VersaFlex

Expan

dableLin

erSystem

VersaFlex Expandable Liner System

VersaFlex expandable liner hanger systems combine Halliburtons industry-leading expandable solid liner hanger technology with our complete range of cementing products and services to offer a total system approach to liner installations.

The system features a VersaFlex integral liner hanger/packer which is made up of an integral tieback receptacle above an expandable solid hanger body and a lower sleeve designed to carry the tensile and torque loads during deployment. Elastomeric elements are bonded onto the hanger body. As the hanger body is expanded, the elastomeric elements are compressed in the annular space. This virtually eliminates the liner hanger/casing annulus and provides liner top pressure integrity while delivering impressive tensile and compressive load capacity on setting. With no moving parts, slips, or cages, the simple VersaFlex liner system design helps eliminate the risk of pre-setting the liner hanger/packer.

Using the knowledge gained from multiple successful installations, Halliburton has diversified the VersaFlex system to provide a robust set of liners suitable for a variety of applications including:

Drilling liners Production liners Tight tolerance liners Extended reach liners Openhole completions Horizontal completions Drill-in liners

HA

L187

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VersaFlex Expandable Liner System 5-1

VersaFlex Expandable Liner Hanger Systems

Understanding different applications require different solutions, Halliburton has engineered and designed several Expandable Liner Hanger (ELH) Systems suited for various applications. While these applications cover a wide range of conditions, Halliburton has maintained simplicity throughout each system, helping to promote liner deployment and liner top seal-on settingall while incorporating fewer installation procedures with minimal operational steps.

Systems are as follows:

Standard liner system High torque liner system Low equivalent circulating density (ECD) liner system Big Bore liner systems Breech lock liner systems VersaStim liner systems

Features Liner hanger and liner top isolation packers are packaged

as a single unit. Packer element design allows for high circulation rates. Large radial clearance between hanger/packer body and

support casing improves run-in-hole speeds and circulation rates.

Improved fluid flow with the absence of external components such as slips, hydraulic cylinders, cages, etc.

Less induced stress and more even stress distribution in supporting casing for a given liner length.

No physical damage to the supporting casing; no slip wickers to cut into the supporting casing.

Benefits Potential leak paths eliminated Evenly distributed stress on previous casing Reduced operating steps

Expandable Hanger

Conventional Hanger

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L185

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5-2 VersaFlex Expandable Liner System

VersaFlex Expandable Liner System Portfolio

System Size

Parent Casing Weight

Maximum Elastomer OD

Tieback Receptacle ID

Tieback Length

SAP Part Number (Legacy)

in. mm lb/ft kg/m in. mm in. mm in. cm

3 1/2 5 1/2 88.9 139.7

15.5 23.06 4.810 122.174 4.192 106.477 29.75 75.565 101776613(59VF35551501)

17.0 24.18 4.750 120.65 4.141 105.181 29.75 75.565 101884144(59VF35551703)

20.0 26.48 4.629 117.577 4.041 102.641 29.75 75.565 101776615(59VF35552001)

23.0 34.22 4.513 114.63 3.946 100.228 29.75 75.565 101776616(59VF35552301)

26.0 38.68 4.384 111.354 3.839 97.511 29.75 75.565 101673333(59VF35552601)

5 7 127 177.8

23.0 34.22 6.12 155.45 5.250 133.35 95.0 241.3 101451247(12oo3352)

26.0 38.68 6.05 152.4 5.250 133.35 107.49 273.025 101472202(12oo3377)

29.0 43.15 5.87 149.1 5.250 133.35 94.996 241.29 101320333(F03.00052)

32.0 47.62 5.87 149.1 5.250 133.35 94.996 241.29 101320333(F03.00052)

35.0 52.08 5.740 138.94 5.125 130.17 96.10 244.094 101417312(12oo3271)

5 1/2 7 139.7 177.8

20.0 26.48 6.245 158.62 5.250 133.35 94.3 239.522 101520554(12oo3476)

23.0 34.22 6.155 156.34 5.250 133.35 95.0 241.30 101451247(120oo3352)

26.0 38.68 6.055 153.80 5.250 133.35 107.49 273.025 101543185(12oo3527)

5 1/2 7 5/8 139.7 193.7

29.7 44.19 6.49 164.85 5.750 146.05 94.3 239.522 101328595(F03.00358)

33.7 50.15 6.49 164.85 5.750 146.05 94.3 239.522 101328595 (F03.00358)

39.0 58.03 6.37 161.8 5.750 146.05 91.75 233.045 101395278(12oo3193)

7, 7 5/8 9 3/8

177.8, 193.7 238.1 39.0 58.03 8.360 212.34 7.750 196.85 116.50 295.91

101325863(F03.00298)

7, 7 5/8 9 5/8

177.8, 193.7 244.5

36.0 53.58 8.531 216.69 7.750 196.85 118.0 299.72 101583776(59VF7096300-A)

40.0 59.3 8.360 212.34 7.750 196.85 116.50 295.91 101325863(F03.00298)

43.5 64.80 8.360 212.34 7.750 196.85 116.50 295.91 101325863(F03.00298)

47.0 69.94 8.31 211.07 7.750 196.85 116.50 295.91 101433313(12oo3303)

53.5 79.61 8.31 211.07 7.750 196.85 116.50 295.91 101433313(12oo3303)

7 5/8 9 7/8 193.7 250.83 62.8 93.46 8.31 211.07 7.750 196.85 116.50 295.91 101433313(12oo3303)

7 3/4 10 3/4 196.85 273.0555.5 82.60 9.625 235.331 8.404 213.331 125.34 318.364 101818380(59VF77105500-A)

60.7 90.34 9.625 235.331 8.404 213.331 125.34 318.364 101818380(59VF77105500-A)

HA

L329

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VersaFlex Expandable Liner System 5-3

VersaFlex Expandable Liner System Portfolio

System Size

Parent Casing Weight

Maximum Elastomer OD

Tieback Receptacle ID

Tieback Length

SAP Part Number (Legacy)

in. mm lb/ft kg/m in. mm in. mm in. cm

9 5/8 11 3/4 244.5 298.4554 80.36 10.46 265.684 9.755 247.777 166.0 421.64 101803686(59VF96115402-P)

60.0 89.28 10.504 266.80 9.659 245.339 43.155 109.614 101745102(59VF96116001-ABHD)

9 5/8 11 3/4, 11 7/8

244.5 298.45, 301.63

65.0 96.72 10.36 263.14 9.659 245.339 43.155 109.614 101610189(59VF96116501)

71.8 106.84 10.36 263.14 9.659 245.339 43.155 109.614 101610189(59VF96116501)

11 7/8 13 3/8, 13 5/8, 14

301.63 339.70,346.08, 355.60

61.0 90.77 12.15 308.61 11.475 291.465 43.585 110.706 101918791(59VF11136104)

68.0 101.18 12.15 308.61 11.475 291.465 43.585 110.706 101918791(59VF11136104)

72.0 107.14 12.15 308.61 11.475 291.465 43.585 110.706 101918791(59VF11136104)

88.2 131.24 12.15 308.61 11.475 291.465 43.585 110.706 101918791(59VF11136104)

112.89 168.01 12.15 308.61 11.475 291.465 43.585 110.706 101918791(59VF11136104)

13 5/8 16* 346.08 406.4*

84.0 125.01 14.510 368.55 N/A N/A N/A N/A 101798043(59VF13168400)

94.5 140.64 14.510 368.55 N/A N/A N/A N/A 101798043(59VF13168400)

95.0 141.38 14.510 368.55 N/A N/A N/A N/A 101798043(59VF13168400)

96.0 142.87 14.510 368.55 N/A N/A N/A N/A 101798043(59VF13168400)

102.9 153.14 14.260 362.20 N/A N/A N/A N/A 101805831(59VF13161000)

109.0 162.22 14.260 362.20 N/A N/A N/A N/A 101805831(59VF13161000)

117.13 174.32 14.260 362.20 N/A N/A N/A N/A 101805831(59VF13161000)

118.0 175.61 14.260 362.20 N/A N/A N/A N/A 101805831(59VF13161000)

14 18.625 355.60 473.07 136.0 202.40 16.760 425.70 N/A N/A N/A N/A 102024507(59VF14181301)

16 18.625 406.4 473.07 136.0 202.40 16.760 425.70 N/A N/A N/A N/A 102013989(59VF14181300)

16 20 406.4 508.00

129.33 192.47 17.545 445.64 N/A N/A N/A N/A 101878719(59VF16201402-A)

133.0 197.94 17.510 444.75 N/A N/A N/A N/A 101754218(59VF16201400)

147.0 218.77 17.510 444.75 N/A N/A N/A N/A 101754218(59VF16201400)

169.0 251.51 17.415 442.34 N/A N/A N/A N/A 101878498(59VF16201401)

18 22 457.20 558.80184.0 273.84 19.20 487.68 N/A N/A N/A N/A 102185350(59VF18221802)

224.0 333.36 18.61 472.69 N/A N/A N/A N/A 101771915(59VF18222200)

*TBR available in select weight rangesFor sizes or service not listed, consult with your local Halliburton representative.

HA

L329

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5-4 VersaFlex Expandable Liner System

VersaFlex Liner Hanger Setting Tools

Halliburton offers various setting tool designs based on hanger configuration and application. Primary systems are:

Standard ball set systems Standard flapper set systems High torque systems Low equivalent circulating density

(ECD) systems Big Bore systems Breech lock systems

The VersaFlex Liner Hanger expansion (setting) is accomplished with a hydraulically actuated liner running/setting tool assembly. This unique system provides the necessary expansion mechanics, cementing packoff system, a collet assembly to carry the liner weight and transfer that weight to the drillstring while providing torque, and an expansion indicator assembly. The running/setting tool assembly features a primary and secondary releasing system for maximum reliability.

FeaturesEach tool design is unique, however, each cementing liner hanger running tool contains four primary components which simplifies processes and enhances reliability.

Piston provides the transition from pressure to force during the expansion process. Various forms of pistons and force multipliers are used to create force.

Crossover valve incorporates multiple porting which allows pressure paths for hydraulic expansion and fluid returns paths during the reverse out process.

Expansion cone assembly uses the force from the piston to drive the cone into the hanger body, expanding it into the parent casing.

Collet assembly transfers the load of the liner string being conveyed into the wellbore to the drillpipe and transmits torque to the liner through contact with the collet retainer to torque adapter.

Benefits Allows for w