Van een eenvoudige KPI tool tot ...
20
Van een eenvoudige KPI tool tot Manufacturing Intelligence voor uw bedrijf Discussieforum Productie Rapportering Deel uw ervaringen en leer uit die van anderen! bedrijf Ignace Braem, Siemens Industry Software
Transcript of Van een eenvoudige KPI tool tot ...
Van een eenvoudige KPI tool tot
Manufacturing Intelligence voor uw
bedrijf
Discussieforum Productie Rapportering
Deel uw ervaringen en leer uit die van anderen!
bedrijf
Ignace Braem, Siemens Industry Software
Manufacturing Intelligence
Voorstelling Siemens MOM (Manufacturing Operations Management)
2
Manufacturing Intelligence
Siemens MOM Portfolio
3
Manufacturing Intelligence
Voorstelling klant
4
Detect a
performance
Monitor production and detect a machine stop
Production data are displayed and
monitored
Monitor line
production
Machine stop is not recoverable;
maintenance team is alerted
Detect a stop
on the
production line
The problem is clearly identified
and the equipment is repaired
Execute
maintenance
After maintenance intervention the line is restarted
Restart
production line
Check product
performance
Analyze line
performance Analyze plant
performance
1 2 3 4
5678
La
st S
hift
Alert Alert Maintenance Maintenance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 5
KPI show low performance of a
specific product in a specific line
performance
problem
Performance problem of a
specific line is recognized
Recognize the
performance
problem
KPI related to product
performance are verified
performance
Line KPI efficiency are under target;
shift report is generated
performance
KPI related to plant performance are
analyzed
performance
Specified equipment has more stoppage
than the others of the same type
Analyze
equipment
downtime
A maintenance order for
replacement is performed
Address
performance
problem resolution
Root-cause equipment is
identified; report is generated
Identify
problematic
equipment
109 11 12
Cu
rren
t Sh
ift
Call Plant Call Plant ManagerManager
Call Line Call Line SupervisorSupervisor
Call Call MaintenanceMaintenance
ManagerManager
WinCC integration MES on SIT CAB MI on SharePoint MI on SmartPhoneMI on SIT CAB
Monitor production and detect a machine stop
Line Operator
Daily Activity:
� Monitor the Production Line
� Display Equipment States and Counters
� Detect Alarms
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 6
� Detect Alarms
� Forward Maintenance Requests
SIMATIC IT supports operators to properly accomplish production operations
In this scenario context:
� Stop of the Line
� Detect an Equipment Downtime Alarm
� Alert the Maintenance Team because the Stop is Not Recoverable
Detect a
performance
Execute maintenance and restart production line
Production data are displayed and
monitored
Monitor line
production
Machine stop is not recoverable;
maintenance team is alerted
Detect a stop
on the
production line
The problem is clearly identified
and the equipment is repaired
Execute
maintenance
After maintenance intervention the line is restarted
Restart
production line
Check product
performance
Analyze line
performance Analyze plant
performance
1 2 3 4
5678
La
st S
hift
Alert Alert Maintenance Maintenance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 7
KPI show low performance of a
specific product in a specific line
performance
problem
Performance problem of a
specific line is recognized
Recognize the
performance
problem
KPI related to product
performance are verified
performance
Line KPI efficiency are under target;
shift report is generated
performance
KPI related to plant performance are
analyzed
performance
Specified equipment has more stoppage
than the others of the same type
Analyze
equipment
downtime
A maintenance order for
replacement is performed
Address
performance
problem resolution
Root-cause equipment is
identified; report is generated
Identify
problematic
equipment
109 11 12
Cu
rren
t Sh
ift
Call Plant Call Plant ManagerManager
Call Line Call Line SupervisorSupervisor
Call Call MaintenanceMaintenance
ManagerManager
WinCC integration MES on SIT CAB MI on SharePoint MI on SmartPhoneMI on SIT CAB
Execute maintenance
Maintenance Worker
Daily Activity:
� Take Charge of Maintenance Requests
� Identify Reported Problems
� Carry Out Repairs
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 8
SIMATIC IT supports maintenance workers to perform maintenance operations
� Declare Spare Parts Used
� Fill Maintenance Work Orders
In this scenario context:
� Repair the Equipment and Declare the Activity Done
� Close the Maintenance Order
Detect a
performance
Analyze line performance
Production data are displayed and
monitored
Monitor line
production
Machine stop is not recoverable;
maintenance team is alerted
Detect a stop
on the
production line
The problem is clearly identified
and the equipment is repaired
Execute
maintenance
After maintenance intervention the line is restarted
Restart
production line
Check product
performance
Analyze line
performance Analyze plant
performance
1 2 3 4
5678
La
st S
hift
Alert Alert Maintenance Maintenance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 9
KPI show low performance of a
specific product in a specific line
performance
problem
Performance problem of a
specific line is recognized
Recognize the
performance
problem
KPI related to product
performance are verified
performance
Line KPI efficiency are under target;
shift report is generated
performance
KPI related to plant performance are
analyzed
performance
Specified equipment has more stoppage
than the others of the same type
Analyze
equipment
downtime
A maintenance order for
replacement is performed
Address
performance
problem resolution
Root-cause equipment is
identified; report is generated
Identify
problematic
equipment
109 11 12
Cu
rren
t Sh
ift
Call Plant Call Plant ManagerManager
Call Line Call Line SupervisorSupervisor
Call Call MaintenanceMaintenance
ManagerManager
WinCC integration MES on SIT CAB MI on SharePoint MI on SmartPhoneMI on SIT CAB
Analyze line performance
Line Supervisor
Daily Activity:
� Supervise the Production Line
� Coordinate all Operations in Order to Meet the Production Target
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 10
SIMATIC IT supports line supervisor to proactively run the production line
Production Target
� Print the Production Output and Line Efficiency Report at the End of the Shift
In this scenario context:
� Analyze and Report the Reasons of Efficiency Loss
Detect a
performance
Check product performance and detect a performance problem
Production data are displayed and
monitored
Monitor line
production
Machine stop is not recoverable;
maintenance team is alerted
Detect a stop
on the
production line
The problem is clearly identified
and the equipment is repaired
Execute
maintenance
After maintenance intervention the line is restarted
Restart
production line
Check product
performance
Analyze line
performance Analyze plant
performance
1 2 3 4
5678
La
st S
hift
Alert Alert Maintenance Maintenance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 11
KPI show low performance of a
specific product in a specific line
performance
problem
Performance problem of a
specific line is recognized
Recognize the
performance
problem
KPI related to product
performance are verified
performance
Line KPI efficiency are under target;
shift report is generated
performance
KPI related to plant performance are
analyzed
performance
Specified equipment has more stoppage
than the others of the same type
Analyze
equipment
downtime
A maintenance order for
replacement is performed
Address
performance
problem resolution
Root-cause equipment is
identified; report is generated
Identify
problematic
equipment
109 11 12
Cu
rren
t Sh
ift
Call Line Call Line SupervisorSupervisor
Call Call MaintenanceMaintenance
ManagerManager
Call Plant Call Plant ManagerManager
WinCC integration MES on SIT CAB MI on SharePoint MI on SmartPhoneMI on SIT CAB
Check product performance and detect a performance problem
Product Manager
Daily Activity:
� Coordinate Product Family Sales, Production, and Distribution over all the World
� Monitor and Manage Product Family Performance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 12
� Monitor and Manage Product Family Performance
In this scenario context:
� Access Data by Mobile Device
� Browse and View Scorecard
� Assess a Performance problem related to Production
� Ask a Detailed Report to the Plant Manager
SIMATIC IT helps product manager to understand product variability
Detect a
performance
Analyze plant performance and recognize the performance problem
Production data are displayed and
monitored
Monitor line
production
Machine stop is not recoverable;
maintenance team is alerted
Detect a stop
on the
production line
The problem is clearly identified
and the equipment is repaired
Execute
maintenance
After maintenance intervention the line is restarted
Restart
production line
Check product
performance
Analyze line
performance Analyze plant
performance
1 2 3 4
5678
La
st S
hift
Alert Alert Maintenance Maintenance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 13
KPI show low performance of a
specific product in a specific line
performance
problem
Performance problem of a
specific line is recognized
Recognize the
performance
problem
KPI related to product
performance are verified
performance
Line KPI efficiency are under target;
shift report is generated
performance
KPI related to plant performance are
analyzed
performance
Specified equipment has more stoppage
than the others of the same type
Analyze
equipment
downtime
A maintenance order for
replacement is performed
Address
performance
problem resolution
Root-cause equipment is
identified; report is generated
Identify
problematic
equipment
109 11 12
Cu
rren
t Sh
iftCall Call MaintenanceMaintenance
ManagerManager
Call Plant Call Plant ManagerManager
Call Line Call Line SupervisorSupervisor
WinCC integration MES on SIT CAB MI on SharePoint MI on SmartPhoneMI on SIT CAB
Analyze plant performance and recognize the performance problem
Plant Manager
Daily Activity:
� Manage Manufacturing Operations
� Monitor Plant Performance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 14
SIMATIC IT helps plant manager to identify causes of process / product variability
In this scenario context:
� Browse and View Plant Manufacturing Scorecard
� Create new Scorecard and Dashboard
� Assess a Performance Problem related to Production and Recognize Connection to Line Efficiency
� Ask Detailed Report to Line Supervisor
Detect a
performance
Identify Problematic Equipment
Production data are displayed and
monitored
Monitor line
production
Machine stop is not recoverable;
maintenance team is alerted
Detect a stop
on the
production line
The problem is clearly identified
and the equipment is repaired
Execute
maintenance
After maintenance intervention the line is restarted
Restart
production line
Check product
performance
Analyze line
performance Analyze plant
performance
1 2 3 4
5678
La
st S
hift
Alert Alert Maintenance Maintenance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 15
KPI show low performance of a
specific product in a specific line
performance
problem
Performance problem of a
specific line is recognized
Recognize the
performance
problem
KPI related to product
performance are verified
performance
Line KPI efficiency are under target;
shift report is generated
performance
KPI related to plant performance are
analyzed
performance
Specified equipment has more stoppage
than the others of the same type
Analyze
equipment
downtime
A maintenance order for
replacement is performed
Address
performance
problem resolution
Root-cause equipment is
identified; report is generated
Identify
problematic
equipment
109 11 12
Cu
rren
t Sh
ift
Call Plant Call Plant ManagerManager
Call Call MaintenanceMaintenance
ManagerManagerCall Line Call Line
SupervisorSupervisor
WinCC integration MES on SIT CAB MI on SharePoint MI on SmartPhoneMI on SIT CAB
Identify Problematic Equipment
Line Supervisor
In this scenario context:
� Investigate on the Equipment that is Cause of the Problem
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 16
SIMATIC IT supports line supervisor to proactively run the production line
� Produce a Stoppage Report for that Equipment to Plant Manager
Detect a
performance
Analyze equipment downtime and address performance problem resolution
Production data are displayed and
monitored
Monitor line
production
Machine stop is not recoverable;
maintenance team is alerted
Detect a stop
on the
production line
The problem is clearly identified
and the equipment is repaired
Execute
maintenance
After maintenance intervention the line is restarted
Restart
production line
Check product
performance
Analyze line
performance Analyze plant
performance
1 2 3 4
5678
La
st S
hift
Alert Alert Maintenance Maintenance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 17
KPI show low performance of a
specific product in a specific line
performance
problem
Performance problem of a
specific line is recognized
Recognize the
performance
problem
KPI related to product
performance are verified
performance
Line KPI efficiency are under target;
shift report is generated
performance
KPI related to plant performance are
analyzed
performance
Specified equipment has more stoppage
than the others of the same type
Analyze
equipment
downtime
A maintenance order for
replacement is performed
Address
performance
problem resolution
Root-cause equipment is
identified; report is generated
Identify
problematic
equipment
109 11 12
Cu
rren
t Sh
ift
Call Plant Call Plant ManagerManager
Call Line Call Line SupervisorSupervisor
Call Call MaintenanceMaintenance
ManagerManager
WinCC integration MES on SIT CAB MI on SharePoint MI on SmartPhoneMI on SIT CAB
Analyze equipment downtime and address performance problem resolution
Maintenance Manager
Daily Activity:
� Coordinate Maintenance Operations
� Assign Maintenance Tasks
� Monitor Maintenance Performance
© Siemens AG 2011. All Rights Reserved.
Industry SectorPage 18
SIMATIC IT helps maintenance manager to improve plant efficiency
� Monitor Maintenance Performance
In this scenario context:
� Browse and View Maintenance Scorecard
� Investigate on the Availability of the Equipment Creating the Downtime
� Create a Maintenance Order to Substitute the Equipment or to Upgrade it because its Level of Reliability is fairly below the average
Manufacturing Intelligence
Conclusie van het project
19
Manufacturing Intelligence
Vragen
CONTACT
Ignace Braem
20
Ignace Braem
Sr Sales Executive
Siemens Industry Software
+32 473 731968
