VALUE WITHOUT COMPROMISE - Warrior Winches Industrial Catalogue... · VALUE WITHOUT COMPROMISE...

VALUE WITHOUT COMPROMISE

www.warriorwinch.co

.ukINDUSTRIAL WINCH

CATALOGUE 2016

About us INDEX

Full range oF accessories

available

VALUE WITHOUT COMPROMISE eXtras as standard

Pg 04

Pg 03

Pg 06

Pg 07

Pg 08

Pg 09

Pg 11

Pg 10

All our Industrial Winches come complete with accessories needed to do the job. Depending on the model these include Balance Valves, Tensioner, Roller Fairleads, Isolation Switches, Emergency Stop function and many more.

VALUE fOR MONEy SPECIfICATION

TOTAL SOLUTIONS

Winch Solutions Ltd UK is Europe’s Premier Winch supplier. In partnership with our distributors we supply internationally the complete range of Warrior electric and hydraulic winches. In the most extreme conditions, when lesser products might be found wanting, Warrior Winches will deliver what your customer demands and our service levels will raise the bar in the process. Whatever the requirement, for all applications and whatever the vehicle, we can supply a Warrior Winch to ful-fil their need. Exceptional product performance, will be ably supported, by the highest levels of after sales support.

Our aim is to offer value without compromise.

At Winch Solutions Ltd we have long recognized that our customers want all-inclusive prices and not a long expensive extras list. So every one of our winches is supplied, as standard, with a specification that represents exceptional value.

For Industrial and Commercial winching applications, no product performs better than a Warrior Industrial winch. Powerful electric and hydraulic motors allow for extended duty. Hardened steel, planetary gear trains deliver efficient and reliable operation plus fast line speeds.

The whole range comply with world-wide quality and safety standards.

Winch Solutions Ltd offers a comprehensive range of vehicle winches, lifting winches, hoists and associated equipment.

We also provide a bespoke design and installation service, tailored to exact industry or application requirements.

All products carry a full warranty and complete fitting services can be provided if needed with certification and load testing.

Current customers include major utility companies, OEM’s and the British Military.

H-en industrial HYdraulic WincHes

Heavy duty hydraulic winches designed & tested for toughest applications. From 8-20 tonne. Part of a design solution to comply to EN 14492 : 1.

JP series HYdraulic WincHes

Tough and compact. A hydraulic winch for industrial and commercial applications. Range from 13500kg to 40000kgs versions. EN 14492 : 1 compliant.

c2500en saMurai electric WincH

2500KG rated line pull. Fully complies to EN 14492 : 1. 3m remote and Emergency stop included.



12000lb viKing electric WorM drive WincH

Worm Gear winches are designed with fewer moving parts & provide greater handling of shock loads as well as fewer wear points.





12000lb viKing HYdraulic WorM drive WincH

Worm Gear Winches offer the ultimate in precision and control. Worm gear design provides excellent load reversing protection.

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32

C2500 EN SAMURAI

INCLUDED

Standard Accessories Outstanding features

TECHNICAL SPECIfICATIONS

EN 14492:1 COMPLIANT electric WINCH

the en series winches have been developed for the professional operator. the winches have been designed to ensure that as part of an installation solution they can meet the requirements of en 14492 : 1. additional features include 10: 1 drum/rope ratio, 2:1 rope ratio, double rope fixing. as well as these special features the winches come complete with all the standard Warrior features such as High quality Motors, Full sealing and stainless steel Fairleads and Fittings.

SPECIfICATION

RATED LINE PULL: 2500 kg (14492-1 COMPLIANCE)MAX LINE PULL: 5400 kgMOTOR: 12v : 6.5hp / 4.6kwGEARING: 230:1BRAKING ACTION: Auto in the drumDRUM SIZE Dia x L: 72 x 223mmCABLE Dia x L: 8mm x 26mMOUNTING PATTERN: 254 x 114.3mmDIMENSIONS: 580 x 160 x 219mmWEIGHT: 40 kg

• Wire rope to drum ratio 10:1• 2160N/mm² Rope grade with 2:1 rating• Twin hole rope fixing• Full load holding brake• Overload protection (option)• Emergency stop remote handset• Free spool clutch lever• Machine guard available.

• 30m x 8mm steel cable• 3m Remote Handset• HD Stainless Steel Fairlead• Heavy Duty Battery Leads• Emergency Stop Button• Stainless Steel Mounting Hardware

Layer of Line pull

wire rope lbs (kg)

1 5500 (2495)

2 4311 (1955)

3 3544 (1608)

Line pull Line speed Amp draw

lbs (kg) ft/min m/min 12v 24v

0 26.2 8.0 70 40

2500(227) 12.8 3.9 180 82

4500 (2041) 9.5 2.9 220 112

5500 (2495) 7.9 2.4 260 132

TECHNICAL PERfORMANCE

C4000 EN SAMURAI

INCLUDED





SPECIfICATION

RATED LINE PULL: 4000 kg (14492-1 COMPLIANCE)MAX LINE PULL: 7954 kgMOTOR: 12v : 7.0hp / 4.9kwGEARING: 430:1BRAKING ACTION: Auto in the drumDRUM SIZE Dia x L: 90 x 219mmCABLE Dia x L: 10mm x 26mMOUNTING PATTERN: 254 x 114.3mmDIMENSIONS: 610 x 216 x 254mmWEIGHT: 40 kg

• Wire rope to drum ratio 10:1• 2160N/mm² Rope grade with 2:1 rating• Twin hole rope fixing• Full load holding brake• Overload protection (option)• Emergency stop remote handset• Free spool clutch lever• Machine guard available.


Layer of Line pull

wire rope lbs (kg)

1 8180 (4000)

2 7315 (3318)

3 6248 (2834)

4 5454 (2474)

Line pull Line speed Amp draw

lbs (kg) ft/min m/min 12v 24v

0 14.4 4.4 80 70

2205 (1000) 8.5 2.6 130 78

4409 (2000) 6.9 2.1 180 108

8818 (4000) 4.9 1.5 280 155


laser etched extruded aluminium tie bars reinforced

with steel body.

High quality steel drum supports.

Fully sealed to iP68 standard

new heavy duty gloss chip resistant finish.

Fully sealed 600 amp contators.



with steel body.





54

INCLUDED

Standard Accessories Standard AccessoriesOutstanding features Outstanding features

INCLUDED


TECHNICAL SPECIfICATIONS TECHNICAL SPECIfICATIONSTECHNICAL SPECIfICATIONS

6000 EN SAMURAI

• 26.5m x 12mm steel cable• 3m Remote Handset• HD Stainless Steel Fairlead• Heavy Duty Battery Leads• Emergency Stop Button• Stainless Steel Mounting Hardware

• Wire rope to drum ratio 10:1• 2160N/mm² Rope grade with 2:1 rating• Twin hole rope fixing• Full load holding brake• Overload protection (option)• Emergency stop remote handset• Free spool clutch lever• Machine guard available


SPECIfICATION

RATED LINE PULL: 6000 kg (14492-1 COMPLIANCE)MOTOR: 12v : 7hp / 4.9kw MOTOR: 24v : 7.9hp / 6.0kwGEARING: 430:1DRUM SIZE Dia x L: 114 x 209mmCABLE Dia x L: 12mm x 26.5mMOUNTING PATTERN: 254 x 114.3mmDIMENSIONS: 604 x 259 x 301mmWEIGHT: 65 kg

Layer of Line pull

wire rope lbs (kg)

1 13228(6000)

2 11111 (5040)

3 9579 (4345)

4 8417 (3818)

Line pull Line speed ft(m)/min

Amp draw

lbs (kg) 12v 24v 12v 24v

0 18.0(5.5) 19.4(5.9) 90 40

4409 (2000) 8.9(2.7) 9.2(2.8) 200 90

8818 (4000) 6.2(1.9) 6.9(2.1) 295 150

13228 (6000) 4.6(1.4) 5.2(1.6) 400 210




with steel body.






5250 EN SAMURAI


• Wire rope to drum ratio 10:1• 2160N/mm² Rope grade with 2:1 rating• Twin hole rope fixing• Full load holding brake• Overload protection (option)• Emergency stop remote handset• Free spool clutch lever• Machine guard available


SPECIfICATION

RATED LINE PULL: 5250 kg (14492-1 COMPLIANCE)MOTOR: 12v : 7hp / 4.9kw MOTOR: 24v : 7.9hp / 6.0kwGEARING: 430:1DRUM SIZE Dia x L: 100 x219mmCABLE Dia x L: 11mm x 21mMOUNTING PATTERN: 254 x 114.3mmDIMENSIONS: 610 x 218 x 272mmWEIGHT: 65 kg

Layer of Line pull

wire rope lbs (kg)

1 11574 (5250)

2 9352 (4242)

3 7848 (3560)

Line pull Line speed ft(m)/min

Amp draw

lbs (kg) 12v 24v 12v 24v

0 14.4(4.4) 13.1(4) 80 70

2205 (1000) 8.5(2.6) 9.1(2.8) 130 78

4409 (2000) 6.9(2.1) 7.2(2.2) 180 108

11574 (5250) 4.9(1.5) 5.2(1.6) 350 180



with steel body.






76


SPECIfICATION MODEL NO: 120WS24 /120WS12 RATED LINE PULL: 12 000lbs (5448kg)MOTOR: 12v : 7.2hp / 5.4kwMOTOR: 24v: 10hp / 7.6kwGEAR TRAIN: Worm & gear drivenGEARING: 470:1CLUTCH: Pull and turnBRAKE: AutomaticDRUM SIZE Dia x L: 90 x 212mmCABLE Dia x L: 10.3mm x 29mDIMENSIONS: 600 x 280 x 270mmWEIGHT: 52 kg


Layer ofwire rope

Line pulllbs (kg)

Total Ropeon drum

ft(m)

1 12000 (5448) 20 (6.0)

2 10000 (4540) 40 (12.0)

3 8600 (4890) 70 (21.0)

4 7500 (3390) 95 (29)

Line pull Line speed (ft/min) Amp draw

lbs (kg) 12v 24v 12v 24v

0 17.6 (5.5) 14.8 (4.5) 70 30

4000 (1816) 11.8 (3.7) 5.9 (1.8) 180 85

8000 (3632) 8.2 (2.5) 3.9 (1.2) 280 135

10000 (4540) 6.6 (2.0) 2.9 (0.9) 330 160

12000 (5448) 4.3 (1.3) 2.6 (0.8) 390 190

WORM DRIVE12000lb 24v WORM DRIVE Electric Winch


Warrior viking Worm gear Winches offer the ultimate in precision and control. the worm gear design provides excellent load reversing protection. Worm gear winches are designed with fewer moving parts(worm and gear) and provide greater handling of shock loads as well as fewer wear points.

these are the products for the true professional and will handle the most demanding applications. all models are supplied with mount plate as standard. Meets en14492 standard.

• 10.3mm x 29m Wire Rope• Heavy Duty 4 Way Roller Fairlead• Mount Plate• Fitting hardware• Hand remote (electric version)

• Robust worm gear – provides load reversing protection• Heavy Duty Industrial Design.• Water Resistant Contactors• Mount Plate Included• EN14492 Compliant


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Warrior viking Hydraulic Worm gear Winches offer the ultimate in precision and control. the worm geardesign provides excellent load reversing protection. Hydraulic Worm gear winches are designed with fewer moving parts (worm and gear) and provide greater handling of shock loads as well as fewer wear points.

these are the products for the true professional and will handle the most demanding applications. all models are supplied with mount plate as standard. Meets en14492 standard.

• 10.3mm x 29m Wire Rope• Heavy Duty 4 Way Roller Fairlead• Mount Plate• Fitting hardware

• Robust worm gear – provides load reversing protection• Heavy Duty Industrial Design.• Mount Plate Included• EN14492 Compliant

SPECIfICATION MODEL NO: 12WDSHY RATED LINE PULL: 12 000lbs (5448kg)MOTOR: 125ml/r GEAR TRAIN: Worm & gear drivenGEARING: 60:1CLUTCH: Lever ControlBRAKE: AutomaticDRUM SIZE Dia x L: 90 x 212mmCABLE Dia x L: 10.3mm x 29mDIMENSIONS: 476 x 402 x 254mmWEIGHT: 61.5 kg


Layer ofwire rope

Line pulllbs (kg)

Total Ropeon drum

ft(m)

1 12000 (5448) 20 (6.0)

2 10000 (4540) 40 (12.0)

3 8600 (4890) 70 (21.0)

4 7500 (3390) 95 (29)

Line Pull Line Speed Pressure differencebetween motor entry

& exit (Mpa)lbs (kg) ftp (mpm)

0 13.8 (4.2) 1.0

4409 (2000) 10.5 (3.2) 6.5

8818 (4000) 8.2 (2.5) 8.5

13228 (6000) 6.6 (2.0) 12.5

WORM DRIVE12 000lb HyDRAULIC WORM DRIVE Winch



98

H-EN SERIES

Outstanding features


en 14492:1 COMPLIANT hydraulic WinchESJP SERIES

Outstanding features


INDUSTRIAL HyDRAULIC WINCHES

tough and compact, the JP series are heavy duty hydraulic winches designed and tested for the toughest applications. Minimum rope to drum ratio of 10:1, multi disc frictional brake, balance valve and rope tensioner as standard. available from 10 tonne to 40 tonne . Manufactured to meet the requirements of en 14492 : 1 standard.

• Full Float Heavy Duty Planetary Gearing • Heavy Duty Rope Tensioner as Standard• Multi Disc Friction Brake • Minimum 10:1 Rope/Drum Ratio• High Torque Industrial Motor • Balance Valve as Standard• Air and Manual Clutch Operation

SPECIfICATIONS

RATED LINE PULL (bottom layer):WORKING SPEED (bottom layer):RESPONSE PRESSURE OF ARRESTER:WORKING PRESSURE:OIL FLOW:DRUM SIZE (mm):RECOMMENDED ROPE SIZE:WEIGHT:

6 VERSIONS AVAILABLE:

C40JP

40 000kg3 m/min<2.5 Mpa17 Mpa120 L/min600x280x48065mx36mm800kg

C30JP

30 000kg5.5 m/min<2.5 Mpa17 Mpa120 L/min530x280x36060mx32mm570kg

C20JP


C15JP


C13.5JP

13 500kg7.5 m/min<2.5 Mpa17 Mpa110 L/min400x210x34040mx18mm262kg

C10JP

10 000kg6.6 m/min*5 Mpa20 Mpa15-75 L/min138x31648mx15mm165kg

*when oil flow 60L/min

the H-en series hydraulic winches meet en14992 & sae J-706 standards. they provide you with continuous duty and will fulfill all your industrial winching requirements. they are designed for tough, commercial, industrial applications and are available in a full range of planetry gear with capabilities from 8000 to 18000 pounds.

MODEL NUMBERS: H8-ENSD (Short Drum) H8-EN H10-EN H15-EN H18-EN

Rated Line Pull: Lbs (Kgs) 8000 (3629) 8000 (3629) 10000 (4540) 15000 (6810) 18000 (8165)

Motor Displacement: 80ml/r 80 ml/rev 125 ml/rev 200 ml/rev 200 ml/rev

Max Flow: L/min 60 60 60 60 75

Max Pressure: Mpa 14 14 14 14 17.5

Gear Train: 2 stg planetry 2 stg planetry 2 stg planetry 2 stg planetry 2 stg planetry

Gear Ratio: 17.3:1 16.9:1 16.9:1 17.3:1 17.3:1

Clutch: Pull & turn Pull & turn Pull & turn Pull & turn Pull & turn

Braking Action: Auto Hydraulic Auto Hydraulic Auto Hydraulic Auto Hydraulic Auto Hydraulic

Wire Rope: “ x ‘ (mm x m) 3/8×114.8 (9.2×35) 3/8x 114.8(9.2 x 35) 13/32 x 98.4(10 x 30) 1/2 x 98.4 (13x 30m) 35/64×98.4(14×30)

Drum Size: inches (mm) 3.54 x 8.66 (90 x 220) 3.54 x 8.66 (90 x 220) 3.54 x 8.66 (90 x 220) 5 x 8.2 (126 x 208) 5”×8.2”(126×208mm)

Dimensions: inches (mm) 23.7”×9.84”×9.41”(602×250×239mm)

24.6 x 9.8 x 9.4 (627x250x239)

24.6 x 9.8 x 9.4 (627x250x239)

24.8 x 12 x 10.4 (630x304x265)

24.8”×12”×10.87”(630×304×276mm)

Bolt pattern: inches (mm) 8.74×4.5(222×114.3) 8.74×6.5(222×165.1)

10x4.5(254x114.3) 10x6.5(254x165.1)

10x4.5(254x114.3) 10x6.5(254x165.1)

10x4.5(254x114.3) 10x6.5(254x165.1) 10x8.5(254x215.9)

10x4.5(254x114.3) 10x6.5(254x165.1) 10x8.5(254x215.9)

Net Weight: Lbs (Kgs) 109.1(49.5) 129.5 (58.8) 132.2 (60) 160.8 (73) 167.4 (76)

• Highly efficient, long lifetime hydraulic motor. • Automatic multidisc hydraulic brake ensure no heat to drum.• Dual balance valve & 360 degree rotatable gearbox enables the winch to be mounted in various positions.

• Synthetic Rope can be used.• Reliable high strength alloy gear set.


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For all enquires please contact your local stockist

VALUE WITHOUT COMPROMISE

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