Veeder-Root TLS-3XX Consoles Gilbarco EMC Series Consoles ... · Manual No: 576013-879 Revision: N...
Transcript of Veeder-Root TLS-3XX Consoles Gilbarco EMC Series Consoles ... · Manual No: 576013-879 Revision: N...
Manual No: 576013-879 ● Revision: N
Site Prep and Installation Manual
Veeder-Root TLS-3XX Consoles
Red Jacket ProPlus/ProMax Series ConsolesGilbarco EMC Series Consoles
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, theimplied warranties of merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages inconnection with the furnishing, performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in thispublication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No partof this publication may be photocopied, reproduced, or translated to another language without the prior writtenconsent of Veeder-Root.
DAMAGE CLAIMS
1. Thoroughly examine all components and units as soon as they are received. If damaged, write a completeand detailed description of the damage on the face of the freight bill. The carrier's agent must verify theinspection and sign the description.
2. Immediately notify the delivering carrier of damage or loss. This notification may be given either in personor by telephone. Written confirmation must be mailed within 48 hours. Railroads and motor carriers arereluctant to make adjustments for damaged merchandise unless inspected and reported promptly.
3. Risk of loss, or damage to merchandise remains with the buyer. It is the buyer's responsibility to file a claimwith the carrier involved.
RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned GoodsPolicy" and "Parts Return" pages in the "Policies and Literature" section of the Veeder-Root North AmericanEnvironmental Products price list.
©Veeder-Root 2003. All rights reserved.
Table of Contents
i
Introduction Fixed-Feature Consoles .................................................................................................................1Modular Consoles ...........................................................................................................................1
Contractor Certification Requirements .................................................................................................1Related Manuals .........................................................................................................................................1Safety Precautions ....................................................................................................................................2National Electrical Code Compliance ...................................................................................................3
Probe- and Sensor-to-Console Wiring.......................................................................................3Power Wiring....................................................................................................................................3Sensor and Probe Junction Boxes ..............................................................................................3
Permissible Console Input/Output Connections ...............................................................................4TLS-300/Pro/Plus/EMC Basic Consoles ..................................................................................4TLS-350/ProMax/EMC Consoles................................................................................................5
Planning Probe and Sensor Installations .................................................................6
Console Installation Locating the Console ................................................................................................................................9Mounting the Console ..............................................................................................................................9Wiring the Console ................................................................................................................................ 12
Checking the ground connection ............................................................................................. 13Wiring Conduit Safety Issues .............................................................................................................. 14
Determining Mag Probe Length Probe Manhole Installation ................................................................................................................... 15Determining Mag Probe Length for Installation in a Dedicated Riser ........................................ 15Determining Mag Probe Length for Installation in a Vapor Extractor Riser ............................... 15Determining Mag Probe Length for Media-Isolated Installations ................................................. 16Standard and Custom Mag Probe Lengths ...................................................................................... 17
Special Mag Probe Installation Kits AST Installation Kit ................................................................................................................................. 18Vapor Extraction Riser Kit w/ Coupling Adaptor ............................................................................. 19Vapor Extraction Riser Kit w/o Coupling Adaptor ........................................................................... 20Chem-ISO kit ........................................................................................................................................... 21LPG-ISO kit .............................................................................................................................................. 22Riser Cap Kit for Mag Probe Installations ......................................................................................... 23
Cap and Cord Grip Kit ................................................................................................................ 23Metal Cap and Ring Kit ............................................................................................................... 23
Mag Probe Installation UST/AST Tank - Dedicated Riser ....................................................................................................... 25
UST Riser Cap Attachment........................................................................................................ 25AST Riser Cap Attachment........................................................................................................ 27
UST Installation - Vapor Extractor Riser w/ Coupling Adaptor .................................................... 27UST Installation - Vapor Extractor Riser w/o Coupling Adaptor .................................................. 29Installing a Chem-ISO Mag Probe ...................................................................................................... 30
Before You Begin ......................................................................................................................... 30Attaching the float to the tube ................................................................................................... 31Installing the Stainless Steel Tube into the Tank................................................................... 31Sealing the Stainless Steel Tube in the Tank Opening ....................................................... 31Installing the Probe in the Stainless Steel Tube.................................................................... 31Entering Custom Float Size (In-Tank Setup - Ver. 22 or later)........................................... 32
Installing a LPG-ISO Mag Probe ......................................................................................................... 33
Table of Contents
ii
Before you begin........................................................................................................................... 34Attaching the float to the tube ................................................................................................... 34Installing the Stainless Steel Tube into the Tank................................................................... 34Sealing the Stainless Steel Tube in the Tank Opening ....................................................... 34Installing the Probe in the Stainless Steel Tube.................................................................... 34
Entering Custom Float Size (In-Tank Setup - Ver. 22 or later) ..................................................... 34
Sensor Installation Sensor Installation Diagrams ............................................................................................................... 36
Probe and Sensor Conduit Installation Wiring Run Methods .............................................................................................................................. 45
Buried Rigid Conduit ................................................................................................................... 45Direct Burial Cable ....................................................................................................................... 46
Probe and Sensor Field Wiring Sealing Field Connections .................................................................................................................... 49
Wiring Run Through Rigid Conduit .......................................................................................... 49Direct Burial Cable ....................................................................................................................... 49
Connecting Probe/Sensor Wiring to Consoles TLS-300/ProPlus/EMC Basic Consoles ........................................................................................... 50
Probe and Sensor Wiring Precautions.................................................................................... 50Circuit Directory ............................................................................................................................ 50Connecting Probes and Sensors to the Console................................................................. 51Connecting Devices to Power Area I/O Terminals............................................................... 52
TLS-350/ProMax/EMC Consoles ....................................................................................................... 54Module/Connector Positions and Labeling ............................................................................ 54Circuit Directory ............................................................................................................................ 55Probe/Thermistor Interface Module - I.S. Bay........................................................................ 563 Probe/3 Sensor Interface Module - I.S. Bay....................................................................... 57Interstitial Sensor Interface Module - I.S. Bay........................................................................ 58Type B Interface Module - I.S. Bay ........................................................................................... 59Type A Interface Module - I.S. Bay ........................................................................................... 60Groundwater Sensor Interface Module - I.S. Bay ................................................................. 61Vapor Sensor Interface Module - I.S. Bay............................................................................... 62sMART sENSOR Interface Module - IS Bay .......................................................................... 63Wiring Additional IS Bay Modules............................................................................................ 634-Relay Output Module - Power Bay ....................................................................................... 64I/O Combination Module - Power Bay..................................................................................... 65Pump Sense Module - Power Bay............................................................................................ 66Wiring Additional Power Bay Modules.................................................................................... 66Connecting Serial Comm Modules .......................................................................................... 66Serial Comm Modules ................................................................................................................. 67Miscellaneous Modules............................................................................................................... 67Dispenser Interface Modules (DIMs) - Consoles w/BIR only............................................. 67
Before Applying Power to the Console ............................................................................................. 67
Appendix A: Wiring RecordWiring Record ........................................................................................................................................A-1
Module Position ...........................................................................................................................A-1Module Type .................................................................................................................................A-1Probe/Sensor Identification.......................................................................................................A-1Terminal Identification.................................................................................................................A-1Color Code or Marking...............................................................................................................A-1
Table of Contents
iii
Appendix B: Universal Sensor Mounting KitIntroduction ............................................................................................................................................ B-1Product Description ............................................................................................................................. B-1
Kit Contents ................................................................................................................................. B-1Mounting Sensors ................................................................................................................................ B-1
Appendix C: TLS-300 Series Safety Instructions .......................................... C-1
Appendix D: TLS-350 Series Safety Instructions ........................................... D-1
FiguresFigure 1. Permissible Inputs/Outputs by Area -
TLS-300/ProPlus/EMC Basic Console ..........................................................................4Figure 2. TLS-350 Series/ProMax/EMC Consoles -
Plug-in Module Compartments .........................................................................................5Figure 3. TLS-300/ProPlus/EMC Basic System Wiring Control Drawing ...............................7Figure 4. TLS-350/ProMax/EMC Systems Wiring Control Drawing .........................................8Figure 5. TLS-300/ProPlus/EMC Basic Console Dimensions and
Designated Conduit Knockouts ..................................................................................... 10Figure 6. TLS-350/ProMax/EMC Console Dimensions and
Designated Conduit Knockouts ..................................................................................... 11Figure 7. Wiring AC Power to the TLS-300/ProPlus/EMC Basic Console ......................... 12Figure 8. Wiring AC Power to the TLS-350/ProMax/EMC Console ...................................... 13Figure 9. Calculating the Correct Mag Probe Length for dedicated riser installation ........ 15Figure 10. Determining Mag Probe length for installation in a vapor extractor riser .............. 16Figure 11. Calculating the Correct Mag Probe Length for Media-Isolated installation ......... 16Figure 12. Standard Mag Probe Lengths ........................................................................................ 17Figure 13. Mag Probe AST Installation Kit ...................................................................................... 18Figure 14. Mag Probe vapor extractor w/coupling adaptor installation kit .............................. 19Figure 15. Mag Probe vapor extractor w/o coupling adaptor installation kit ........................... 20Figure 16. Mag Plus Probe Chem-ISO Kit ...................................................................................... 21Figure 17. Mag Plus Probe LPG-ISO Kit ......................................................................................... 22Figure 18. Cap and Cord Grip Kit ..................................................................................................... 23Figure 19. Metal Cap and Ring Kit .................................................................................................... 24Figure 20. Modifying an existing metal riser cap ............................................................................ 24Figure 21. UST probe installation - dedicated riser ...................................................................... 25Figure 22. AST probe installation - dedicated riser ....................................................................... 26Figure 23. Installing a riser adaptor beneath the metal cap and adapter ring ........................ 26Figure 24. Vapor extractor cabling entry .......................................................................................... 27Figure 25. Mag probe vapor extractor riser installation - w/ coupling adaptor ....................... 29Figure 26. Mag probe vapor extractor riser installation - w/o coupling adaptor ..................... 30Figure 27. Media Isolated Mag Plus probe installation example ................................................ 32Figure 28. Rain Shield Installed Position ......................................................................................... 33Figure 29. Media Isolated Mag Plus Probe installation example ................................................ 35Figure 30. Rain shield installed position .......................................................................................... 35Figure 31. Example Interstitial Sensor Installation - Fiberglass UST ......................................... 36Figure 32. Example Interstitial Sensor Installation - Steel UST .................................................. 37Figure 33. Example Interstitial MicroSensor Installation - Steel UST ........................................ 37Figure 34. Example MicroSensor Installation in Riser Containment - Steel UST ................... 38Figure 35. Example Hydrostatic Reservoir Single Float Sensor Installation ............................ 38Figure 36. Example Hydrostatic Reservoir Dual Float Sensor Installation ............................... 39Figure 37. Example Ground Temperature Thermistor Installation .............................................. 39Figure 38. Example Containment Sump Sensor Installation ....................................................... 40
Table of Contents
iv
Figure 39. Example Dispenser Pan Sensor Installation ................................................................ 40Figure 40. Example Dispenser Pan Sensor Installation in a Containment Sump ................... 41Figure 41. Typical Oil/Water Separator Sensor Installation ....................................................... 41Figure 42. Example Sump Sensor Installations in Sump ............................................................. 42Figure 43. Example Position-Sensitive Sensor Installation .......................................................... 43Figure 44. Example Vapor Sensor Installation ................................................................................ 43Figure 45. Example Groundwater Sensor Installation .................................................................. 44Figure 46. Example Mag Sensor Installation ................................................................................... 44Figure 47. Example Probe Wiring Run in Buried Rigid Conduit ................................................ 45Figure 48. Example Probe Wiring Run via Direct Burial Cable .................................................. 46Figure 49. Field Wiring Probes and Sensors Cables to Console Cables ............................... 47Figure 50. Field Wiring Probes and Sensors Cables to Console Cables ............................... 48Figure 51. Epoxy Sealing Probe and Sensor Field Connections ............................................... 49Figure 52. Fixed-Feature Console System Circuit Directory ....................................................... 51Figure 53. Example of Probe and Sensor Wiring to a
TLS-300/ProPlus/EMC Basic Console ....................................................................... 52Figure 54. Example of Wiring I/O Devices to a TLS-300/ProPlus/EMC Basic Console ..... 53Figure 55. Console Interface Module Bays ..................................................................................... 54Figure 56. Modular Console System Circuit Directory ................................................................. 55Figure 57. Probe/Thermistor Interface Module Wiring ................................................................. 56Figure 58. 3 Probe / 3 Sensor Interface Module Wiring ............................................................. 57Figure 59. Interstitial Sensor Interface Module Wiring ................................................................. 58Figure 60. Type B Interface Module Wiring .................................................................................... 59Figure 61. Type A Interface Module .................................................................................................. 60Figure 62. Groundwater Sensor Interface Module Wiring .......................................................... 61Figure 63. Vapor Sensor Interface Module Wiring ........................................................................ 62Figure 64. Smart Sensor Interface Module ..................................................................................... 63Figure 65. 4-Relay Output Module Wiring ...................................................................................... 64Figure 66. I/O Combination Module Wiring .................................................................................... 65Figure 67. Pump Sense Module Wiring ........................................................................................... 66Figure B-1. Universal Mounting Kit Contents ................................................................................. B-1Figure B-2. Mounting the Sensor in a Stabilizer Tube to a Support Bar ................................. B-2Figure B-3. Mounting the Sensor in the Dispenser Pan .............................................................. B-3Figure B-4. Mounting the Sensor using Two Extension Brackets ............................................. B-4Figure B-5. Mounting the Sensor to Rigid Conduit ...................................................................... B-5Figure B-6. Mounting the Sensor to a Supply Line ....................................................................... B-6Figure B-7. Mounting the Sensor in a Containment Sump ......................................................... B-7
TablesTable 1. Mag Probe AST installation kit - Part No. 312020-984 .............................................. 18Table 2. Vapor Extraction Riser Kit (w/ coupling adaptor) - Part No. 846500-001 ............. 19Table 3. Vapor Extraction Riser Kit (w/o coupling adaptor) - Part No. 846500-002 ........... 20Table 4. Chem-ISO Kit, P/N 331824-000 ..................................................................................... 21Table 5. LPG-ISO Kit, P/N 331807-000 ........................................................................................ 22Table 6. Cap and cord grip kit - Part No. 330020-282 .............................................................. 23Table 7. Metal cap and ring kit - Part No. 312020-952 ............................................................... 24
1
Introduction
This manual describes site preparation and installation procedures for the following consoles:
FIXED-FEATURE CONSOLES
� Veeder-Root TLS-300 Consoles,
� Red Jacket ProPlus Consoles, and
� Gilbarco EMC Basic Consoles
MODULAR CONSOLES
� Veeder-Root TLS-350 Series Consoles,
� Red Jacket ProMax Consoles, and
� Gilbarco EMC Consoles
This manual assumes that you are installing the console in a new site (before pavement is put down and with no wiring runs in place). Among the topics covered are:
� Site layout considerations.
� Installing the console and connecting wiring from the AC power panel.
� Probe installation procedures.
� Sensor installation procedures.
� Installing wiring conduit between the console and the probes and sensors.
� Probe and sensor field junction box wiring diagrams.
� Attaching sensor wiring to the console.
Contractor Certification Requirements
Veeder-Root requires the following minimum training certifications for contractors who will install and setup the equipment discussed in this manual:
Level 1 Contractors holding valid Level 1 Certification are approved to perform wiring and conduit routing, equipment mounting, probe and sensor installation, tank and line preparation, and line leak detector installation.
Level 2/3 Contractors holding valid Level 2 or 3 Certifications are approved to perform installation checkout, startup, programming and operations training, troubleshooting and servicing for all Veeder-Root Tank Monitoring Systems, including Line Leak Detection and associated accessories.
Warranty Registrations may only be submitted by selected Distributors.
Related Manuals
After the console is wired to power, probes, and sensors, you should power up and program the console following the instructions contained in the appropriate System Setup manual.
576013-623 System Setup Manual
576013-858 Direct Burial Cable Installation Manual
Site Prep Manual Safety Precautions
2
576013-730 Mag Probe Assembly Manual
577013-528 Serial Comm Modules Installation Instructions for Modular Consoles
Safety Precautions
The following safety symbols may be used throughout this manual to alert you to important safety hazards and precautions.
EXPLOSIVEFuels and their vapors are extremely explosive if ignited.
FLAMMABLEFuels and their vapors are extremely flammable.
ELECTRICITYHigh voltage exists in, and is supplied to, the device. A potential shock haz-ard exists.
TURN POWER OFFLive power to a device creates a potential shock hazard. Turn Off power to the device and associated accessories when servicing the unit.
WARNINGHeed the adjacent instructions to avoid equipment damage or personal injury.
WEAR EYE PROTECTIONWear eye protection when working with pressurized fuel lines or epoxy sealant to avoid possible eye injury.
GLOVESWear gloves to protect hands from irritation or injury.
INJURYCareless or improper handling of materials can result in bodily injury.
READ ALL RELATED MANUALSKnowledge of all related procedures before you begin work is important. Read and understand all manuals thoroughly. If you do not understand a procedure, ask someone who does.
OFF
Site Prep Manual National Electrical Code Compliance
3
National Electrical Code Compliance
The following information is for general reference and is not intended to replace recommended National Electric Code (NEC) procedures. It is important for the installer to understand that electrical equipment and wiring located in Class I, Division 1 and 2 installations shall comply with the latest appropriate Articles found in the National Electric Code (NFPA 70) and the Automotive and Marine Service Station Code (NFPA 30A).
PROBE- AND SENSOR-TO-CONSOLE WIRING
Wire Type
To ensure the best operating systems available, Veeder-Root REQUIRES the use of shielded cable for all probes and sensors regardless of conduit material or application. In these installations, shielded cable must be rated less than 100 picofarad per foot and be manufactured with a material suitable for the environment, such as Carol™ C2534 or Belden™ 88760, 8760, or 8770.
Note: Throughout this manual, when mentioning any cable or wire being used for probe and sensor to console wiring, it will be referring to shielded cable.
Wire Length
Improper system operation could result in undetected potential environmental and health hazards if the probe- or sensor-to-console wire runs exceed 1000 feet. Wire runs must be less than 1000 feet to meet intrinsic safety requirements.
Splices
Veeder-Root recommends that no splices be made in the wire run between a sensor or probe junction box and the console. Each splice degrades signal strength and could result in poor system performance.
Wire Gauges - Color coded
� Shielded cable must be used in all installations. Sensor-to-console wires should be #14-#18 AWG stranded copper wire and installed as a Class 1 circuit. As a alternate method when approved by the local authority having jurisdiction, 22 AWG wire such as Belden 88761 may be suitable in installations with the following provisions:
- Wire run is less than 750 feet
- Capacitance does not exceed 100 pF/foot
- Inductance does not exceed 0.2 µH/foot
� The total cable length of all Intrinsically Safe devices per installation must not exceed 22,000 feet.
POWER WIRING
� Wires carrying 120 or 240 Vac from the power panel to the console should be #14 AWG (or larger) copper wire for line, neutral and chassis ground (3); and #12 AWG copper wire for barrier ground.
� Wires carrying 120 Vac from power panel to a Pump Sense Module, Mechanical Dispenser Interface Module, or Wireless PLLD Controller module should be #14 AWG copper wire.
� Wires carrying 240 Vac from power panel to a Wireless PLLD AC Interface Module should be #12 AWG copper wire.
SENSOR AND PROBE JUNCTION BOXES
Weatherproof electrical junction boxes with a gasketed cover are required on the end of each probe and sensor conduit run at the manhole or monitoring well location. Gasketing or sealing compound must be used at each entry
Site Prep Manual Permissible Console Input/Output Connections
4
to the junction box to ensure a waterproof junction. The interior volume of each junction box must be a minimum of 16 cubic inches.
Veeder-Root recommends the following junction boxes or equivalent:
� Appleton Electric Co. - JBDX junction box, JBK-B cover, and JB-GK-V gasket.
� Crouse-Hinds Co. - GRFX-139 junction box, GRF-10 cover, and GASK-643 gasket.
Permissible Console Input/Output Connections
TLS-300/PRO/PLUS/EMC BASIC CONSOLES
Figure 1 illustrates the permissible devices that can be connected to the console. Note that the number of inputs/outputs in your console may differ from those in the figure below.
Figure 1. Permissible Inputs/Outputs by Area - TLS-300/ProPlus/EMC Basic Console
L
G
N
AC
NC
NO
C
2
NC
NO
C
1
RE
LA
Y
+-
2
+-
1
INP
UT
BARRIERGROUND
RELAYRATINGS:
FORM CCONTACTS
120 VAC,2A Max; or24 VDC,2 A Max.
WARNING: TO INSUREINTRINSIC SAFETY,THIS COVER MUSTNOT BE REMOVED.
MAXIMUM PROBEOUTPUT RATINGS:13 VDC, .20 AMP.
+ - + - + - + -1 2 3 4
PROBE
MAXIMUM SENSOROUTPUT RATINGS:13 VDC, .20 AMP.
+ - + - + - + -5 6
SENSOR
+ - + - + - + -7 81 2 3 4
consoles\30-003.eps
Optional printer
Conduits attached to this area must only contain wiring to probes and
sensors (see list below)
Conduits attached to this area must only contain wiring to the inputs
approved for this area (see list below)
WARNING: TO INSURE INTRINSIC SAFETY, THIS COVER MUST NOT BE REMOVED.
Two solid state or switch inputs
Two Form-C relay outputs
Communications Area
3
1
2
Primary RS-232 Port (DB-25 Female)
1
2 Auxiliary RS-232 Port (DB-25 Female)3 Comm module option
Power AreaPower Area Intrinsically Safe Area
Sensor Inputs (8 max per console)
Probe inputs (8 max per console)
Site Prep Manual Permissible Console Input/Output Connections
5
TLS-350/PROMAX/EMC CONSOLES
Figure 2 illustrates the console’s plug in module locations and the maximum number allowed in each of the three module sections of the console: Communications Bay, Power Bay, and Intrinsically Safe Bay. Input/output cables to the console’s Comm modules attach to connectors on each module’s end plate, and are accessible through an opening in the base of the console. Note that the number/type of modules in your console may differ from those in the figure below.
Figure 2. TLS-350 Series/ProMax/EMC Consoles - Plug-in Module Compartments
console\350rjmods.eps
Intrinsically Safe BayPermissible
Modules(Limit 8
per console)
PowerBay
Permissible Modules(Limit 8
per console)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1516
1 2 3 4
Power BaySlot NumbersPower BaySlot Numbers
I.S. BaySlot Numbers
Comm BaySlot Numbers
Comm Cage*
*See Serial Comm Installation Guidefor permissible modules.
6
Planning Probe and Sensor Installations
The contractor should diagram, all proposed trench and conduit runs between the console’s intended location and its deployed sensors and probes. A site diagram will help you to calculate conduit and wiring lengths, and necessary quantities of junction boxes, sealing boxes, clamps, brackets, etc.
Throughout this planning process and in the actual installation, you must follow the latest National Electric Codes, federal, state, and local codes, as regards conduit type, depth below grade, sealing, grounding, wire capacities, etc.
Reminder: to ensure optimum signal strength, plan sensor and probe wiring lengths so that there will be no splices between the field junction box connection and the interface module connection in the console. Every splice in the hazardous area requires the use of an epoxy sealing kit which should not be pulled through the conduit and must be located in a separate waterproof, sealed junction box.
To maintain the intrinsically-safe integrity of the installed console, sensor and probe conduits can share the same trenches with power conduits, but the intrinsically safe sensor and probe wiring can NOT share the same conduit with any other wiring. Also, the intrinsically safe wiring for console can NOT share the same conduit with another device’s intrinsically safe wiring.
Install conduit (3/4, 1, or 1-1/4” I.P.S.) from all probe and sensor locations to the console’s location. Knockouts for 3/4, 1, or 1-1/4” I.P.S. conduit are provided in the intrinsically safe area of the console for probe and sensor wiring.
The conduit must be properly sealed in accordance with the latest National Electric Code (NFPA 70) and the Automotive and Marine Service Station Code (NFPA 30A) since they pass from a Class I, Division 1 or 2 hazardous area into a non-hazardous area. Figure 3 and Figure 4 illustrate a simplified site deployment of probes and sensors.
If the console is being installed into a paved site, you can either dig out trenches in the pavement to run conduit out to sensors and probes as described above, or you can cut grooves in the pavement, run direct burial cable to these devices, and then seal over the cable grooves (if permitted).
NOTE: Installation of the Direct Burial System can only be done in those locations where local codes permit the use of buried cable instead of conduit, and epoxy splices instead of junction boxes.
Site Prep Manual Permissible Console Input/Output Connections
7
Figure 3. TLS-300/ProPlus/EMC Basic System Wiring Control Drawing
MP
MP
IS
DS
DS
Non-HazardousArea
CIRCUIT BREAKER
PANEL
120 OR 240 VAC
DS
DP
GW
Discriminating Sump Sensor
Dispenser Pan Sensor
Groundwater Sensor
IS Interstitial Liquid Sensor
V Vapor Sensor
MP Magnetostrictive Probe
consoles\30sysdia.eps
Hazardous Area
DISPENSERS
Hazardous Area
Expoxy Sealed Connection ina Weatherproof Junction Box
Seal-Off
LEGEND
1/2'' Rigid Conduit
Terminal Connection
IS
IS
PA
IS
Conduit Enters Console in anIntrinsically Safe Area Knockout
Conduit Enters Console in aPower Area Knockout
IS
PA
TLS-300/ProPlus/
EMC Basic
Product piping
Double Wall Tank
Single Wall Tank
Single Wall Tank
MP
DS
DP
GW V
Intrinsically safe wiring shall be installed in accordance with Article 504-20 of the latest National Electrical Code (NFPA 70).
WARNING:Substitution of components may impair intrinsic safety.
Circuitry within the Console barrier forms an intrinsically safe, energy-limited system. This system makes probes and sensors safe for use in a Class I, Group D hazardous location. Probe and sensor wiring is intrinsically safe only when connected to Veeder-Root's Consoles, reference Form Numbers 8485.
Site Prep Manual Permissible Console Input/Output Connections
8
Figure 4. TLS-350/ProMax/EMC Systems Wiring Control Drawing
MP
MP
GW V
IS
QS
DS
DS
DP
WD
Non-HazardousArea
PUMPCONTROL
RELAYBOX
CIRCUIT BREAKER
PANEL
PD
120 OR 240 VAC
DS
DP
GW
IS
MP
PD
QD
V
WD
Discriminating Sump Sensor
PS
Dispenser Pan Sensor
Groundwater Sensor
Interstitial Liquid Sensor
Magnetostrictive Probe
Volumetric Line Leak Detection Inputs
Pump Sense Input
Pressurized Line Leak Detection Inputs
Thermistor Sensor
Vapor Sensor
Wireless Pressurized Line Leak Detection Inputs
consoles\instdia.eps
Hazardous Area
DISPENSERS
Hazardous Area
Intrinsically safe wiring shall be installed inaccordance with Article 504-20 of the latest National Electrical Code (NFPA 70).
WARNING:Substitution of components may impair intrinsic safety.
Circuitry within the Console barrier forms an intrinsically safe, energy-limited system. This system makes probes and sensors safe for use in a Class I, Group D hazardous location. Probe and sensor wiring is intrinsically safe only when connected to Veeder-Root's Console Form Numbers 8470 and 8482.
PS
PD
Expoxy Sealed Connection ina Weatherproof Junction Box
Explosionproof Junction Box
Capped Conduit
T
Seal-Off
LEGEND
1/2'' Rigid Conduit
Terminal Connection
MD MDIM Pulser/Totalizer Input (TLS-350R only)
IS
IS
PA
PAPAPA
PA
IS
Conduit Enters Console in anIntrinsically Safe Area Knockout
Conduit Enters Console in aPower Area Knockout
IS
PA
MD PDPD
PS
QS Pressurized Line Leak Sensor
QD
WDQD
PD
QD
TLS-350/ProMax/
EMC Series
T
DISPENSER
Product piping
Double Wall Tank
Single Wall Tank
Single Wall Tank
MD
DS
MP
9
Console Installation
Locating the Console
Select a mounting location on the inside of any building. The console must be protected from severe vibration, extremes in temperature and humidity, rain, and other conditions that could harm computerized electronic equipment. The console’s operating temperature range is 32 to 104°F (0 to 40°C), and its storage temperature range is -40 to +162°F (-40 to +74°C).
The mounting surface should be strong enough to support the console’s weight which could exceed 22 pounds for the TLS-300/ProPlus/EMC Basic Console, or 40 pounds for the TLS-350/ProMax/EMC Console with a full complement of modules. You should also consider wall space for routing the power wiring conduits and probe and sensor wiring conduits that must be connected to the console.
Mounting the Console
Install the console fastening devices to the mounting surface using the hole pattern shown in Figure 5 or Figure 6, Up to 1/4” diameter screws may be used.
Mount the console to the mounting surface using the four mounting flanges on the back of the unit. Install metal conduit (3/4, 1, or 1-1/4” I.P.S.) between the console and the power panel. Figure 5 and Figure 6 show the four designated knockouts (2 on top and 2 on bottom) through which power wiring can safely enter the consoles.
WARNINGExplosive vapors or flammable liquids could be present near locations where fuels are stored or being dispensed. This console is not explosion proof. Do not install this console in a volatile, combustible, or explosive atmosphere. An explosion or fire resulting in serious injury or death, property loss and equipment damage could occur if the console is installed in a volatile, combustible or explosive atmosphere (Class I, Division 1 or 2).
Site Prep Manual Mounting the Console
10
Figure 5. TLS-300/ProPlus/EMC Basic Console Dimensions and Designated Conduit Knockouts
FRONT VIEW
20''
4-1/8''
2-1/2''
3-1/8''3-9/16''
13-1/16''
19-3/4''
BOTTOM VIEWconsoles\300cndim.eps
3-1/8''3-9/16''
19-3/4''
13-1/16''
2-1/2''
16'' 1-7/8''
11-1/4''11''13''
1/2'' TYP. 1'' TYP.
12''
1/2'' TYP.
Conduit Entries To Intrinsically Safe Area (3/4, & 1'' I.P.S. Knockouts Typ. - 4 Places)
Conduit Entry To Power Area (1/2, & 3/4'' I.P.S Knockout Typ. - 2 Places)7/8'' x 2-3/8'' knockout -
(Connector access foroptional Comm module)
knockout for #4 x .312Comm module mounting screw
Conduit Entry To Power Area
Conduit Entries To Intrinsically Safe Area
Mounting Flanges W/ 1/4'' x 3/8''
TOP VIEW
Site Prep Manual Mounting the Console
11
Figure 6. TLS-350/ProMax/EMC Console Dimensions and Designated Conduit Knockouts
16'' 1-7/8''
11-1/4''11''13''
1/2'' TYP. 1'' TYP.
12''
FRONT VIEW
20''
7-3/16''
5-3/32''
2-9/16''3-1/8''
9-11/16''
19-3/4''
BOTTOM VIEW
consoles\350cndim.eps
Mounting flanges w/ 1/4'' x 3/8''slotted hole - typ 4 places
3-1/8''
1/2'' TYP.
5-3/32''
2-1/2''3-1/8''
3-1/8''
9-3/4''
TOP VIEW
3/4, 1, 1-1/4 I.P.S. knockeouts -typ 4 places
3/4, 1, 1-1/4 I.P.S.knockeouts - typ 4 places
To remove a knockout, insert a flat head screwdriver into the slot in the center of the knockout and gently move the screwdriver up and down to remove the inner knockout, or left and right to remove the middle knockout. Keep up this movement until the connecting tabs break off. To remove the outer or largest knockout, use pliers to break out the remaining large ring.
Innerknockout
Middleknockout
Access to communicationmodules and end plate
connectors
Conduit entries to power bay
Conduit entries to power bay
Conduit entries tointrinsically-safe bay
Conduit entries tointrinsically-safe bay
Site Prep Manual Wiring the Console
12
Wiring the Console
1. Check the Input Power Rating on the label affixed to the underside of the console to verify whether input power requirements are 120 Vac or 240 Vac.
2. Pull four wires between the power panel and the console; three #14 AWG or larger color-coded wires for AC line (hot), AC neutral and chassis ground; and one #12 AWG wire for barrier ground.
3. Depending on the console, connect the input AC power wires as shown in Figure 7 or Figure 8.
Figure 7. Wiring AC Power to the TLS-300/ProPlus/EMC Basic Console
WARNINGThis console contains high voltages which can be lethal. It is also connected to low power devices that must be kept intrinsically safe.
1. Turn power Off at the circuit breaker. Do not connect the console AC power supply wires at the breaker until all devices are installed.
2. Attach conduit from the power panel to the console's Power Area knockouts only.
Connecting power wires to a live circuit can cause electrical shock that may result in serious injury or death. Routing conduit for power wires into the intrinsically safe compartment can result in fire or explosion resulting in serious injury or death.
OFF
L
G
N
AC
NC
NO
C
2
NC
NO
C
1
RE
LA
Y
+-
2
+-
1
INP
UT
BARRIERGROUND
RELAYRATINGS:
FORM CCONTACTS
120 VAC,2A Max; or24 VDC,2 A Max.
WARNING: TO INSUREINTRINSIC SAFETY,THIS COVER MUSTNOT BE REMOVED.
MAXIMUM PROBEOUTPUT RATINGS:15 VDC, .15 AMP.
consoles\30pwrwir.eps
Barrier Ground(#12 AWG or larger) Chassis Ground
AC Neutral
AC Line (hot)
Rigid Conduit (enters throughthe Power Area knockout)
Bottom of console
POWER WIRING NOTES:1. Barrier ground must be #12 AWG or larger.2. Check to be sure that the electrical resistance between the console ground lug and a known good earth ground is less than 1 ohm.3. Connect the power supply wires in the power panel to a separate dedicated circuit.4. Electrical rating power input -- 120 Vac or 240 Vac, 50/60 Hz, 100 W maximum.5. See the "Console Dimensions and Designated Conduit Knockouts" figure for actual locations of power conduit knockouts into the console. Power wiring must enter only in Power Area conduit knockouts.
POWER AREA
POWER AREA
INTRINSICALLYSAFE AREA
Site Prep Manual Wiring the Console
13
Figure 8. Wiring AC Power to the TLS-350/ProMax/EMC Console
CHECKING THE GROUND CONNECTION
Use an ohmmeter to check the electrical resistance between the console’s metal case and the earthing ground wire’s connection at the “known good earth ground”. It should read less than 1 ohm.
Rigid Conduit(enters Througha Power Bayknockout)
Top of Console
N L1
Barrier Ground(#12 AWG or larger)
Chassis Ground
AC Neutral
AC Line (hot)
POWER BAYPOWER BAYINTRINSICALLY
SAFE BAYconsoles\pwrmwir.eps
FUSE
FUSE
2A, Slo-Blo (5 mm x 20 mm)
POWER MODULE
POWER WIRING NOTES:1. Barrier ground must be #12 AWG or larger.2. Check to be sure that the electrical resistance between the console ground lug and a known good earth ground is less than 1 ohm.3. Connect the power supply wires in the power panel to a separate dedicated circuit.4. Electrical rating power input -- 120 Vac or 240 Vac, 50/60 Hz, 100 W maximum.5. See the "Console Dimensions and Designated Conduit Knockouts" diagram for actual locations of power conduit knockouts into the console. Power wiring conduits must enter Power Bay knockouts.
Use ground lug closest to conduitentry
Site Prep Manual Wiring Conduit Safety Issues
14
Wiring Conduit Safety Issues
Wiring between the console and the probes and sensors is of limited electrical power so that there is insufficient energy to ignite fuel. In the console, the low power, probe and sensor wiring is considered intrinsically safe because it is physically isolated from all high power wiring. To maintain the integrity of this safety feature, you must install probe and sensor wiring in separate conduits from all other wiring. In addition, probe and sensor conduits can only enter the console through the designated intrinsically safe area knockouts.
NOTE: Wiring from separate probes and sensors may be run in the same conduit or trough provided they are powered by the same console. Improper system operation will result if probe and sensor wiring to separate consoles share the same conduit. Do not run probe and sensor wiring to separate consoles in the same conduit. Do not run probe and sensor wiring with other equipment’s intrinsically safe wiring in the same conduit. Improper system operation could also occur if the conduit locking nuts attaching conduit to the console are not tightened sufficiently to score the console’s paint film and make good metal-to-metal contact. For proper grounding use grounding/bonding set screw conduit locknuts to achieve a good conduit-to-console metal bond.
WARNINGProbes and sensors operate in areas where flammable liquids and explosive vapors may be present. Improper installation may result in fire or explosion causing serious injury or death.Practice the following:
1. Read thoroughly and follow the instructions shipped with each probe and sensor.
2. Probe and sensor wiring conduit must not contain any other wires.3. Probe and sensor wiring and conduits must enter the console only
through their designated areas.4. Power and communication wires and conduit must not enter the
intrinsically safe area of the console.
15
Determining Mag Probe Length
Probe Manhole Installation
At each underground probe location there must be a 14-inch minimum diameter manhole. If necessary you must install this manhole according to the manufacturer’s instructions (Note: probes should be located at least 24 inches from the submersible pump to avoid erroneous probe readings when the pump is running). Position the manhole so that there is necessary clearance for junction box installation and wiring.
Determining Mag Probe Length for Installation in a Dedicated Riser
If tank diameter is unknown, perform the following procedure (ref. Figure 9):
1. Measure the distance from the bottom of the tank to the top of the probe riser pipe (A).
2. Measure the distance from the bottom of the probe riser pipe to the top of the probe riser pipe (B).
3. Subtract (B) from (A) to determine the correct tank diameter (C). Round tank diameter (C) up to next highest inch and order this length probe.
Figure 9. Calculating the Correct Mag Probe Length for dedicated riser installation
Determining Mag Probe Length for Installation in a Vapor Extractor Riser
1. Measure the distance from the top of the riser to the Extractor Cage Cross Pin (see Figure 10). Record this distance as “D1” (Important - Dimension “D1” must be at least 25 inches).
2. Use the extractor wrench tool (OPW Part Number: 89-0044) to remove the Ball Float Check Valve Assembly from the riser.
3. Measure from the top of the riser to the bottom of the tank and record this distance as “D2”.
4. Subtract “D1” from “D2”, then add 7 inches, to determine the correct probe length.
Probe riser pipe
TankB
AC
STP
probes\tankdia.eps
A - B = Probe length (C)
24" ( 610 mm) min.
Site Prep Manual Determining Mag Probe Length for Media-Isolated Installations
16
Figure 10. Determining Mag Probe length for installation in a vapor extractor riser
Determining Mag Probe Length for Media-Isolated Installations
If tank’s inside diameter is unknown, perform the following procedure (ref. Figure 11):
1. Measure the distance from the inside bottom of the tank to the inside top of the tank (A).
2. Order a probe length of B (where B = A + 6”).
Figure 11. Calculating the Correct Mag Probe Length for Media-Isolated installation
Manhole Cover
(Backfill)
4" Riser
2" Manifold Piping
Ball Float Check Valve Assembly
Extractor Fitting ("T")
Extractor Cage Cross Pin
probes\vpr.eps
"D1" (25" min.)
"D2" (to bottom
of tank)
(Concrete)
BushingTank
24" min.
A B
6"Pump
probes\mediaiso.eps
A + 6" = Probe length (B)
Site Prep Manual Standard and Custom Mag Probe Lengths
17
Standard and Custom Mag Probe Lengths
After you determine the probe length needed, refer to Figure 12 for a list of available standard Mag Probe lengths (custom probe lengths are available at extra cost). NOTE: Inaccurate readings will result if probes are not the correct length for the given tank diameter.
Figure 12. Standard Mag Probe Lengths
14.5'' (369 mm)canister height
(Reference)
probes\lgchrt.eps
Standard Probe Lengths
4'-0" 5'-0" 5'-4" 6'-0" 7'-0" 7'-6"' 8'-0" 9'-0" 10'-0" 10'-6" 11'-0"12'-0"2 m2.5 m2.667 m3 m
Probelength
(see list)
Custom probe lengths are available in one-inch increments from 24 to 144 inches.
If the probe length exceeds the diameter of the tank, the float may become lodged in the riser pipe when the tank is overfilled. Install an optional split-ring collar onto the probe shaft to prevent the float from entering the riser pipe.
IMPORTANT
3" minimum distancerequired between canisterand riser cap for cableconnector. (Reference)
18
Special Mag Probe Installation Kits
In addition to the Mag Probe installation kits shipped with each probe (containing floats, spacer rings, cable, etc.), your installation may also require one or more of the special kits described in this section.
AST Installation Kit
This kit is recommended when installing Mag Probes into an above ground storage tank (AST). This kit contains a length of flexible conduit, connectors, etc., for easier probe access. The kit contents are listed in Table 1 and shown in Figure 13.
Figure 13. Mag Probe AST Installation Kit
Table 1. Mag Probe AST installation kit - Part No. 312020-984
Quantity Description Part Number
5 feet 3/8” Flexible conduit 576008-294
1 3/8” Adaptor nut 329972-002
23/8” Straight liquidtite connectors and related parts 576008-295
1 Cord Grip Group 331028-001
Locking nut
J-boxO-ring
Bodyfitting
Ferrule
Nut
Nut
Ferrule
Bodyfitting
O-ring
Adaptor Nut(Connects to riser cap)
3/8'' Flexible Conduit
3/8'' Liquidtight Connector Assembly
At Riser Cap
3/8'' Liquidtight Connector Assembly
At J-Box
(Plastic coated 5-foot length, 0.72 '' OD x 0.42'' ID)
probes/astkit.eps
Cord Grip Fitting
Body
Cord Grip Nut
Note: watch orientation of bevels and tapers when assembling these cord grip components.
Bushing
Site Prep Manual Vapor Extraction Riser Kit w/ Coupling Adaptor
19
Vapor Extraction Riser Kit w/ Coupling Adaptor
This kit contains parts needed to install a Mag Probe into a Vapor Extractor Riser that has a Coupling Adapter (parts listed in Table 2 and shown in Figure 14):
Figure 14. Mag Probe vapor extractor w/coupling adaptor installation kit
Table 2. Vapor Extraction Riser Kit (w/ coupling adaptor) - Part No. 846500-001
Quantity Description Part Number
2 Wire Nut 576008-461
1 Cable Tie 576008-482
1 Splice Enclosure 514100-357
1 Splice Kit Instructions Manual 576013-861
1 PG7 / 1/4” Cord Grip Fitting 576008-637
1 Modified OPW Adaptor 331448-001
1 Shield -Fitting 331449-001
1 4” Hose Clamp 576008-638
12 inches Flex Conduit 576008-294
probes\vapradpt.eps
1/4 NPT tapped holefor cord grip fitting
Modified OPWAdaptor
Fitting - PG7 / 1/4" NPT Cord Grip
Shield - Fitting
4" Hose Clamp
12 Inches Flexible Conduit
Splice Enclosure
Cable Tie
Wire Nuts
O-ring
Threaded Fitting
Nylon Splined Bushing
Dome NutThis end screws
into OPW Adaptor
Site Prep Manual Vapor Extraction Riser Kit w/o Coupling Adaptor
20
Vapor Extraction Riser Kit w/o Coupling Adaptor
This kit contains parts needed to install a probe in a Vapor Extractor Riser that does not have a coupling adapter (parts listed in Table 3 and shown in Figure 15):
Figure 15. Mag Probe vapor extractor w/o coupling adaptor installation kit
Table 3. Vapor Extraction Riser Kit (w/o coupling adaptor) - Part No. 846500-002
Quantity Description Part Number
2 Wire Nut 576008-461
1 Cable Tie 576008-482
1 Splice Enclosure 514100-357
1 Splice Kit Instructions Manual 576013-861
1 Riser Cap 331106-001
1 Gasket 331140-001
1 Cord Grip Bushing 330787-001
1 Cord Grip Nut 330594-001
12 inches Flex Conduit 576008-294
probes\nonvapr.eps
12 Inches Flexible Conduit
Splice Enclosure
4" NPT Riser Cap and Gasket
Cord Grip Bushing
Cord Grip NutCable Tie
Wire Nuts
Site Prep Manual Chem-ISO kit
21
Chem-ISO kit
This probe kit is intended to be installed in a tank that has a threaded 2” NPT opening to accept the probe and connectors.
The parts listed in Table 4 and shown in Figure 16 below are included in the Installation kit (P/N 331824-000) and are required to install a Veeder-Root Form No. 8463 Series Mag Probe into a tank.
Figure 16. Mag Plus Probe Chem-ISO Kit
Table 4.- Chem-ISO Kit, P/N 331824-000
Qty. Part Description Part No.
1 Tube group 331800-XXX
1 Float/Magnet group 331823-001
1 Male connector 7/8” tube to 1” NPT 576008-643
1 Reduction bushing 2” NPT to 1” NPT 576008-645
1 Float retaining ring 511805-378
1 Cable 330272-XXX
1Cable Seal Kit (cord grip fitting, sealant pack, wire nuts, and tie wraps) 330020-067
1 Rain shield 331880-001
Stainless steel tube0.875" OD x ordered length
Retaining ring
SS float
Magnet end has Topetched on surface
Reduction bushing2" NPT to 1" NPT
probes\ssfltkit.eps
Tie wraps (CSK) Epoxy sealant (CSK)
Wire nuts (CSK)
Cord Grip Fitting (CSK)
Note: watch orientation of bushing when assembling the cord grip (taper down)
Body
1/2"-14 NPTthreads
1/2"-14 NPSLthreads
Cord Grip Nut
Bushing
.4"
.6"
Cable Seal Kit
TOP
Rear Ferrule
Front Ferrule
Male connector 7/8" tubeto 1" NPT
Gland Nut
Rain Shield
Site Prep Manual LPG-ISO kit
22
LPG-ISO kit
This probe kit is intended to be installed in a tank that has a threaded 1-1/2” NPT opening to accept the probe and connectors. The threaded opening must meet local codes for pressure vessels.
The parts listed in Table 5 and shown in Figure 17 below are included in the installation kit (P/N 331807-000) and are required to install a Veeder-Root Form No. 8463 Series Mag Probe into a liquefied petroleum gas (LPG) tank.
Figure 17. Mag Plus Probe LPG-ISO Kit
Table 5.- LPG-ISO Kit, P/N 331807-000
Qty. Part Description Part No.
1 Tube group 331800-XXX
1 Float/Magnet group 331797-001
1 Male connector 7/8” tube to 1” NPT 576008-643
1 Reduction bushing 1-1/2” NPT to 1” NPT 576008-644
1 Float retaining ring 511805-378
1 Cable 330272-XXX
1Cable Seal Kit (cord grip fitting, sealant pack, wire nuts, and tie wraps) 330020-067
1 Rain shield 331880-001
1 Warning tag 331879-001
Stainless steel tube7/8" OD x ordered length
Retaining ring
Float
Magnet end(up)
probes\lpgtubekit.eps
Tie wraps (CSK) Epoxy sealant (CSK)
Wire nuts (CSK)
Cord Grip Fitting (CSK)
Note: watch orientation of bushing when assembling the cord grip (taper down)
Body
1/2"-14 NPTthreads
1/2"-14 NPSLthreads
Cord Grip Nut
Bushing
.4"
.6"
Cable Seal Kit
Reduction bushing1-1/2" NPT to 1" NPT
Male connector 7/8" tubeto 1" NPT
Rear Ferrule
Front Ferrule
Gland Nut
Rain Shield
Site Prep Manual Riser Cap Kit for Mag Probe Installations
23
Riser Cap Kit for Mag Probe Installations
The cap on the riser containing the Mag Probe must be modified to allow the probe’s cable to exit the riser. This modification requires making a 1/2”-14 NPT tapped hole in the cap for a cord grip. Two types of drilled and tapped Riser Cap kits are available for purchase, or you may be able to modify the existing riser cap.
CAP AND CORD GRIP KIT
This Riser Cap kit (Table 6) contains a non-metallic cap which screws onto the 4” NPT riser (Figure 18). The cap comes drilled and tapped with a cord grip.
Figure 18. Cap and Cord Grip Kit
METAL CAP AND RING KIT
This riser cap kit contains an adapter ring which screws onto the 4”NPT riser and a quick-release metal cap which clamps onto the ring (Table 7). The cap comes drilled and tapped with a cord grip (Figure 19).
Table 6.- Cap and cord grip kit - Part No. 330020-282
Quantity Description Part Number
1 Cap Riser 331106-001
1 Gasket 331140-001
1 Bushing - Cord Grip 330787-001
1 Nut - Cord Grip 330594-001
probes\risrcap.eps 4" NPT Riser Cap and Gasket
Cord Grip Bushing
Cord Grip Nut
Site Prep Manual Riser Cap Kit for Mag Probe Installations
24
Figure 19. Metal Cap and Ring Kit
Modifying an Existing Metal Cap
In order to ensure that the riser cap seals properly to the probe cable and riser, we recommend that you purchase one of the kits available for this purpose. Riser Caps from other manufacturers may require modification. If you use your own metal riser cap, you must drill and tap it for a cord grip fitting (P/N 331028-001) as follows.
1. Remove the cap to a non-hazardous location.
2. Drill and tap the cap for a 1/2”-14 NPT cord grip thread [Figure 20].
Figure 20. Modifying an existing metal riser cap
Table 7.- Metal cap and ring kit - Part No. 312020-952
Quantity Description Part Number
1 Adapter ring and gasket 514100-332
1 Cap and gasket 327869-003
1 Group Cord Grip 331028-001
Cord Grip Fitting
Body
Cord Grip Nut
Adapter ring
Cap gasket
Metal cap w/1/2" NPT tapped hole
Note: watch orientation of bevels and tapers when assembling these cord grip components.
Bushing
Ring gasket
probes\cap&ring.eps
1.438 ±0.062 (36.53 ±1.6)
1.625 ±0.062 (41.27 ±1.6)
1/2" - 14 NPT hole
probes\prbricp.eps
25
Mag Probe Installation
UST/AST Tank - Dedicated Riser
1. Turn OFF power to the console.
2. Remove any sludge from the bottom of the tank.
3. Check that floats, boot, and cable are assembled correctly on probe (ref. Mag Probe Assembly Manual).
4. Gently slide the float(s) to the bottom of the probe shaft before raising the probe. Carefully lower the probe into the riser pipe until the boot rests on the bottom of the tank [See Figure 21 for UST installation or Figure 22 for AST installation].
CAUTION! Handle probes carefully. Striking or dropping the probe will result in loss of calibration and could cause permanent damage.
Figure 21. UST probe installation - dedicated riser
UST RISER CAP ATTACHMENT
1. If you are using the one piece cap (see Figure 18 on page 23), push the end of the probe cable through the cord grip bushing and nut on the cap, leaving a minimal amount of slack between the probe and cap. Screw the cap onto the riser by hand until the gasket first contacts the pipe. Then lightly tap the cap with a hammer to tighten it an additional 3/4 turn. Go to Step 3.
OFF
.. .
... .
..
.
..
.
.
...
..
..
..
.
...
.
Riser cap with cord gripbushing and nut
Concrete slab or packed earth per NFPA 80
Riser pipe - 4'' API schedule 40(To prevent erroneous probe readings, install probe riser a minimum of 24'' from the submersible pump.)
Cord grip seals
Weatherproof junction box with 1/2" NPT threads (16 cubic inch minimum)14'' min. dia. manhole
Seal-off, epoxy seal per NFPA spec
Mag Probe(rests on bottom)
Tank
*Note:About 18" is needed to contain the 14.5" canister and 3" cable connec-tor. Increase this minimum dimen-sion as needed if the tank diameter does not match the probe length. (Example: a 7'-6'' diameter tank will use an 8' probe. The 6" extra probe height will be lodged in the riser pipe. The correct riser length needed is 18" + 6" = 24". In this example you would also need to install a split-ring collar.)
probes\pbinstcen.eps
1/2" Rigid conduit (to Console)
Split-ring collar (optional)is needed if probe entersthe riser.
Top view
Side view
Probe cable
3/4" ID
18'' min.*
Split-Ring Collar(P/N 576008-617)
Site Prep Manual UST/AST Tank - Dedicated Riser
26
Figure 22. AST probe installation - dedicated riser
2. If you are installing the metal cap and adapter ring (see Figure 19 on page 24), screw the ring onto the 4” riser until the gasket contacts the pipe, then use a pipe wrench to tighten it an additional 3/4 turn. Push the cable through the metal cap and cord grip, then clamp the cap onto the ring.
At sites that require installation of a riser adaptor (Phil-Tite M/F 4X4 or equivalent) at the top of the riser, do so following the manufacturer’s instructions. Next screw the adapter ring from the Veeder-Root kit (P/N 312020-952) onto the riser adaptor by hand until the gasket contacts the sealing surface. Then use a torque wrench at-tached to an appropriate strap wrench (K-D Specialty tools nylon strap oil filter wrench, or equivalent) and tight-en the ring to 35 - 45 ft-lbs. Loosen the cord grip nut and push the cable through the metal cap and cord grip, then clamp the cap onto the ring (see Figure 23).
Figure 23. Installing a riser adaptor beneath the metal cap and adapter ring
18'' min.see note*
Riser pipe (4'' API schedule 40)
Use bushing and body of grip fitting supplied with probe andAdaptor nut supplied with AST kit.
Epoxy seal per NFPA specs
Flexible metal conduitsupplied with AST kit
Weatherproof junctionbox with 1/2" NPT threads (16 cubic inchminimum)
Rigid conduit
Liquidtight fittings from AST kit
Split-Ring Collar(P/N 576008-617)
Top view
Side view
3/4" ID
Mag Probe(rests on bottom)
*Note:About 18" is needed to contain the 14.5" canister and 3" cable connec-tor. Increase this minimum dimen-sion as needed if the tank diameter does not match the probe length. (Example: a 7'-6'' diameter tank will use an 8' probe. The 6" extra probe height will be lodged in the riser pipe. The correct riser length needed is 18" + 6" = 24". In this example you would also need to install a split-ring collar.)
probes\astpbins.eps
Split-ring collar (optional)See detail below
.. .
... .
..
.
..
.
.
...
..
..
..
.
...
.
Tank
probes\riseradapt.eps
Riser adaptor (Phil-Tite M/F4X4,or equivalent)
Adapter ring from kit
Metal cap from kit
Site Prep Manual UST Installation - Vapor Extractor Riser w/ Coupling Adaptor
27
3. Make sure there is a minimal amount of slack between the probe and cap, then tighten the cord grip nut until the cable is held firmly. Push the end of the cable through the field J-box cord grip, then tighten that cord grip nut as well. Splice and seal the wires in the J-box as shown in the Probe and Sensor Field Wiring on page 47.
AST RISER CAP ATTACHMENT
1. If you are using the one piece cap (see Figure 18 on page 23), push the end of the probe cable through the cap and cord grip bushing, leaving a minimal amount of slack between the probe and cap. Discard the cord grip nut and attach the Adaptor Nut from the AST kit to the cap (see Figure 13 on page 18). Tighten the Adaptor Nut until the cable is held firmly. Go to Step 3.
2. If you are installing the metal cap and ring (see Figure 19 on page 24), screw the ring onto the 4” riser until the gasket contacts the pipe, then use a pipe wrench to tighten it an additional 3/4 turn. Using UL-classified pipe sealant (suitable for the fuels involved), screw the cord grip fitting into the tapped hole and tighten. Place the cord grip bushing in the fitting. Discard the cord grip nut and loosely screw the Adaptor Nut from the AST kit onto the cord grip fitting (see Figure 13 on page 18). Push the cable through the metal cap, bushing, and Adaptor nut, then clamp the cap onto the ring. Make sure there is a minimal amount of slack between the probe and cap, then tighten the Adaptor Nut until the cable is held firmly.
3. Next assemble the liquidtight connectors on both ends of the flexible conduit as shown in Figure 13. Push the cable through the flexible conduit assembly and into the J-box. Connect the flexible conduit assembly to the Adaptor Nut on one end and the J-box on the other.
4. Tighten the fittings until snug. Splice and seal the wires in the J-box as shown in the Probe and Sensor Field Wiring on page 47.
UST Installation - Vapor Extractor Riser w/ Coupling Adaptor
This type installation is usually a retrofit and is usually connected to the console via direct burial cabling. The site should already be prepped (all digging, saw cutting, and jackhammering done) prior to probe installation (see Figure 24). A piece of flex conduit should be in place as shown to protect the cable.
Figure 24. Vapor extractor cabling entry
1. Remove any existing hardware from the Vapor Extractor Riser so that it’s 4” NPT riser threads are exposed.
4" Riserprobes\verprep.eps
Manhole Cover
(Backfill)
(Concrete)
Flex Conduit
Sawcut trench forDirect Burial Cable
Jackhammered entry to bottom of manhole
Site Prep Manual UST Installation - Vapor Extractor Riser w/ Coupling Adaptor
28
2. Use the extractor wrench tool (OPW Part Number: 89-0044) to remove the Ball Float Check Valve and Extractor Cage inside the bottom of the 4” riser (ref. Figure 10 on page 16). Important! - Ball Float Check Valve and Extractor Cage may be difficult to remove; use caution.
3. Remove any sludge from the bottom of the tank.
4. Assemble the probe floats, spacer rings, and cable as per the Mag Probe Assembly Manual.
5. Gently slide the float(s) to the bottom of the probe shaft. Important! - Handle probes carefully. Striking or dropping the probe will result in loss of calibration and could cause permanent damage.
6. Carefully lower the probe into the riser pipe until the boot rests on the bottom of the tank.
7. Thread the probe cable through the bottom of the new Coupling Adaptor and out the tapped opening in its side.
8. Screw the Coupling Adaptor onto the 4” riser until the gasket first contacts the riser pipe. Then use a pipe wrench to tighten the Coupling Adaptor an additional 3/4 turn.
9. Test pull the cable to insure that it is free of spring and that the probe is resting on the bottom of the tank. (Make sure there is some slack in the cable.)
10. Slip the PG7 cord grip fitting (“0” ring end first) over the cable and screw it into the tapped hole in the Coupling Adaptor (ref Figure 14 on page 19 for the correct PG7 cord grip assembly). Tighten snugly - Be careful not to overtighten. Slide the domed nut of the PG7 fitting down the cable and tighten securely onto the PG7 fitting so that the cable stays firmly in place. Again, be careful not to overtighten.
11. Reattach the riser cap from the original installation onto the Coupling Adaptor.
12. Position the Shield-Fitting over the PG7 cord grip and secure with the hose clamp (see Figure 25 on page 29).
13. Splice the probe cable to the direct burial cable as shown in the Probe and Sensor Field Wiring on page 47, and seal following instructions shipped with the splice kit. Observe polarity!
14. Secure splice enclosure against the Shield-Fitting with the tie wrap.
CAUTION: If Ball Float Check Valve was part of your Overfill Protection System, you now need to consider another form of overfill protection (i.e. TLS alarm or drop tube with overfill protection valve or some other accepted means).
Site Prep Manual UST Installation - Vapor Extractor Riser w/o Coupling Adaptor
29
Figure 25. Mag probe vapor extractor riser installation - w/ coupling adaptor
UST Installation - Vapor Extractor Riser w/o Coupling Adaptor
This type installation is usually a retrofit and is usually connected to the console via direct burial cabling. The site should already be prepped (all digging, saw cutting, and jackhammering done) prior to Probe Installation (see Figure 24 on page 27). A piece of flex conduit should be in place as shown to protect the cable.
1. Remove any existing hardware from the Vapor Extractor Riser so that it’s 4” NPT riser threads are exposed.
2. Use the extractor wrench tool (OPW Part Number: 89-0044) to remove the Ball Float Check Valve and Extractor Cage inside the bottom of the 4” riser (ref. Figure 10 on page 16). Important! - Ball Float Check Valve and Extractor Cage may be difficult to remove; use caution.
3. Remove any sludge from the bottom of the tank.
4. Assemble the probe floats, spacer rings, and cable as per the Mag Probe Assembly Manual.
5. Gently slide the float(s) to the bottom of the probe shaft. Important! - Handle probes carefully. Striking or dropping the probe will result in loss of calibration and could cause permanent damage.
6. Carefully lower the probe into the riser pipe until the boot rests on the bottom of the tank.
7. Ensure that the cord grip nut on the new cap is loose so that the bushing can rotate freely.
8. Thread the probe cable through the bushing and nut on the cap, leaving a minimal amount of slack between the probe and cap.
9. Install the cap onto the riser, threading it by hand until the gasket first contacts the riser pipe. Then lightly tap the cap with a hammer to tighten it an additional 3/4 turn.
10. Splice the probe cable to the direct burial cable as shown in the Probe and Sensor Field Wiring on page 47, and seal following instructions shipped with the splice kit. Observe polarity!
11. Bring the cable down the side of riser and secure into place with the tie wrap.
Riser Cap
probes\freeze.eps
Shield
PG7 cord grip
4" riser
Modified CouplingAdaptor
Piece of flex conduit
Splice enclosure securedto shield w/ tie wrap
Probe cable
Direct burial cableto console
Hose Clamp
Site Prep Manual Installing a Chem-ISO Mag Probe
30
CAUTION: If Ball Float Check Valve was part of your Overfill Protection System, you now need to consider another form of overfill protection (i.e. a console alarm, a drop tube with overfill protection valve, or some other accepted means).
Figure 26. Mag probe vapor extractor riser installation - w/o coupling adaptor
Installing a Chem-ISO Mag Probe
BEFORE YOU BEGIN
Before you begin installation, read the following guidelines:
� It is essential that you carefully read and follow the warnings and instructions in this manual to protect yourself and others from serious injury, explosion, or electrical shock.
� For safety reasons, we have taken particular care in the design of this product to limit the power in the wiring to the product tanks and to keep that wiring physically separated from any other wiring. It is your responsibility to maintain the effectiveness of these safety features by installing this product in accordance with the instructions and warnings which follow. Your failure to do so could create danger to life and property.
� Failure to install this probe kit in accordance with its instructions and warnings will result in voiding of all warranties connected with this product. This unit does not contain any user controls. Opening or tampering with a magnetostrictive probe will result in voiding the warranty.
Note: Remove any sludge from the bottom of the tank. Sludge can interfere with the proper operation of the float.
probes\verwove.eps
Tie wrap securing splice enclosure to riser
Riser cap with cord grip
Flex Conduit Direct BurialCable
Site Prep Manual Installing a Chem-ISO Mag Probe
31
ATTACHING THE FLOAT TO THE TUBE
Slide the large shipping washer off of the stainless steel tube and discard it. Carefully slide the stainless steel float, non-magnet end first, onto the tube and down against the retaining ring at the bottom of the tube (the float end marked “TOP” should be facing up). The float must be installed magnet-end up to measure fuel correctly (see Figure 27).
INSTALLING THE STAINLESS STEEL TUBE INTO THE TANK
1. With the float against the retaining ring, carefully lift the open end of the tube up and lower the assembly, float end first, into the tank until the tube rests on the bottom of the tank (Figure 27). Carefully slide the 1” x 2” stainless steel bushing, 2” end first, down over the tube until it rests against the tank opening. Apply UL classified sealant suitable for use with the product in the tank to the outside bushing threads that will be screwed into the tank fitting. Screw the bushing into the tank fitting. Tighten the bushing as required to ensure a proper seal.
SEALING THE STAINLESS STEEL TUBE IN THE TANK OPENING
2. Loosen the gland nut on the male connector. Carefully slide the male connector, 1” end first, down onto the tube until it rests against the bushing. Apply UL classified sealant suitable for use with the product in the tank to the threads of the connector’s NPT threads. Screw the connector into the bushing. Tighten the connector as required to ensure a proper seal.
3. Push the tube down until it rests on the tank’s bottom. Using a felt marker, make a mark on the tube at the top of the gland nut. Raise the tube until the mark is 1-inch above the nut, then hand tighten the gland nut until the tube is held in place (this distance is necessary for expansion and contraction of the tank). Tighten the gland nut one and one quarter full turns beyond hand tight to crimp the ferrules to the tube and create the proper seal.
INSTALLING THE PROBE IN THE STAINLESS STEEL TUBE
4. Slide the rubber rain shield onto the probe shaft (narrow end up) and push it all the way up to the probe canister. Gently slide the probe down into the tube until it rests on the bottom of the tube. Slide the rain shield down the shaft until it rests against the top end of the tube. The lower (wide) end of the shield may be a little
WARNINGFire or explosion resulting in serious injury or death could result if the equipment is improperly installed or modified.
1. It is essential that you carefully read and follow the warnings and instructions in this manual to protect yourself and others from serious injury due to fire or explosion. Failure to do so could result in undetected potential environmental and health hazards.
2. Comply with all federal, state, and local codes, and other applicable safety codes. All wiring must comply with UL/CUL standards and other local electrical and pressure vessel codes.
3. Failure to comply with these requirements could result in death, serious personal injury, property loss, or equipment damage.
4. Substitution of components may impair intrinsic safety.5. Circuitry within the probe and console barrier form an intrinsically safe,
energy limited system. The probe wiring is intrinsically safe only when connected to Veeder-Root consoles having form numbers 8470, 8482, 8485, or 8560.
Site Prep Manual Installing a Chem-ISO Mag Probe
32
over the top of the gland nut. Note: the rain shield is intended to keep water out from between the probe’s shaft and the inside of the tube so you don’t want to force the shield down below the top end of the tube (see Figure 28).
5. Attach the probe cable connector to the mating plug on the top of the probe canister. Hand tighten the connector securely.
6. If required by local regulations, install a protective housing. A typical housing consists of a reducer, 4-inch diameter pipe, and union. The final assembly must comply with local codes.
7. Splice and seal the wires as shown in the Probe and Sensor Field Wiring on page 47.
ENTERING CUSTOM FLOAT SIZE (IN-TANK SETUP - VER. 22 OR LATER)
At the console, select Setup Mode/In-Tank Setup/Float Size. Press Change to display “Float Size: Custom”1. For the Media-Isolated probe’s stainless steel float you need to enter a Fuel Offset value of +1.000 and an Invalid Fuel value of +0003.300. (Water Offset and Water Minimum values are ignored for this probe so no changes are necessary). The probe is now installed and setup.
Figure 27. Media Isolated Mag Plus probe installation example
1. This offset can be entered using a “Tilt” value of +0.94” and 2-inch float entry on earlier software versions.
SS float (outside tube)
Float retaining ring(end of tube)
3.3" Approximate lowestproduct level measured by probe
1" clearance to allow for expansion probes/ssfltinst.eps
7/8" OD stainless steel tubewith welded stainless plug(Mag probe shaft lowered into tube)
Tankbottom
*NOTE: to ensure that the probe/tube kit can be installed, the Mag probe length and the Chem-ISO probe kit length should be at least 6 inches longer than the tank's inside diameter.
Make sure magnet end (marked "TOP")is up
Bushing, Stainless Steel1" NPT x 2" NPT
Male connector 7/8" tube to 1" NPTF Mag probe shaft*(inside tube)
Rain shield
Tank
Mag probe canister
Probe cable Connector
TOP
Site Prep Manual Installing a LPG-ISO Mag Probe
33
Figure 28. Rain Shield Installed Position
Installing a LPG-ISO Mag Probe
� This product is to be installed and operated in the highly combustible environment of an LPG storage tank. It is essential that you carefully read and follow the warnings and instructions in this manual to protect yourself and others from serious injury, explosion, or electrical shock.
� For safety reasons, we have taken particular care in the design of this product to limit the power in the wiring to the fuel tanks and to keep that wiring physically separated from any other wiring. It is your responsibility to maintain the effectiveness of these safety features by installing this product in accordance with the instructions and warnings which follow. Your failure to do so could create danger to life and property.
� Failure to install this product in accordance with its instructions and warnings will result in voiding of all warranties connected with this product. This unit does not contain any user controls. Opening or tampering with a magnetostrictive probe will void the warranty.
WARNINGThe Veeder-Root Mag Plus probe is installed and operated in the highly combustible environment of an LPG tank. Fire or explosion resulting in serious injury or death could result if the equipment is improperly installed or modified.
1. It is essential that you carefully read and follow the warnings and instructions in this manual to protect yourself and others from serious injury due to fire or explosion. Failure to do so could result in undetected potential environmental and health hazards.
2. Comply with all federal, state, and local codes, and other applicable safety codes. All wiring must comply with UL/CUL standards and other local electrical and pressure vessel codes.
3. All work on LPG systems must comply with NFPA 58, Liquefied Petroleum Gas Code and other applicable code requirements.
4. LPG tanks must be depressurized (drained) and free of liquid and combustible vapors before work begins. \
5. Failure to comply with these requirements could result in death, serious personal injury, property loss, or equipment damage.
6. Substitution of components may impair intrinsic safety.7. Circuitry within the probe and console barrier form an intrinsically safe, energy limited
system. The probe wiring is intrinsically safe only when connected to Veeder-Root consoles having form numbers 8470, 8482, 8485, or 8560.
Rain shield(Cutaway)
Probe shaftTop of tube
probe\lpgrnshield.eps
Site Prep Manual Entering Custom Float Size (In-Tank Setup - Ver. 22 or later)
34
BEFORE YOU BEGIN
1. Make sure that the tank is depressurized (drained) and free of liquid and combustible vapors.
2. Remove any sludge from the bottom of the tank. Sludge can interfere with the proper operation of the float.
ATTACHING THE FLOAT TO THE TUBE
Slide the large shipping washer off of the stainless steel tube and discard it. Carefully slide the float, non-magnet end first, onto the tube and down against the retaining ring at the bottom of the tube.
The float must be installed magnet-end up to measure fuel correctly (see Figure 29).
INSTALLING THE STAINLESS STEEL TUBE INTO THE TANK
1. With the float against the retaining ring, carefully lift the open end of the tube up and lower the assembly, float end first, into the tank until the tube rests on the bottom of the tank (Figure 29). Carefully slide the 1” x 1-1/2” stainless steel bushing, 1-1/2” end first, down over the tube until it rests against the tank opening. Apply UL classified sealant suitable for use with LPG to the outside bushing threads that will be screwed into the tank fitting. Screw the bushing into the tank fitting. Tighten the bushing as required to ensure a proper seal.
SEALING THE STAINLESS STEEL TUBE IN THE TANK OPENING
2. Loosen the gland nut on the male connector. Carefully slide the male connector, 1” end first, down onto the tube until it rests against the bushing. Apply UL classified sealant suitable for use with LPG to the threads of the connector’s NPT threads. Screw the connector into the bushing. Tighten the connector as required to ensure a proper seal.
3. Push the tube down until it rests on the tank’s bottom. Using a felt marker, make a mark on the tube at the top of the gland nut. Raise the tube until the mark is 1-inch above the nut, then hand tighten the gland nut until the tube is held in place (this distance is necessary for expansion and contraction of the tank). Tighten the gland nut one and one-quarter full turns beyond hand tight to crimp the ferrules to the tube and create the proper seal.
INSTALLING THE PROBE IN THE STAINLESS STEEL TUBE
4. Slide the rubber rain shield onto the probe shaft (narrow end up) and push it all the way up to the probe canister. Gently slide the probe down into the tube until it rests on the bottom of the tube. Slide the rain shield down the shaft until it rests against the top end of the tube. The lower (wide) end of the shield may be a little over the top of the gland nut. Note: the rain shield is intended to keep water out from between the probe’s shaft and the inside of the tube so you don’t want to force the shield down below the top end of the tube (see Figure 30).
5. Attach the warning tag as shown in Figure 29. Attach the probe cable connector to the mating plug on the top of the probe canister. Hand tighten the connector securely.
6. If required by local regulations, install a protective housing. A typical housing consists of a reducer, 4-inch diameter pipe, and union. The final assembly must comply with local codes.
7. Splice and seal the wires as shown in the Probe and Sensor Field Wiring on page 47.
Entering Custom Float Size (In-Tank Setup - Ver. 22 or later)
At the console, select Setup Mode/In-Tank Setup/Float Size. Press Change to display “Float Size: Custom”1. For the LPG probe you need to enter a Fuel Offset value of +0001.120 and an Invalid Fuel value of +0003.250. (Water Offset and Water Minimum values are ignored for this probe so no changes are necessary). The probe is now installed and setup.
Site Prep Manual Entering Custom Float Size (In-Tank Setup - Ver. 22 or later)
35
Figure 29. Media Isolated Mag Plus Probe installation example
Figure 30. Rain shield installed position.
1. This offset can be entered using a “Tilt” value of +1.06” and 2-inch float entry on earlier software versions.
Mag probe float(outside tube)
Float retaining ring(end of tube)
3.25" Approximate lowestproduct level measured by probe
1" clearance to allow for expansion
probes/tubelpginst.eps
Bushing, Stainless Steel1" NPT x 1.5" NPT
Male connector 7/8" tube to 1" NPTF Mag probe shaft*(inside tube)
Rain shield
Warning tag
Tank
7/8" OD stainless steel tubewith welded stainless plug(Mag probe shaft lowered into tube)
Mag probe canister
Tankbottom
Probe cable
Connector
*NOTE: to ensure that the probe/tube kit can be installed, the Mag probe length and the LPG-ISO probe kit length should be at least 6 inches longer than the tank's inside diameter.
Rain shield(Cutaway)
Probe shaftTop of tube
probe\lpgrnshield.eps
36
Sensor Installation
Sensor Installation Diagrams
General installation diagrams for various Veeder-Root sensors are shown in Figure 31 through Figure 45. When installing sensors you must adhere to the procedures shown in these figures, unless a separate manual is shipped with your sensor, in which case you should follow that manual’s installation guidelines. For those sensor installations requiring the Universal Mounting Kit (P/N 331144-001), refer to Appendix B for suggested attachment configurations.
Figure 31. Example Interstitial Sensor Installation - Fiberglass UST
4'' dia. riser
Weatherproof junction box with 1/2-inch N.P.T. threads (16 Cubic inch volume minimum)14'' min. dia. manhole
Fiberglass tank
sensors\disfinst.eps
1/2'' rigid conduit (to Console)
Part number
Pull-cord eyelet
Sensor Switch must reach bottom of tank
Riser length
.. .
... .
..
.
..
.
.
...
..
..
..
.
...
.
Seal-off
Cord grips
Site Prep Manual Sensor Installation Diagrams
37
Figure 32. Example Interstitial Sensor Installation - Steel UST
Figure 33. Example Interstitial MicroSensor Installation - Steel UST
2'' dia. riser
Steel tank
sensors\intsinst.eps
Sensor switch
Sensor
Leader cable
1/2" to 2"Reducer
Sensor Switch must rest on bottom of tank
Weatherproof junction box with 1/2-inch N.P.T. threads (16 Cubic inch volume minimum)14'' min. dia. manhole
1/2'' rigid conduit (to Console)
.. .
... .
..
.
..
.
.
...
..
..
..
.
...
.
Seal-off
Cord grips
Minimum riserdiameter 1 inch
sensors\micrinst.eps
Sensor must rest on bottom of tank
Sensor cable
1/2'' to X'' reducer(x = riser diameter)
Steel tank
Distance to measure
Weatherproof junction box with 1/2-inch N.P.T. threads (16 Cubic inch volume minimum)
14'' min. dia. manhole
1/2'' rigid conduit (to Console)
.. .
... .
..
.
..
.
.
...
..
..
..
.
...
.
Seal-off
Cord grips
Site Prep Manual Sensor Installation Diagrams
38
Figure 34. Example MicroSensor Installation in Riser Containment - Steel UST
Figure 35. Example Hydrostatic Reservoir Single Float Sensor Installation
Weatherproof junctionbox (16 cubic inchvolume minimum)
Seal-off
1/2'' rigid conduit (to Console)
14'' min. dia. manhole
1'' conduit
Riser
MicroSensor
Riser containment
Steel tank
1/2'' rigid conduit
1'' N.P.T. threads
sensors\micrisin.eps
Concrete slabor packed earth
per NFPA 80
14'' min. dia. manhole
Seal-off
sensors\hssensf.eps
1/2'' rigid conduit (to Console)
Float
Single-point hydrostatic sensor
Double-wall tank
Riser cap
Reservoir
Brine level
Weatherproof junctionbox
Cord grip nut/bushing(vent cap not shown)
Site Prep Manual Sensor Installation Diagrams
39
Figure 36. Example Hydrostatic Reservoir Dual Float Sensor Installation
Figure 37. Example Ground Temperature Thermistor Installation
Concrete slabor packed earth
per NFPA 80
Cord grip nut/bushing14'' min. dia.
manhole
Seal-off
sensors\hssenap.eps
1/2'' rigid conduit (to Console)
Float
Dual-point hydrostatic sensor
Double-wall tank
Riser pipe cap
Reservoir Brine level
Weatherproof junctionbox
1 foot
8 feet
Dispensers
Tank
Product Piping
Thermistor(at capped end of 1/2'' rigid conduitburied to depth of product piping)sensors\thrminst.eps
1/2'' rigid conduitto console
Epoxy sealed connectionsin a weatherproof junction box
Seal-off
Site Prep Manual Sensor Installation Diagrams
40
Figure 38. Example Containment Sump Sensor Installation
Figure 39. Example Dispenser Pan Sensor Installation
Submersible pump
Containmentsump
Containmentsump sensor*
Rubber grommet sealclamped on inside -or as recommended bysump manufacturer
Weatherproof junctionbox with 1/2-inch N.P.T. threads (16 cubic inchvolume minimum)
1/2'' Rigid conduitto console
Seal-off
sensors\cssinst.eps
Cord grip
Product line
*Containment sump sensor should: 1. Rest in the lowest point of sump. 2. Be positioned as close to outer wall as possible. 3. Be mounted in a true vertical position.
Brackets, clamp, etc., fromUniversal sensor mounting kit
IMPORTANT!DO NOT MOUNT SENSOR TO FLEXIBLE PRODUCT LINE.
IMPORTANT!DO NOT MOUNT SENSOR TO FLEXIBLE PRODUCT LINE.
Rubber grommet sealclamped on inside -or as recommended bydispenser pan manufacturer.
Weatherproof junction box with 1/2-inch N.P.T. threads (16 cubic inch volume minimum).
1/2'' Rigid conduitto console
Seal-off
Cord grip
Brackets, clamp, etc., from Universal sensor mounting kit
*Dispenser pan sensor should: 1. Rest in the cup or the lowest point of the dispenser pan. 2. Be positioned so as to be removable by pulling the sensor straight up out of the pan. 3. Be mounted in a true vertical position.
Dispenser pan sensor*
Dispenser pansensors\dpsinst.eps
U-channel
Site Prep Manual Sensor Installation Diagrams
41
Figure 40. Example Dispenser Pan Sensor Installation in a Containment Sump
Figure 41. Typical Oil/Water Separator Sensor Installation
sensors\dispscin.eps
Rubber grommet sealclamped on inside -or as recommended bydispenser pan manufacturer.
Weatherproof junction box with 1/2-inch N.P.T. threads (16 cubic inch volume minimum).
1/2'' Rigid conduitto console
Seal-off
Cord grip
Brackets, clamp, etc., fromUniversal sensor mounting kit
*Dispenser pan sensor should: 1. Rest in the cup or the lowest point of the dispenser containment sump. 2. Be positioned so as to be removable by pulling the sensor straight up out of the pan. 3. Be mounted in a true vertical position.
Dispenser pan sensor*
Dispenser containmentsump
U-channel
Product line
IMPORTANT!DO NOT MOUNT SENSOR TO FLEXIBLE PRODUCT LINE.
IMPORTANT!DO NOT MOUNT SENSOR TO FLEXIBLE PRODUCT LINE.
Top of level sensor riser
sensor\ow2_snsr.eps
2"NPT threaded opening3.5" min clearance above riser topfor sensor clearance
Top float switching point
Bottom float switching point
Site Prep Manual Sensor Installation Diagrams
42
Figure 42. Example Sump Sensor Installations in Sump
Product pipe
Existing conduitor piping
Sump sensor*(installation examples)
*Sump sensor should: 1. Rest on the base of the sump. 2. Be positioned as close to outer wall as possible. 3. Be mounted in a true vertical position. 4. Be installed only in a dry sump.
Cable to junction box and seal-off
(see below)
Sump base
Rubber grommet sealclamped on inside -or as recommended bysump manufacturer
Weatherproof junctionbox with 1/2-inch N.P.T. threads (16 cubic inchvolume minimum)
1/2'' Rigid conduitto console
Epoxy seal per NFPA specs
Cord grip
Cable frompiping sumpsensor
Cable to junction box and seal-off(see below)
Sump
sensors\pssinst.eps
Site Prep Manual Sensor Installation Diagrams
43
Figure 43. Example Position-Sensitive Sensor Installation
Figure 44. Example Vapor Sensor Installation
Submersible pump
Containmentsump
Sensor Weatherproof junction box
1/2'' Rigid conduitto console
Seal-off
sensors\psstpsump.eps
Cord grip
Product line
Brackets, clamp, etc.from optional Universal sensor mounting kit
IMPORTANT!DO NOT MOUNT SENSOR TO FLEXIBLE PRODUCT LINE.
IMPORTANT!DO NOT MOUNT SENSOR TO FLEXIBLE PRODUCT LINE.
IMPORTANT! Housing must compress position indicator against bottom of the sump or you will have a 'Sensor Out' alarm. Incorrect Correct
Perforated PVCmonitoring wellhousing
Cord grip
14" minimum diameter manhole
Weatherproof junction box with 1/2-inch N.P.T. threads (16 cubic inch volume minimum)
Seal-off
sensors\vapsinst.eps
1/2'' rigid conduit (to Console)
Vapor sensor
Suspend vapor sensor 12 inches above highest level reached by water table, if known; or 12 inches above the bottom of the well or any water in the well.
Site Prep Manual Sensor Installation Diagrams
44
Figure 45. Example Groundwater Sensor Installation
Figure 46. Example Mag Sensor Installation
Cord grip
Weatherproof junction box with 1/2-inch N.P.T. threads (16 cubic inch volume minimum)
14'' min. dia. manhole
Seal-off
sensors\gwsinst.eps
1/2'' rigid conduit (to Console)
Extra sensor length should not exceed2-feet
Sensor well capw/ locking handle
Suspend water float 2''- 4'' above bottom of well. NOTE: Water float must be submerged or consolewill indicate WATER OUT alarm.
Sensor
Perforated PVCmonitoring wellhousing
Water float
Submersible pump
Containmentsump
Mag SensorWeatherproof junction box
1/2'' Rigid conduitto console
Seal-off
sensors\magsensor.eps
Cord grip
Product line
Brackets, clamp, etc.from optional Universal sensor mounting kit
IMPORTANT!DO NOT MOUNT SENSOR TO FLEXIBLE PRODUCT LINE.
IMPORTANT!DO NOT MOUNT SENSOR TO FLEXIBLE PRODUCT LINE.
45
Probe and Sensor Conduit Installation
Wiring Run Methods
Two wiring run methods are commonly used for probes and sensors - Wiring pulled through buried, sealed 1/2” conduit; or direct burial cable. NOTE: PVC conduit is an acceptable alternate where accepted by local codes [ref. “National Electrical Code Compliance” on page 3 for more detail on cable requirements].
BURIED RIGID CONDUITThe preferred method, especially in new sites before driveway surfaces are paved, is to pull probe and sensor wiring through buried 1/2” rigid conduit [Figure 47].
Pull two or three conductors shielded cable (as required). Individual wires should be color-coded between the console and the junction box at each probe and sensor location (do not gang wires together, i.e., splicing all sump sensor + wires together to run one wire back to console). Use single lengths of wire with no splices to ensure optimum signal strength.
Figure 47. Example Probe Wiring Run in Buried Rigid Conduit
WARNINGProbes and sensors operate in areas where flammable liquids and explosive vapors may be present.Improper installation may result in fire or explosion causing serious injury or death.Practice the following:
1. Read thoroughly and follow the instructions shipped with each probe and sensor.2. Probe and sensor wiring conduit must not contain any other wires.3. Probe and sensor wiring and conduits must enter the console only through their
designated areas.4. Power and communication wires and conduit must not enter the intrinsically safe
compartment of the console.
Cord grip seals
Weatherproof junctionbox with 1/2-inch N.P.T. threads (16 cubic inchminimum)
Epoxy seal per NFPA spec
probes\pconduit.eps
1/2'' rigid conduit (to console)
Tank
.. .
... .
..
.
..
.
.
.. .
...
.. .
... .
..
.
.
..
.
.
.
.. .
..
.
..
.
.
.. .
... .
..
.
..
.
.
.. .
... .
..
.
..
.
.
.. .
...
.. .
... .
..
.
..
.
.
..
.. .
... .
..
.
.
....
...
...
....
..
.
..
.
...
...
...
....
..
.
..
.
...
..
..
.
..
..
....
.
..
..
... .
... .
..
.
..
.
.
Seal-Off
Splice Closure
Site Prep Manual Wiring Run Methods
46
CAUTION: Since wires for multiple sensors may enter the console through a single conduit, it is recommended that you use a different color-code for each wire or individually mark each wire to identify sensor inputs. Also, if the intrinsically safe wires enter the building in a wiring trough, only Veeder-Root intrinsically safe wire can be in the trough. Keep all low power (intrinsically safe) wiring isolated from high power wires in all wiring troughs.
DIRECT BURIAL CABLE
An alternative to trenching through existing pavement is to use direct burial cable. Before considering the direct burial method, check to be sure that direct burial practices are acceptable at this location. The direct burial method requires grinding using an abrasive wheel, a 1/4” to 3/8” wide by 1-1/4” deep groove (adding 1/4” of depth for each additional cable) in the pavement surface, laying Veeder-Root supplied direct burial cable down in the bottom of the groove, laying an expanded polyethylene foam backer rod over the cable(s), and then a placing a 1/4” to 1/2” bead of silicone sealant over the backer rod to within a minimum of 3/8” below the pavement surface [see Figure 48].
If you decide upon the direct burial method, consult the direct burial cable installation manual for detailed installation instructions (reference manual 576013-858).
Figure 48. Example Probe Wiring Run via Direct Burial Cable
.. .
... .
..
.
..
.
.
.. .
... .
..
.
..
.
.
.. .
... .
..
.
..
.
.
.. .
... .
..
.
..
.
.
.. .
...
.. .
... .
..
.
..
.
...
...
...
....
..
.
..
.
probes\pdburialcen.eps
.. .
... .
..
.
..
.
...
.
.
.
.
.. . . ... . . . ..CONCRETE ASPHALT
EARTH
Grade
Epoxy filledsplice enclosureCord grip
890-SL silicone sealantSOF ROD backer rod
Seal-off
Rigid conduit
1
2
1
2
Dow Corning Silicone Pavement SealantExpanded polyethylene foam rod - trademark of Applied-Extrusion Technologies.
Splice closure
3'' Min.
Drill oversized hole in manhole for DB cable
Tank
47
Probe and Sensor Field Wiring
Figure 49 contains diagrams for connecting, at the field junction box, cables from the probe and sensor to cables from the console. Check diagrams closely for polarity requirements.
Figure 49. Field Wiring Probes and Sensors Cables to Console Cables
B
G
A
Red
Black
White
ToType B
InterfaceModule
sensors\4ddpswir.eps
4SITE SOLID-STATE DISCRIMINATING DISPENSER PAN SENSORFIELD WIRING
FromSensor
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
B
G
A
Red
Black
White
ToType B
InterfaceModule
FromSensor
sensors\4dcsswir.eps
4SITE SOLID-STATE DISCRIMINATING CONTAINMENT SUMP SENSORFIELD WIRING
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
Black
White
ToInterstitialSensor
InterfaceModule
FromSensor
DISCRIMINATING CONTAINMENT SUMP SENSOR - FIELD WIRING
sensors\dcsswir.eps
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
BlackTo
Type AInterfaceModule
FromSensor
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
sensors\4dilswir.eps
SOLID-STATE DISCRIMINATING INTERSTITIAL LIQUID SENSORfor FIBERGLASS TANKS - FIELD WIRING
F
G
W
Red
Black
White
ToGroundwater
SensorInterfaceModule
FromSensor
sensors\gwswir.eps
GROUNDWATER SENSOR - FIELD WIRING
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
Black
White
ToInterstitialSensor
InterfaceModule
FromSensor
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
sensors\hswir.eps
HYDROSTATIC SENSORS for FIBERGLASS TANKS - FIELD WIRING
Black
White
ToInterstitialSensor
InterfaceModule
FromSensor
INTERSTITIAL SENSOR for FIBERGLASS TANKSFIELD WIRING
sensors\isftwir.eps
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
Black
White
ToInterstitialSensor
InterfaceModule
FromSensor
sensors\ddpswir.eps
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
DISCRIMINATING DISPENSER PAN SENSOR AND OIL/WATER SEPARATOR SENSOR - FIELD WIRING
Site Prep Manual Wiring Run Methods
48
Figure 50. Field Wiring Probes and Sensors Cables to Console Cables - concluded.
Black
Red
ToInterstitialSensor
InterfaceModule
FromSensor
SUMP SENSOR - FIELD WIRING
sensors\pswir.eps
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
BlackTo
Type AInterfaceModule
FromSensor
White
sensors\mswir.eps
MICROSENSOR - FIELD WIRING
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
V
W
Black
Green
White
ToVaporSensor
InterfaceModule
FromSensor
sensors\vswir.eps
VAPOR SENSOR - FIELD WIRING
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-offG
ToProbe/
ThermistorInterfaceModule
FromProbe
Black
White
probes\mpwir.eps
MAGNETOSTRICTIVE PROBE FIELD WIRING
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
ToProbe/
ThermistorInterfaceModule
FromThermistor
(8' fromjunction box)
THERMISTOR SENSOR - FIELD WIRING
sensors\tswir.eps
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
1/2'' rigidconduit, (capped atthermistorend)
Black #1
Black #2
BlackTo
Type AInterfaceModule
FromSensor
White
sensors\sscsswir.eps
SOLID-STATE CONTAINMENT SUMP SENSOR - FIELD WIRING
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
BlackTo
Type AInterfaceModule
FromSensor
White
sensors\ssdpswir.eps
SOLID-STATE DISPENSER PAN SENSOR - FIELD WIRING
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
Black
Red
ToInterstitialSensor
InterfaceModule
FromSensor
INTERSTITIAL SENSOR for STEEL TANKSFIELD WIRING
sensors\isstwir.eps
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
BlackToInterstitialSensor
InterfaceModule
FromSensor
White
sensors\posiswir.eps
POSITION-SENSITIVE SENSOR - FIELD WIRING
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
ToSmart Sensor
InterfaceModule
FromSensor
Black
White
consoles\mswir.eps
MAG SENSOR FIELD WIRING
Epoxy sealed connections in aweatherproof junction box
1/2'' rigidconduit
Seal-off
Site Prep Manual Sealing Field Connections
49
Sealing Field Connections
WIRING RUN THROUGH RIGID CONDUIT
1. Pull the wires from the probe or sensor into the junction box. Pull the two or three wires from the console through the seal-off box, the conduit attaching the junction box to the seal-off box and into the junction box.
2. Using wire nuts, connect the two or three wires from the probe or sensor to the two or three wires coming from the console. Be sure to observe color codes or tags when making these connections so that the sensor or probe outputs are attached to the correct terminals in the console.
3. Seal wire nuts with epoxy sealant following the instructions in Figure 51.
CAUTION: Epoxy sealant is irritating to eyes, respiratory system, and skin. Can cause allergic skin reaction. Contains: epoxy resin and Cycloaliphatic epoxycarboxylate. Precautions: Wear suitable protective clothing, gloves, eye, and face protection. Use only in well ventilated areas. Wash thoroughly before eating, drinking, or smoking.
4. Do NOT terminate shield or drain wire in the field junction box, ground shield and drain wires at console only.
5. Place the bag with the resin sealed wiring connections in the junction box. Replace and tighten the junction box cover.
DIRECT BURIAL CABLE
When using direct burial cable for probe- or sensor-to-console wiring runs, the sealing materials and procedure are completely different. Refer to the Direct Burial Cable Installation Manual 576013-858.
Figure 51. Epoxy Sealing Probe and Sensor Field Connections
probes\epxy2w.eps
Instructions:NOTE: When temperature is below 50˚F (10˚C),
keep resin in a warm place prior to mixing (e.g., in an inside pocket next to body).
1. Open epoxy sealant package, and remove resin pak.
2. Holding resin pak as shown in A, bend pak along long length.
3. As shown in B, firmly squeeze the RED SIDE of the resin, forcing it through the center seal and into BLACK SIDE.
To console
Tie wrap
Wire nuts
From probe,sensor, ortransducer
A CBMake sure that the ends of cable sheathing are sub-merged in sealant
4. Mix thoroughly to a uniform color by squeezing contents back and forth 25-30 times.
5. Squeeze mixed, warm resin into one end of bag and cutoff other end.
6. Slowly insert wiring connections into sealing pack until they fit snugly against the opposite end as shown in C.
7. Twist open end of bag and use tie wrap to close it off and position the tie wrapped end up until the resin jells.
50
Connecting Probe/Sensor Wiring to Consoles
TLS-300/ProPlus/EMC Basic Consoles
PROBE AND SENSOR WIRING PRECAUTIONS
To The Installer! You Must Read And Understand This Information.
Input/Output Wiring Positions and Labeling
In all cases, the devices wired to the console’s input/output terminal blocks must be recorded to prevent improper replacement during installation or service.
IMPORTANT! During programming, the devices wired to each terminal are identified and stored in system memory. If a device is removed and reconnected to a different set of console terminals after programming, the system will not properly recognize the data being received. To ensure trouble-free operation, you should fill out the Circuit Directory as you connect each device.
CIRCUIT DIRECTORY
The circuit directory is adhered to the inside of the right-hand door. It should be filled out by the installer as the console’s input/output devices are being connected to the console to record the physical location and type of device wired to each input or output terminal of the console.
In the example directory shown in Figure 37, Input 1 connects to the Backup Generator. Relay 1 is connected to an overfill alarm device. Sensor locations 1, 2, and 3 connect to two different sensors on the three tanks. Probe locations 1 - 3 connect to Mag probes in the three tanks.
Wiring Assignments
Identify all wires according to their terminal block location using the self-adhesive numbering labels furnished. Accurately record on the circuit directory the location of each device as you attach wires to the terminal block.
WARNINGThe equipment is used in location where lethal voltages and explosive vapors or flammable fuels may be present.Care must be taken when installing, servicing or replacing parts in the system or serious injury or death from explosion, fire or shock may occur.For this system:
1. Comply with the latest National Electric Code, federal, state, and local codes, and any other applicable safety codes. In addition, take necessary precautions during installation, service, and repair to prevent personal injury, property loss and equipment damage.
2. Refer servicing to trained and qualified personnel only.3. Substitution of components may impair intrinsic safety.4. Be sure AC power is “OFF” before opening the console panel covers and
connecting probe and sensor wires. Do not short any voltage across any barrier terminal including sensors or probes.
OFF
Site Prep Manual TLS-300/ProPlus/EMC Basic Consoles
51
Figure 52. Fixed-Feature Console System Circuit Directory
CONNECTING PROBES AND SENSORS TO THE CONSOLE
Figure 53 contains wiring connection examples for the probes and sensors listed below. Only ground the probe/sensor shields at the console, not at their field junction boxes. Probes wires connect to the probe terminal block and sensors connect to the sensor terminal block.
Device Wires Observe Polarity
Mag Probe 2 Yes
Interstitial sensors for fiberglass/steel tanks 2 No
Sump sensors 2 No
Discriminating Dispenser Pan sensors 2 No
Discriminating containment sump sensors 2 No
Hydrostatic sensors (for all double-wall tanks) 2 No
POWER AREA
GROUND
INPUT 1 Connected to:
INPUT 2 Connected to:
RELAY 1 Connected to:
RELAY 2 Connected to:
GROUND
AC POWERL1GN
INTRINSICALLY SAFE AREA
GROUND
SENSOR LOCATIONS1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
PROBE LOCATIONS1.
2.
3.
4.
5.
6.
7.
8.
consoles\30cirdir.eps
BACKUP GENERATOR
OVERFILL ALARM OUT
TANK 1 - INTERSTIALTANK 1 - SUMP
TANK 2 - INTERSTIALTANK 2 - SUMP
TANK 1 - REGULAR TANK 2 - PLUS
TANK 3 - INTERSTIALTANK 3 - SUMP
TANK 3 - EXTRA
Site Prep Manual TLS-300/ProPlus/EMC Basic Consoles
52
Figure 53. Example of Probe and Sensor Wiring to a TLS-300/ProPlus/EMC Basic Console
CONNECTING DEVICES TO POWER AREA I/O TERMINALS
Relay Outputs
Depending on the model console installed, you may have one or two Form-C relay outputs which you can connect to overfill alarms and external audible/visual warning devices. Note – there are important output relay connection restrictions:
BARRIERGROUND
RELAYRATINGS:
FORM CCONTACTS
120 VAC,2A Max; or24 VDC,2 A Max.
+ - + - + - + -1 2 3 4
PROBE
+ - + - + - + -5 6
SENSOR
+ - + - + - + -7 81 2 3 4
MAXIMUM SENSOROUTPUT RATINGS:13 VDC, .20 AMP.
MAXIMUM PROBEOUTPUT RATINGS:13 VDC, .20 AMP.
WARNING: TO INSURE INTRINSIC SAFETY, THIS COVER MUST NOT BE REMOVED.
+ -
Sensor#1
+ -
Sensor#8
Up to 8Sensors
Attach cable shields to ground lug
Rigid conduit (enters consolethrough an intrinsically safearea knockout)
consoles\30senwir.eps
+-Probe
#1Up to 4Probes
+-Probe
#4
Rigid conduit (enters console through an intrinsically safearea knockout)
POWER AREAPOWER AREAINTRINSICALLY
SAFE AREA
Site Prep Manual TLS-300/ProPlus/EMC Basic Consoles
53
1. Do not connect output relays to a device that draws more than 2 amperes of current. Output power: output relay contact, resistive load - 120 Vac, 2 A max.; or 24 Vdc, 2 A max.
2. Alarm relays cannot be used for flow control. Alarm relays provide only a momentary closure and cannot actuate flow control devices such as valves and pump motor relays for extended periods of time.
Connect the wires from the external device to the appropriate RELAY connector(s) on the I/O terminal block [see 2-relay output version in Figure 54].
External Inputs
The INPUT 1 and 2 terminals can accept two dry-contact switch closure inputs from an external device such as a backup generator.
For each external input, connect a shielded cable consisting of two #18 AWG conductors to the INPUT connectors on the I/O terminal block [see Figure 54].
.
Figure 54. Example of Wiring I/O Devices to a TLS-300/ProPlus/EMC Basic Console
L
G
N
AC
NC
NO
C
2
NC
NO
C
1
RE
LA
Y
+-
2
+-
1
INP
UT
BARRIERGROUND
WARNING: TO INSUREINTRINSIC SAFETY,THIS COVER MUSTNOT BE REMOVED.
Rigid Conduit (enters through a Power Area knockout)
Bottom of console
NC
NO
C
Relay Output Wiring#14 AWG
- +
External Input Wiring#18 AWG
Shielded Cable
Attach cable shieldto ground lug
I/O Terminal Block
POWER AREA
POWER AREA
INTRINSICALLYSAFE AREA
Site Prep Manual TLS-350/ProMax/EMC Consoles
54
TLS-350/ProMax/EMC Consoles
MODULE/CONNECTOR POSITIONS AND LABELING
Modular consoles have three bays in which interface modules can be installed; Comm bay (left door) and Power and Interstitially Safe bays (right door).
Figure 55. Console Interface Module Bays
Most consoles will be shipped with modules installed as ordered. If additional features are added at a later date, modules will be field installed.
In all cases, the position of the modules, their respective connectors and the devices wired to the connectors must be recorded to prevent improper replacement during installation or service. A circuit directory for Power and I.S. bay Interface Modules is adhered to the back of the right-hand door for this purpose.
During programming, module positions and the devices wired to each module are identified and stored in memory. If a connector is removed and reinstalled on a different module after programming, or if an entire module with its connector is removed and reinstalled in a different module slot, the system will not properly recognize the data being received.
Module Position
1. Record on the circuit directory the type of module in each slot location.
2. If a system contains multiple modules of a single type (i.e., two Probe/Thermistor Interface Modules), they may be swapped between their respective slot locations, however, the connectors must remain with their original locations, not with the original modules.
Connector Position
1. Identify all connectors according to their slot location using the self-adhesive numbering labels furnished with each module. Accurately record on the circuit directory the location of each device wired to the connector as you attach wires to the module.
2. Once a device has been wired to certain terminals on a connector and the system has been programmed, the wires from that device may not be relocated to other terminals without reprogramming the system.
console\350rjmods.eps
Intrinsically Safe BayPermissible
Modules(Limit 8
per console)
PowerBay
Permissible Modules(Limit 8
per console)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1516
1 2 3 4
Power BaySlot NumbersPower BaySlot Numbers
I.S. BaySlot Numbers
Comm BaySlot Numbers
Comm Cage*
*See Serial Comm Installation Guidefor permissible modules.
Site Prep Manual TLS-350/ProMax/EMC Consoles
55
Grounding Probe and Sensor Shields
Connect probe and sensor cable shields to ground at the console only. Do not ground both ends of the shield.
CIRCUIT DIRECTORY
A circuit directory is adhered to the inside of the right-hand door. It should be filled out by the installer as the module’s connectors are being wired.
The following information should be recorded for each slot:
� Module Type: record what type of module has been installed in the slot, e.g., Probe/Thermistor Interface Module.
� Position Record: record the physical location and/or type of device wired to each terminal of the module connector in the slot, e.g., Tank 1.
In the example directory shown in Figure 56, slot 4 contains a Probe/Thermistor Interface Module. Position 1 on the connector receives the + and – wires from the probe in Tank 1, position 2 from the probe in Tank 2, etc. Since this system has five tanks, a second Probe/Thermistor Interface Module is installed in slot 5 and its connector position 1 receives the wires from the probe in Tank 5.
Positions on each module are numbered and each connector terminal is identified with the acceptable input. There are eight positions for each slot even though some modules accept fewer devices.
Figure 56. Modular Console System Circuit Directory
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
8
7
6
5
4
3
2MODULE TYPE: VAPOR POSITION RECORD:1 2 3 4
5678
1 WELL #1WELL #2WELL #3
TANK 1 - INTTANK 1 - SUMPTANK 2 - INTTANK 2 - SUMP
TANK 3 - INTTANK 3 - SUMPTANK 4 - INTTANK 4 - SUMP
INTERSTITIAL
INTERSTITIAL
TANK 5 - INTTANK 5 - SUMP
PROBE
TANK 1TANK 2TANK 3TANK 4
PROBE
TANK 5
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
MODULE TYPE:POSITION RECORD:1234
5678
16
15
14
13
12
11
10MODULE TYPE: POSITION RECORD:1 2 3 4
5678
9 LINE LEAK INP. OVERFILL ALM OUT
METER 1METER 2METER 3
MDIM
I/O COMBO
Power Bay Slots Intrinsically Safe (IS) Bay Slots
consoles\moduldir.eps
Site Prep Manual TLS-350/ProMax/EMC Consoles
56
PROBE/THERMISTOR INTERFACE MODULE - I.S. BAY
Figure 57. Probe/Thermistor Interface Module Wiring
Connecting Devices
Connect Mag Probes and Thermistor in the table below to the appropriate terminals on the Probe/Thermistor Interface module as shown in Figure 57.
Device Wires Observe Polarity
Mag Probe 2 Yes
Ground temperature thermistor - When using volumetric line leak detection (VLLD), only one ground temperature thermistor is needed per site and the thermistor must be wired to thermistor position number 1 (positions 2 - 4 are not used).
2 No
PROBE /THERMISTOR MAXIMUM PROBE
OUTPUT RATINGS:13 VDC0.2 AMP
PROBE / THERMISTOR INTERFACE MODULE
1 2 3 4 1 2 3 4PROBE THERMISTOR
consoles\ptimw.eps
Console
+Probe
#1
+Probe
#4
Thermistor#1
Up to 4Probes
+ + + +
Only 1 Thermistor needed per site and it must be wired into position #1
Not UsedAttach Cable Shields to Ground Lug Closest to Conduit Entry
Rigid Conduit(enters Consolethrough an I.S. Bay knockout)
Site Prep Manual TLS-350/ProMax/EMC Consoles
57
3 PROBE/3 SENSOR INTERFACE MODULE - I.S. BAY
Figure 58. 3 Probe / 3 Sensor Interface Module Wiring
Connecting Devices
Connect Mag Probes and sensors in the table below to the appropriate terminals (Probe or Sensor) on the Probe/Liquid Sensor Interface module as shown in Figure 59.
Device Wires Observe Polarity
Mag Probe 2 Yes
Interstitial sensor for fiberglass/steel tanks 2 No
Sump sensor 2 No
Discriminating dispenser pan sensor 2 No
Discriminating containment sump sensor 2 No
Hydrostatic sensor (for all double-wall tanks) 2 No
PROBE / LIQUID SENSOR INTERFACE MODULE
MAXIMUM PROBEOUTPUT RATINGS:
13 VDC0.2 AMP
1 2 3 1 2 3PROBE SENSOR
consoles\3pbsn.eps
Console
+Probe
#1
Sensor#1
Up to 3Probes
Up to 3Sensors
+ + +
Rigid Conduit(enters Consolethrough an I.S. Bay knockout)
Attach Cable Shields to Ground Lug Closest to Conduit Entry
Site Prep Manual TLS-350/ProMax/EMC Consoles
58
INTERSTITIAL SENSOR INTERFACE MODULE - I.S. BAY
Figure 59. Interstitial Sensor Interface Module Wiring
Connecting Devices
Connect sensors in the table below to the appropriate terminals on the Interstitial Sensor Interface module as shown in Figure 59.
Device Wires Observe Polarity
Interstitial sensor for fiberglass/steel tanks 2 No
Sump sensor 2 No
Position-Sensitive Sensor 2 No
Discriminating dispenser pan sensor 2 No
Discriminating containment sump sensor 2 No
Hydrostatic sensor (for all double-wall tanks) 2 No
Oil/water separator sensor 2 No
SENSOR MAXIMUM SENSOROUTPUT RATINGS:
15 VDC.15 AMP
+ + + + + + + +1 2 3 4 5 6 7 8
INTERSTITIAL SENSOR INTERFACE MODULE
consoles\isimw.epsSensor
#2
Sensor #1
Up to 8 sensors
Console
Sensor #8
Attach Cable Shields to Ground Lug Closest to Conduit Entry
Rigid Conduit(enters Consolethrough an I.S. Bay knockout)
Site Prep Manual TLS-350/ProMax/EMC Consoles
59
TYPE B INTERFACE MODULE - I.S. BAY
Figure 60. Type B Interface Module Wiring
Connecting Devices
Connect sensors in the table below to the appropriate terminals on the Type B Interface module as shown in Figure 60.
Device Wires Observe Polarity
4SITE solid-state discriminating dispenser pan sensor
3 Yes
4SITE solid-state discriminating containment sump sensor
3 Yes
SENSORMAXIMUM SENSOROUTPUT RATINGS:
13 VDC.20 AMP
A G B A G B A G B A G B A G B
TYPE B INTERFACE MODULE
1 2 3 4 5A G B
6
consoles\tbimw.eps
Console
Up to 6Sensors
Sensor#1
Sensor#2
Sensor#6
A BG A BG A BG
Attach Cable Shields to Ground Lug Closest to Conduit Entry
Rigid Conduit(enters Consolethrough an I.S. Bay knockout)
Site Prep Manual TLS-350/ProMax/EMC Consoles
60
TYPE A INTERFACE MODULE - I.S. BAY
Figure 61. Type A Interface Module
Connecting Devices
Connect sensors in the table below to the appropriate terminals on the Type A Interface module as shown in Figure 61.
Device Wires Observe Polarity
4SITE discriminating Interstitial sensor for fiberglass tanks
2 Yes
Micro sensor 2 Yes
Solid-state dispenser pan sensor 2 Yes
Solid-state containment sump sensor 2 Yes
SENSOR MAXIMUM SENSOROUTPUT RATINGS:
13 VDC.20 AMP
+ + + + + + + +1 2 3 4 5 6 7 8
TYPE A INTERFACE MODULE
consoles\taimw.eps
Console
Up to 8Sensors
Sensor#1
Sensor#2
Sensor#8
Attach Cable Shields to Ground Lug Closest to Conduit Entry
+ + +
Rigid Conduit(enters Consolethrough an I.S. Bay knockout)
Site Prep Manual TLS-350/ProMax/EMC Consoles
61
GROUNDWATER SENSOR INTERFACE MODULE - I.S. BAY
Figure 62. Groundwater Sensor Interface Module Wiring
Connecting Device
Connect sensor in the table below to the appropriate terminals on the Groundwater Sensor Interface module as shown in Figure 62.
Device Wires Observe Polarity
4SITE Groundwater Sensor 3 Yes
GROUNDWATERSENSOR
MAXIMUM SENSOROUTPUT RATINGS:
15 VDC.15 AMP
F G W F G W F G W F G W F G W1 1 2 2 3 3 4 4 5 5
GROUNDWATER SENSOR INTERFACE MODULE
consoles\gsimw.eps
Console
Not Used
F WG
Up to 5Sensors
Sensor#1
Sensor#5
Attach Cable Shields to Ground Lug Closest to Conduit Entry
F WG
Rigid Conduit(enters Consolethrough an I.S. Bay knockout)
Site Prep Manual TLS-350/ProMax/EMC Consoles
62
VAPOR SENSOR INTERFACE MODULE - I.S. BAY
Figure 63. Vapor Sensor Interface Module Wiring
Connecting Device
Connect sensor in the table below to the appropriate terminals on the Vapor Sensor Interface module as shown in Figure 63.
Device Wires Observe Polarity
Vapor Sensor 3 Yes
VAPORSENSOR MAXIMUM SENSOR
OUTPUT RATINGS:15 VDC.15 AMP
V G W V G W V G W V G W V G W
VAPOR SENSOR INTERFACE MODULE
consoles\vsimw.eps
Console
V WG
Up to 5Sensors
Sensor#1
Sensor#5
1 1 2 2 3 3 4 4 5 5
Not UsedAttach Cable Shields to Ground Lug Closest to Conduit Entry
V WG
Rigid Conduit(enters Consolethrough an I.S. Bay knockout)
Site Prep Manual TLS-350/ProMax/EMC Consoles
63
SMART SENSOR INTERFACE MODULE - I.S. BAY
Figure 64. Smart Sensor Interface Module
Connecting Devices
Connect sensors in the table below to the appropriate terminals on the Smart Sensor Interface module as shown in Figure 64.
WIRING ADDITIONAL IS BAY MODULES
The connection diagram for Pressurized Line Leak Interface Modules (also an Intrinsically Safe bay module) is covered in the PLLD Site Prep and Installation Manual which is shipped with that system.
Device Wires Observe Polarity
Mag Sensor 2 Yes
ISD Vapor Flow meter 2 Yes
ISD Vapor Pressure Sensor 2 Yes
Attach Cable Shields to Ground Lug Closest to Conduit Entry
SMARTSENSOR
MAXIMUMOUTPUT RATINGS
13 VDC0.2 AMP
+ + + + + + + +1 2 3 4 5 6 7 8
SMART SENSOR INTERFACE MODULE
consoles\smsnw.eps
Console
+Mag Sensor Mag Sensor
+
Smart Sensor(8 total)
Rigid Conduit(enters Consolethrough an I.S. Bay knockout)
Site Prep Manual TLS-350/ProMax/EMC Consoles
64
4-RELAY OUTPUT MODULE - POWER BAY
The 4-Relay Output Module incorporates four Form-C relay outputs and the I/O Combination Module incorporates two Form-C relay outputs.
Important Output Relay Connection Restrictions
1. Do not connect output relays to a device that draws more than 2 amperes of current. Output power: output relay contact, resistive load - 120 Vac, 2 A max.; or 24 Vdc, 2 A max.
2. Alarm relays cannot be used for flow control. Alarm relays provide only a momentary closure and cannot actuate flow control devices such as valves and pump motor relays for extended periods of time.
Connect the wires from each external device to the appropriate terminals on the output module [see Figure 65].
Figure 65. 4-Relay Output Module Wiring
RELAY RELAY RATINGSForm C Contacts
120 VAC, 2A Max; or24 VDC, 2A Max.
1 2
4-RELAY OUTPUT MODULE
NC NO C1
NC NO C2 3
NC NO C3
NC NO C44
Console
NC NO C
ExternalDevice
NC NO C
ExternalDevice
Up to 4externaldevices
consoles\4r0mw.eps
Rigid Conduit (enters Console through a Power Bay knockout)
Site Prep Manual TLS-350/ProMax/EMC Consoles
65
I/O COMBINATION MODULE - POWER BAY
The I/O Combination Module can accept two dry-contact switch closure inputs from an external device such as a line leak detector or well monitoring system [Figure 66].]
For each external input, connect a shielded cable consisting of two #18 AWG conductors to the appropriate input terminals on the module.
Figure 66. I/O Combination Module Wiring
INPUTRELAY RATINGSForm C Contacts
120 VAC, 2A Max; or24 VDC, 2A Max.
I/O COMBINATION MODULE
3NC NO C
3NC NO C
44+ +
1 2 RELAY
consoles\iocmw.eps
Console
Attach Cable Shield to Ground Lug Closest to Conduit Entry
+ +
InputInput
Shielded Cables
External Input Wiring
#18 AWG
NC NO C
ExternalDevice
Relay Output Wiring
#14 AWG
NC NO C
ExternalDevice
Not Used
Rigid Conduit (enters Console through a Power Bay knockout)
Site Prep Manual TLS-350/ProMax/EMC Consoles
66
PUMP SENSE MODULE - POWER BAY
Connect the two color-coded or marked wires from the pump controls to the appropriate terminals on the Pump Sense Module [see Figure 67].
Figure 67. Pump Sense Module Wiring
WIRING ADDITIONAL POWER BAY MODULES
The wiring diagrams for Power Bay modules not covered in this manual can be found in the separate Veeder-Root manuals listed below. Follow the instructions in the manual shipped with the module.
CONNECTING SERIAL COMM MODULES
The Comm cage, in the Communication Bay (left compartment of the console), can accept a wide variety of modules; Serial Comm modules, miscellaneous modules, such as the WPLLD Communications Module, and
Module Description Manual No.
Pressure Line Leak Controller Modules Required with Pressure Line Leak Detection. 576013-499
Line Leak Interface Module Required with Volumetric Line Leak Detection. 576013-765
WPLLD Controller ModuleRequired with Wireless Pressurized Line Leak Detection. 577013-481
WPLLD AC Interface ModuleRequired with Wireless Pressurized Line Leak Detection. 577013-481
Mechanical Dispenser Interface ModuleConsoles w/BIR only - Dispensing system input from mechanical dispensers. Accepts inputs from up to 4 pulsers or pulse/totalizers.
576013-893
INPUT RATING120 VAC
.15 AMP MAX
PUMP SENSE MODULE
PI PR PI PR PI PR PI PRPUMP 1 2 3 4
consoles\psmw.eps
Console
Up to 4Pump
ControlsPump In
Pump Return
Pump In
Pump Return
PUMPCONTROL
#1
PUMPCONTROL
#2
PUMPCONTROL
#1
PUMPCONTROL
#2
Rigid Conduit (enters Console through a Power Bay knockout)
Site Prep Manual Before Applying Power to the Console
67
Dispenser Interface Modules (except Mechanical Dispenser Interface Modules which install in the Power Bay of the console).
SERIAL COMM MODULES
The Comm cage also accepts the Serial Comm modules such as the SiteFax module, RS-232 Interface Module, The Remote Printer Interface module, etc. Follow the installation instructions shipped with these modules.
MISCELLANEOUS MODULES
Follow the installation instructions shipped with these modules:
� WPLLD Communications Module - component of the WPLLD line leak system.
� Printer Interface Module - interfaces between a CPU board and an integral printer.
� TCP/IP Interface Module - allows communication between a console and a PC over the internet.
DISPENSER INTERFACE MODULES (DIMS) - CONSOLES W/BIR ONLY
BIR equipped consoles must be able to communicate with many different dispensing systems to perform Business Inventory Reconciliation (BIR) functions. This communication is done via Dispenser Interface Modules (DIM) that are designed in cooperation with major dispenser manufacturers. The DIM gives the console real-time access to dispenser activity. Connecting a DIM to your particular Dispensing System must be done following instructions found in the installation manual accompanying the DIM.
Before Applying Power to the Console
After all connections have been made to the console, connect the wires carrying ac power to the console at the breaker panel - Check the Input Power Rating on the label affixed to the underside of the console to verify whether input power requirements are 120 Vac or 240 Vac [see Figure 7 on page 12].
Refer to the System Setup manual prior to applying power to the system.
Site Prep Manual Before Applying Power to the Console
68
A-1
Appendix A: Wiring Record
Wiring Record
The wiring record forms in this appendix are intended for the installer’s use to accurately record the wiring scheme and wiring identification for probes and sensors connected to a Consoles. A definition of each record heading is given below.
NOTE: Failure to identify and maintain the relationship of wiring between probe and sensor locations and their positions on console module connectors could result in the incorrect identification of a leak type or leak location, or improper system operation. It is critical that you properly identify, record, and maintain these wiring relationships.
MODULE POSITION
The slot in the intrinsically safe bay of the console where this module is installed. (See the Circuit Directory located on the inside of the console’s right-hand door.)
MODULE TYPE
Enter the type of module installed in this slot, i.e., Probe #1, Vapor Sensor - NW Corner.
PROBE/SENSOR IDENTIFICATION
Identify the device connected to this module location, i.e., Tank #1 Probe, Vapor Sensor - NW corner.
TERMINAL IDENTIFICATION
Probe and interstitial sensor connectors have 2 terminals per probe or sensor position (+ and –). Vapor sensor, groundwater sensor, and Type B sensor connectors have 3 terminals per sensor.
COLOR CODE OR MARKING
Enter the color or marking that identifies the probe or sensor wire connecting to this module terminal.
Appendix A: Wiring Record Wiring Record
A-2
V
G
W
consoles\mdposdwg.eps
2-WireProbe/Sensor
VaporSensor
GroundwaterSensor
Type BSensor
Probe/Sensor
Identification
Terminal Identification
Color Codeor Marking
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
Module Position #Module Type:
Module Position #Module Type:
V
G
W
2-WireProbe/Sensor
VaporSensor
GroundwaterSensor
Type BSensor
Probe/Sensor
Identification
Terminal Identification
Color Codeor Marking
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
1 2
Appendix A: Wiring Record Wiring Record
A-3
V
G
W
consoles\mdposdwg.eps
2-WireProbe/Sensor
VaporSensor
GroundwaterSensor
Type BSensor
Probe/Sensor
Identification
Terminal Identification
Color Codeor Marking
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
Module Position #Module Type:
Module Position #Module Type:
V
G
W
2-WireProbe/Sensor
VaporSensor
GroundwaterSensor
Type BSensor
Probe/Sensor
Identification
Terminal Identification
Color Codeor Marking
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
3 4
Appendix A: Wiring Record Wiring Record
A-4
V
G
W
consoles\mdposdwg.eps
2-WireProbe/Sensor
VaporSensor
GroundwaterSensor
Type BSensor
Probe/Sensor
Identification
Terminal Identification
Color Codeor Marking
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
Module Position #Module Type:
Module Position #Module Type:
V
G
W
2-WireProbe/Sensor
VaporSensor
GroundwaterSensor
Type BSensor
Probe/Sensor
Identification
Terminal Identification
Color Codeor Marking
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
5 6
Appendix A: Wiring Record Wiring Record
A-5
V
G
W
consoles\mdposdwg.eps
2-WireProbe/Sensor
VaporSensor
GroundwaterSensor
Type BSensor
Probe/Sensor
Identification
Terminal Identification
Color Codeor Marking
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
Module Position #Module Type:
Module Position #Module Type:
V
G
W
2-WireProbe/Sensor
VaporSensor
GroundwaterSensor
Type BSensor
Probe/Sensor
Identification
Terminal Identification
Color Codeor Marking
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
V
G
W
F
G
W
A
G
B
7 8
Appendix A: Wiring Record Wiring Record
A-6
B-1
Appendix B: Universal Sensor Mounting Kit
Introduction
This addendum describes installation procedures for the Universal Mounting Kit for Dispenser Pan and Containment Sump Sensors, Part Number 331144-001.
Since you can use the Universal Mounting Kit in a variety of ways, only the most commonly used mounting methods are described.
Product Description
The Universal Mounting Kit is compatible with most manufacturer’s dispenser pans and containment sumps and provides added flexibility when mounting the sensors.
KIT CONTENTS
The Universal Mounting Kit, Part No. 331144-001 consists of:
Figure B-1. Universal Mounting Kit Contents
Mounting Sensors
Depending on the type of pan you are using, you can configure the Universal Mounting Kit in several different ways. Some of the more frequently used mounting methods are illustrated in the following figures using selected
Quantity Description
2 Extension brackets (see Item 1, Figure B-1)
1 L-bracket (see Item 2, Figure B-1)
1 3/4-inch U-bolt (see Item 3, Figure B-1)
1 1-inch U-bolt (see Item 3, Figure B-1)
1 2-inch U-bolt (see Item 3, Figure B-1)
1 3/8-inch spring nut (see Item 4, Figure B-1)
1 3/8-16 X 7/8-inch bolt (see Item 4, Figure B-1)
4 1/4-20 nut
3 1/4-20 x 3/4-inch bolt
4 1/4 flat washer
1 1/4-20 x 1-1/2 inch machine screw (See Item 5, Figure B-1)
1 2-inch sensor clamp (See Item 5, Figure B-1)
1 1/4 X 1-inch spacer (See Item 5, Figure B-1)
1
3
4
5
2
sensors\unsnkt.eps
Appendix B: Universal Sensor Mounting Kit Mounting Sensors
B-2
components from the kit as required. The spacer for the1-1/2 inch machine screw is only needed with a stabilizer tube to prevent excess clamping pressure on the sensor (see Figure B-2).
Figure B-2. Mounting the Sensor in a Stabilizer Tube to a Support Bar
Sensor stabilizer tube
Sensor
Support bar
sensors\snstbtb.eps
Spacerw/ 1/4-20 x 1-1/2" lg machine screw andwasher and nut
3/8-16 Spring nut
3/8-16 x 7/8 hex bolt
Extender bracket
1/4-20 x 3/4 hex bolt w/ washer and nut(not shown)
Appendix B: Universal Sensor Mounting Kit Mounting Sensors
B-3
Figure B-3. Mounting the Sensor in the Dispenser Pan
sensors\mntsndp.eps
Sensor
ClampExtenderbracket
Support bar
3/8-16 Spring nut
3/8-16 x 7/8 hex bolt
1/4-20 x 3/4 hex bolt w/ washer and nut(not shown)
1/4-20 x 1-1/2 machine screw w/ washer and nut
Appendix B: Universal Sensor Mounting Kit Mounting Sensors
B-4
Figure B-4. Mounting the Sensor using Two Extension Brackets
3/8-16 Spring nut
Support bar
Extensionbracket
Extensionbracket
Clamp
sensors\extbkt.eps
Sensor
1/4-20 x 3/4 hex bolt w/washer and nut
3/8-16 x 7/8 hex bolt
1/4-20 x 3/4 hex bolt w/ washer and nut(not shown)
1/4-20 x 1-1/2 machine screw w/ washer and nut
Appendix B: Universal Sensor Mounting Kit Mounting Sensors
B-5
Figure B-5. Mounting the Sensor to Rigid Conduit
U-BoltU-bolt
L-bracket
Clamp
Sensor
Rigid conduit
sensors\snlbkt.eps
1/4-20 x 3/4 hex bolt w/ washer and nut(not shown)
1/4-20 x 1-1/2 machine screw w/ washer and nut
Appendix B: Universal Sensor Mounting Kit Mounting Sensors
B-6
Figure B-6. Mounting the Sensor to a Supply Line
Supply line
U-bolt
L-bracket
Sensor
Clamp
sensors\snsupln.eps
1/4-20 x 3/4 hex bolt w/ washer and nut(not shown)
1/4-20 x 1-1/2 machine screw w/ washer and nut
Manual Mounting Sensors
B-7
Figure B-7. Mounting the Sensor in a Containment Sump
Clamp
L-bracket
Sensor
Containment sumpwall
sensors\sncntmnt.eps
1/4-20 x 3/4 hex bolt w/ washer and nut(not shown)
1/4-20 x 1-1/2 machine screw w/ washer and nut
Manual Mounting Sensors
B-8
C-1
Appendix C: TLS-300 Series Safety Instructions
1. ATEX Directive 94/9/EC approved TLS-300 Series systems are marked with the following information defining their limits for safe use.
� Location Classification:
EEx ia II A
� Console Limiting Parameters:
Uo: 12.6 Vdc
Io: 194 mA
Po: 0.62 W
Co: 1.01 µF
Lo: 0.4 mH
� Certification Number:
DEMKO 02 ATEX 130952
2. Refer to the site preparation procedures in this manual for general instructions on safe installation, use, and replacement.
3. The TLS-300 Series system does not require periodic maintenance or calibration.
4. The TLS-300 Series system is serviceable. If a failure occurs, the unit should be repaired in accordance with the requirements of the TLS-3XX Series Consoles Troubleshooting Guide (V-R # 576013-818). Note: There are no replaceable components within the encapsulated protective circuits. If a protective circuit fails, it must be replaced in its entirety.
Appendix C: TLS-300 Safety Instructions
C-2
D-1
Appendix D: TLS-350 Series Safety Instructions
1. ATEX Directive 94/9/EC approved TLS-350 Series systems are marked with the following information defining their limits for safe use.
� Location Classification:
EEx ia II A
� Console Limiting Parameters:
Uo: 12.6 Vdc
Io: 196 mA
Po: 0.62 W
Co: 3.86 µF
Lo: 0.4 mH
� Certification Number:
DEMKO 02 ATEX 0225421
2. Refer to the site preparation procedures in this manual for general instructions on safe installation, use, and replacement.
3. The TLS-350 Series system does not require periodic maintenance or calibration.
4. The TLS-350 Series system is serviceable. If a failure occurs, the unit should be repaired in accordance with the requirements of the TLS-3XX Series Consoles Troubleshooting Guide (V-R # 576013-818). Note: There are no replaceable components within the encapsulated protective circuits. If a protective circuit fails, it must be replaced in its entirety.
Appendix D: TLS-350 Safety Instructions
D-2
Headquarters
125 Powder Forest DriveSimsbury, CT 06070-7684Tel: (860) 651-2700Fax: (860) 651-2719Email: [email protected]
Australia
Level 1 441 South RoadMoorabbin 3189 VictoriaTel: +61 3 9556 5435Fax: +61 3 9556 5482Email: [email protected]
Brazil
Rua ado Benatti, 92Sao Paulo - SP 05037-904Tel: +55 (0) 11 3611 2155Fax: +55 (0) 11 3611 1982Email: [email protected]
Canada
Eastern CanadaTel: (519) 925-9899Western CanadaTel: (604) 576-4469Email: [email protected]
China
Room 2202, Scitech TowerNo. 22 Jian Guomen Wai DaJieBeijing 100004Tel: +86 10 6512 8081Fax: +86 10 6522 0887Email: lu [email protected]
England
Hydrex House, Garden RoadRichmond, Surrey TW9 4NRTel: +44 (0) 20 8392 1355Fax: +44 (0) 20 8878 6642Email: [email protected]
France
94-106 Rue Blaise Pascal93600 Aulnay Sous BoisTel: +33 (0) 1 4879 5599Fax: +33 (0) 1 4868 3900Email: [email protected]
Germany
Uhlandstrabe 4978554 AldingenTel: +49 (0) 7424 1400Fax: +49 (0) 7424 1410Email: [email protected]
Mexico
Sagitario #4529-3Col. La Calma C.P. 45070Zapopan, JaliscoTel: (523) 632 3482Fax: (523) 133 3219Email: [email protected]
Poland
01-517 Warszawa ul. Mickiewicza 18/12Tel/Fax: +48 (0) 22 839 08 47Email: [email protected]
Veeder-Root has sales offices around the world to serve you.
Singapore
246 MacPherson Road#08-01 Betime Building348578 Tel: +65 (0) 6745 9265Fax: +65 (0) 6745 1791Email: francis [email protected]