals (7) and bearings (8) from the bearing block (4). 6. Replace the faulty parts and assemble in the reverse order.

Use new lock plates (9)

7. Assemble the elements (10) in the correct manner (see Section 14.5).

Use Loctite for the big-end nut (1) and the nuts (3).

14.3 REPLACING AN OIL CATCHER Figure 14 provides a view of the crankshaft. Replacing an oil catcher in the gearbox is done as follows:

1. Remove the nut (11) on the second crank element (12) – counted from the gearbox – that might be stuck due to the use of Loctite.

Heating it may help. 2. Pull the big-end (13) a bit backwards until the element (12) comes

loose. 3. Remove the connecting rod (14) by removing the pin (15). 4. Remove the nut (16), lock plate (17) and the crank element (18) from

the gearbox. Mark the position of the crank element before removing it! 5. Using a screwdriver, remove the oil catcher (19). 6. Clean the area and remove any oil and grease. 7. Assemble the new oil catcher. Apply some grease on the inside of the

oil catcher. 8. Clean the crank element (20) and kit the splines with silicone sealant. 9. Assemble the crank element in the correct position (according to the

marking)(See fig.15). 10. Fill the space between the handle and the axle with silicone sealant. 11. Assemble a new lock plate (17) and nut (16). For the nut, use Loctite. 12. Tighten the nut (16) with a torque as indicated in Figure 15. 13. Assemble the other parts in reverse order.

14.4 ELIMINATING THE CRANKSHAFT TENSIONS

23

If the parts in the crankshaft are replaces, the crankshaft can run heavier. Pre-tension can be the cause. It is necessary to eliminate these tensions as follows (see Figure 14):

1. Loosen the nuts (3) of the bearing blocks (4)a few turns. 2. From the centre of the gearbox, tighten the bearing blocks (4) one by one. 3. After each bearing block (4), check whether the crankshaft runs smoothly

and without play.

After repairing the crankshaft, you must regularly check whether nuts come undone.

Assemble the cranks in the correct manner. See the Parts page for the correct order and part numbers.

11

12

13

13

14

15

16

17

18

19

Apply silicone sealant

Apply threadlocking agent

Apply silicone sealant

1 2 3

47

8

78

910

6

5

Fig.14

24

Fig. 15

25

14.5 TIMING AND TIGHTENING MOMENTS Figure 15 indicates the tightening moments of the major bolts and nuts. Make sure that the tightening moments of bolts and nuts, which are not listed in Figure 15, are the same as the tightening moments of comparable bolts and nuts. If bolts and nuts come undone, Loctite may be used to tighten them.

15.0 OPTIONS: THE TURF HOLD DOWN KIT

Figure 17 You can use a turf-hold-down kit if a layer of Turf comes loose. The following Turf-Hold-Down Kits are available:

2216 for 12mm (1/2”) pins, order number: 211.116.004 2216 for 24mm (1”) pins, order number: 211.116.002 2216 for 12mm (1/2”) pins, order number: 211.122.004 2216 for 24mm (1”) pins, order number: 211.122.002

A standard feature of the Verti-Drain 2220 is a pre-mounted main bar to which you can attach the turf-hold-down fingers.

The kit consists of a set of turf-hold-down fingers for 12 mm (1/2”) or 24mm (1”) pins and the attachment material consisting of a number of bolts and nuts.

ASSEMBLING THE TURF-HOLD-DOWN KIT (see Figure 17):

- Included in the ordered set are the plates (1). Attach the plates to the main bar using bolt (2), ring (3) and nut (4). Align the plates with the pins via the slotted holes in the plates.

- If the plates are bent in one direction after extensive use, you attach them the other way around.

OTHER REMARKS:

- If the pins are no longer in the centre of the machine, they might touch the sides of the slots. Realign the pin locks.

- Check the length of the drawbar if the pins touch the front side of the hole during work activities.

NEVER crawl under the machine! Make sure the machine is firmly blocked!

15.1 OPTIONS: PINS

26

Pins are vital for the proper functioning of the machine. Different pins are available for this machine. See the Parts page for a complete overview. Generally speaking, the pins can be divided into two categories: solid and hollow pins. We recommend using only original pins, because they are completely adjusted to the machine. The pin holders have 4 x 12 mm (½”) and 2 x 24 mm (1”) holes for attaching the pins. The locking bolt A may be tightened with a torque of 40 Nm/30 lbf.ft. (See Figure 18) The locking bolt B may be tightened with a torque of 70 Nm/50 lbf.ft. (See Figure 18) If a pin comes loose from its pin holder, grind a flat part to the assembling side of the pin.

SOLID PINS

Solid pins break open the hard compressed soil. The pin angle setting (see Chapter 6.0) determines the amount of pin movement in the soil. The pin movement becomes larger if the angle is adjusted from 90° to 70°. There is almost no pin movement if the setting is 90°. If the pins are new, they can damage the lawn – certainly if the roots of the grass are weak. First, clean the pins manually or use the machine for 10 minutes on another rough underground. If the roots of the grass are weak, adjust the working depth in such as manner that the pricking depth is slightly deeper than the length of the roots. This way the roots have a chance to grow deeper. The next time prick deeper. Applying this method will prevent damage to the lawn and ensures a healthy set of roots.

We recommend using solid pins with the sharp point in the direction of the front roller. This method ensures the best pin movement in the soil. On the other hand, we recommend using pins with the sharp point in the direction of the rear of the machine in case of a lawn with weak roots.

Figure 18

27

Always use pins of the same thickness and length. Replace a bent pin immediately. If you don’t do this, the machine can become unstable. Do NOT use thicker and/or longer pins than the ones we supply. Shorter (worn) pins can be used if superficial pricking is required. Be aware of the fact that the working depth indicated on the sticker will only be correct if the maximum length of the pin is used. Oval holes are created if the top layer is weak and the substrate has a hard layer. Use thinner pins or wait until the wet top layer has dried. If top dressing should be applied, apply this first before using the Verti-Drain. If the soil is hard to prick, sprinkle water on the soil. Afterwards, use thinner and shorter pins or adjust the working depth. If this is not done, the machine will ultimately suffer damage.

HOLLOW PINS

The soil can be mingled with hollow pins. Various sizes are available (see the Parts page). The opening of the pin should be in the direction of the rear of the machine. In case of using hollow pins, it is important that the pin angle is set to 90°. The pin movement in the soil is minimal and this way you make a nice ‘clean’ hole. The pin can ultimately break if the pin always moves in the soil under an angle smaller than 90°. If top dressing should be applied, use the Verti-Drain first, remove the ‘cores’ and afterwards, scatter the sand. If a lot of dirt is created during pricking with hollow pins, reduce the revolutions or sprinkle water. Dirt can cause wear & tear to your machine. If the lawn becomes damaged, use solid pins first in order to create a set of healthy roots or adjust the working depth. If the pins jam, then the soil is very compressed. First, you should use solid pins to break open the soil and then sprinkle water or adjust the working depth.

15.2 OPTION: WINDROW KIT If hollow pins are utilized, cores are removed from the substrate. The Windrow kit ensures that the cores are neatly guided together after the Verti-Drain operation, after which they can easily be removed. The kit can be ordered with number:

VD2216: 211.116.008 VD2220: 211.122.008

28

15.3 OPTION: HYDRAULIC DEPTH ADJUSTMENT The machine is equipped with a standard mechanical depth adjustment. If desired, the machine can be converted to a hydraulic depth adjustment. The hydraulic depth adjustment can be ordered as an option with number:

VD2216: 211.116.006 VD2220: 211.122.006

The conversion procedure is as follows: (See fig. 19) For parts, refer to the parts manual. Left side of the machine looks at the input as being left. Right side of the machine looks at the input as being right.

1. Position the Verti-drain on a firm underground and secure the Verti-Drain against sinking away. Take care that the front roll can move freely and that the Verti-Drain is not leaning on this.

2. Remove the covers (1). 3. Turn the front roll (2) downwards so that it is just leans on the ground and the spindles (8) are

free of tension. 4. Remove the nuts (3). 5. Remove the plates (4). 6. Install the plates that were included in the kit, # 464.203.400 (5) and 464.043.100 (6). 7. Add bracket 468.031.402 (7) on the left side of the machine and bolt everything together. 8. Repeat steps 4 to 7 on the other side of the machine. 9. Remove spindle (8), together with cylinder (9) on the left side. 10. Mount cylinder 534.252.002 with shaft diameter 25mm (1”) (10) with the included cylinders

(11) and bolts (12) on the left side of the machine. Use the existing bolts for attachment to the support (15).

11. Remove spindle (8), together with cylinder (9) on the right side. 12. Mount cylinder 534.252.004 with shaft diameter 30mm (1,2”) (10) with the included cylinders

(11) and bolts (12) on the right side of the machine. Use the existing bolts for attachment to the support (15).

13. Mount the hoses to the cylinders and the other hydraulic components as indicated in the parts manual.

14. Mount the covers (1) onto the machine. 15. Attach the hose blocks (13) and the other hydraulic components to the covers (1). 16. Mount the working depth indicator (14) onto the cover (1), feed the cable through the cover

(1) and attach the end to the support (15). Use a thread-locking sealant on the bolt to prevent loosening.

17. Adjust the working depth indicator (14) so that it registers the same depth as the indicators (16) on the sides of the machine.

18. Check that all attachments are secure and attach the machine behind a tractor, as described in chapter 3.0.

VENTING THE HYDRAULIC DEPTH ADJUSTMENT:

1. Connect the hydraulic hoses to the tractor. 2. Lift the machine off the ground. 3. Open the faucet (17) located on the right side of the machine by turning it to the left (by using

the included key) to vent the hydraulic depth adjustment system. 4. Activate the hydraulic outlet of the tractor and let the front roll move downwards carefully to

remove the air from within the system. 5. Close the faucet (17) located on the right side of the machine by turning it to the right (use the

included key).

29

If there is still air in the machine, repeat 3 to 5 until all air is removed. The system is now vented and ready for use.

Ensure that both sides of the machine are moving up and down parallel to each other. If this is not the case, stop the movement immediately to prevent damage to the machine.

17

1 1

2

3

3

5 6

78

9

10

11

12

4

13

13

13

13

13

13

14

15

16

Use threadlocking sealant

12

11

Fig. 19

Parts manual

Redexim Verti-Drain 2216/2220 Pag 01 Code 1213

TM

VD2220-PP INDEX.dwg

Page 02: Decalls

Page 03: Covers

Page 04: Rear roller

Page 05: Front roller

Page 06: Element


TM

VD2220-PP INDEX.dwg

Page 07: Crankshaft

Page 08: Gearbox

Page 09: Central Bar

Page 10: Drawrod

Page 11: Option Hydraulic height adjustment Page 12: Option Windrow kit Page 13: Tines Page 14: Adapters and turf hold down kits Page 15: PTO


TM

VD2220-PP01.dwg

1

2

11

39

1

4

5

8

4

1

2

11

10

75

10

6


VD2220-PP01.dwg

QUA 2220QUA 2216REMARKSDESCRIPTIONPART #33Label Verti-Drain911.260.402120Label 2220911.260.200202Label 2216911.260.20222Safety decall VD911.280.402322Close Cover911.280.404422Cut off fingers900.280.404511Decall PTO 350 540900.260.422611Safety decall manual900.280.402711Decall angle setting HSVD-7120 left911.340.420811Decall angle setting HSVD-7120 right911.340.418922Label logo900.260.4031022Decall height indicator 225911.340.00011


TM

VD2220-PP02.dwg

3

23

15

11

9

13

8

26

17

17

31

32

27

33

34

17

26

17

26

7

6

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16

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5

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26

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30

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22

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1

25

24

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VD2220-PP02.dwg

QUA 2220QUA 2216REMARKSDESCRIPTIONPART #

22 Distance Bush404.140.1001

44 Rubber stop446.080.5502

10 Weld Assy Cover456.213.0333

01 Weld Assy Cover456.158.037

88 Cover bracket464.040.8504

11 Bracket cover464.041.4505

11 Cover bracket464.041.8006

11 Protection cover468.022.6027

11 Cover plate PTO468.025.7008

10 Front cover right468.029.1129

01 Front cover right468.028.70010

10 Top cover468.029.21411

01 Top cover468.029.15112

10 Front cover left468.029.70013

01 Front cover left468.027.100

22 Clamp part472.140.45014

22 Clamp590.342.70015

66 Bolt DIN 931-1 - M8 x 40802.080.40016

2424 Bolt DIN 933 - M8 x 20804.080.20017

88 Bolt DIN 933 - M8 x 35804.080.35018

44 Bolt DIN 933 - M10 x 30804.100.30019

22 Bolt DIN 933 - M14 x 50804.140.50020

22 Bolt DIN 933 - M16 x 25804.160.25021

22 Eye Nut DIN 582 - M16822.160.36022

2020 SL Nut DIN 985 - M8830.080.08023

SL Nut DIN 985 - M10830.100.10024

6

2

6

2 SL Nut DIN 985 - M14830.140.14025

3232 Washer DIN 125 - M8864.080.03026

44

11

44

22

11

22

22

22

27 864.080.031 Large Washer DIN 9021 - 8,4 28 468.083.060 Toolset 29 892.300.170 Plastic stop Ø30 30 826.080.080 Nut DIN 934 - M8 31 444.803.100 Toolbox complete 32 864.140.031 Large Washer DIN 9021 - 15 33 866.080.020 Spring washer DIN 127 - A 8 34 804.080.300 Bolt DIN 933 - M8 x 30


TM

VD2220-PP03.dwg

19

21

23

3

19

11

20

1

2214

10 58

15

17

9

18

16

7

21

2

21

19

6

24

12

21

4

13

2

25

13

3

23

15

17


VD2220-PP03.dwg


22 Bearing UCFL 205742.250.3601

44 Distance Bush Ø20/Ø14, L= 15404.140.1502

44 Distance Bush Ø20/Ø14, L= 16404.140.1603

22 Distance Bush Ø20/Ø14.5, L= 32406.150.3204

44 Rubber ring446.100.1005

44 Rear Roller Support464.123.7526

22Length=1015mm (40")Arm Rear Roller464.159.1107

22Length=965mm (38")Arm Rear Roller464.159.250

22 Bracket468.041.1108

10 Rear Roller Scraper468.049.2109

01 Rear roller scraper468.049.157

22 Bearing plate468.081.60010

10 Weld Assy Rear Roller488.114.20911

01 Weld Assy Rear roller488.114.156

22 Bolt DIN 931-1 - M14 x 55802.140.55012

44 Bolt DIN 931-1 - M14 x 70802.140.70013

44 Bolt DIN 931-1 - M16 x 55802.160.55014

1212 Bolt DIN 933 - M8 x 30804.080.30015

44 Bolt DIN 933 - M10 x 25804.100.25016

1212 SL Nut DIN 985 - M8830.080.08017

44 SL Nut DIN 985 - M10830.100.10018

66 SL Nut DIN 985 - M14830.140.14019

44 SL Nut DIN 985 - M16830.160.16020

88 Large Washer DIN 9021 - 15864.140.03121

44 Washer DIN 125 - M16864.160.03022

44 Slide plate444.042.00023

22 Lock pin CAT 0 WTS521.160.51024

22 R-Clip Round 3, DIN 11024523.030.75025


TM

VD2220-PP04.dwg

20

8

10

3

4

22

21

14

13

1

12

24

19

27

5

2725

9

15

28

18 11 2316 16

6

26 30 31 13 32

29 18


VD2220-PP04.dwg

QUA 2220QUA 2216REMARKSDESCRIPTIONPART #222210011001224444444444222266222288882222222222

1 464.156.250 Front Roller Support 2 468.063.040 Mounting strip THD Beam 3 470.109.205 THD Beam 470.109.153 THD Beam 4 488.194.207 Weld Assy Front Roller 488.194.154 Weld assy Front Roller 5 742.302.400 Bearing complete 6 802.160.650 Bolt DIN 931-1 - M16 x 65 7 804.080.250 Bolt DIN 933 - M8 x 25 8 830.080.080 SL Nut DIN 985 - M8 9 830.160.160 SL Nut DIN 985 - M16

10 864.080.031 Large Washer DIN 9021 - 8,4 11 311.505.320 Skid Plate Height Adjustment 12 404.200.660 Collar bush 13 406.120.200 Distance bush 14 406.200.200 Distance bush 15 460.504.804 Jack VD2216/VD2220 16 464.203.400 Strip 18 468.013.400 Shim plate 19 468.053.050 Pointer 20 474.252.500 Spindle head long 21 802.120.550 Bolt DIN 931-1 - M12 x 55 22 802.201.400 Bolt DIN 931-1 - M20 x 140 23 804.200.400 Bolt DIN 933 - M20 x 40

214SL Nut DIN 985 - M12830.120.1202422SL Nut DIN 985 - M20830.200.20025812Washer DIN 125 - M12864.120.0302622Washer DIN 125 - M20864.200.0302722Roll Pin ISO 8752 - 6 x 26 .878.060.2502844Strip464.053.40029

1212Spring washer DIN 127 - A 12866.120.0213088Bolt DIN 931-1 - M12 x 50802.120.5013144Bolt DIN 931-1 - M12 x 70802.120.70032

Johan

Getypte tekst

Johan

Getypte tekst


TM

VD2220-PP05.dwg

13

12

13

13

1

11

15

3

6

1

5

5

8

11

7

4

8

1

12

11

8

5

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1

8

5

5

18

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19

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20

8

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21

5

5

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5

5

8

14

13

13

2

13

9

10


VD2220-PP05.dwg


66Qua for 1 elementDistance washer26617001

88Qua for 1 elementTine holder bolt 40016752

22Qua for 1 elementTine holder bolt M1640023153

11Qua for 1 elementDistance bush406.250.2504

1212Qua for 1 elementBearing 6205-LLU713.250.1505

22Qua for 1 elementLow Nut Din 439-2_M16826.160.0806

11Qua for 1 elementTine holder empty492.218.0907

66Qua for 1 elementCir Clip DIN 472 - 52x2872.052.2008

11Qua for 1 elementAdditional plate Tineholder 75468.102.2309

22Qua for 1 elementBolt DIN 912 - M10 x 30814.100.30010

33Qua for 1 elementSupport axis416.251.55011

22Qua for 1 elementElement strip468.104.75012

66Qua for 1 elementSL Nut DIN 985 - M22830.220.22013

22Qua for 1 elementInner bush260245214

11Qua for 1 elementBearing support house448.760.16415

11Qua for 1 elementDistance bush Ø45,2/Ø60 L=10402.450.10016

11Qua for 1 elementConnecting rod466.110.44217

22Qua for 1 elementBearing 6209 LLU713.450.19018

22Qua for 1 elementCir Clip DIN 472 - 85x3872.085.30019

33Qua for 1 elementBolt DIN 931-1 - M16 x 60802.160.60020

33Qua for 1 elementSL Nut DIN 985 - M16830.160.16021


TM

VD2220-PP06.dwg

VD2216 120° angle between crankVD2216 90° angle between crank (shown), more details see chapter 14 users manual.

20

21

19

23

6

20

16

18

15

6

12

10

17

8

1

5

22

4

2

13

8

3

7

9

12

6

(Set screw)

15 14 14 15


VD2220-PP06.dwg

QUA 2220QUA 2216REMARKSDESCRIPTIONPART # 64 Distance Bush Ø60/Ø45,2 L=14406.450.140164 Distance Bush Ø60/Ø45,2 L= 22406.460.222264 Distance Bush Ø60/Ø45,2 L=32406.460.320364 Grease nipple M6 DIN 71412A880.060.100464 Breather for bearing support

M10x1x1140670005

2216 Crank shaft nut M40 x 1.754109600664 Splined Shaft420.451.9807128 Oil Seal 60-85-104408967860 Splined crank big end nut side464.271.890904 Splinded crank big end nut side

VD2216464.271.891

64 Splined crank big end head side464.271.8921064 Crankshaft bearing block472.802.250112216 Lock plate500171812128 Bearing 6209711.450.1901322 Distance bush Ø70/Ø45,1 L=16406.400.160141410 Distance bush Ø70/Ø45,1 L=26406.400.2601522 End shaft416.451.0901664 Big end pin416.451.7301722 Crank handle464.271.8941822 Flanged Bearing Unit UCF 209741.450.490192416 Bolt DIN 931-1 - M14 x 65802.140.6502088 Bolt DIN 933 - M16 x 45804.160.450212416 SL Nut DIN 985 - M14830.140.1402288 SL Nut DIN 985 - M16830.160.16023


TM

VD2220-PP07.dwg

4

289

5

8

2713

117 33

32

13

27

8

5

28

4

102614312024

21

32218293022716

23

19

31

2

12

25

15

6

11


VD2220-PP07.dwg

QUAREMARKSDESCRIPTIONPART #

1 Side gear Z=4725054771

1 Side gear Z=4025068252

1 Pignon wheel with shaft25445003

2 Crank shaft nut M40 x 1.7541096004

2 Big end pin416.451.6305

1 Splined Shaft420.452.0406

1 Seal ring 60x80x1044089307

2 Seal ring 88x126x1244101508

2Use silicon paste on spline to seal. Loctite

5970

Splined crank handle gearbox448.189.0729

1 End cap 90x12448000810

1 Plug 1/2"456100011

1 Tapered roller bearing 32208-A481047012

2 Bearing 6214481559013

1 Bearing 6308481698014

1 End cap 80x12497258015

1 Special Nut M40x1.5500118116

1Use silicon paste to seal. Loctite 5970Gearbox casting500209717

1 Cover gearbox247110918

1 Pignon wheel500210019

1 Crown wheel shaft500210120

1 Breather G1/2"537.120.30021

2 Bearing 30208725.400.20022

1 Level cap 1/2"820.210.18023

1 Cir Clip DIN 471 - 45x1,75870.045.17524

1 Cir Clip DIN 472 - 80x2,5872.080.25025

1 Cir Clip DIN 472 - 90x3872.090.30026

2 Cir Clip DIN 472 - 125x4872.125.40027

2 Lock plate500286528

2 Parallel pin ISO 2338-Ø8 m6 x 30876.083.00029

10 Bolt DIN 933 - M10 x 16804.100.16030

1 Set of shims 70x90 2x0.1 1x0.3 63x80

2x0.1 1x0.3

869.090.00131

4 Bolt DIN 933 - M14 x 50804.140.50032

4 SL Nut DIN 985 - M14830.140.14033

Gearbox VD2216/2220 complete490.556.120

Oil 80W90 5.5L


TM

VD2220-PP08.dwg

11

15 4 3030 2921

25

6

24

14

20

1

15

1

239

18

26

7

19

17

27

10

223

2

24

28

24

28

8

5

12

19

16

27

10

25


VD2220-PP08.dwg


44 Distance bush Ø16.5/Ø50 L=10402.160.1001

22 Distance Bush Ø17, L= 69404.170.6922

22 Distance Bush Ø17, L= 70404.170.7003



11 Top Link Support Strip Large464.153.9406

11 Top Link Support Strip Small464.153.9427

22 Handle466.080.3358

22 Support Bolt Assy Central Bar466.279.0009

44 Lock plate468.101.00210

10 Central bar494.206.20211

01 Central bar494.206.150

10 Frame Verti-drain 2220494.212.82012

01 Frame Verti-drain 2216494.160.820

22 3-Point Pin521.221.60014

33 R-Pin Ø4, DIN 11024523.040.70015

44 Bolt DIN 931-1 - M8 x 35802.080.35016

44 Bolt DIN 931-1 - M8 x 45802.080.45017

22 Bolt DIN 931-1 - M16 x 80802.160.80018

44 Bolt DIN 931-1 - M16 x 110802.161.10019

22 Bolt DIN 931-1 - M20 x 60802.200.60020

33 Bolt DIN 931-1 - M20 x 150802.201.50021

44 SL Nut DIN 985 - M8830.080.08022

44 SL Nut DIN 985 - M14830.140.14023

66 SL Nut DIN 985 - M16830.160.16024

55 SL Nut DIN 985 - M20830.200.20025

22 U-Bolt M14x80848.791.36026

88 Washer DIN 125 - M8864.080.03027

44 Large Washer DIN 9021 - 17864.160.03128

11 Top link pin CAT 2521.251.38029

22 Top link strip464.152.70030


TM

VD122.020 - PP 22-1.dwg

27134203

17

10

11

16

18

6

15

5

12

1

819

2 9 13 20 4 3

457 - 02+L0= mm To calibrate with 864.080.054

Apply 40ml MP grease

2324

21

24

2322

sam.bailey

Sticky Note

Old draw rod has a different thread size and the parts are not interchangeable. One draw rod has a M 16 the other one is M 18. always check first. Old version is m16 and new version is m18 old version 474.203.440 new version 474.203.446


VD122.020 - PP 22-1.dwg

QUAREMARKSDESCRIPTIONPART # 1 Plastic Guide Bush260245412 Distance bush Ø65/Ø38/Ø16 L=5.25404.160.05022 Distance bush Ø65/Ø38/Ø16 L=7.25404.160.07032 Distance bush Ø30/Ø16 L=13406.160.13041 Slider bush444.350.35052 Rubber stop446.400.50061 Draw Rod Head With Stud448.421.15071 Seal For Draw Rod448001581 Draw rod head466.121.55491 Draw Rod474.203.446101 Tube draw rod478.503.410111 Spring draw rod VD 2216-2220576.202.580122 Bearing 6006 LLU713.300.130132 Bolt DIN 912 - M8 x 65814.080.650152 SL Nut DIN 985 - M8830.080.080161 SL Nut DIN 985 - M10830.100.100172Exact quantity is determined by L0 distanceShim Ø40/Ø8.5 L=0.5864.080.054181 Cir Clip DIN 472 - 35x1,5872.035.150192 Cir Clip DIN 472 - 55x2872.055.200201 Round Head Hex Bolt ISO 7380 - M10 x 60815.100.600212 Nut DIN 934 - M8826.080.080222 Bolt DIN 931-1 - M16 x 65 MF1.5806.160.650232 SL Nut DIN 985 - M16x1.5831.160.16024 Contains parts 1-22Drawrod complete490.424.578

sam.bailey

Highlight


TM

VD2220-PP10.dwg

24

2

1

3

5

11

829 13

1730

10

25

7

21

29

29

26

19

19

20

22

28

27

29

6

1

23

24

2

29

29

11

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29

14

15

29

18

29

15

14

29

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27

1

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m

m

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0

.

6

3

"

)

T

o

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a

l

c

l

e

a

r

a

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14mm(0.55")

Strips already on

machine.

See page 05.

4

31

31

Re-use bolt, washer and nut

as standard on both sides

of the machine.

See page 5.

Apply hose clamps on

pre-drilled holes of cover

29

29

28


VD2220-PP10.dwg


2 Distance Bush Support 404.170.6901

2 Bush404.201.0202

4 Guide strip464.043.1003

4 Shim plate 468.013.4004

1 Hydraulic cylinder 40 x 25, Stroke

200mm

534.252.0025

1 Hydraulic cylinder 50 x 30, Stroke

200mm

534.252.0046

1 Pressure controlledone way valve535.401.0007

0 Hose541.131.7008

1 Hose on right cylinder541.131.800

0 Hose541.131.8009

1 Hose on left cylinder541.131.280

2 Hose NSK6 1/4" TL=1950 PN64

PN68

541.131.95010

0 Hose between cylinders541.133.45011

1 Hose between cylinders541.133.680

2Shorten to correct sizeBottom tube542.100.70012

2 Hollow bolt G 1/4 x 25543.130.25013

2 Hollow bolt G 1/4 x 43543.130.43014

2 Straight Nipple 1/4" - Ø12mm544.130.12015

2 Quick Connector Male 1/2"545.210.80017

1 Ball Valve546.250.75018

16 Hose Clamp 2x Ø15547.150.15019

8 Deck Plate547.300.51020

2 Bolt DIN 931-1 - M6 x 45802.060.45021

2 2 4 4 1

1

1 1 0 1 0 2

1 0 2 2 2 2 2 1

16 8 2 88 Bolt DIN 931-1 - M8 x 45802.080.45022

1212 Bolt DIN 931-1 - M12 x 55802.120.55023

22 Bolt DIN 931-1 - M20 x 140802.201.40024

22 SL Nut DIN 985 - M6830.060.06025

88 SL Nut DIN 985 - M8830.080.08026

22 SL Nut DIN 985 - M20830.200.20027

22 Washer DIN 125 - M20864.200.03028

1616 Cupper washer 1/4"874.130.02029

22 Copper washer 1/2"874.210.02030

1212 SL Nut DIN 985 - M12830.120.12031

Complete kit,items on page 11

+ 11a

Hydraulic height adjustment VD2216211.116.006


+ 11a


Placement of bracket 468.031.402

(Cover, Cylinder and hoses hidden)

Setup dimensions pointer

Redexim Verti-Drain 2216/2220 Pag 11A Code 1525

TM

VD2220-PP11a.dwg

10

13

14

10

5

10

8

10

11

6

912

1

7

10

117

Apply threadlocking sealant

3

4

2

16

17

Apply threadlocking

sealant

12mm (0.5")

11mm (0.43")

Apply threadlocking sealant

Redexim Verti-Drain 2216/2220 Pag 11A Code 1525

VD2220-PP11a.dwg


11 Bracket468.031.4021

11 Support strip damper468.020.9902

11 Height indicator box468.026.7403

11 Damper, stroke 220mm571.204.8504

11 Fork850.060.3605

11 Cable height indicator591.089.1006

44 Bolt DIN 933 - M6 x 12804.060.1207

11 Bolt DIN 933 - M6 x 55804.060.5508

11 Bolt DIN 933 - M8 x 20804.080.2009

55 Nut DIN 934 - M6826.060.06010

44 SL Nut DIN 985 - M6830.060.06011

11 Washer DIN 125 - M8864.080.03012

11 Washer874.011.15013

11 Decall height indicator 225911.340.00014

22 Bolt DIN 933 - M8 x 16804.080.16016

22 SL Nut DIN 985 - M8830.080.08017


+ 11a



+ 11a



TM

VD2220-PP12.dwg

Shown windrow kit for VD2220

1615

5

19

9

8 5 15

7

17 16

43 14 10 1 46

12 36 2 5 18113 11

VD2220-PP12.dwg

Redexim Verti-Drain 2216/2220 Pag 12 Code 1213 PART # DESCRIPTION REMARKS QUA 2216 QUA 2220

22Windrow Plate468.089.000120Windrow Plate extension468.085.500264Distance bush406.130.150362SL Nut DIN 985 - M12830.120.120466Dee (chain) shackle d8846.080.241580Large Washer DIN 9021 - 10,5864.100.031644Distance bush406.170.150744Special R-Clip d3523.030.752844Bolt DIN 931-1 - M16 x 80802.160.800922SL Nut DIN 985 - M16830.160.1601022Bolt DIN 933 - M16 x 45804.160.4501162Bolt DIN 933 - M12 x 45804.120.4501222Windrow support464.106.3501322Distance bush406.160.1501444Eye Nut DIN 582 - M10822.100.3601544Bolt DIN 933 - M10 x 25804.100.2501622Spacer plate464.151.4501711Chain 14 shackles L=490 (shackle

Ø6mmx35x9) 846.060.49018

22Chain 28 shackles L=980 (shackle Ø6mmx35x9)

846.069.80019

Windrow kit VD2216211.116.008Windrow kit VD2220211.122.008

Solid tines

Mounting Ø (mm) Tine Size (mm) Tine Size (inch) Part #

5 5 x 125 3/16 x 5 311.105.125

8 8 x 150 5/16 x 6 311.108.150

8 8 x 175 5/16 x 7 9990056

8 8 x 250 5/16 x 10 9990059 K - Don't use in MTH. Will bend

12 12 x 150 1/2 x 6 311.112.150

12 12 x 200 1/2 x 8 311.112.200

12 12 x 225 1/2 x 9 311.112.225

12 12 x 250 1/2 x 10 2381837

12 12 x 300 1/2 x 12 2381838

18 18 x 200 3/4 x 8 311.118.200

18 18 x 225 3/4 x 9 311.118.225

18 18 x 250 3/4 x 10 2381841

18 18 x 300 3/4 x 12 2382638

18 18 x 350 3/4 x 14 311.118.350

18 18 x 400 3/4 x 16 2382639

24 24 x 225 1 x 9 311.124.225

24 24 x 350 1 x 14 311.124.350

24 24 x 400 1 x 16 2382640

19 10x100 3/8 x 4 39200-447

8 8x95 5/16 x 3 13/16 311.108.095

Hollow tines


8 10 x 6 x 80 3/8 x 1/4 x 3 311.210.080

8 10 x 6 x 125 3/8 x 1/4 x 5 311.210.127

12 16 x 10 x 150 5/8 x 3/8 x 6 311.216.150

12 16 x 10 x 175 5/8 x 3/8 x 7 9990022

12 19 x 12 x 150 3/4 x 1/2 x 6 311.219.150

18 19 x 12 x 200 3/4 x 1/2 x 8 311.219.200

12 19 x 12 x 200 3/4 x 1/2 x 8 311.219.201

18 19 x 12 x 225 3/4 x 1/2 x 9 311.219.225

12 19 x 12 x 225 3/4 x 1/2 x 9 311.219.226

12 19 x 12 x 250 3/4 x 1/2 x 10 9990040

18 19 x 12 x 250 3/4 x 1/2 x 10 9990023

18 25 x 16 x 200 1 x 5/8 x 8 311.225.200

18 25 x 16 x 225 1 x 5/8 x 9 311.225.225

18 25 x 17 x 250 1 x 5/8 x 10 9990024

18 29 x 19 x 250 1 1/8 x 3/4 x 10 9990066

24 32 x 21 x 300 1 1/4 x 13/16 x 12 9990034

18 32 x 21 x 300 1 1/4 x 13/16 x 12 9990041


19 21x12x125 13/16 x 1/2 x 5 9990075

19 19x10x125 3/4 x 3/8 x 5 311.219.159

19 19x10x110 3/4 x 3/8 x 4 3/8 311.219.158

19 16x7x110 5/8 x 1/4 x 4 3/8 311.219.138

Replacement tubes


12 16 x 10 x 150 5/8 x 3/8 x 6 311.716.150

12 16 x 10 x 175 5/8 x 3/8 x 7 9990036

12 19 x 12 x 150 3/4 x 1/2 x 6 311.719.150

18 19 x 12 x 200 3/4 x 1/2 x 8 311.719.200

12 19 x 12 x 200 3/4 x 1/2 x 8 311.719.200

18 19 x 12 x 225 3/4 x 1/2 x 9 311.719.225

12 19 x 12 x 225 3/4 x 1/2 x 9 311.719.225

12 19 x 12 x 250 3/4 x 1/2 x 10 9990037

18 19 x 12 x 250 3/4 x 1/2 x 10 9990037

18 25 x 16 x 200 1 x 5/8 x 8 311.725.200

18 25 x 16 x 225 1 x 5/8 x 9 311.725.225

18 25 x 17 x 250 1 x 5/8 x 10 9990038

18 29 x 19 x 250 1 1/8 x 3/4 x 10 9990067

24 32 x 21 x 300 1 1/4 x 13/16 x 12 9990039

18 32 x 21 x 300 1 1/4 x 13/16 x 12 9990039

Cross tines


8 12 x 90 1/2 x 3 1/2 9990020

12 12 x 90 1/2 x 3 1/2 311.812.090

12 19 x 120 3/4 x 5 9990021

Chisel tines


12 4.8 x 19 x 175 3/16 x 3/4 x 7 311.619.175

12 4.8 x 19 x 120 3/16 x 3/4 x 4 3/4 311.619.120

19 5 x 30 x 90 3/16 x 1 3/16 x 3 1/2 311.619.127

Composed hollow Shank

tines Size (mm) Size (inch) Part #

A 12 1/2 311.120.690 (Straight)

B 18 3/4 311.180.782 (Straight)

C 12 1/2 311.180.780

D 24 1 311.240.862 (Straight)

E 18 3/4 311.240.860

Clip

Size (mm) Size (inch) Part #

F 16 5/8 438.160.160

G 22 7/8 438.220.220

H 30 1 3/16 438.300.300

Hollow tine tube (folded)

Tine Size (mm) Tine Size (inch) Part #

16 x 150 5/8 x 6 317.316.150 Combine with: A and F

16 x 200 5/8 x 8 317.316.200 Combine with: A and F

22 x 150 7/8 x 6 317.322.150 Combine with: B or C and G




30 x 150 1 3/16 x 6 317.330.150 Combine with: E and H



L or non needed

9990012

9990012

9990012

9990012

L or non needed

9990016

Adapter

Redexim Verti-drain 2216 and 2200 Code 1638 Page 13

Tines for verti-core


L or non needed

L or non needed

Side

L or non needed

L or non needed

L or non needed

K or multi-tine block

L or non needed

L or non needed

L or non needed

L or non needed

L or non needed

J or multi-tine block mini



Tines for verti-core that also fit Verti-drain

Tines for verti-core that also fit Verti-drain

9990012

9990012

9990010

9990010

Adapter

Side

Top

9990014

9990016

9990016

9990014

9990014



Tines for verti-core that also fit Verti-drain 15xx


Top

Adapter

Ejecting from

Combine with rollpin

9990012

L or non needed

L or non needed

12

2216

Qua

24+K or 48+N+U+W

24+K or 48+N+U+W

24+K

24

24

12+L

12+L

24+K or 48+N+U+W

24

24

24

12+L

24

12+L

24

2216

Qua

24+K or 48+N+U+W

2216

Qua

24

24

24

12+L

12+L

Qua

2216

Qua

2216

12

24

12

24

12

12

24

12

2216

Qua

24

24

12

Qua

2216

Qua

24

12

12C+12G

12D+12H

12E+12H

12D+12H

12E+12H

2216

Qua

24A+24F

24A+24F

24B+24G

24C+24G

12B+12G

32+K or 64+N+U+W

2220

Qua

32+K or 64+N+U+W

2220

Qua

32+K or 64+N+U+W

32+K or 64+N+U+W

32+K

32

32

16+L

16+L

16+L

16+L

Qua

32

32

32

16+L

32

16+L

32

16

32

16

32

16

16

2220

Qua

32

32

32

Qua

2220

Qua

32

16

2220

Qua

2220

16E+16H

16D+16H

16E+16H

2220

Qua

32A+32F

32A+32F

32B+32G

32C+32G

16B+16G

32

16

2220

Qua

32

32

16

16C+16G

16D+16H

16

Adapter


J 5 3/16 314.205.043

K 8 5/16 314.208.043

Adapter


L 18 3/4 2451800

Multi-tine block complete WO tines

Tine Size (mm) Tine Size (inch) Part # Tines:

8mm (5 tines) 5/16 211.700.016 Combination of: T-O-U-Y-Z A1-A3-A4-A5

8mm (6 tines) 5/16 9990206 Combination of: M-U A1-A2-A3-A4-A5

8mm (8 tines) 5/16 9990208 Combination of: N-U A1-A2-A3-A4-A5

8mm (8 tines) 5/16 9990211 Combination of: N-U-W A1-A2-A3-A4-A5

8mm (8 tines) 5/16 314.430.209 Combination of: P-U A1-A2-A3-A4-A5

Tines:

A1 8 x 150 5/16 x 6 311.108.150 Solid tine

A2 8 x 175 5/16 x 7 9990056 Solid tine

A3 10 x 6 x 80 3/8 x 1/4 x 3 311.210.080 Hollow tine

A4 10 x 6 x 125 3/8 x 1/4 x 5 311.210.127 Hollow tine

A5 12 x 90 1/2 x 3 1/2 9990020 Cross tine

Multi-tine block mini needles complete WO tines

Tine Size (mm) Tine Size (inch) Part # Tines:

5 3/16 211.700.017 Combination off: R-V B1

5 3/16 314.425.170 Combination off: Q-V-X B1

5 3/16 9990214 Combination off: S-V-X B1

Tines:

B1 5 x 125 3/16 x 5 311.105.125 Needle tine

Multi-tine block empty


M 8mm (6 tines) 5/16 9990201

N 8mm (8 tines) 5/16 314.430.240

O 8mm (5 tines) 5/16 480.301.430

P 8mm (8 tines) 5/16 211.215.002

Multi-tine block mini needles empty


Q 5 (21 tines) 3/16 480.251.740

R 5 (12 tines) 3/16 314.425.140

S 5 (24 tines) 3/16 314.425.240

Backup plate

Size (mm) Part #

T 143x50x3 464.031.432

Tine lock bolt

Size (mm) Part #

U 10x40 812.100.401

10x35 4001675

Set screw

Size (mm) Part #

V 8x8 818.080.080

Stud

Size (mm) Part #

W 23.2x50 408.230.500

X 12x60 9990212D

Bolt

Size (mm) Part #

Y M10 x 80 802.100.800

Nut

Size (mm) Part #

Z SI nut M10 830.100.100

Turf hold down fingers

Part # Qua Part # Qua

311.506.310 2 311.506.310 2

311.506.314 4 311.506.314 6

311.506.312 2 311.506.312 2

311.506.316 4 311.506.316 6

Turf hold down kit

Part # Qua Part # Qua

211.116.004 1 211.122.004 1

211.116.002 1 211.122.002 1

2216 2220

THD kit complete 24mm



THD kit complete MTH

THD kit complete

Part name

2220

Qua

2220

Qua

2220

2220

Qua

2220

Qua

16

2220

Qua

2220

Qua

Qua

8

2220

Qua

2220

Qua

2220

8 (64 tines)

Qua

32

2220

Qua

16

2220

Qua

2220

2216

Qua

2216

Qua

2216

2216

Qua

2216

Qua

12

2216

Qua

2216

Qua

Qua

6

2216

Qua

2216

Qua

2216

6 (48 tines)

Qua

24

2216

Qua

12

2216

Qua

2216

Turf hold down finger MTH

Turf hold down finger

Part name

Turf hold down finger 24mm

Turf hold down finger 24mm end



Turf hold down finger 12mm end

Redexim Verti-drain 2216 and 2200 Code 1638 Page 14

6448

15

13

11

12

11

916

7

5

1

6

8

2

4

7

3

10

17

14

Redexim CodePageVerti-Drain 2216-2220 15 1638

TM

111PR001-PPPTO

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 190000016 Inner roll pin 12 190000018 Outer roll pin 13 141026108 Complete collar yoke type 60 14 151016028 Outer tube yoke type 60 15 151016029 Inner tube yoke type 60 16 153160150 T60-series Inner tube 17 180016130 Cross and 4x circlip kit 28 152160475 T60-series Outer tube 19 151016039 Flanged yoke T60 110 180015020 Bush 111 180015019 Lining ring 212 151015018 Hub T60 113 180015021 Pressure plate 114 165000502 Bolt and Nut Retighten every 40 hours 115 165000501 Bolt and nut 816 180014022 Spring 817 1422602987630 Complete guard 60-series Cut to correct length 1

600610 Complete PTO

ALWAYS deburr parts when cutMEASURE correct length of PTO firstMAINTAIN slipclutch every monthNEVER USE PTO over 30 degrees angleSLIPCLUTCH always on machine side

Redexim CodePageVerti-Drain 2216-2220 15 1638

111PR001-PPPTO

Verti-Drain Model 2216 · 2 FOREWORD Congratulations on your Verti-Drain® purchase! For safe and...

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Transcript of Verti-Drain Model 2216 · 2 FOREWORD Congratulations on your Verti-Drain® purchase! For safe and...