VERSATILE EQUIPMENT TO PRODUCE, TEST AND … PRODUCE, TEST AND PROGRAM VERSATILE EQUIPMENT. ......

Smart card and equipment manufacturer

www.bginge.com

Your smart objects: Cards, Passports, SMD & eSIMs

TO PRODUCE, TEST AND PROGRAMVERSATILE EQUIPMENT

YOUR KEY PARTNER around cards and passports technologies

18 years of experience

850 equipment installed

Customizable equipment

MADE IN FRANCE

In more than 50 countries

1999

2001

2006

2017

2013

2011

2010

2008

2003

BG Ingénierie is created and starts with smartcard production services

First manual chip implanting production line

CQM and ISO card testing equipment released

Passport testing equipment to answer ICAO specification

Launch of the Specific requirements program

Joël & Nicolas become directors

BG Ingénierie joins ICMA AssociationFirst automatic chip implanting equipment installed

BG Ingénierie receives the National French “Stars & Métiers: Prix de l’innovation Technologique”

850th equipment sold

2016 First SMD & eSIMs perso & laser engraving equipment

CARD TESTING EQUIPMENT

Multiline tester : torsion, bending, three wheels, abrasion......................... 26Dynamic torsional and dynamic bending stress.................................................. 30Bending and shortened bending ultra tester (25-50 cards)......................... 31Three wheels (1 axis, 2 axes, ID1, ID3)...................................................................... 32Peel strength and pre-cutting tool............................................................................... 34Backside spot pressure and driller tool.................................................................... 35Embossed character relief height retention pressure...................................... 36IC card with contacts micromodules adhesion..................................................... 37Rotary stress.............................................................................................................................. 38Three roller IC card test...................................................................................................... 39Wrapping (manual & automatic).................................................................................. 40Resistance to corner impact............................................................................................ 41Card impact fixture........................................ ...................................................................... 41Resistance to impact (ball impact)............................................................................... 41Card static stress...................................................................................................................... 41Bending stiffness & cantilver........................................................................................... 42Overall card warpage (embossed - non embossed card)............................... 42Informative card template checking............................................................... 43Pass or fail ID1 length and width.................................................................................. 43Pass or fail ID1 corner radius........................................................................................ 44Default ICC holder........................................................................................................ 44Width, height, thickness.................................................................................................... 45Inside tool for adhesion or blocking............................................................................ 45Durability of tipping & adhesion of stripe to card ............................................. 46Resonance frequency & Q factor.................................................................................. 47

information : [email protected] website : www.bginge.com

Through the years, BG Ingénierie has developed more than 40 equipment to answer CQM, ISO, ANSI and specific customer requirements.

Card manufacturers, test labs, government institutions..., all trust BG Ingénierie devices for their quality requirements and the possibility to test cards further than the norm for process charac-terisation.

The test equipment supplied by BG INGENIERIE follow the norm at date of printing. Specifica-tions of the norms and tests could have been updated since the printing.

CONTENTS

To match the norms with our equipment, refer to page 70-71


Environmental conditions Facilities

Operating temperature: +10°C to +40°C Power: 100-240V AC Frequency: 50-60Hz single phase Power consumption: 250W maximum (4 lines)

The BGI110 is a multifunction testing equipment for ID1 cards. It offers the possibility to use up to 4 lines, each line corresponding to a test and controlled individually.

Tests for contact cards, magstripe cards, RFID cards, dual cards, combi cards Possibility to test up to 40 cards simultaneously Possibility to order 4 lines on the same equipment Possibility to test the cards further than the norm changing only parameters on the interface (number of cycles, frequency, angle...) All lines can be removed and replaced by other lines, making a universal interchangeable testing solution Easy to use thanks to a screen touch interface in order to create and modify program For bending, jaws open more at the end of the test to release totally the cards and help for the insertion Independant lines : we can run a test while another one is opened for card insertion

Feature & Description

Advantages

Multiline card testerBGI110 Multiline card tester

OPTION:- Connectivity features

Up to 4 test modules per equipment, to choose from 7 different tests


Designation Dimensions and weightsBase of the equipment 440x390x230mm (WxDxH), weight: 9kg

Multiline card tester - torsion 440x300x210mm (WxDxH), weight: 14kg

Multiline card tester - bending (CQM) 440x300x210mm (WxDxH), weight: 20kg

Multiline card tester - shortened bending flexure 440x300x210mm (WxDxH), weight: 20kg

Multiline card tester - 3 wheels 1 axis x 2 440x300x210mm (WxDxH), weight: 17kg

Multiline card tester - soft eraser rub test 440x300x210mm (WxDxH), weight: 15,5kg

Multiline card tester - bending flexure (ANSI) 440x300x210mm (WxDxH), weight: 20kg

Multiline card tester - Sandpaper rub test 440x300x210mm (WxDxH), weight: 15,5kg

BGI110Multiline card tester Multiline card tester

Ordering examples Order reference numberTorsion + bending + 3 wheels BGI110A-BCEFull bending BGI110A-CCCCSoft eraser + Sandpaper (for printing companies) BGI110A-FH

Torsion (twisting) - 10 cards on 1 test lineThis equipment tests the mechanical or electrical effects on a card submitted to repeated torsional stress.Test for contact cards, magstripe cards, RFID cards, dual cards, combi cards

BGI110A-B: Dynamic torsional stress

NORMS: CQM 2016: TM-415ISO: ISO7810, ISO 10373-1

Option: live antenna detection for 5 cards


Multiline card testerMultiline card testerBGI110

BGI110A-D: Shortened bending flexure

Shortened bending flexure - 10 cards on 1 test line.Test for contact cards, magstripe cards, RFID cards, dual cards, combi cards

BGI110A-E: Three wheels

3 wheels 1 axis - 2 cards on 1 test lineThis equipment tests the physical or electrical effects on a card submit-ted to repeated mechanical stress conditions with force applied of 3N, 8N, 10N or 15N (ISO: 8N). Test for contact cards, magstripe cards, RFID cards, dual cards, combi cards

NORMS: ISO: ISO 24789-2 annex A

NORMS: CQM 2016: TM-421ISO: ISO 10373-1

BGI110A-C: Dynamic bending stress

Bending - 10 cards on 1 test lineThis equipment tests the mechanical or functional effects on a card submitted to bending stress. Test for contact cards, magstripe cards, RFID cards, dual cards, combi cards

NORMS: CQM 2016: TM-414 ISO: ISO 10373-1, ISO 7810



BGI110Multiline card testerMultiline card tester

CARD ABRASION «soft eraser rub test» allows to test 2 cards on 1 test line, on the all surface of the card.Linear test for contact cards, magstripe cards, RFID cards, dual cards, combi cards.Weight of 10N and 15N suppliedSoft eraser not supplied

Bending flexure - 10 cards on 1 test lineThis test simulates a repeatedly full card flexure.Test for contact cards, magstripe cards, RFID cards, dual cards, combi cards

BGI110A-F: Soft eraser rub test

BGI110A-G: ID1 Card Flexure (bending flexure)

NORMS: CQM 2016: TM-B04-2

NORMS: ISO: ISO 10373-1ANSI 322 2015 : 5.3, 5.13, 6.2, 6.5

BGI110A-H: Sandpaper rub test

This line of the BGI110 realises the sandpaper rub test.It allows to test 2 cards on 1 test line

Test for contact cards, magstripe cards, RFID cards, dual cards, combi cards.

Soft eraser not supplied

NORMS: CQM 2016: TM-B04-1



Dynamic torsional & bending stressBGI071 Bending / shortened bending (25-50 cards)

The BGI071 tests the resistance to torsion (twisting) and bending of ID1 card bodies. Stand alone desktop equipment with programming and menu navigation by screen touch Testing equipment for ID1 cards, with one test performed at a time from: •6 spots for length bending •4 spots for width bending •4 spots for torsion

Tests for contact cards, magstripe cards, RFID cards, dual cards, combi cards Possibility to test the cards further than the norm changing only parameters on the interface (number of cycles, frequency, angle...) Jaws open more at the end of the test to release totally the cards and help for the insertion


Advantages

Description Facilities / Environmental conditions

Width: 390mm Depth: 450mm Height: 480mm Weight: 16.5kg

Power: 100-240V AC Frequency: 50-60Hz single phase Power consumption: 100W maximum Operating temperature: +10°C to +40°C

Test characteristics Norms references

Bending length: Adjustable Bending width: Adjustable Torsion angle: 5 to 25° (ISO: +/- 15°) Frequency: From 0.1Hz to 1Hz (ISO: 0.5Hz)

CQM 2016: TM-414, TM-415 ISO: 10373 5.8, 5.9



BGI161Dynamic torsional & bending stress Bending / shortened bending (25-50 cards)

This NEW EQUIPMENT is for needs of mass bending and shortened bending test requirements.

With a possibility to test 25 of 50 cards together, this solution allows simple and quick swap from standard bending to shortened bending by adding small adapters. Stand alone desktop equipment Programming and menu navigation by screen touch Internal control system: no computer required

Tests for contact cards, magstripe cards, RFID cards, dual cards, combi cards Possibility to test the cards further than the norm changing parameters on the interface (number of cycles, frequency) Easy to use thanks to a screen touch interface in order to create and modify program Jaws open more at the end of the test to release totally the cards and help for the insertion Independant stages : One can run while another one is charged with cards


Advantages


Width: 800mm Depth: 400mm Height (25 cards): 580mm Height (50 cards): 880mm Weight: 103Kg (25 cards), 187kg (50 cards)



Bending length: 20mm (deflexion adjustable) Bending width: 10mm (deflexion adjustable) Shortened bending: adjustable Frequency: From 0.1Hz to 1Hz (ISO: 0.5Hz) Minimum deflexion adjustable

CQM 2016: TM-414 ISO: ISO 24789-2 annex A, ISO 10373-1, ISO 7810

OPTION:- Live antenna detection for 15 cards only- Connectivity features


ID1 - Three wheels 1 axis (x1) ID1/ID3 - Three wheels 2 axes (x1)BGI058

The 3 wheels equipment tests the resistance of the contact or dual interface chip when crushed between 3 wheels and along 1 axis, for 6 and 8 PINS chips.

Tests for contact cards, dual interface cards, combi cards with ISO chip position Possibility to test further than the norm (frequency, number of cycles, extra weights) Stand alone desktop equipment, easy to use thanks to screentouch interface


Advantages

Description Norms references

475x290x450mm (WxDxH) Weight: 16kg

CQM 2016: TM-421 ISO10373 5.22

ID1 - Three wheels 2 axes (x6) ID1/ID3 - Three wheels 2 axes (x5)BGI138

OPTION:- live antenna detection- Connectivity features

Same equipment than BGI058 above but testing 6 cards together and along 2 axes, for 6 and 8 PINS chips or non-standard chip position (RFID chips, sensors, ...).




CQM 2016:TM-421 ISO10373 5.22

OPTION:- Live antenna detection- Connectivity features


ID1 - Three wheels 1 axis (x1) ID1/ID3 - Three wheels 2 axes (x1) BGI103

ID1 - Three wheels 2 axes (x6) ID1/ID3 - Three wheels 2 axes (x5) BGI098

Same equipment than BGI058 but testing the card along 2 axes, and accepting both ID1 (card) and ID3 (passport) credentials.

Tests for contact cards, dual interface cards, combi cards, passports Test other features on the cards: display screen, button, batteries, sensors... Stand alone desktop equipment, easy to use thanks to screentouch interface


Advantages



CQM 2016: TM-421 ISO10373 5.22

OPTION:- live antenna detection- Connectivity features

Same equipment than BGI103 above but testing 5 cards / passports together along 2 axes.




CQM 2016: TM-421 ISO10373 5.22

OPTION:- Live antenna detection- Connectivity features


Peel strengthBGI175A Backside spot pressure

The peel strength testing equipment realises the resistance test of card’s overlay on ID1 card bodies. Stand alone desktop equipment with programming and menu navigation by screen touch Graphical return of the test session on the screen Possibility to export data on a SD card Movement: From 10 to 110 mm Dimensions: 210x340x480mm (WxDxH), weight: 14kg Gauge force of 100N


Advantages Tests for contact cards, magstripe cards, dual cards, combi cards, RFID cards and e-passports Possibility to test the cards further than the norm

Facilities / Environmental conditions Norms references


CQM 2016: TM-412, TM-424 ISO 10373-1 5.3, ISO 7810 ANSI 322 2015: 5.1, 6.2, 6.3, 6.4, 6.5

Option: BGI076C - Peel strength pre-cutting tool

The BGI076C precut tool is used to prepare the card before the peel strength test is performed on BGI175A.

Stand alone and easy to use desktop equipment Tests for contact cards, dual cards, combi cards Safe tool compared to cutter Dimensions: 100x100x8mm (WxDxH) Weight: 0.3kg


BGI175BPeel strength Backside spot pressure

Facilities / Environmental conditions Norms references


CQM 2016: TM-423

The backside spot pressure card testing equipment realises gluing resistance of chip with ID1 card bodies. Stand alone desktop equipment with programming and menu navigation by screen touch Graphical return of the test session on the screen with maximum value Possibility to export data on a SD card Pressure: up to 250N Needs to realise a hole on the back of the card, made by BGI120C: Driller tool Dimensions: 210x340x480mm (WxDxH), weight: 14kg


Advantages Tests for contact cards, dual cards, combi cards and customized cards Possibility to test the cards further than the norm

The driller tool is used to drill the back of the card before backside spot pressure test is performed on BGI175B.

Stand alone and easy to use desktop equipment Tests for contact cards, dual cards, combi cards Safe tool compared to cutter Hole diameter: 6 mm or different with additional tools Dimensions: 230x440x390mm (WxDxH) Weight: 13,50kg

Option: BGI120C - Driller tool

OPTION:- SIM plug push


IC Card with Contacts micromodules adhesionEmbossed character relief heightretention pressureBGI175D

The BGI175D is an equipment which checks embossed character resistance. Stand alone desktop equipment Programming and menu navigation by screen touch Internal control system: no computer required

The BGI177 tool is used to check the card after the embossed character resistance test and follow the requirement of the ANSI 322 2015 5.17 norm. It determines the change in embossed character relief height after application of pressure.


Advantages Tests for contact, magstripe, dual, combi and customized cards with embossed characters Possibility to test the cards further than the norm Easy to use thanks to a screen touch interface in order to create and modify program


BGI175: 210mmx340mmx 480mm (W, D, H) Weight: 14kg

BGI177: 57mmx47mmx115mm (W, D, H) Weight: 0,200kg



Pressure: up to 500N, adjustable CQM 2016: TM-B02 ISO 10373-1 5.14, ISO 7811-1 ANSI 322 2015 5.17 (with the option BGI177)


BGI175EIC Card with Contacts micromodules adhesion

The BGI175E performs module adhesion test stated in ANSI 5.22 2015 5.21 norm paper. Stand alone desktop equipment Programming and menu navigation by screen touch Possibility to export data on a SD card


Advantages Tests for contact cards, dual cards and combi cards Possibility to test the cards further than the norm Easy to use thanks to a screen touch interface in order to create and modify program


Width: 210mm Depth: 340mm Height: 480mm Weight: 14kg



Up to 500N ANSI 322 2015 5.21


Rotary stressBGI127 Three roller IC Card test (tensile)

The rotary stress equipment tests the stress and impact on a card in order to evaluate the resistance of the contactless card which may have been weaken during the laminating processes. Stand alone desktop equipment Programming and menu navigation by screen touch Internal control system: no computer required

Tests for RFID cards, dual cards, combi cards, non homogeneous cards ( display cards...) and e-passports Designed to test 6 cards simultaneously (or 6 passports) Possibility to test the cards further than the norm changing only parameters on the interface (number of cycles, frequency,...)


Advantages





Rotary speed: from 10 to 500 rpm Not part of the new CQM norm



BGI128Rotary stress Three roller IC Card test (tensile)

The BGI128 follows the norms references ANSI 322:2008 5.25 (38.1N) and CQM P-34 (180N) in order to test the card through 3 rolls. Stand alone desktop equipment


Advantages Tests for contact cards, magstripe cards, dual cards, combi cards and customized cards Possibility to test the cards further than the norm





Pressure: 180N (CQM) Pressure: 38.1N (ANSI)

CQM 2009 norm: P-34 ANSI 322 2015 5.24


Manual wrapping test Impact, corner impact & card impact fixtureBGI083

The wrapping card testing equipment checks chip gluing resistance on ID1 card bodies with a radius test of 20mm and 25mm on the same equipment. Tests for contact cards, display cards, dual cards, combi cards 2 radius tests on the same equipment for the BGI083 only (other available: 20 or 25) Test both «x» and «y» direction



BGI083: 75x60x115mm (WxDxH); 0.85Kg BGI083B: 400x200x60mm (WxDxH); 4.30Kg

CQM 2016: TM-422

Automatic wrapping test



CQM 2016: TM-422

BGI083C

Feature & DescriptionSame equipment as BGI083 but fully automated with 5 cards tested simultaneously and with the possibility to add live antenna detection.

Option: Live antenna detection

BGI083 BGI083B


Manual wrapping test Impact, corner impact & card impact fixture BGI055V2BGI055V2-A: Corner impact

Description:It tests the resistance to ball impact on ID1 card bodies. It has a dropping height of up to 600mm, an impact weight of 18N and a ball radius of 7.93mm (others parameters possible).Norms: CQM 2016: TM-416 ANSI 322 2015 5.6, 6.1 ISO7811-1Characteristics: 200x200x950mm (WxDxH) Weight: 3.60kg

BGI055V2-B: Card impact fixture

Description:It tests the resistance to impact corner for the different layers of ID1 card bodies. It has a dropping height of up to 700mm and an impact weight of 13,3N (others parameters possible).Norms: CQM 2016: TM-417 ANSI 322 2015: 5.19, 6.1, 6.6Characteristics: 200x200x950mm (WxDxH) Weight: 2.70kg

BGI055V2-C: Resistance to impact (ball impact)

Description:It tests the resistance of a card that is under stress, and then receives an impact. It has a dropping height of up to 550mm and an impact force of 13.3N (others parameters possible).Norms: ANSI 322 2015: 5.4Characteristics: 200x200x950mm (WxDxH) Weight: 4.00kg

Description:The BGI055V2-D tool is used to prepare the card before card impact fixture test BGI055V2-B. The card must be inserted for 24 hours in the tool BGI055V2-D to performed the test: ANSI 322 2015 5.4.

The BGI055V2-D determines the resistance of the card to cracking while under a combination of mechanical stress and plasticizer expo-sure. This test follow the norm ANSI 322 2015 5.5Characteristics: 70x100x10mm (WxDxH) Weight: 0.106kg 100x60x10mm (WxDxH) Weight: 0.085kg

BGI055V2-D: ID-1 Card Static Stress


Informative card template ckeckingBGI078

The BGI077 checks the warpage of a card after production with a test height of 1.5mm and 2.5mm. Stand alone desktop equipment, easy to use Height of 1.5mm non embossed card Height of 2.5mm embossed card Tests for contact cards, magstripe cards, dual cards, combi cards


1 single tool for:Embossed &

Non embossed

Bending stiffness & cantilever

The BGI078 checks the stiffness of ID1 card bodies with a force applied of 0.7 N. Stand alone desktop equipment, easy to use Force applied: 0.7 N (other force in option) Tests for contact cards, magstripe cards, dual cards, combi cards



125x105x70mm (HxDxW) Weight: 0.800kg

CQM 2016 : TM-408 ISO 10373-1 5.7, ISO 7810

Pass or fail ID1 length & widthBGI077-2 Overall card warpage


100x60x35mm (WxDxH) Weight: 0.340kg

CQM 2016 : TM-410 ISO 10373-1 5.1, ISO 7810

Test with 3 positions available


Informative card template ckecking BGI141- 2FF, 3FF, 4FF- Embossed characters- Printing inspection- IC contact position - Magstripe- Personalized templates

This Equipment BGI141 is a tool to check quickly the position of different elements on the cards. As it is a visual control, its accuracy is limited. In case the elements to control are approaching too many lines of the templates, an additional control with a measuring tool is necessary to certify the respect of the norm.

Stand alone desktop equipment, easy to use, supplied with 5 templates checking Tests for chip contact position, magstripe position, SIM plug position, embossed characters position INFORMATIVE VISUAL CHECKING




Not compliant with the norm. Information only ISO 7811-6, 7816-2, 10373-1, 10373-2

Bending stiffness & cantilever

Pass or fail ID1 length & width BGI143Overall card warpage

INFORMATIVE CHECKING

DIMENSION

This Equipment BGI141 is a tool to check quickly the length and width of a ID1 card.As it is a pass or fail control device, it doesn’t answer a norm and cannot replace, an additional control with a measuring tool is necessary to certify the respect of the norm.




Not compliant with the norm. Information only ISO 7810, 10373-1


Height, width & thicknessBGI160

The BGI162 is an inserting device to perform the test using the default ICC holder. Stand alone desktop equipment, easy to use Tests for contact cards, magstripe cards, dual cards, combi cards




Apparatus for CQM ISO 10373-1

Pass or fail ID1 corner radius

The BGI160 checks if the radius of ID1 cards is within the tolerances of the norm. Stand alone desktop equipment, easy to use Tests for contact cards, magstripe cards, dual cards, combi cards




ISO: 7810

Inside tool for adhesion or blockingBGI162 Default ICC holder


Height, width & thickness BGI146BPass or fail ID1 corner radius

Inside tool for adhesion or blocking BGI133aDefault ICC holder

The BGI133a is a set of calibrated weights for the adhesion or blocking test (climatic chamber not supplied). Weights supplied to perform a 2.5kPa, 5KPa and 7.5KPa.

Stand alone desktop equipment, easy to use Possibility to add extra weights to test further than the norm



Weights following 2.5kPa and 5kPa CQM 2016: TM-413 ISO 7810, 10373-1

The BGI146 enables to verify the height, width and thickness of the card. Stand alone desktop equipment, easy to use for contact cards, magstripe cards, dual cards, combi cards and customized cards. Informative tool only, it doesn’t replace a specific card dimension tool.


Description Guide to following norms

190x170x40mm (HxDxW), 1.0Kg CQM 2016: TM-403, TM-404, TM-405 TM-B02, TM-B03 ISO7810, 7811, 10373

Thickness test

Height & width test


Adhesion of stripe to card Resonance frequency & Q factorBGI125-2

The BGI125-2 is a small desktop device used to realise 4 tests on the same device: Adhesion of magstripe Durability of tipping (adhesion between the card body and the tipping material put on top of the embossed characters) Adhesion crosshatch tape test Tape pull test

Stand alone desktop equipment Use of a specific adhesive tape (not supplied)


Advantages



Operating temperature: +10°C to +40°C


Durability of tipping: Pulling angle: 60°

Adhesion of magstripe: Pulling angle: 90°

Durability of tipping: CQM 2016: TM-B01 ISO: 7811-6

Adhesion of magstripe: CQM 2016 TM-312, ISO 10373-2 5.7, ISO 7811-6 6.3

Adhesion crosshatch Tape : ANSI 322 2015: 5.2

Tape pull test: CQM 2016: TM-B04-3

Realises 4 tests:- Adhesion of magstripe to card- Durability of tipping- Adhesion crosshatch tape- Tape pull test


Adhesion of stripe to card Resonance frequency & Q factor BGI137

The BGI137 is a small automatic desktop machine. It can be used for different testing tasks and supplied with different feated functionalities such as :- Resonance frequency and Q factor for RFID cards- ATR contact and RFID chip validation, card programming- reading and control ( barcode, number and data capture by camera, specific customer camera for data recording and comparison, vision inspection...)- Control with external software (optional)

Used for medium runs, throughput of 2000 units per hour depending on configuration Input and output of 500 card stackers with no need to stop the production to feed the cards in and out Card materials: PVC, PET, ABS, ID1 format or other on demand

- Resonance (Carrier frequency)- Resonance (Carrier amplitude)- Q factor

AUTOMATIC CARD

TESTER


Advantages



Power: 100-240V AC Frequency: 50-60Hz single phase Power consumption: 100W maximum Pneumatic characteristics: 6 bars Operating temperature: +10°C to +40°C

Throughput Norms references

Up to 2000 units/hour CQM 2016: TM-123, TM-124

VERSATILE EQUIPMENT TO PRODUCE, TEST AND … PRODUCE, TEST AND PROGRAM VERSATILE EQUIPMENT. ......

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Transcript of VERSATILE EQUIPMENT TO PRODUCE, TEST AND … PRODUCE, TEST AND PROGRAM VERSATILE EQUIPMENT. ......