VANTAGE-800MY€¦ · Ÿ Bi-directional tool turret Ÿ Tailstock with live center Ÿ Automatic...
Transcript of VANTAGE-800MY€¦ · Ÿ Bi-directional tool turret Ÿ Tailstock with live center Ÿ Automatic...
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Corporate�Office�:�Plot�No.�240-241,�11th�Main�Road,�3rd�Phase,�Peenya�Industrial�Area,�Bangalore-560058,�Ph:�080�40200555,�E-mail:�[email protected]
®
VANTAGE-800MY
www.acedesigners.comwww.acemicromatic.net
SPECIFICATIONS VANTAGE 800 MY
1 Refer machining range diagram, 2 Refer Interference diagram
3 With appropriate work holding Note:Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering. Features shown may not be part of the standard equipment.
DESCRIPTION
CapacitySwing Over Bed 640 mmSwing over carriage 400 mmMaximum Turning Dia. 400 mmMaximum Turning Length 800 mmDistance between centres 1025 mmSpindleSpindle Size / Nose A2-8Max.Bar Capacity 74 mmBore through Spindle 86 mmMax.Spindle Speed 3000 rpmSpindle Motor Power (continuos) 11 kWSpindle Motor Power (30 min) 15 kWFull Power Range 375-3000 rpm
X-Axis stroke 300 mmX-Axis Rapid 20 m/minX-Axis Guideways Hardened and ground box type
Z-Axis stroke 800 mmZ-Axis rapid 20 m/minZ-Axis Guideways Hardened and ground box type
Y-Axis Stroke +55/-75 mmY-Axis rapid 10 m/minY-Axis Guideways
ToolingTurrret Type VDI 40Rotary tool motor power 4.5 kWNo of Stations 12Max.Boring Bar Dia 40 mmOD Turning Tool Size 25 x 25 mmTailStockTailStock Base Travel 800 mmTailStock Quill Dia 80 mmTailStock Quill Travel 120 mmTailStock Quill Taper MT-4
Control System
Coolant Tank Capacity 155 ltrHydraulic SystemHydraulic Pump Capacity 14 lpmHydraulic Power Pack Tank Capacity 45 ltrOver all Dimensions (LxWxH) 3690 x 1900 x 2500 mmOver all Weight (without packing) ~6000 kg
Axes
Hardened and ground box type
Standard chuck size 250 mm
Fanuc 0i-TD
1
2
1.2
3
3
Ÿ AC spindle & axes drives
Ÿ Precision Linear motion guideways
Ÿ Bi-directional tool turret
Ÿ Tailstock with live center
Ÿ Automatic centralized oil lubrication
Ÿ Hydraulic power chuck Ø135 mm
Ÿ AC unit for electrical Cabinet
Ÿ Built-in lighting system
Ÿ Coolant system
Ÿ Drain line oil cooler
Ÿ Basic hydraulic system
Ÿ OD turning tool holder (8 nos)
Ÿ Boring bar holder (4 nos)
Ÿ Facing tool holder (2 nos)
Ÿ Set of sleeves
STANDARD FEATURES
OPTIONAL FEATURES
Ÿ Chip Conveyor - Rear mounting only
Ÿ Parts catcher
Ÿ Bar Feeder
Ÿ Voltage Stabiliser
Ÿ Tool life management software
Ÿ TPM trak productivity monitoring system
OVERALL VIEW
19
06
4787
4273
3689
17
31
25
0
80
1
12
31
CONSOLE BOX
Note: Height pads of 20 mm are shown in the figure.
Height pads are also available in 100, 150 and 200 mm size.
2408
2135
1030
1885
740
30
430
350
765
INTERFERENCE DIAGRAM
Spindle:
Axes
Turret
Tailstock:
Bed
Major structural components have been combined into one solid platform. True slant bed design provides the most rigid foundation possible for headstock, turret tailstock.
Ribbings are reinforced to the optimum and to make it one piece bed structure. Mechanical rigidity has been increased substantially thereby machine is capable of performing heavy-duty turning / milling / drilling and maintain accuracy.
The cartridge type spindle is assembled and tested in a controlled clean room environment. The bearing configuration gives very high stiffness to the spindle assembly in both axial and radial directions. The bearings are grease lubricated for life. A high torque spindle motor provides power for heavy stock removal.
X & Y axes are hardened and ground integral box cast iron ways. These guideways are extra wide and are precision machined for maximum strength and extra rigidity, which is required for heavy duty and interrupted turning applications.
Z-axis and Tailstock guide are bolted on Hardened and ground box guideways. Guideways are ground on high precision slideway grinder for improved straightness.
Slide ways are bonded with “Turcite” to eliminate stick-slip, minimize wear and maintain long term accuracy. Rapid rates are 20m/min on X & Z axes. Rapid rate on Y axis is 10m/min.
Bi-directional tool turret indexes in either direction for shortest indexing time. It is completely enclosed & robust in mechanism with oil bath lubrication. Three piece, Hirth coupling allows the tool disc to be indexed without lifting. It ensures repeatability, positioning accuracy and rigidity.
Precision hardened and precision ground ball screws ensure the highest accuracy and durability. Pre-tensioning on all axes minimizes thermal distortion.
VANTAGE 800 MY
MACHINING RANGE
SPINDLE CENTRE LINE
800 Z-AXIS STROKE
30
0 X
-AX
IS S
TRO
KE
#195.5
*150.5
120 800
QUILL TRAVEL
TAILSTOCK BASE TRAVEL
44 92 62
3B315CHUCK
3B250
3291.5
58
189.5
15
75.5
142.5
99.5
66
75 82.5
140
10
0
13
8
Ø2
0
Y ZERO ROTARY TOOL USED DIPLOMATICRADIAL PRR B S 40 ER 32/41 BR
ROTARY�AXIAL�HOLDER
SPINDLE CENTRE LINE
800 Z-AXIS STROKE
30
0 X
-AX
IS S
TRO
KE
#195.5*150.5
120 800QUILL
TRAVELTAILSTOCK BASE TRAVEL
44 92 62
3B 315CHUCK
3B 250
3291.5
58
181.5
90.5
99.5
66
15
9 10
45
5
Ø20
142.5
142.5
Y ZERO ROTARY TOOL USED DIPLOMATICAXIAL PRA C 40 ER 32/41 BR
ROTARY�RADIAL�HOLDER
Y ZERO HOLDER USED LEFT HAND SHORT OVER HEADB2 40 25 44 (PRAGATHI)
800 Z-AXIS STROKE
181.5
90.5
142.5
99.5
72.5
SPINDLE CENTRE LINE
30
0 X
-AX
IS S
TRO
KE
#195.5*150.5
120 800QUILL
TRAVEL TAILSTOCK BASE TRAVEL
44 92 62
3B 315CHUCK
3B 250
66
39
.5 70
54
32
91.558
# BUILT IN TAILSTOCK CENTRE
* FOR ADD ON TYPE TAILSTOCK CENTRE
PARALLEL�SHANK�LONGITUDINAL�RIGHT�HAND�SHORT
800 Z-AXIS STROKE
181.5
142.5
99.5
85
90.5
#195.544 92 62
3B 315CHUCK
3B250 SPINDLE CENTRE LINE
3291.5
58
*150.5120
QUILL TRAVEL800
TAILSTOCK BASE TRAVEL
66
30
0 X
-AX
IS S
TRO
KE
11
2.5
57.5
40
98
PARALLEL�SHANK�TRANSVERSAL�RIGHT�HAND�SHORT
SPINDLE TESTING
All spindle units undergo stringent testing in a controlled environment, including thermal stabilisation to ensure guaranteed performance. Temperature of spindle on running condition is monitored to ensure optimal bearing longevity by stabilising it thermally.
Ball Bar Testing Computerised Spindle Stabilization
Ÿ Turnmill version with driven tools turretŸ 30 degree true slant bedŸ X axis is with integral hardened and ground guide ways. Ÿ Z axis is with box type hardened and ground
guide ways.Ÿ Large turning diameter up to 400 mm (With standard Turret).
Ÿ Higher swing up to 640 mm
MACHINE HIGHLIGHTS
POWER TORQUE DIAGRAM
CONTINUOUS POWER ( LOW GEAR)30 min POWER ( LOW GEAR)CONTINUOUS POWER ( HIGH GEAR)
30 MIN POWER ( HIGH GEAR)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
10
01
64
20
0
30
03
73
40
0
50
0
60
0
70
0
80
0
90
0
10
00
11
00
12
00
13
00
13
11
14
00
15
00
16
00
17
00
18
00
19
00
20
00
281.1
Nm
874.3
Nm
381.1
Nm
641.2
Nm
FANUC-�HIGH�SPEED�WINDING�Max. Drill Dia.
Ø20
320 112.5
10
032
3.5
Ø 520
10
4
Ø 638 27.5
Max
. 55
SLIDING GUARD 300 X AXIS STROKE
202 98
* Ø40
4 M
ax.
Turn
ing
Dia.
Ø640 Max.
Swing
SPINDLE CENTREØ230
Ø490Ø40
Max. Borin
g Bar Dia.
Centre Turning Dia.
Ø400 Between