valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES...

31
VALVES ChE 4253 - Design I ChE 4253 - Design I

Transcript of valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES...

Page 1: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

VALVES

ChE 4253 - Design IChE 4253 - Design I

Page 2: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

VALVES

ControlValves

PressureRelief Valves

On-offValves

Check Valves

Valves

ChE 4253 - Design IChE 4253 - Design I

Page 3: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

ON-OFF VALVESGate Valves

ChE 4253 - Design IChE 4253 - Design I

Page 4: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

ON-OFF VALVESBall Valves

ChE 4253 - Design IChE 4253 - Design I

Page 5: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

ON-OFF VALVESPlug Valves

ChE 4253 - Design IChE 4253 - Design I

Page 6: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

ON-OFF VALVESStopping the flowProviding tight shutoff when being closedProviding low pressure drops when being fully openedMost of control valves can be used for on-off duty, especially ball valvesGate valves are often used in on-off service

ChE 4253 - Design IChE 4253 - Design I

Page 7: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CHECK VALVES

Prevent reversal of flow

Open with forward flow and close against

reverse flow

Types of check valves– Lift check valves– Swing check valves– Tilting-disk check valvesChE 4253 - Design IChE 4253 - Design I

Page 8: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CHECK VALVESLift Check Valves

• depend on gravity for operation

• high pressure

services

ChE 4253 - Design IChE 4253 - Design I

Page 9: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CHECK VALVESSwing Check Valves

• closure member swingsabout a hinge

• employed along with gate valve

• low fluid velocities• flow reversals are

infrequent

ChE 4253 - Design IChE 4253 - Design I

Page 10: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CHECK VALVESTilting-Disk Check Valves

• closure member rotatesabout a point betweenthe center and edge of disc

• spring loaded• more expensive• more difficult to repair

ChE 4253 - Design IChE 4253 - Design I

Page 11: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CONTROL VALVES

General characteristics and functions

Types of control valves

Flow characteristics

Valve selection

ChE 4253 - Design IChE 4253 - Design I

Page 12: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CONTROL VALVESGeneral characteristics and functions

Used to regulate the flow automatically to

any desired amount

High pressure drop

ChE 4253 - Design IChE 4253 - Design I

Page 13: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CONTROL VALVES

Types of control valves

Globe valves

Ball valves

Butterfly valves

Plug valves

ChE 4253 - Design IChE 4253 - Design I

Page 14: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CONTROL VALVESGlobe Valves

Linear stem motionSignificant pressure dropControl the flow Good in service with fluid containing no solid

ChE 4253 - Design IChE 4253 - Design I

Page 15: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CONTROL VALVESBall Valves

Rotary stem motionSmall frictionSmall pressure dropHigh flow capacityProvide tight shutoffWell suited for on-off serviceNot good in throttling service

ChE 4253 - Design IChE 4253 - Design I

Page 16: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CONTROL VALVESButterfly Valves

Rotary stem motionSmall pressure dropLarge flow capacityGood service with fluid with or without solidHandle on-off dutyHandle throttling duty

ChE 4253 - Design IChE 4253 - Design I

Page 17: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CONTROL VALVESPlug Valves

Rotary stem motionProvide tight shutoffMultiport plug valves can be used to simplify the piping systemWell suited for on-off service

ChE 4253 - Design IChE 4253 - Design I

Page 18: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CONTROL VALVESInherent Flow Characteristics

ChE 4253 - Design IChE 4253 - Design I

Page 19: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

CONTROL VALVESValve Selection

Characteristics of each type of control

valves

Pressure of the system

Temperature of the system

Type of flowing fluid

ChE 4253 - Design IChE 4253 - Design I

Page 20: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

VALVESEnergy Balance

Total energy balance

The energy balance is reduced to

( ) ( ) ( ) ∑ ∑−+∑ ++−∑ ++=++Δ WQO KEPEHI KEPEHKEPEU

02

22

=⎟⎟⎠

⎞⎜⎜⎝

⎛ −+− OI

OIvvHH ρ

OI HH =

ChE 4253 - Design IChE 4253 - Design I

Page 21: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

VALVESPressure Drop

FWvdPzg o δρ

−=⎟⎟⎠

⎞⎜⎜⎝

⎛Δ++Δ ∫ 2

2

2

22

2

vKhF

vFdP

L ==

⎟⎟⎠

⎞⎜⎜⎝

⎛Δ−−=

δ

ρρδ

⎟⎟⎠

⎞⎜⎜⎝

⎛Δ−−=Δ

22

22 vvKP ρρ

ChE 4253 - Design IChE 4253 - Design I

Page 22: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

VALVESPressure Drop Across Control Valves

ChE 4253 - Design IChE 4253 - Design I

Page 23: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

VALVESConfiguration of Piping Associated

with a Control Valve

ChE 4253 - Design IChE 4253 - Design I

Page 24: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

VALVESJoule-Thomson Effect

Isenthalpic expansion

μJT > 0 , T decreases

μJT < 0 , T increases

HJT P

T⎟⎠⎞

⎜⎝⎛∂∂

ChE 4253 - Design IChE 4253 - Design I

Page 25: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

PRESSURE RELIEF VALVESPurposes and Operating Conditions

Pressure relief valves are designed to

protect a system from being over-

pressurized

P < 10,000 psia

T < 1,0000F

ChE 4253 - Design IChE 4253 - Design I

Page 26: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

PRESSURE RELIEF VALVESTypes of Pressure Relief Valves

Direct-loaded relief valves

Pilot-operated relief valves

ChE 4253 - Design IChE 4253 - Design I

Page 27: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

PRESSURE RELIEF VALVES

Direct-loaded Relief Valves

ChE 4253 - Design IChE 4253 - Design I

Page 28: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

PRESSURE RELIEF VALVESSafety Valves

Page 29: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

PRESSURE RELIEF VALVESRelief Valves

Page 30: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

PRESSURE RELIEF VALVESSafety-Relief Valves

ChE 4253 - Design IChE 4253 - Design I

Page 31: valves 1-2013/Valves.pdf · Pressure Drop Across Control Valves ChE 4253 - Design I. VALVES Configuration of Piping Associated with a Control Valve ChE 4253 - Design I. VALVES Joule-Thomson

PRESSURE RELIEF VALVESSizing Valves for Liquid Services

Piping:

Viscous liquid:

Pressure vessels:

dPSQA

2.27=

ud KPSQA

2.27=

pd KPSQA

2.27=

ChE 4253 - Design IChE 4253 - Design I