VE Commercial Vehicles Brake Equipment Parts Catalogue · for VE Commercial Vehicles While every...

1

Padi, Chennai - 600 050Telephone : (044) 26258161Fax : (044) 26257844Visit our website at : www.brakesindia.com

Publication Number BI / VECV / 03December 2010

VE Commercial VehiclesBrake EquipmentParts Catalogue

3

Contents

Description Page No.

1 Points For Your Attention ................................................................................................ 5

2 Our Distributors .............................................................................................................. 6

3 Brakes India Warehouses .............................................................................................. 7

4 List of Abbreviations....................................................................................................... 8

5 Modelwise Assembly Reference At A Glance ................................................................. 9

6 Product Matrix ............................................................................................................... 10

7 29020886/87 - Brake Assembly-Front .......................................................................... 20

8 29020888/89 - Brake Assembly-Rear ........................................................................... 24










18 29021194/95 - Brake Assembly-Front........................................................................... 64


20 29019293 - Parking Brake Assembly ........................................................................... 72

4

Contents

Description Page No.

21 29066415 - TMC Assembly .......................................................................................... 74

22 29066794 - TMC Assembly .......................................................................................... 76

23 29066464 - CSC Assembly .......................................................................................... 78

24 29066662 - CSC Assembly .......................................................................................... 80

25 29066777 - CMC Assembly .......................................................................................... 82

26 29066792 - CMC Assembly .......................................................................................... 84

27 29067096 - CSC Assembly .......................................................................................... 86

28 GP Valve & Fluid Reservoir Assembly........................................................................... 88

29 Hose Assembly ............................................................................................................. 90

30 Superceded Parts ......................................................................................................... 93

5

Points For Your Attention

Dear Customer,

� We are pleased to release the TVS-Girling Brake Equipment Parts Catalogue

for VE Commercial Vehicles

� While every effort has been made to make the catalogue clear and concise,

suggestions for improvement are welcome.

� The data in this catalogue is subject to change from time to time and we

reserve the right to effect changes regarding serviceability of parts, as and

when necessary.

� Thanking you and assuring you of our best service at all times.

Vice President - Marketing

Brakes India Limited

Chennai - 600 050.

6

Our Distributors

l THE ASSOCIATED AUTO PARTS LTD

Ahmedabad, Aurangabad, Indore, Jabalpur, Kalamboli, Kolhapur, Nagpur, Pune, Raipur & Rajkot

l CENTRAL AUTOMOBILES PVT. LTD.

Ahmedabad, Indore, Mumbai, Nagpur, Pune & Sarkhej

l INDIA MOTOR PARTS & ACCESSORIES LTD

Agra, Ahmedabad, Asansol, Bangalore, Baroda, Bhilwara, Bhubaneswar, Calicut, Chandigarh,Chennai, Cochin, Coimbatore, Cuttack, Delhi Morigate, Dhanbad, Gandhidham, Guwahati, Hissar,Hubli, Jaipur, Jammu, Jamshedpur, Jodhpur, Jullundhar, Kanpur, Kolhapur, Kolkata, Kota,Ludhiana, Madurai, Mangalore, Nagpur, Navi Mumbai, Patna, Pune, Raipur, Rajkot, Ranchi, Salem,Sambalpur, Secunderabad, Siliguri, Surat, Tirunelveli, Trichy, Udaipur, Varanasi & Vijayawada

l JULLUNDUR MOTOR AGENCY (DELHI) LTD

Agra, Allahabad, Alwar, Amritsar, Asansol, Baddi, Bhatinda, Bhilwara, Bhubaneswar, Bikaner,Chandigarh, Cuttack, Dehradun, Gaziabad, Gorakhpur, Gurgoan, Guwahati, Haldwani, Jaipur ,Jammu, Jamshedpur, Jasco, Jhandewalan, Jodhpur, Jullundhar, Kanpur, Kashmeri Gate Delhi,Kolkata, Kota, Lucknow, Ludhiana, Pathankot, Patiala, Patna, Rourkela, Saharanpur, Siliguri,Udaipur & Varanasi

l MADRAS AUTO SERVICE

Ahmedabad, Aurangabad, Bangalore, Belgaum, Bellary, Calicut, Chennai, Cochin, Coimbatore,Erode, Hubli, Kannur, Kolhapur, Kottayam, Kurnool, Mangalore, Margoa, Mysore, Nagpur,Namakkal, Navi Mumbai, Nellore, Pune, Raipur, Rajahmundry, Rajkot, Salem, Secunderabad,Shimoga, Trichur, Trichy, Vellore, Vijayawada & Vizag

l SUNDARAM MOTORS

Ahmedabad, Bangalore, Baroda, Belgaum, Bellary, Bijapur, Chennai, Cuddapah, Cuttack,Devangirri, Gulbarga, Hubli, Hyderabad, Karimnagar, Kolhapur, Mangalore, Mysore, Nagpur, Nasik,Navi Mumbai, Nellore, Ponda, Poonamallee, Pune, Rajahmundry, Rajkot, Rourkela, Secunderabad,Shimoga, Vellore, Vijayawada, Vizag & Yeshwantpur

l T V SUNDRAM IYENGAR & SONS LTD

Cochin, Haldwani, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Madurai, Pondicherry, Raipur &Varanasi

7

Brakes India Warehouses

NORTH ZONE WEST ZONE

BRAKES INDIA LTD BRAKES INDIA LTD

279 APPROACH ROAD PLOT NO. 3, GAT NO : 1059,

MUNDUKA VILLAGE KRISHNA INDUSTRIAL PARK,

DELHI - 110 041 WAKI BUDRUK TAL.-KHED,

PHONE : (011) 28342583, 28343149, PUNE - 410 501

28341652 PHONE : (02135) 308043/308047

E-MAIL : [email protected] FAX : (02135) 308047/308034

E-MAIL : [email protected]

EAST ZONE SOUTH ZONE

BRAKES INDIA LTD BRAKES INDIA LTD

MERRILL ESTATE 29, SOUTH VANNIYAR STREET,

111/1, B.T.ROAD VELLORE (DISTRICT)

KOLKATA - 700108. SHOLINGHUR - 631102

PHONE : (033) 25782584/25784678 PHONE : (04172) 263008

E-MAIL : [email protected] E-MAIL : [email protected]

8

List of Abbreviations

CMC CLUTCH MASTER CYLINDER

CSC CLUTCH SLAVE CYLINDER

TMC TANDEM MASTER CYLINDER

TMC KIT TANDEM MASTER CYLINDER KIT

CMC KIT CLUTCH MASTER CYLINDER KIT

CSC KIT CLUTCH SLAVE CYLINDER KIT

GP VALVE G-PROPORTIONING VALVE

STD STANDARD SIZE

O/S OVER SIZE

LH LEFT HAND

FLH FRONT LEFT HAND

FRH FRONT RIGHT HAND

RH RIGHT HAND

RLH REAR LEFT HAND

RRH REAR RIGHT HAND

MM MILLI METER

ASSY ASSEMBLY

TBA TO BE ANNOUNCED

DIA DIAMETER

HLSS HYDRAULIC LEADING SLIDING SHOE

H2LS HYDRAULIC 2 LEADING SLIDING SHOE

NA NOT AVAILABLE

W/CYL WHEEL CYLINDER

LINING SUFFIX

AA APACHE 108

CA R HF 7

FJ TVS AF 235

JA J 80

9

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$29

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$29

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$29

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22 $

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2991

9160

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9191

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2991

9162

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2991

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$29

9192

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9191

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2991

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$29

9190

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61 $

2991

9040

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2991

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9190

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2919

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$29

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30 $

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37 $

2966

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$29

6654

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6654

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2966

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$29

6654

30 $

2966

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2966

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- I $

2966

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2966

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38 $

2966

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$29

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I $29

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2966

5040

$29

6654

31 $

2966

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2966

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- I $

2966

5435

7K

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2996

6760

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2996

7048

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2996

7021

2996

7085

2996

7047

2996

7022

- I $

2996

7050

9K

it A

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2991

9108

2991

9108

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9108

2991

9108

2991

9108

10K

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dju

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ng

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2991

9109

2991

9109

2991

9109

2991

9109

2991

9109

11K

it A

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g S

crew

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(Wit

ho

ut A

dju

ster

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ng

er)

2991

9101

2991

9101

2991

9101

2991

9101

2991

9101

12K

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2991

9102

2991

9102

2991

9102

2991

9102

2991

9102

13K

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2996

7125

2996

7125

2996

7125

2996

7125

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7125

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ssem

bly

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2919

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2919

1725

2919

1725

2919

1729

2919

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2919

1726

2919

1726

2919

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2919

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$29

3711

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3711

1829

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dy

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2946

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2946

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2946

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2946

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2946

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2946

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Par

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Su

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ence

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emb

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ind

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7822

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2966

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(Wit

ho

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Ble

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crew

)29

6668

79 $

2966

7823

2966

6893

$29

6678

27

7K

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2996

7346

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2996

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NA

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5729

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Pla

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2919

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2919

3273

2919

3275

2919

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te A

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2919

3274

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3274

2919

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2919

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ined

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2937

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2946

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2946

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2946

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2946

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dy

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2946

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2946

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met

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2919

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rom

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2946

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2946

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2946

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2966

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2966

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Su

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Fro

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6668

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2966

7828

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6819

$29

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32

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bly

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(Wit

ho

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6668

82 $

2966

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2966

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5W

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6668

83 $

2966

7831

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6822

$29

6678

35

7K

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2919

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2915

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t L

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Pro

du

ct M

atri

x fo

r “S

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am B

rake

Ass

emb

ly

20

Au

to A

dju

ster

Bra

ke A

ssem

bly

- F

ron

t (H

LS

S)

Siz

e &

Typ

e :

320

x 90

mm

/ L

inin

g G

rad

e :

Apa

che

108

21

Auto Adjuster Brake Assembly - Front (HLSS)

Size & Type : 320 x 90 mm / Lining Grade : Apache 108

DiagramDescription

Part Number off VECVReference Number per Vehicle Part Number

Brake Assembly-LH 29020886 1 IA233427

Brake Assembly-RH 29020887 1 IA233428

3, 15, 16 Wheel Cylinder Assembly-LH 29667820 1 IC302595Dia-31.75mm (With Bleed Screw)

3 Wheel Cylinder Assembly-LH 29667822 1 IC302596Dia-31.75mm (Without Bleed Screw)

Wheel Cylinder Assembly-RH 29667821 1 IC302597Dia-31.75mm (With Bleed Screw)

Wheel Cylinder Assembly-RH 29667823 1 IC302598Dia-31.75mm (Without Bleed Screw)

Kit Wheel Cylinder-Minor 29967346 4 IC302619Consists of

19 Seal-(1)21 Dust Cover-(1)22 Excluder Assembly-(1)17 Gasket-(1)18 Cam Screw-(1)16 Dust Cap-(1)

Grease Sachet-(1)

Kit Wheel Cylinder-Major 29967370 4 IC302620Consists of

19, 20 Plunger Assembly-(1)22 Excluder Assembly-(1)21 Dust Cover-(1)17 Gasket-(1)18 Cam Screw-(1)16 Dust Cap-(1)

Grease Sachet-(1)

Kit Wheel Cylinder Major-(Retro Kit) 29967347 4 IC302621Consists of

19, 20, 22, 23 Plunger Assembly-(1)21 Dust Cover-(1)17 Gasket-(1)18 Cam Screw-(1)16 Dust Cap-(1)

Kit Bleed Screw 29946057 2 IC302565Consists of

15 Bleed Screw-(1)16 Dust Cap-(1)

22

Au

to A

dju

ster

Bra

ke A

ssem

bly

- F

ron

t (H

LS

S)

Siz

e &

Typ

e :

320

x 90

mm

/ L

inin

g G

rad

e :

Apa

che

108

23



DiagramDescription


Kit Cam Screw 29919307 4 TBAConsists of

18 Cam Screw-(1)17 Gasket-(1)

1 Back Plate Assembly-LH 29193273 1 IA234769

Back Plate Assembly-RH 29193274 1 IA234770

2 Lined Shoe Assembly 29372156 4 IA234784

Kit Lined Shoe Assembly 29937521 2 TBAConsists of

2 Lined Shoe Assembly-(2)7 Shoe Return Spring-(2)

Kit Lining Set-Std 29937067AA 1 IB002317Consists ofLining- (4)Rivet-(48)

Kit Shoe Hold Down 29919181 2 IA234771Consists of

5 Pin-Shoe Hold Down-(2)6 Clip -Shoe Hold Down-(2)

7 Shoe Return Spring 29370989 4 IB002854/IA234772

9 Bundy Clip 29461489 2 TBA

8 Bundy Protector 29460977 2 TBA

13 Grommet-Adjuster window 29193306 4 IC302566

12 Grommet-Lining Inspection Window 29191001 4 IB002323

4 Bridge Pipe Assembly 29460975 2 IB002320

24 Anti Rotation Clip 29666845 4 IA238375

23 Adjuster Screw 29666813 4 IA234779

24

Au

to A

dju

ster

Bra

ke A

ssem

bly

- R

ear

(H2L

S)

Siz

e &

Typ

e :

320

x 90

mm

/ L

inin

g G

rad

e :

Apa

che

108

25

Auto Adjuster Brake Assembly - Rear (H2LS)


DiagramDescription









7, 21 Seal-(2)20 Dust Cover-(1)28 Excluder Assembly-(1)18 Gasket-(1)19 Cam Screw-(1)27 Seal-Wiper-(1)17 Dust Cap-(1)

Grease Sachet-(1)


21, 22 Plunger Assembly-(1)7, 26, 27 Plunger Assembly-(1)

28 Excluder Assembly-(1)20 Dust Cover-(1)25 Spring-(1)18 Gasket-(1)19 Cam Screw-(1)17 Dust Cap-(1)

Grease Sachet-(1)


21, 22, 24, 28 Plunger Assembly-(1)7, 26, 27 Plunger Assembly-(1)

20 Dust Cover-(1)25 Spring-(1)18 Gasket-(1)19 Cam Screw-(1)17 Dust Cap-(1)

26

Au

to A

dju

ster

Bra

ke A

ssem

bly

- R

ear

(H2L

S)

Siz

e &

Typ

e :

320

x 90

mm

/ L

inin

g G

rad

e :

Apa

che

108

27



DiagramDescription











Kit Lining Set-Std 29937067AA 1 IB002317Consists ofLining- (4)Rivet-(48)

Kit Shoe Hold Down 29919181 2 IA234771Consists of

5 Pin-Shoe Hold Down-(2)6 Clip -Shoe Hold Down-(2)

8 Shoe Return Spring 29370989 4 IB002854/IA234772








28

Au

to A

dju

ster

Bra

ke A

ssem

bly

- F

ron

t (H

LS

S)

Siz

e &

Typ

e :

320

x 11

0 m

m /

Lin

ing

Gra

de

: A

pach

e 10

8

29



DiagramDescription









19 Seal-(1)21 Dust Cover-(1)22 Excluder Assembly-(1)17 Gasket-(1)18 Cam Screw-(1)16 Dust Cap-(1)

Grease Sachet-(1)


19, 20 Plunger Assembly-(1)22 Excluder Assembly-(1)21 Dust Cover-(1)17 Gasket-(1)18 Cam Screw-(1)16 Dust Cap-(1)

Grease Sachet-(1)


19, 20, 22, 23 Plunger Assembly-(1)21 Dust Cover-(1)17 Gasket-(1)18 Cam Screw-(1)16 Dust Cap-(1)



30

Au

to A

dju

ster

Bra

ke A

ssem

bly

- F

ron

t (H

LS

S)

Siz

e &

Typ

e :

320

x 11

0 m

m /

Lin

ing

Gra

de

: A

pach

e 10

8

31



DiagramDescription









Kit Lining Set-Std 29937146AA 1 IT200077Consists ofLining- (4)Rivet-(48)

Kit Shoe Hold Down 29919137 2 IB999853/Consists of IA234793

5 Pin-Shoe Hold Down-(2)7 Spring-Shoe Hold Down-(2)6 Cup-Washer-(4)

25 Shoe Return Spring 29371118 4 IT200069/IA234796



13 Grommet-Adjuster Window 29193306 4 IC302566





32

Au

to A

dju

ster

Bra

ke A

ssem

bly

- R

ear

(H2L

S)

Siz

e &

Typ

e :

320

x 11

0 m

m /

Lin

ing

Gra

de

: A

pach

e 10

8

33



DiagramDescription









21 Seal-(2)20 Dust Cover-(1)28 Excluder Assembly-(1)18 Gasket-(1)19 Cam Screw-(1)27 Seal-Wiper-(1)17 Dust Cap-(1)

Grease Sachet-(1)


21, 22 Plunger Assembly-(1)21, 26, 27 Plunger Assembly-(1)

28 Excluder Assembly-(1)20 Dust Cover-(1)25 Spring-(1)18 Gasket-(1)19 Cam Screw-(1)17 Dust Cap-(1)

Grease Sachet-(1)


21, 22, 24, 28 Plunger Assembly-(1)21, 26, 27 Plunger Assembly-(1)

20 Dust Cover-(1)25 Spring-(1)18 Gasket-(1)19 Cam Screw-(1)17 Dust Cap-(1)

34

Au

to A

dju

ster

Bra

ke A

ssem

bly

- R

ear

(H2L

S)

Siz

e &

Typ

e :

320

x 11

0 m

m /

Lin

ing

Gra

de

: A

pach

e 10

8

35



DiagramDescription











Kit Lining Set-Std 29937146AA 1 IT200077Consists ofLining- (4)Rivet-(48)

Kit Shoe Hold Down 29919137 2 IB999853/Consists of IA234793

5 Pin-Shoe Hold Down-(2)7 Spring-Shoe Hold Down-(2)6 Cup-Washer-(4)

8 Shoe Return Spring 29371118 4 IT200069/IA234796








36

‘S’ C

am B

rake

Ass

emb

ly -

Fro

nt

Siz

e &

Typ

e :

325

x 14

0 m

m /

Lin

ing

Gra

de

: R

HF

7

37

‘S’ Cam Brake Assembly - Front

Size & Type : 325 x 140 mm / Lining Grade : R HF7

DiagramDescription




1 Torque Plate-LH 29192169 1 IA211331

Torque Plate-RH 29192170 1 IA211332

2 Flange, Tube & Bracket Assembly-LH 29193350 1 TBA

Flange, Tube & Bracket Assembly-RH 29193351 1 TBA

3 Cam Shaft-LH 29500382 1 IA205281 /IA211350

Cam Shaft-RH 29500383 1 IA206245 /IA211351

10 Lined Shoe Assembly-LH & RH 29371402CA 4 IA211327 /IA211352

Kit Lining Set-Std 29937247CA 1 IA211328 /Consists of IA211353Lining-(4)Rivet-(48)

Kit Lining Set-1 O/S 29937248CA 1 IA211329 /Consists of IA211354Lining-(4)Rivet-(48)


4 Oil Seal 29150314 4 IA205284 /IA211349 /IA211372

5 Bush-Bronze 29150310 4 IA205285 /IA211342 /IA211365

6 Sleeve 29140101 2 IA205286 /IA211343

7 Shim-0.5 mm 29140104 4 IA205287 /IA211347

38

‘S’ C

am B

rake

Ass

emb

ly -

Fro

nt

Siz

e &

Typ

e :

325

x 14

0 m

m /

Lin

ing

Gra

de

: R

HF

7

39

7 Shim-0.3 mm 29140105 2 IA206445 /IA211346 /IA211370

8 Washer-2.5 mm 29140103 2 IA205288

8 Washer-1.5 mm 29140113 2 IA205301

9 Circlip 29150312 2 IA205289

11 Roller 29191601 4 IA205291 /IA211340 /IA211363

12 Spring-Cam End 29371408 2 IA205292 /IA211333 /IA211357

13 Spring-Abutment End 29371073 4 IA205293 /IA211338 /IA211361

14 Fulcrum Pin 29191600 4 IA205294 /IA211339 /IA211362

15 Bush-Fulcrum 29191602 4 IA205295 /IA211341 /IA211364

16, 18 Shield Assembly (With Grommet) 29192392 2 IA211335


18 Grommet 29150465 4 TBA



DiagramDescription


40

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e &

Typ

e :

325

x 14

0 m

m /

Lin

ing

Gra

de

: R

HF

7

41

‘S’ Cam Brake Assembly - Rear


DiagramDescription


Brake Assembly-LH 29019847CA 1 IA209953

Brake Assembly-RH 29019848CA 1 IA209954

1 Torque Plate-LH/RH 29191613 2 IA211356

6 Cam Shaft Bracket 29500392 2 IA205331 /IA211360

3 Cam Shaft-LH 29500388 1 IA205330 /IA211373

Cam Shaft-RH 29500389 1 IA206246 /IA211374

2 Lined Shoe Assembly-LH & RH 29371402CA 4 IA211327 /IA211352

Kit Lining Set-Std 29937247CA 1 IA211328 /Consists of IA211353Lining-(4)Rivet-(48)



4 Oil Seal 29150314 8 IA205284 /IA211349 /IA211372


8 Spacer 29140106 2 IA205332/IA211375

7 Sleeve 29152603 2 TBA

9 Shim-0.5 mm 29140104 4 IA205287 /IA211347

42

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e &

Typ

e :

325

x 14

0 m

m /

Lin

ing

Gra

de

: R

HF

7

43

9 Shim-0.3 mm 29140105 2 IA206445 /IA211346 /IA211370

10 Washer-2.5 mm 29140103 2 IA205288

10 Washer-1.5 mm 29140113 2 IA205301

11 Circlip 29150312 2 IA205289

14 Roller 29191601 4 IA205291 /IA211340 /IA211363










DiagramDescription


44

‘S’ C

am B

rake

Ass

emb

ly -

Fro

nt

Siz

e &

Typ

e :

360

x 14

0 m

m /

Lin

ing

Gra

de

: R

HF

7

45



DiagramDescription





1 Torque Plate-RH 29191707 1 IA205280

2 Flange, Tube & Bracket Assembly-LH 29191712 1 IA207122

Flange, Tube & Bracket Assembly-RH 29191713 1 IA207123

3 Cam Shaft-LH 29500382 1 IA205281 /IA211350

Cam Shaft-RH 29500383 1 IA206245 /IA211351

10 Lined Shoe Assembly-LH & RH 29371360CA 4 IA206953

Kit Lining Set-Std 29937188CA 1 IA206954Consists ofLining-(4)Rivet-(48)

Kit Lining Set-1 O/S 29937189CA 1 IA206955Consists ofLining-(4)Rivet-(48)


4 Oil Seal 29150314 4 IA205284 /IA211349 /IA211372


6 Sleeve 29140101 2 IA205286 /IA211343

7 Shim-0.5 mm 29140104 4 IA205287 /IA211347

46

‘S’ C

am B

rake

Ass

emb

ly -

Fro

nt

Siz

e &

Typ

e :

360

x 14

0 m

m /

Lin

ing

Gra

de

: R

HF

7

47

7 Shim-0.3 mm 29140105 2 IA206445 /IA211346 /IA211370

8 Washer-2.5 mm 29140103 2 IA205288

8 Washer-1.5 mm 29140113 2 IA205301

9 Circlip 29150312 2 IA205289

11 Roller 29191601 4 IA205291 /IA211340 /IA211363







18 Grommet 64272726 4 IA205299 /IA206638 /IA211348 / IA2



DiagramDescription


48

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e &

Typ

e :

360

x 14

0 m

m /

Lin

ing

Gra

de

: R

HF

7

49



DiagramDescription





6 Cam Shaft Bracket 29500392 2 IA205331 /IA211360

3 Cam Shaft-LH 29500388 1 IA205330 /IA211373

Cam Shaft-RH 29500389 1 IA206246 /IA211374

2 Lined Shoe Assembly-LH & RH 29371360CA 4 IA206953

Kit Lining Set-Std 29937188CA 1 IA206954Consists ofLining-(4)Rivet-(48)



4 Oil Seal 29150314 8 IA205284 /IA211349 /IA211372


8 Spacer 29140106 2 IA205332/IA211375

7 Sleeve 29152604 2 TBA

9 Shim-0.5 mm 29140104 4 IA205287 /IA211347

50

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e &

Typ

e :

360

x 14

0 m

m /

Lin

ing

Gra

de

: R

HF

7

51

9 Shim-0.3 mm 29140105 2 IA206445 /IA211346 /IA211370

10 Washer-2.5 mm 29140103 2 IA205288

10 Washer-1.5 mm 29140113 2 IA205301

11 Circlip 29150312 2 IA205289

14 Roller 29191601 4 IA205291 /IA211340 /IA211363







19 Grommet 64272726 4 IA205299 /IA206638 /IA211348 / IA2



DiagramDescription


52

‘S’ C

am B

rake

Ass

emb

ly -

Fro

nt

Siz

e &

Typ

e :

410

x 16

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

53


Size & Type : 410 x 160 mm / Lining Grade : TVS AF 235

DiagramDescription


Brake Assembly-LH 29020406FJ 1 IA222711

Brake Assembly-RH 29020407FJ 1 IA222712


Torque Plate-RH 29191455 1 IA206842



7 Cam Shaft-LH 29500286 1 IA206639Cam Shaft-RH 29500287 1 IA206640

2 Lined Shoe Assembly-LH & RH 29371619FJ 4 TBA

Kit Lining Set-Std 29937280FJ 1 IA226337Consists ofLining-(8)Rivet-(80)

Kit Lining Set-1 O/S 29937281FJ 1 IA226338Consists ofLining-(8)Rivet-(80)


3 Roller 29191021 4 IA206647

4 Fulcrum Pin 29190717 4 IA206645

23 Spring-Cam End 29370640 2 IA206648

5 Spring-Abutment End 29370722 4 IA206644

6 Bush-Fulcrum 29190911 4 IA206646

8 O Ring 29150005 2 IA206659

9 Bush-Delrin 29150131 4 IA206653

10 Oil Seal 29150025 2 IA206649

11 Sleeve 29140088 2 IA206847

12 Washer 29140078 2 IA206635

13 Shim-1 mm 29140080 4 IA206634

13 Shim-0.5 mm 29140079 2 IA206633

54

‘S’ C

am B

rake

Ass

emb

ly -

Fro

nt

Siz

e &

Typ

e :

410

x 16

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

55



DiagramDescription


13 Shim-0.3 mm 29140096 2 IA206632

14 Circlip 29150242 2 IA206631

15, 16 Shield Assembly (With Grommet) 29192378 2 TBA



Kit Bush & Seal 29919091 2 IA208646Consists of

5 Spring-Abutment End-(2)8 O Ring-(1)9 Bush-Delrin-(2)10 Oil Seal-(1)11 Sleeve-(1)12 Washer-(1)13 Shim-0.5mm-(1)13 Shim-1.0mm-(2)13 Shim-0.3mm-(1)14 Circlip-(1)23 Spring-Cam End-(1)

56

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e &

Typ

e :

410

x 18

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

57



DiagramDescription





11 Cam Shaft Bracket 29500277 2 IA206641

7 Cam Shaft-LH 29500290 1 IA206654

Cam Shaft-RH 29500291 1 IA206655

2 Lined Shoe Assembly-LH & RH 29371620FJ 4 IA222272




3 Roller 29191021 4 IA206647

4 Fulcrum Pin 29190717 4 IA206645

21 Spring-Cam End 29370640 2 IA206648


6 Bush- Fulcrum 29190911 4 IA206646

8 O Ring 29150005 2 IA206659

9 Bush-Delrin 29150132 4 IA206642

10 Oil Seal 29150025 6 IA206649

12 Sleeve 29152693 2 TBA

13 Washer 29140078 2 IA206635

14 Shim-1 mm 29140080 4 IA206634

14 Shim-0.5 mm 29140079 2 IA206633

14 Shim-0.3 mm 29140096 2 IA206632

15 Circlip 29150242 2 IA206631

58

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e &

Typ

e :

410

x 18

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

59



DiagramDescription






5 Spring - Abutment End-(2)8 O Ring-(1)9 Bush-Delrin-(2)10 Oil Seal-(3)12 Sleeve-(1)13 Washer-(1)14 Shim-0.5mm-(1)14 Shim-1.0mm-(2)14 Shim-0.3mm-(1)15 Circlip-(1)21 Spring-Cam End-(1)

60

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e &

Typ

e :

410

x 18

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

61



DiagramDescription






7 Cam Shaft-LH 29500288 1 IA224388

Cam Shaft-RH 29500289 1 IA206655





3 Roller 29191021 4 IA206647

4 Fulcrum Pin 29190717 4 IA206645

21 Spring-Cam End 29370640 2 IA206648


6 Bush-Fulcrum 29190911 4 IA206646

8 O Ring 29150005 2 IA206659

9 Bush-Delrin 29150132 4 IA206642

10 Oil Seal 29150025 6 IA206649

12 Sleeve 29152693 2 TBA

13 Washer 29140078 2 IA206635

14 Shim-1 mm 29140080 4 IA206634

14 Shim-0.5 mm 29140079 2 IA206633

14 Shim-0.3 mm 29140096 2 IA206632

15 Circlip 29150242 2 IA206631

62

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e :

410

x 18

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

63



DiagramDescription






5 Spring- Abutment End-(2)8 O Ring-(1)9 Bush-Delrin-(2)10 Oil Seal-(3)12 Sleeve-(1)13 Washer-(1)14 Shim-0.5mm-(1)14 Shim-1.0mm-(2)14 Shim-0.3mm-(1)15 Circlip-(1)21 Spring-Cam End-(1)

64

‘S’ C

am B

rake

Ass

emb

ly -

Fro

nt

Siz

e &

Typ

e :

410

x 16

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

65



DiagramDescription




1 Torque Plate-LH 29193663 1 TBA

Torque Plate-RH 29193664 1 TBA



7 Cam Shaft-LH 29500286 1 IA206639Cam Shaft-RH 29500287 1 IA206640

2 Lined Shoe Assembly-LH & RH 29371619FJ 4 TBA




3 Roller 29191021 4 IA206647

4 Fulcrum Pin 29190717 4 IA206645

23 Spring-Cam End 29370640 2 IA206648


6 Bush-Fulcrum 29190911 4 IA206646

8 O Ring 29150005 2 IA206659

9 Bush-Delrin 29150131 4 IA206653

10 Oil Seal 29150025 2 IA206649

11 Sleeve 29140088 2 IA206847

12 Washer 29140078 2 IA206635

13 Shim-1 mm 29140080 4 IA206634

13 Shim-0.5 mm 29140079 2 IA206633

66

‘S’ C

am B

rake

Ass

emb

ly -

Fro

nt

Siz

e &

Typ

e :

410

x 16

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

67



DiagramDescription


13 Shim-0.3 mm 29140096 2 IA206632

14 Circlip 29150242 2 IA206631





5 Spring-Abutment End-(2)8 O Ring-(1)9 Bush-Delrin-(2)10 Oil Seal-(1)11 Sleeve-(1)12 Washer-(1)13 Shim-0.5mm-(1)13 Shim-1.0mm-(2)13 Shim-0.3mm-(1)14 Circlip-(1)23 Spring-Cam End-(1)

68

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e &

Typ

e :

410

x 18

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

69


Size & Type : 410 x 180 mm / Lining Grade : TVS AF 235 - Upto Jan 2010

DiagramDescription




1 Torque Plate-LH 29193865 1 TBA

Torque Plate-RH 29193866 1 TBA


7 Cam Shaft-LH 29500288 1 IA224388

Cam Shaft-RH 29500289 1 IA206655





3 Roller 29191021 4 IA206647

4 Fulcrum Pin 29190717 4 IA206645

21 Spring-Cam End 29370640 2 IA206648


6 Bush-Fulcrum 29190911 4 IA206646

8 O Ring 29150005 2 IA206659

9 Bush-Delrin 29150132 4 IA206642

10 Oil Seal 29150025 6 IA206649

12 Sleeve 29152693 2 TBA

13 Washer 29140078 2 IA206635

14 Shim-1 mm 29140080 4 IA206634

14 Shim-0.5 mm 29140079 2 IA206633

14 Shim-0.3 mm 29140096 2 IA206632

70

‘S’ C

am B

rake

Ass

emb

ly -

Rea

r

Siz

e :

410

x 18

0 m

m /

Lin

ing

Gra

de

: T

VS

AF

235

71


Size & Type : 410 x 180 mm / Lining Grade : TVS AF 235 - Upto Jan 2010

DiagramDescription


15 Circlip 29150242 2 IA206631





5 Spring- Abutment End-(2)8 O Ring-(1)9 Bush-Delrin-(2)10 Oil Seal-(3)12 Sleeve-(1)13 Washer-(1)14 Shim-0.5mm-(1)14 Shim-1.0mm-(2)14 Shim-0.3mm-(1)15 Circlip-(1)21 Spring-Cam End-(1)

72

Par

kin

g B

rake

Ass

emb

ly -

Du

o S

ervo

Siz

e &

Typ

e :

180

x 35

mm

/ L

inin

g G

rad

e :

J 80

73

Parking Brake Assembly - Duo Servo

Size & Type : 180 x 35 mm / Lining Grade : J 80

DiagramDescription


Brake Assembly 29019293JA 1 IB002636

1 Back Plate Assembly 29191089 1 IB002758

2 Lined Shoe Assembly 29370818 2 IB002320

Kit Shoe Hold Down 29919063 1 IB002760Consists of

7 Pin-Shoe Hold Down-(2)8 Clip-Shoe Hold Down-(2)

3,4,5 Adjuster Assembly 29191380 1 IB002763

Kit Hand Brake Lever 29919393 1 TBAConsists of

6 Hand Brake Lever-(1)12 Pin-(1)14 Circlip-(1)13 Spring Plate-Lever-(1)

9 Strut Assembly 29191105 1 IB002767

10 Shoe Return Spring 29191106 1 IB002768

11 Spring- Abutment End 29191107 1 IB002769


16 Cable Assembly 29191378 $ 1 TBA

17 “E” Clip 29150288 $ 1 TBA

Note$ - “E” clip is to be changedalongwith Cable Assembly

74

TMC

Ass

embl

y

Siz

e &

Typ

e :

Dia

28.

57 -

AS

/AS

- C

ast

Iro

n

75

TMC Assembly

Size & Type : Dia 28.57 - AS/AS - Cast Iron - Upto Nov 2008

DiagramDescription


TMC Assembly 29066415 1 IB002689

TMC Major Kit 29966883 1 IB002693Consists of

7 Primary Plunger Assy-(1)2 to 6 Secondary Plunger Assy-(1)

8 Circlip-(1)Insert-(2)

13 Stop Pin-(1)14 Washer-(1)

TMC Minor Kit 29966885 1 IB002695Consists of

4 Seal-(2)6 Seal-(2)8 Circlip-(1)

Shim-(2)

10 Adaptor 29461289 1 IB002696

76

TMC

Ass

embl

y

Siz

e &

Typ

e :

Dia

28.

57 -

AS

/AS

- A

lum

iniu

m

77

TMC Assembly

Size & Type : Dia 28.57 - AS/AS - Aluminium

DiagramDescription


TMC Assembly 29066794 1 IA225817

TMC Major Kit 29967268 1 IA238276Consists of

8 Primary Plunger Assembly-(1)2 to 7 Secondary Plunger Assembly-(1)

9 Circlip-(1)11 Seal-Fluid Tank-(2)

Gasket-(1)16 Dust Cap-(2)10 Stop Pin-(1)13 Spring Pin-(2)

TMC Minor Kit 29967269 1 IA238275Consists of

4 Seal-(2)7 Seal-(2)9 Circlip-(1)11 Seal-Fluid Tank-(2)16 Dust Cap-(2)13 Spring Pin-(2)

Gasket-(1)5 Shim-(2)

Kit Adaptor 29967339 1 IA238278Consists of

12 Adaptor-(1)Adaptor-(1)

11 Seal-Fluid Tank-(2)13 Spring Pin-(2)

Kit Bleed Screw 29946056 1 IA238277Consists of


78

CS

C A

ssem

bly

Siz

e &

Typ

e :

Dia

22.

2 m

m -

Cas

t Ir

on

79

CSC Assembly

Size & Type : Dia 22.2 mm - Cast Iron

DiagramDescription


CSC Assembly 29066464 1 ID003175

CSC Major Kit 29967008 1 IB999513Consists of

2 Plunger Assembly-(1)4 Valve Assembly-(1)8 Circlip-(1)7 Dust Cover-(1)

CSC Minor Kit 29967009 1 IB999791Consists of

10 Seal-(1)11 Seal-(1)8 Circlip-(1)7 Dust Cover-(1)

80

CS

C A

ssem

bly

Siz

e &

Typ

e :

Dia

38.

1 m

m -

Cas

t Ir

on

81

CSC Assembly


DiagramDescription



CSC Major Kit 29967053 1 ID203028Consists of

2 Spring-(1)3 Seal-(1)4 Plunger-(1)5 Dust Cover-(1)9 Clip-(1)12 Circlip-(1)

Grease Sachet-(1)

CSC Minor Kit 29966710 1 ID203064Consists of

3 Seal-(1)5 Dust Cover-(1)12 Circlip-(1)

Grease Sachet-(1)

82

CM

C A

ssem

bly

Siz

e &

Typ

e :

Dia

25.

4 m

m -

AS

- A

lum

iniu

m

83

CMC Assembly

Size & Type : Dia 25.4 mm - AS - Aluminium

DiagramDescription


CMC Assembly 29066777 1 ID303366

CMC Major Kit 29967333 1 TBAConsists of

2 Spring-(1)4 Seal-(1)5 Shim-(1)6 Plunger-(1)7 Seal-(1)8 Circlip-(1)9 Dust Cover-(1)14 Seal-Fluid Tank-(1)

Grease Sachet

CMC Minor Kit 29967098 1 ID203029Consists of

4 Seal-(1)7 Seal-(1)8 Circlip-(1)9 Dust Cover-(1)14 Seal-Fluid Tank-(1)

Grease Sachet

Kit Adaptor 29967383 1 TBAConsists of

15 Adaptor-(1)14 Seal-Fluid Tank-(1)

84

CM

C A

ssem

bly

Siz

e &

Typ

e :

Dia

22.

22 m

m -

CV

- A

lum

iniu

m

85

CMC Assembly

Size & Type : Dia 22.22 mm - CV - Aluminium

DiagramDescription


CMC Assembly 29066792 1 ID301739

CMC Major Kit 29967331 1 ID304909Consists of

2,3,7,8,9,10,11,12,13 Plunger Assembly-(1)

16 Circlip-(1)Grease Satchet-(1)

CMC Minor Kit 29966910 1 IB999792Consists of

2 Spring-(1)7 Seal-(1)8 Seal-(1)11 Retainer-Valve -(1)12 Spring-Valve-(1)13 Seal-Valve-(1)16 Circlip-(1)

Kit Adaptor 29967384 1 TBAConsists of

6 Adaptor-(1)17 Gasket-(1)

86

CS

C A

ssem

bly

Siz

e &

Typ

e :

Dia

22.

22 m

m -

Cas

t Ir

on

87

CSC Assembly


DiagramDescription



CSC Major Kit 29967334 1 TBAConsists of

2 Spring -(1)3 Seal-(1)4 Plunger -(1)5 Seal-(1)6 Circlip-(1)7 Dust Cover-(1)10 Dust Cap-(1)

Crimping Sleeve-(1)Grease Sachet-(1)

CSC Minor Kit 29967244 1 ID207853Consists of

3 Seal-(1)5 Seal-(1)6 Circlip-(1)7 Dust Cover-(1)10 Dust Cap-(1)

Crimping Sleeve-(1)

Kit Bleed Screw 29946048 1 TBAConsists of

9 Bleed Screw -(1)10 Dust Cap-(1)

8 Push Rod 29667273 1 TBA

88

Fig

. 1

GP

Val

ve &

Flu

id R

eser

voir

Ass

emb

ly

Fig

. 2

89

GP Valve & Fluid Reservoir Assembly

DiagramDescription


1 GP Valve Assembly 29066417 1 IA206202

2 Fluid Reservoir Assembly 29046544 1 ID206498

90

Fig

. 1

Fig

. 2

Fig

. 3

Ho

se A

ssem

bly

91

Hose Assembly

DiagramDescription


1 Hose Assembly-Front 29046226 2 IB002290Upto Oct’ 2007

2 Hose Assembly-Rear 29046202 1 MB162206Upto Oct’ 2007

3 Hose Asssembly-Chassis 29046198 3 IB002045Upto Aug’ 2006

93

SUPERCEDED PARTS

94

PART NO DESCRIPTION SUPERCEDED BY PART NUMBER

Superceded Parts

Manual Adjuster & Auto Adjuster Brake Parts

29019270AA Brake Assembly-FLH 29019805AA

29019271AA Brake Assembly-FRH 29019806AA

29019272AA Brake Assembly-RLH 29019807AA

29019273AA Brake Assembly-RRH 29019808AA









29190828 Back Plate Assembly-FLH 29192192

29190829 Back Plate Assembly-FRH 29192193

29190830 Back Plate Assembly-RLH 29192194

29190831 Back Plate Assembly-RRH 29192195

29371226 Shoe Return Spring 29371118

29664120 Wheel Cylinder Assembly-RLH(With Bleed Screw) 29666454

29664121 Wheel Cylinder Assembly-RRH(With Bleed Screw) 29666455

29664122 Wheel Cylinder Assembly-RLH(Without Bleed Screw) 29666456

29664123 Wheel Cylinder Assembly-RRH(Without Bleed Screw) 29666457

29665037 Wheel Cylinder Assembly-FLH(With Bleed Screw) 29665428

29665038 Wheel Cylinder Assembly-FRH(With Bleed Screw) 29665429

29665039 Wheel Cylinder Assembly-FLH(Without Bleed Screw) 29665430

29665040 Wheel Cylinder Assembly-FRH(Without Bleed Screw) 29665431






95

Superceded Parts

























29919061 Kit Adjusting Screw - LH(Without Adjuster - Plunger) 29919040

29919062 Kit Adjusting Screw - RH(Without Adjuster - Plunger) 29919042

29919160 Kit Adjusting Screw - LH(With Adjuster - Plunger) 29919162

29919161 Kit Adjusting Screw - RH(With Adjuster - Plunger) 29919245

29967021 Kit Wheel Cylinder-Major 29967047

29967022 Kit Wheel Cylinder-Major 29967048

96


Superceded Parts

“S” Cam Brake Parts

29019264CA Brake Assembly-RLH 29020410FJ

29019265CA Brake Assembly-RRH 29020411FJ

29019268CA Brake Assembly-RLH 29020408FJ

29019269CA Brake Assembly-RRH 29020409FJ

29019721CA Brake Assembly-RLH 29020529CA

29019722CA Brake Assembly-RRH 29020530CA

29019781CA Brake Assembly-FLH 29020406FJ

29019782CA Brake Assembly-FRH 29020407FJ

29019865CA Brake Assembly-FLH 29020764

29019866CA Brake Assembly-FRH 29020765

29150332 Sleeve 29152604

29192232 Flange , Tube & Bracket Assembly-LH 29193350

29192233 Flange , Tube & Bracket Assembly-RH 29193351

29193608 Spacer 29140106

29370714CA Lined Shoe Assembly-LH & RH 29371619FJ

29370718CA Lined Shoe Assembly-LH & RH 29371620FJ

29937109CA Kit Lined Set-Std 29937280FJ

29937110CA Kit Lined Set-1 / OS 29937281FJ


29937112CA Kit Lined Set-Std 29937277FJ



Actuation Parts

29066463 CMC Assembly 29066792

29066661 CMC Assembly 29066777

29066774 CSC Assembly 29067096

29966909 CMC Major Kit 29967331

29967097 CMC Major Kit 29967333

29967243 CSC Major Kit 29967334

97

PART NO DESCRIPTION VEHICLE APPLICATION

New Introduction

98


New Introduction

99


New Introduction

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VE Commercial Vehicles Brake Equipment Parts Catalogue · for VE Commercial Vehicles While every...

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Transcript of VE Commercial Vehicles Brake Equipment Parts Catalogue · for VE Commercial Vehicles While every...