Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango...

86
Value chain analysis of mango in Chittoor district, Andhra Pradesh (2017-2018) PRECISION FARMING DEVELOPMENT CENTER, WATER TECHONOLGY CENTER PROFFESSOR JAYASHANKAR TELANGANA STATE AGRICULTURAL UNIVERSITY, RAJENDRANAGAR, HYDERABAD Sponsored by Ministry of Agriculture, Department of Agriculture and Co-operation Government of India, New Delhi

Transcript of Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango...

Page 1: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

Value chain analysis of mango in Chittoor

district, Andhra Pradesh

(2017-2018)

PRECISION FARMING DEVELOPMENT CENTER,

WATER TECHONOLGY CENTER

PROFFESSOR JAYASHANKAR TELANGANA STATE

AGRICULTURAL UNIVERSITY,

RAJENDRANAGAR, HYDERABAD

Sponsored by

Ministry of Agriculture, Department of Agriculture and Co-operation

Government of India, New Delhi

Page 2: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

(For official use only)

Value chain analysis of mango in Chittoor

district, Andhra Pradesh

(2017-2018)

PRECISION FARMING DEVELOPMENT CENTRE

WATER TECHNOLOGY CENTRE

PJTSAU, RAJENDRANAGAR,

HYDERABAD – 500 030.

Page 3: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

CONTENTS

Chapter

No.

Chapter Title Page No.

Abstract 1-4

1. Introduction 5-8

2. Status of Andhra Pradesh in mango cultivation 9-14

3. Materials and Methods 15

4. Results 16-39

5 Constraints and action plans 40-51

7 Photographs 52-57

Annexure

I Questionare for nursery units 58-59

II Questionare for farmers 60-63

III Questionare for traders 64

IV Questionare for processing units 65-67

V Process flow chart for mango pulp in canning units 68

VI Process flow chart for mango pulp in aseptic packing units 69

VII Prescribed data of Nursery units on value chain study for mango

in Chittoor district of Andhra Pradesh

70-74

VIII Prescribed Data of Farmers on Value Chain Study for Mango in

Chittoor District of Andhra Pradesh

75-78

IX Prescribed data of Traders on value chain study for mango in

Chittoor district of Andhra Pradesh

79-81

X Presribed data of Processors in Chittoor district 82-83

Page 4: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

1

Abstract

A Value chain is a network of facilities and distribution options. The chain of activities

gives the product more added value than the sum of added values of all activities. The ultimate

goal is to maximize value creation and minimizing cost. It increases the customer satisfaction

and manages the cost more effective.

The study on ‘value chain analysis of mango in Chittoor district of Andhra Pradesh’

has been conducted during 2017 to analyze the area, production, marketing channels,

processing units, constraints for value chain and to arrive the actionable activities to be

undertaken to further encourage and strengthen the mango value chain system in Chittoor

district. Chittoor is the leading district with regard to area (77637 ha) and production (854007

t) of mango in Andhra Pradesh.

A survey was taken up in different mandals of Chittoor district in which the total

mango sample farmers covered were 96, processors were 10, traders were 21, nursery units

were 11. Among the sample farmers, majority are in the age group of 45-50 years, the

education levels are intermediate and below tenth. The maximum number of farmers holding

an area of 2.5-5.0 acres. Major mango varieties grown are Totapuri, Banishan, Alphonso.

Majority of the mango processors are graduated and are in the age group of 45-50 and the

major value added mango product is mango pulp. Among the traders, majority are falling in

the age group of 55 to 60 years and possessing 20 to 30 years of experience in trading of

mango in Chittoor district.

There are only two Govt. nursery units in Chittoor district, one is at Srikalahasthi

(producing nearly 1,00,000 saplings per year) and the other one is at Tirupathi (producing

nearly 25,000 saplings per year) , which are unable to meet the demand of farmers. The

nursery units expressed that Govt. is not giving license to them, facing problem with transport

and experiencing loss. Also, experiencing pest problem to the mango nursery. Private nursery

units are not propagating seedlings on their own and they are simply purchasing from different

districts and selling to the local farmers.

On interaction with farmers, they expressed that, they want subsidy for fencing and

further increase in subsidy for drip installation. They are facing shortage of availability of

field labour. Maximum no. of farmers are unaware of insurance. They are unhappy with

traders commission of 5%. The occurrence of rainfall during flowering stage resulting in low

production levels. They expressed no proper ripening chambers facility in the mango

Page 5: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

2

marketing yards. They are facing shortage of pack house facility also. The Govt. is providing

subsidy for pack houses but they are feeling difficulty to bear the initial capital investment.

They are expressed that the Govt. should encourage use of mango value added products more

and more officially in schools and different departments. There are about 14 Farmers

Producers Organizations (FPO’s / FPC’s) registered with the Dept. of Horticulture, A.P.

covering 2404 farmers and 5560 ha area.

On interaction with the traders, in general they opined that export business is getting

declined. Some of the farmers are selling mangoes directly to processing units. Farmers are

asking to reduce the commission amount of 5%. They are facing heavy competition among

themselves and entry of big traders leading to loss of scope for small traders. They are facing

the constraint that buyers are not coming forward. They also expressed that there are no

ripening chambers in market yards.

The processers expressed that they are facing problems in getting loans from the

banks, feeling the GST charges @ 12% as heavy when compared to the earlier tax of 5%.

They want concession in electricity charges during off season. They also expressed that Govt.

should further encourage use of value added mango products in all official activities like mid

day meals in schools and others.

The Dept. of Horticulture, A.P. is taking different measures to encourage the export

of mangoes and other horticultural crops viz., formation of FPOs, arranging buyers sellers

meet, arranging conferences/workshops with FPOs & companies/retailers, providing 75%

assistance for formation, capacity building & development of infrastructure, providing

assistance for development of post harvest & marketing facilities like pack house / farm

collection unit, integrated pack houses, pre cooling units, cold storages, primary processing

units / minimal processing units fruit ripening chamber evaporative low energy cool chamber,

low cost produce storage structure, refrigerated transport vehicles / transport vehicles from 1

ton to 6 tones capacity based on actual need of FPO, farm mechanization equipments, custom

hiring centres, retail marketing outlets and any other pre / post harvest / marketing

infrastructure as per the local need.

The following actionable points were arrived to further strengthen the mango value

chain in Chittoor district, Andhra Pradesh.

1. Increase the Govt. nursery units in major mango growing mandals for supply of

genuine planting material.

Page 6: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

3

2. Provide licenses to private nursery units and frequently arrange short term (1 to 3

days) training programmes and reviews to the private nursery unit managers on pest

management and maintaining healthy mango seedlings.

3. Including the item of fencing around mango orchards in the present subsidy

programmes list of Govt. as wild animals attack is becoming major threat to farmers.

4. Arrange awareness programmes to farmers with regard to crop insurance to protect

them in the events of unexpected calamities.

5. To encourage mechanization to reduce the dependence on limited labour availability,

more no. of custom hiring centers may be established. The net work of custom hiring

centers should be strengthened to such an extent that, the hiring of implements should

be made very easy like by downloading an app in the smart phones and booking. (For

ex. how the private cabs are booked now by citizens in different cities).

6. To facilitate establishing solar based cooling chambers at farm levels by including

them under subsidies list and encouraging on educating on that aspect, as only 12

cooling chambers (private) are available to store 854007 MT of mango.

7. To increase the solar based refrigerated transport facilities on custom hiring basis to

increase the shelf life of mangoes and reduces the fruit losses and to preserve the fruit

quality.

8. Increase the infrastructure facilities like pre cooling chambers, ripening chambers,

pack houses at every market yard.

9. To arrange regular short term training programmes to farmers of different age groups

to review their knowledge and update with regard to scientific management of

cultivation aspects and export oriented awareness programmes.

10. For the processors, necessary leverage may be provided with regard to electricity

charges during off season.

11. The rules with regard to the eligibility of the processors to receive the bank loans may

be modified on discussions with the banking officials and processors.

12. The Govt. should encourage use of mango value added products and include them in

different government schemes like mid day meals to school children, supply of rations

to economically backward citizens etc.

13. Creating awareness programmes to attract young generation to enter in to the

profession of agriculture / horticulture.

14. Include the subject of value chain in science subject at school and college levels

education syllabus to increase the awareness from school children level.

Page 7: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

4

15. Encourage the organic cultivation in a large scale for quality production and premium

price realization in clusters.

16. Promotion of pack houses by the growers and promoters of Integrated pack houses by

the FPOs to promote exports and group marketing.

17. Protocols to be developed for packing and transport to distance markets within the

country (Corrugated Fibre Board Cartons/boxes).

18. Popularization of nutrient value of Mangoes to the public for increased consumption

and better health for promotion of table varieties.

19. Development of Market yards with Ripening chambers, Cold Rooms on custom

service basis by the private enterprises.

20. To request the South Central Railways to allot more parcel vans (20*25 BCN

Wagons) and to run special trains to North India during the season.

21. Promotion of direct marketing between farmers and processing industries to avoid

middle men to get remunerative prices to the Mango Farmers.

22. At present production is not meeting the demand of processing industries. There is

need to promote processing varieties like Banglora, Alphanso e.t.c.

23. Promotion of small scale industries for production of Mango jelly, candy, tandra and

other value added products.

24. Introduction of Technologies for different value added products like Solar Drying,

minimal processing.

25. Modernization of existing processing industries for IQF and other value added

products and production of quality pulp with international standards.

Export of Mangoes:

1. Providing cargo facility at International Airport, Tirupathi for export of Mangoes to

South East Asian countries.

2. Air Fright charges for perishable goods may have to subsidized.

3. Promotion of Integrated Pack houses with vapour heat treatment and irradiation

facilities to export to European and other destinations.

Page 8: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

5

1. Introduction

1.1 Botanical Name of Mango and its Cultivation

The Mango, Mangifera indica L., which belongs to the family of Anacardiaceae, is

one of the most important tropical and subtropical fruits of the world and is popular both in

fresh and processed forms. It is called as the king of fruits on account of its nutritive value,

taste, attractive fragrance and health promoting qualities. In many languages it is called the

mother of all tropical fruits and is the national fruit of India. Mango has been in cultivation in

Indian subcontinent for well over 4,000 years and has been the most favorite fruit since ages.

Historical facts revealed that mango was introduced to India archipelago from the main land.

Some researchers are of the view that it had originated in the Indo –Burma region. Presently,

besides India, it is being cultivated world over especially, in the South and South-East Asian

countries, African countries, tropical Australia and the USA. In USA mango is grown mostly

in Florida, Hawaii, etc. Mango is also grown in Venezuela, Mexico, Brazil, West Indies

Island and Cambodia.

1.2 Mango in Sanskrit Scriptures

Mango has been portrayed in the ancient paintings and sculptures, Hindu folklore and

mythology, legends and in the sacred Sanskrit scriptures dating back to 2000 BC. Mango

continued to be grown as a seedling tree until the establishment of the Moghul rule in India.

During the Moghul period seedling trees were designated as distinct varieties and attempts

were made to promote vegetative propagation. Akbar, the great Moghul emperor (1556 to

1605), planted mango orchards of 0.1 million trees near Darbhanga in Bihar. This was the

time when mango actually got royal patronage. In India the first systematic record of

varieties of mango was available in “Ain-e-Akbari”, the biography of Akbar, AD 1590, by

Abul Fazl. However, mango orchard remained the prerogative of the “Rajas and Nawabs” for

a very long time. Mango cultivation has now been taken up commercially.

1.3 Important Characteristics of Mango

The mango tree is a large branched perennial tree with height of 30-40 m and a crown

radius spreading about 10 m. The flowers are produced in terminal panicles of 10-40 cm long

and each flower has 5 petals of 5-10 mm long. After flowering, the fruit, which is a drupe,

takes three to six months to ripe. The Mango fruit varies considerably in size, shape, color,

presence of fiber, flavor, taste and several other characters. The shape of the fruit varies from

round to ovate-oblong or longish, with the length ranging from 2.5 to 30 cm in different

Page 9: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

6

varieties. The weight of mango goes up to 2.5 kg for some varieties. However, the average

size of mango available in India marked weighs about 200- 350 grams. The ripe fruit is

yellow, orange or red in color; usually reddish on the side facing the sun. Mango is well

adapted to tropical and sub tropical climates. The ideal temperature ranged for mango is 240

to 300 C during the growing season, along with high humidity. A rainfall ranging from 890

mm to 1015 mm in a year is considered to be ideal for growing mangoes. Dry weather before

blossoming is conducive to profuse flowering. Mangoes, ripe or unripe, are widely used as a

fresh fruit. It is also used to make juice, milk shake, pulp, jam, jelly, pickle, and chutney.

Ripe mango is often cut into thin layers, desiccated, folded and then cut and sold as mango

chewy bars. Pieces of the fruit can be mashed and used in ice-cream. Dried unripe mango,

mainly amchur is used as a spice in India

1.4 Nutritional Value of Mango

Mango is nutritious and an excellent source of carotene as compared to other fruits. A

100 gram of edible portion of the mango contains about 1,990 mcg of beta-carotene (vitamin

A), which is much higher than the same in other fruits. Eating mangoes in the season may

provide a store of vitamin A in the liver, sufficient to last for the rest of the year and highly

beneficial for the prevention of vitamin A deficient disorders, like night blindness. Mangoes,

both ripe and unripe, are good source of vitamin C. About 16 mg of vitamin C is present in

100 gram of mango. Ripe mango provides a good source of calories and supplies 74 kcal per

100 gram.

1.5 Commercialization of Agriculture— Traditional to New crop

Mechanization, diversification and commercialization of agriculture resulted in

shifting of cropping pattern from traditional crops to new crops, which had contributed to the

increased area and production under Mango. Changing demand pattern also contributed

significantly to shifting of more area under production of mango. However, marketing and

processing of mango have not picked up commensurate with the level of production. Further,

supportive mechanism in the form of agriculture inputs, post-harvest infrastructure set up,

such as packaging, pre-cooling, cold storage, pack houses, marketing system, and

institutional credit have not come up in proportion to the increase in production of fruit. Even

though India is the world’s largest producer of mango, it accounts for less than one per cent

of global mango trade. Around 95 per cent of India’s mango exports are routed to the

Middle-East countries, whereas only 5 per cent is channeled to Europe and America, Japan,

Hong Kong etc. Further, exports of mangoes in the processed form remain limited. Besides,

Page 10: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

7

high perishability, absence of post-harvest facility, lack of standardized supply chain system,

etc. resulted in loss of about 25-30 per cent of the total mango production during post-harvest

period. This reduces further availability of fruits for consumption, value addition and export.

There are issues such as weak institutional arrangements, limited marketing facilities, lack of

coordination among the various organizations, etc. that have acted as hindrance to the growth

of mango. The whole lot of the issues encompasses the supply chain system (SCS) within the

mango-processing sector. The importance of this study on mango lies in addressing these

issues affecting the above mentioned parameter.

1.6 Value chain

A Value chain is a network of facilities and distribution options. The chain of

activities gives the product more added value than the sum of added values of all activities.

The ultimate goal is to maximize value creation and minimizing cost. For increasing

customer satisfaction and managing cost more effective. A systematic approach to examining

the development of competitive advantage. The value chain has also been called supply chain

and the service chain. An operational strategy if implemented properly, will provide a new

dimension to competing: quickly introducing new customized high quality products and

delivering them with unprecedented lead times, swift decisions, and manufacturing products

with high velocity

1.7 Importance of Value Chain

Any product without any value addition when sold in market in the raw form will

fetch relatively low price. Further there would not be much of product differentiation. At

each stage of supply chain, there would be additional cost without any additional value.

However, in value chain, at each stage, of the stake holder’s involvement there would be

additional value to the product in the form of packaging, processing, quality branding,

grading, etc. Therefore awareness and skill development to the farmers will help them in

identifying the market opportunities and tap the available potential resulting in enhanced

profits.

1.8 The Scope of the study

The study covers a sample of nursery units, mango growers, mango processors,

traders, mango growers’ associations etc. The findings & recommendations are based on

discussions with the above samples from different categories and district level functionaries

Page 11: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

8

like, officials from the Department of Horticulture (DOH) at the district level marketing

committees.

1.9 Objectives of the value chain analysis

1. To conduct a sample survey in Chittoor district of Andhra Pradesh from different

partners of value chain of mango viz., nursery units, farmers, traders and processing

units.

2. To analyse the existing situation with regard to value chain of mango and study the

potential of mango value chain and constrains being faced by different partners of

value chain.

3. To arrive the actionable activities to be undertaken to further encourage and

strengthen the mango value chain system in Chittoor district.

Page 12: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

9

2. Status of mango cultivation

Andhra Pradesh has emerged as 2nd largest fruit producing state in the country. In

Andhra Pradesh, mango is being cultivated in an area of 0.30 million ha with a

productivity of 2.73 million MTs.

Average productivity of mango is 10 ton per ha in AP compared to national average

of 7.2 ton per ha.

Uttar Pradesh is the leading state in mango productivity of 16.00 ton per ha while

Kenya is the leading country in world with a productivity of 48.8 ton per ha

Map of Chittore district, Andhra Pradesh

Fig 1: Administrative map of Chittoor district, Andhra Pradesh.

• There are total 66 mandals in Chittoor district.

• Major mango growing mandals (more than 1000 ha) – 25 no.

• Rompicherla (2023 ha), Yerravaripalem (2909 ha), Chandragiri(1978 ha),

Chinnagottigallu (2321 ha), Sodam (2881 ha), Pulicherla (3668 ha), Pakala (2889 ha),

Vedurukuppam (1033 ha), Ramachandrapuram (1382 ha), Vadamalapeta (2264 ha),

Puttur (2250 ha), Karvetinagar (2686 ha), Puthalapattu (1738 ha), Irala (3366 ha),

Somala (2340 ha), Chowdepalle (1181 ha), Thavanampalle (2773 ha),

Gangadharanellore (1483 ha), Chittoor (1385 ha), Palamaner (1188 ha), Baireddipalle

(1327 ha), Venkatagirikota (1273 ha), Ramakuppam (1210 ha), Bangarupalem (4163

ha) and Yadamarri (1620 ha).

Page 13: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

10

• Mandal having maximum area under mango:

Bangarupalem - 4163 ha

Pulicherla - 3668 ha

• Mandal having minimum area under mango:

Tirupathi (urban) – 13 ha

Nagalapuram – 47 ha

(Source: Brouchure on Flavour of Andhra Pradesh, 2017, Dept. of Horticulture, Govt. of A.P.

Fig 2: Area wise distribution of mango in Andhra Pradesh.

Fig 3: Production of mango in Andhra Pradesh.

(Source: Brouchure on Flavour of Andhra Pradesh, 2017, Dept. of Horticulture, Govt. of A.P.

1062

6765

8458

9012

10232

10520

14023

15864

27500

43418

47686

62464

77637

Guntur

Prakasham

Srikakulam

Visakhapatnam

Kadapa

Ananthapuram

Chittoor

Area in ha

85

40

07

68

71

04

68

71

04

52

45

46

47

75

98

30

25

00

17

45

04

15

42

53

11

57

20

11

25

52

99

13

2

93

03

8

74

41

5

Production in MTs

Production in MTs

Page 14: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

11

2.1 The predominant varieties cultivating in the Chittoor District

S.No Name of the variety Area (Ha)

1 Totapuri 37,889

2 Benishan 27,000

3 Neelum 25,000

4 Others 8,524

Total 98,413

2.2 Availability of different varieties of mango in market

S.No Name of the variety Availability of the fruit

1 Totapuri June – August

2 Baneshan May – June

3 Neelum July – September

4 Pulihora Round the year

5 Alphanso April – May

6 Rumani June

7 Mallika May

8 Kalepahad June

9 Imampasand May

2.3 Varietal wealth of Andhra Pradesh

The commercial mango varieties grown are Banganapalli, Suvarnarekha, Neelam,

Totapuri etc.

Varieties suitable for processing are Alphanso and Totapuri.

Varieties suitable for export are Immampasad, Benishan, Suvarnarekha and

Alphonso.

2.4 Varietal wealth of Chittoor district

The commercial mango varieties grown are

Banganapalli (Benshan)

Totapuri

Neelum

Mallika

Page 15: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

12

Alphonso,

Kesar etc.

2.4.1 Banganapalli (Benishan)

Variety suitable for dry areas; fruit large sized; obliquely oval in shape, golden yellow in

colour; good keeping quality; good for canning; biennial in habit.TSS 14-19 % Producing

areas: Krishna, East Godavari, West Godavari, Guntur, Prakasham, Srikakulam,

Vizianagaram, Kurnool, Visakhapatnam, Nellore, Kadapa and Ananthapuram.It has got a

Geographical Indication (GI) tag, making Andhra Pradesh the proprietor of the variety known

for its sweetness.

2.4.2 Totapuri (Bangalora)

Fruits medium-large, oblong shaped with pointed base with golden yellow colour,good

keeping quality; used for processing, heavy and regular bearing variety.TSS 14-

16%.Producing areas: Vizianagaram, Visakapatnam, East Godavari, Krishna, Prakasham,

Nellore, Chittoor, Kadapa, Ananthapuram and Kurnool

2.4.3 Neelum

Fruit shape is oblong oval, color of skin is Greenish Yellow, skin texture is smooth, yellow

pulp colour. Late and regular bearer.TSS 19 %.Producing areas: Srikakulam, Vizianagaram,

Visakhapatnam, East Godavari, Krishna, Prakasham, Nellore, Chittoor, Kadapa, Kurnool and

Ananthapuram

2.4.4 Mallika: Regular bearer, large fruits of oblong elliptical shape and cadmium yellow

coloured. Fruit quality is good.

2.4.5 Alphanso

Grown in Maharashtra, Gujarat, Karnataka and Madhya Pradesh. Fruit medium in size, ovate

oblique in shape, orange yellow in colour; juice is moderate-abundant. Excellent keeping

quality, good for pulping and canning; mainly exported as fresh fruit to other countries. Flesh

develops spongy tissue.

2.4.6 Kesar

Fruit medium oblong with a red blush on the shoulders, Good keeping quality, ideal for

pulping and juice concentrates, early season variety

Page 16: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

13

Banganapalli (Baneshan) Totapuri (Bangalora)

Neelum Mallika

Alphanso Kesar

Fig 4: The list of mango varieties grown in Chittoor district of Andhra Pradesh

Page 17: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

14

2.4 Govt. initiatives for promotion of mango in Andhra Pradesh.

Encouraging good Agriculture practices like INM/ IPM, organic cultivation, rejuvenation and

post harvest technologies in large scale for quality production and promotion of export of

mango.

The Govt. is providing financial assistance for establishment of pack houses, ripening

chambers, integrated pack house and functional market infrastucture etc. under National

Horticulture Mission, State plan and RKVY programmes. Rejuvenation of old orchards is

another important programme being implemented by the department to improve the

productivity of existing old orchards. In association with APEDA the Department is

implementing cluster development project for promotion of exports from Andhra Pradesh by

registering farmers in APEDA Hortinet website.

Page 18: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

15

3. Materials and methods

To study the value chain analysis of mango in Chittoor district. The data has been

collected in the state Andhra Pradesh of Chittoor district in the prescribed format which is

enclosed in annexure –I, II, III, IV the total number of farmers are 96, processors are 10,

Traders are 21, Nursery units are 13.The detailed surveyed data of farmers, processors,

traders, nursery units in the Chittoor district of different mandals are enclosed in annexure V,

VI, VII, VIII. The data consists of mango sample growers age, education, land area,

production details, processors investment details, Traders details and nursery units. The list of

existing processing units in Chittoor district are provided in annexure IX.

Table 3.1 Details of data collected for value chain analysis in Chitoor.

Farmers 96

Processors 10

Traders 21

Nursery units 13

Total 138

Fig 5: Various channels in mango value chain

Page 19: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

16

4. Results

4.1 Nursery units:

Qualitative and quantitative crops can essentially be produced from healthy plants

which in turn are produced only when their seedlings/ saplings are vigorous and healthy.

Nursery is consequently the basic need growing horticultural crops. Plant propagation

techniques and practices is the core of horticulture nurseries. The planting materials for

horticultural plantations are raised from seeds and vegetative parts.

We surveyed the following mango growing nurseries in Chittoor district.

Table 4.1 Nursery units and varieties supplied by them in Chittore district

S

No Name of the Nursery Grower Varieties

1 Dinakar Gardens, Chittoor Totapuri, Benishan, Neelum, Baganpalli and

Khader

2 Prabhakar Nursery Gardens, Chittoor Totapuri, Benishan, Neelum, Baganpalli and

Khader

3 YMN Nursery gardens, Chittoor Totapuri, Benishan, Neelum, Baganpalli and

Khader

4 Sridhar Nursery Gardens, Chittoor Totapuri, Benishan, Neelum, Baganpalli and

Khader

5 Vishnu Teja Nursery Gardens,

Chittoor

Totapuri, Benishan, Neelum, Baganpalli and

Khader

6 Laxmi nursery gardens, Chittoor Totapuri, Benishan, Neelum, Baganpalli and

Khader

7 Srikrishna Nursery Gardens, Chittoor Totapuri, Benishan, Neelum, Baganpalli and

Khader

8 Sri Sai ram Nursery Gardens,

Chittoor

Totapuri, Benishan, Neelum, Baganpalli and

Khader

9 BRR Nursery , Chittoor Totapuri, Benishan, Neelum, Baganpalli and

Khader

10 Suvera Nurseries, Chittoor Totapuri, Benishan, Neelum, Baganpalli and

Khader

11 Chandra nursery gardens, Chittoor Totapuri, Benishan, Neelum, Baganpalli and

Khader

12 Horticulture farm, Srikalahasti Totapuri, Benishan, Neelum, Baganpalli and

Khader

Page 20: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

17

13 Horticulture farm, Tirupati Totapuri, Benishan, Neelum, Baganpalli and

Khader

For our convenience we divided the nurseries in to three groups based on their

area i) Small scale: area < 10000 m2, ii) Medium scale: area 10000-20000 m2 and iii) Large

scale: >20000 m2.

Production details of small scale nursery (area <10000 m2) are shown in Table

4.2. In Totapuri variety total 446 plants were sold at 70 rupees per sapling. The mean gross

income gained was Rs. 31,200. In Banishan variety total 617 saplings were sold at 70 rupees

per sapling. Mean gross income gained was Rs. 43,200. Total 471 saplings were sold at 70

rupees per sapling and Rs. 33,000 gained in Neelam variety. In Mallika total 386 saplings

sold at 70 rupees and Rs. 27,000 gained. In Khader variety total 549 saplings sold at 70

rupees and Rs. 38,400 gained. The total amount gained from all the varieties was Rs.

1,72,800.

Table 4.2: Production details of small scale nursery (area <10000 m2)

S. No. Name of

the variety Quantity sold per year

Price per

sapling

Mean gross

income

(Rs)

Minimum Maximum Mean

1 Totapuri 0 840 446 70 31200

2 Benishan 360 720 617 70 43200

3 Neelam 300 720 471 70 33000

4 Mallika 0 600 386 70 27000

5 Khader 360 720 549 70 38400

172800

Table 4.3: Cost structure of small scale nursery (area <10000 m2).

Particular Mean total

cost

Cost per

1000 m2

Raw material 5703 101.8

Seed material 9874 176.3

Fertilizers 19780 353.2

Pesticides 12000 214.3

Irrigation 1000 17.9

Labour 100000 1785.7

148357 2649.2

Cost structure of small scale nursery (area <10000 m2) in rupees are shown in

Table 4.3. The mean total cost of raw material required for small scale nursery was Rs. 5703.

The seed material available at Rs. 9874. The cost of fertilizers and pesticides was Rs. 19780

Page 21: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

18

and Rs. 12000 respectively. The cost on labour was Rs. 100000. The total amount required to

spend for small scale nursery was Rs. 148357.

Table 4.4: Production details of medium scale nursery (area 10000-20000 m2)

S.No. Name of the

variety Quantity sold per year

Price per

sapling

Mean gross

income (Rs)

Minimum Maximum Mean

1 Totapuri 240 480 345 70 24150

2 Benishan 960 960 960 70 67200

3 Neelam 600 960 780 70 54600

4 Mallika 336 600 504 70 35280

5 Khader 600 960 720 70 50400

231630

Production details of medium scale nursery (area 10000-20000 m2) are shown in

Table 4.4. In Totapuri variety total 345 plants were sold at 70 rupees per sapling. The mean

gross income gained was Rs. 24,150. In Banishan variety total 960 saplings were sold at 70

rupees per sapling. The mean gross income gained was Rs. 67,200. Total 780 saplings were

sold at 70 rupees per sapling and Rs. 54,600 gained in Neelam variety. In Mallika total 504

saplings sold at 70 rupees and Rs. 35,280 gained. In Khader total 504 saplings were sold at

70 rupees and Rs. 50,400 gained. The total amount gained from all the varieties was Rs.

2,31,630.

Table 4.5: Cost structure of medium scale nursery (area 10000-20000 m2) in rupees

Particular Mean total cost Cost per 1000 m2

Raw material 6964 130

Seed material 13236 247

Fertilizers 27575 514

Pesticides 12000 224

Irrigation 1200 22

Labour 150000 2799

210975 3936

Cost structure of medium scale nursery (area 10000-20000 m2) in rupees are

shown in Table 4.5. For medium scale nursery, mean total cost required of raw material was

at Rs. 6964. The seed material available at Rs. 13236. The mean total cost of fertilizers and

pesticides is Rs. 27575 and Rs. 12000, respectively. The mean total cost on labour was Rs.

150000. The Mean total cost required to spend for medium scale nursery is Rs. 210975.

Page 22: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

19

Table 4.6: Production details of large scale nursery* (area >20000 m2)

S.N

o.

Name of the

variety

Quantity sold per year Price per

sapling

Mean gross

income (Rs Minimum Maximum Mean

1 Totapuri 0 5000 2500 30 75000

2 Benishan 15000 50000 32500 30 975000

3 Neelam 0 5000 2500 30 75000

4 Mallika 5000 10000 7500 30 225000

5 Khader 5000 30000 17500 30 525000

1875000

*Horticulture farm nurseries, Department of Horticulture, A.P.

Production details of large scale nursery (area >20000 m2) are shown in Table 4.6.

In Totapuri variety total 2500 plants were sold at 30 rupees per sapling. The mean gross

income gained was Rs. 75,000. In Banishan variety total 32,500 saplings were sold at 30

rupees per sapling. The mean gross income gained was Rs. 9,75,000. Total 2500 saplings

were sold at 30 rupees per sapling and Rs. 75,000 gained in Neelam variety. In Mallika total

7500 saplings sold at 30 rupees and Rs. 2,25,000 gained. In Khader total 17,500 saplings

were sold at 30 rupees and Rs. 5,25,000 gained. The total mean gross income gained from all

the varieties was Rs. 18,75,000.

Table 4.7: Cost structure of Large scale nursery (area >20000 m2) in rupees

Particular Mean total cost Cost per 1000 m2

Raw material 127000 1551

Seed material 312500 3817

Fertilizers 625000 7633

Pesticides 75000 916

Irrigation 4000 49

Labour 400000 4885

1543500 18851

Cost structure of Large scale nursery (area >20000 m2) in rupees are shown in

Table 4.7. For Large scale nursery, the mean total cost required raw material was Rs. 127000.

The seed material available at Rs. 312500. The cost of fertilizers and pesticides was Rs.

625000 and Rs. 75000, respectively. The mean total cost on labour was Rs. 400000. The

mean total cost required to spend for large scale nursery was Rs. 1543500.

Page 23: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

20

Table 4.8: Return on Mango nursery units of different scale

Particulars

Small scale

(<10000 m2)

Medium scale

(10000-20000 m2)

Large scale

(>20000 m2)

Total cost 148357 210975 1543500

Gross income 172800 231630 1875000

Net income 24443 20655 331500

B:C 0.16 0.10 0.21

Return on Mango nursery units of different scale is shown in Table 4.8. The

total cost incurred on small scale nursery was Rs. 1,48,357, on medium scale nursery it was

Rs. 2,10,975, whereas for large scale nursery it was Rs. 15,43,500. The gross income of small

scale nursery, medium scale nursery and large scale nursery was Rs. 1,72,800, Rs. 2,31,630

and Rs. 18,75,000, respectively. Whereas, net income was Rs. 24,443, Rs. 20,655 and Rs.

3,31,500 for small scale nursery, medium scale nursery and large scale nursery, respectively.

Fig 6: Net income of mango nursery units of different scale

4.2 Mango growing farmers:

The survey had done based on different age groups of mango sample growers in

Chittoor district of different mandals in which maximum range of the farmers are in the age

group of 45-50 years and minimum range of the farmers in the age group of 30-35 years, and

the highest number of sample mango growers are present in Bangarupalyam.

0

25000

50000

75000

100000

125000

150000

175000

200000

225000

250000

275000

300000

325000

350000

Small scale nursery Medium scale nursery Large scale nursery

Net

inco

me

Net income

Page 24: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

21

Table: 4.9 Age wise Distribution of Mango growers

S.

No Age

Mandals

Tot

al Bangar

upalya

m

Irala Thanva

palli

Y.V.Pa

lem

K.V.Pa

lli

Chitoor Chima

gorikol

Others

1 30-35 - - - - - - - 1 1

2 35-40 - - 2 - - - 1 - 3

3 40-45 11 - 2 3 - - - 2 18

4 45-50 16 14 - - 2 3 - - 35

5 50-55 11 6 - 3 - - - 20

6 55-60 1 4 4 - 1 - - - 10

7 60-65 - - 4 - - - - - 4

8 65-70 - - 4 - 1 - - 5

9 Total 39 24 16 6 4 3 1 3 96

Fig 7: Age wise Distribution of Mango growers

The survey had done based on different levels of education of mango sample

growers in Chittoor district of different mandals in which maximum level of the growers are

intermediate and next level are below 10th.

0

2

4

6

8

10

12

14

16

18

Ban

garu

pal

yam

Iral

a

Than

vap

alli

y.v.

pal

em

k.v.

pal

li

chit

oo

r

Ch

imag

ori

kol

oth

ers

Mandals

30-35

35-40

40-45

45-50

50-55

55-60

60-65

65-70

Page 25: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

22

Table: 4.10 Distribution of Sample Mango Growers by level of Education

S.N

o Education

Mandals Tot

al Bangaru

palyam

Irala Thanv

apalli

Y.V.P

alem

K.V

Palli

Chitto

or

Chimagori

kol

0the

rs

1 Below`10th 16 14 3 1 2 - - 2 38

2 SSC 3 2 6 3 2 2 1 - 19

3 Intermedia

te

19 8 4 3 - 1 - - 35

4 Degree 1 - 3 - - - - - 4

5 Total 39 24 16h 6 4 3 1 2 96

The survey had done in different mandals of Chittoor the total land is 282 acres in that

bangarupalyam farmers ranged majority and maximum no of farmers holding the area of 2.5 -

5.0 acres

Fig 8: Distribution of sample mango growers by level of education.

0

2

4

6

8

10

12

14

16

18

20

Ba

ng

aru

pa

lya

m

Ira

la

Tha

nv

ap

alli

Y.V

.Pa

lem

K.V

Pa

lli

Ch

itto

or

Ch

ima

go

riko

l

0th

ers

Mandals

Below`10th

ssc

Intermediate

Degree

Page 26: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

23

Table 4.12 Land Size Distributions of Sample Orchards (in Acre)

S.No Area

Mandals

Banga

rupaly

am

Irala Thanvap

alli

Y.V.Pal

em

K.V.Pal

li

Chitoo

r

Chima

goriko

l

Others

1 Below 2.5 2 11 - - 1 2 - -

2 2.5-5.0 29 13 1 1 1 1 - -

3 5.01-10 4 - 4 4 2 - - 3

4 10.01-25 - - 3 1 - - 1 -

5 Total 35 24 8 6 4 3 1 3

82

The study conducted and surveyed in different mandals of Chittoor in that Majority

have mango orchards in the maximum range of 2.5 to 5.0 ha and minimum range of mango

orchards of 5.01-10

Table 4.13 Area wise Distribution of sample mango orchards (Area in acre)

S.N

o Area

Mandals

Bangar

upalya

m

Irala Thanv

apalli

Y.V.P

alem

K.V

Palli

Chitto

or

Chima

gorikol

others Total

1 Below

2.5

19 12 - - 2 2 - - 35

2 2.5-5.0 19 5 11 1 3 1 1 4 44

3 5.01-10 7 - 6 7 - - - - 20

4 10.01-25 - - - - - - - - -

5 Total 45 17 17 8 5 3 1 4 99

The survey had done in Chittoor district of different mandals in that farmers are

growing Major varieties are Totapuri, Benishan, Alphonso.

Table 4.14 Varietal Distribution of Sample Mango Orchards

S.N

o

Varetial

Distributio

n

No Of Farmers Growing In Different Mandals

Tot

al Banga

rupaly

am

Irala Thanv

apalli

Y.V.P

alem

K.V.P

alli

Chitoo

r

Chima

goriko

l

others

1 Totapuri 39 25 15 2 1 3 - - 85

2 Bensihan 22 9 12 3 4 2 1 2 55

3 Alphonso 12 4 5 - 1 - - - 22

4 Mallika 2 4 - 4 3 1 - 2 15

5 Neelum 2 1 3 - 2 1 2 - 11

6 Kesar 1 1 - - - - - - 2

Page 27: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

24

Table 4.15: Establishment cost of mango orchard per acre in Chittoor district during

first year

PARTICULARS Minimum Maximum Mean

Rs/ acre

% of total

cost

Fencing 0 33333 5229 10.0

Digging pits 1000 25000 3477 6.6

Manures & fertilizers 1000 50000 16407 31.4

Seed/transportation 0 25000 4646 8.9

Inter cultivation 0 25000 4469 8.5

Irrigation 0 33333 5552 10.6

Labour 1250 42857 11574 22.1

Land tax/year 150 6667 253 0.5

Miscellaneous 0 333 4 0.0

Total cost 51611

The details of establishment cost of mango orchard per acre in Chittoor district during

first year is presented in Table 4.15.

The total costs incurred during first year of mango cultivation amounted to Rs. 51611.

It can be seen that among different operational costs, manures and fertilizers formed the

major item with Rs. 16,407 (31.4 per cent). Next to manures and fertilizers, cost of labour

charges formed the major item of expenditure which worked out to Rs. 11,574 (22.1 per cent)

followed by irrigation (10.6 per cent), fencing (10.0 per cent) and seed/transportation (8.9 per

cent), inter cultivation (8.5 per cent) and digging of pits (6.6 per cent).

Table 4.16: Maintenance cost of mango during 2nd to 6th year

Particulars/ye

ar

2nd year 3rd year 4th year 5th year 6th year

Rs/ac

re

% of

total

cost

Rs/ac

re

% of

total

cost

Rs/ac

re

% of

total

cost

Rs/ac

re

% of

total

cost

Rs/ac

re

% of

total

cost

Gap filling 433 4.4

0.0

0.0

0.0

0.0

Manuring 833 8.5 433 7.4 400 8.0 655 12.4 900 15.4

Fertilizers 1333 13.7 1167 20.1 1100 22.0 1117 21.2 1183 20.3

Irrigation 433 4.4 317 5.4 400 8.0 383 7.3 500 8.6

Inter

cultivation 2733 28.0 1000 17.2 0 0.0 0 0.0 0 0.0

Plant

protection 833 8.5 550 9.5 667 13.3 675 12.8 900 15.4

Land tax 100 1.0 100 1.7 100 2.0 100 1.9 100 1.7

Labour 3050 31.3 2250 38.7 2333 46.7 2333 44.3 2250 38.6

9750

5816

5000

5263

5833

Page 28: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

25

Maintenance cost of mango during 2nd to 6th year are presented in Table 4.16. The

total costs incurred during 2nd, 3rd, 4th, 5th and 6th year were Rs. 9750, Rs. 5816, Rs. 5000, Rs.

5263 and Rs. 5833, respectively. The operations such as watering and weeding required more

human labour requirement.

Costs incurred towards labour during 2nd, 3rd, 4th, 5th and 6th year were Rs.3050.00

(31.3 per cent), Rs.2250.00 (38.7 per cent), Rs.2333.00 (46.7 per cent), Rs.2333.00 (44.3 per

cent) and 2250.00 (38.6 per cent), respectively. Costs incurred towards human labour were

increased from 2nd to 4th year and decreased from 4th to 6th year. It was mainly due to the

operations such as watering the plants, weeding, application of manures and fertilizers and

intercultural operations demanded more labour requirement in the earlier years. Inter

cultivation was taken up till 2nd and 3rd year only. Costs incurred towards Manures and

fertilizers during 2nd to 6th year ranged from Rs 833 to Rs.900 and Rs. 1333 to Rs. 1183,

respectively. Plant protection chemicals were applied from 2nd year onwards and the

expenditure on which came to Rs. 900 (15.4 per cent). As the plants grew up watering the

plants gradually increased, which raised the cost from Rs. 433 (4.4 per cent) to Rs 500 (8.6

per cent). Gap filling was done only in 2nd year.

Table 4.17: Maintenance cost of mango during 6th to 32nd year

6 to 10 years 11 to 20 year 21 to 32 years

Rs/acre

% of

total cost Rs

% of

total cost Rs

% of

total cost

Gap filling

Manuring 675 11.4 552 9.5 565 9.6

Fertilizers 1230 20.7 1270 21.9 1262 21.5

Irrigation 525 8.8 525 9.0 524.5 8.9

Inter cultivation 0.0

0.0 0 0.0

Plant protection 909.5 15.3 858 14.8 910 15.5

Land tax 100 1.7 100 1.7 100 1.7

Labour 2500 42.1 2500 43.1 2500 42.7

Sum 5939.5

5805

5861.5

Maintenance cost of mango during 6th to 32nd year is given in the Table 4.17. The

total costs incurred towards mango cultivation during 6 to 10 years were Rs. 5939.5, 11 to 20

years were Rs. 5805 and 21 to 32 were Rs. 5861.5. Total costs were almost of the same

magnitude with little variations.

Page 29: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

26

The costs incurred on labour charges took major share from 6th to 32nd year. As the

age of the orchard increased, yield of the orchard, application of fertilizers, plant protection

measures, irrigation requirement also increased, which subsequently demanded more labour.

The total costs incurred towards fertilizer application in 6th to 10th year was Rs. 1230

(20.7 per cent), in 11th to 20th year was 1270 (21.9 per cent) and in 21st to 32nd year was Rs.

1262 (21.5 per cent). The cost incurred on fertilizers was more in 11-20 years time period and

it was decreased in 20-32 years time duration. The reason might be that as the economic life

of orchard was on the decline, not much care was taken in performing different operations by

the farmers. The total costs incurred towards manure application in 6th to 10th year was Rs.

675 (11.4 per cent), in 11th to 20th year was 552 (9.5 per cent) and in 21st to 32nd year was Rs.

565 (9.6 per cent).

The total costs incurred on plant protection during 6th to 10th year was Rs. 909.5 (15.3

per cent), during 11th to 20th year was 858 (14.8 per cent) and during 21st to 32nd year was Rs.

910 (15.5 per cent).

Table 4.18: Return on mango orchard per acre in different aged orchards

Particulars 1 2 to 5 6 to 10 11 to 20 21 to 32

Yield (t/acre) 0 0 5.3 7.2 6.8

Cost (Rs/acre) 51611 6457 5940 5805 5862

Returns

(Rs/acre)* 42400 57600 54400

Net income -51611 -6457 36460 51795 48538

*Mango selling price ranged between Rs. 8-12 per kg in the market. Rs. 8/ kg i.e. least price

considered to calculate gross returns.

Return on mango orchard per acre in different aged orchards is presented in Table

4.18. Mango grafts commence bearing from 5th year onwards. Earlier, stray fruits may appear

on the tree but it is advisable not to allow them to mature. Good yields are obtained from 6th

year onwards.

During 6-10 year an acre of mango orchard yielded 5.3 tonnes, during 11-20 year 7.2

tonnes and during 21-32 year, it is reduced to 6.8 tonnes. This could be attributed to the fact

that production increased with increase in age, then stabilised and decreased thereafter.

The gross return from the orchard ranged from Rs 42,400 during 6-10 year duration, Rs.

57,600 during 11-20 year duration and Rs. 54,400 during 2-32 year duration. The net return

ranged from Rs -51,611 in 1st year to Rs 48,538 in 32nd year.

Page 30: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

27

4.3 Post harvest:

Mangoes are generally harvested at maturity and ripened for optimum quality. Fruits

are handpicked and plucked with a harvester. The best way to observe maturity in mango is

color of the pulp, which turns cream to light yellow on maturity. The harvesting needs to be

done in the morning hours and fruits should be collected in plastic trays and kept in shades.

The fruits harvested with 8-10 mm long stalks appear better on ripening as undesired spots on

skin caused by sap burn are prevented. Such fruits are less prone to stem-end rot and other

storage diseases. The post- harvest losses in mangoes have been estimated in the range of 20-

30 percent from harvesting to consumption stage (Table 4.19)

Table 4.19. Preliminary screening of food losses in the selected food supply chain (FSC)

Mango Pulp in Chittoor district

Step in the

FSC

Expected Critical Loss Points Comments/Remarks

Quantitative Qualitative

Production

and

Harvesting

5-10 % 5 % Pre-harvest losses due to climatic

conditions, diseases, and pests

Physical damage of fruits due to

improper harvesting

Sorting

and

grading

10 % 2 % Culled fruits are sometimes lost

completely or sold for less value

depending on the demand

Ripening–

Traditional

Process

10-15% 20 % Due to improper handling and

non-standard process

Ripening –

Ripening

Chambers

3-6 % 10 % Due to internal injuries, fungal

infections, over maturity

Harvesting– In order to reduce value loss and to remove the field heat, the produce should be

harvested during the coolest part of the day, i.e. in the morning.

Grading- A preliminary grading is done immediately after harvesting at the field level. The

mangoes are graded according to size and maturity.

Page 31: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

28

Desapping– Matured mangoes exude large amount of sap from the cut stem. As the sap

contain lots of resorcinol (oil), which burns the mango skin if contracted by the sap, the

mangoes are desapped by placing them in framework in an inverted position for two hours to

completely remove the sap from the fruit.

Processing– After the desapping process, the mango is processed in a post-harvest treatment

line having following operations in a common facility center (pack house).

4.4 Processing units:

The data has been surveyed that Maximum no of processors are preparing mango pulp

Table 4.20 Processing industries of Mango in Chittoor dist, that were surveyed.

S

No Name

Value added

products

1 Tasa food pvt ltd, kottapalli(vellore) Mango pulp

2 A.Shashidaran, Abhishek shasidharan, Geetha shashidaran, Sun gold

processed foods , Madupollur,Nalagampalli, Bangarupalem Mango pulp

3 Shashidar, Tropic fruit products, madras cross/pallur,Gudipalem Mango pulp

4 K. Govardhana Bobby, Suvera Processed Foods Pvt. Ltd, Aramgonda

Road, Thavanampalli (M),Chittoor Mango pulp

5 G. Jayaprakash Reddy, Ranga fruit products, Madras cross road, Pallur,

Gudipala(M), Chittoor Mango pulp

6 D. Srihari, E. Balaji Reddy, New Ranga Fruit Products, Gopalapuram

(V), Narigepalli (P), Vellore, Chittoor Mango pulp

7 Tanveer, RMM foods products, Gangasagaram (V), Reddigunta (P),

Vellore, Chittoor Mango pulp

8 S. Ramesh, Navya Foods Pvt Ltd., Mudigolam(V), Irala (P),

Chittoor(D) Mango pulp

9

J. Shiva Kumar, Sri Manjunatha Fruit Canning Industries, Door No. 2-

1086/1 , Opp: Sherman girls School,Kongareddy pally, Chittoor,

Partnership base (6 Members)

Mango pulp

10 M/S Maruti Fruit Canning industries, Village Gajulapply, Mandal

Thavanampally. Dr. S. Anand Naidu. Mango pulp

Page 32: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

29

Table 4.21 Age wise Distribution of Mango processors

Maximum no of processors are in the age group of 45-50

Table 4.22 Education level of mango processors

Cost of processing in aseptic units presented in Table 4.23. These costs were spilt into

variable costs and fixed costs. The total cost of processing was Rs.2026.8 lakh. Of this, fixed

cost constituted nearly 12.6 per cent of which the major items were salaries to percent

employee (Rs. 178.8 lakh), depreciation on machinery (Rs. 47.6 lakh) and interest on fixed

capital (Rs. 19.5 lakh) and rest of the items were of minor importance.

Variable cost constituted over 87.4 per cent in total cost. Among the variable costs,

the major items were cost of packing material (Rs. 925.0 lakh) and cost of raw material

purchased (Rs. 781.2 lakh). Power charge and labour costs incurred were Rs. 37.5 lakh and

Rs. 28.0 lakh, respectively.

S.

N

o

Age

Mandals Tot

al Bangaru

palyam

Gudipale

m

Thavana

palli

Narigepa

lli

Vellore Irala Kongare

ddy palli

1 45-50 - - 1 - - 1 1 3

2 50-55 - - - - - 1 - 1

3 60-65 1 - - - - - - 1

4 65-70 - 1 - 1 - - - 2

7

S.N

o

Educatio

n

Mandal

Tot

al Bangar

upalya

m

Gudipal

em

Thavan

apalli

Narigep

alli

Vellore Irala Kongar

eddy

palli

1 Graduate 1 2 1 1 2 1 1 9

Page 33: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

30

Table 4.23: Cost of processing in aseptic units

Particulars Costs (in Rs

lakh)

Percentage

of total cost Fixed cost

Salaries to percent employee 178.8 8.8

Depreciation on building 6.8 0.3

Depreciation on machinery 47.6 2.3

Depreciation on effluent treatment plant 2.3 0.1

Interest on fixed capital 19.5 1.0

Total Fixed cost 255.0 12.6

Variable cost

Cost of raw material purchased (including Transportation 781.2 38.5

Cost of packing material 925.0 45.6

Power charge 37.5 1.9

Labour 28.0 1.4

Other raw material 0.1 0.0

Total variable cost 1771.7 87.4

Total cost 2026.8

Table 4.24 provides information on Investment particulars of mango processing unit

with aseptic packing. The total investment of aseptic packing units which do processing was

around Rs. 1248.1 lakh.

The major item of investment was on machinery, on which the amount spent was Rs.

1029.4 lakh and accounted for nearly 82.5 per cent of total investment. Among investment on

machinery, aseptic steriliser cum fillers constituted 61.3 per cent of total investment (Rs.

765.0 lakh). The investment on pasteurizers and tip cutting machine was also high i. e., Rs.

113.3 lakh (9.1 per cent) and Rs. 40.0 lakh (3.2 per cent).

The next item of importance was the investment on Supporting machine, on which an

amount of Rs. 218.8 lakh was spent and this formed 17.5 per cent of total investment. Among

the Supporting machine the important item was transformers (Rs. 132.0 lakh), fork lift (Rs.

92.7 lakh) and water efficient treatment plant (Rs. 50.0 lakh) which together constituted 22

per cent of total investment.

Page 34: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

31

Table 4.24: Investment particulars of mango processing unit with aseptic packing

Particulars Costs

(in Rs lakh)

Percentage

of total cost Details of machinery

Fruit washing machine

Tip cutting machine 40.0 3.2

Belt conveyor 28.8 2.3

Destoner 26.7 2.1

Pulpers 19.8 1.6

Preheaters 29.5 2.4

Decanters 31.8 2.5

Pasteuizers 113.3 9.1

Balance tanks 12.0 1.0

Aseptic steriliser cum fillers 765.0 61.3

Total cost for machinery 1029.4 82.5

Supporting machine

Boilers 20.5 1.6

Generators 23.5 1.9

Cooling towers 11.0 0.9

Chillrs 18.3 1.5

Transformers 132.0 10.6

Fork lift 92.7 7.4

RO plant 8.0 0.6

Water efficient treatment plant 50.0 4.0

Total cost 218.8 17.5

Grand total 1248.1

Table 4.25 furnishes the details about Cost of processing in canning units. These costs

were split into fixed costs and variable costs. The total fixed costs amounted to Rs.167.5 lakh

which constituted 22.4 per cent of total costs (Rs.747.6 lakh). The total variable costs

amounted to Rs.580.1 lakh, which constituted nearly 77.6 per cent of total costs

Among the fixed costs, the major items were depreciation on machinery (Rs. 87.4

lakh), interest on fixed capital (Rs. 59.1 lakh), salaries to percent employee (Rs 11.3 lakh)

and depreciation on building (Rs. 8.5 lakh).

Page 35: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

32

The major items of variable costs were Cost of packing material (Rs. 250.0 lakh),

followed by Cost of raw material purchased (including Transportation (Rs 241.4lakh),

Labour (Rs. 65.5 lakh) and Power charge (Rs. 23.1 lakh).

Table 4.25: Cost of processing in canning units

Particulars Costs (in

Rs lakh)

Percentage

of total cost Fixed cost

Salaries to percent employee 11.3 1.5

Depreciation on building 8.5 1.1

Depreciation on machinery 87.4 11.7

Depreciation effluent treatment plant 1.2 0.2

Interest on fixed capital 59.1 7.9

Total fixed cost 167.5 22.4

Variable cost

Cost of raw material purchased (including Transportation 241.4 32.3

Cost of packing material 250.0 33.4

Power charge 23.1 3.1

Labour 65.5 8.8

Total variable cost 580.1 77.6

Total cost 747.6

Table 4.26 provides information on Investment particulars of mango processing unit

with canning for raw fruit. The total investment of mango processing unit with canning for

raw fruit was around Rs. 1115.8 lakh.

These investments were split into machinery and supporting machine. The major item

of investment was on machinery, on which the amount spent was Rs. 729.0 lakh and

accounted for nearly 65.3 per cent of total investment. Among investment on machinery,

aseptic steriliser cum fillers constituted 25.4 per cent of total investment (Rs. 283.3 lakh).

The investment on fruit washing machine and pasteurizers was also high i. e., Rs. 180.9 lakh

(16.2 per cent) and Rs. 106.0 lakh (9.5 per cent). The investment on tip cutting machine and

belt conveyor was 30.0 lakh and 15.0 lakh, respectively. Also, the investment on pulpers,

preheaters and destoner was Rs. 12.3 lakh, Rs. 10.8 lakh and Rs. 10.7 lakh. Rest of items

were of minor importance as these costs constituted less than 5 per cent of total costs.

Page 36: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

33

The next item of importance was the investment on Supporting machine, on which an

amount of Rs. 386.8 lakh was spent and this formed 34.7 per cent of total investment. Among

the Supporting machine the important item was transformers (Rs. 300.0 lakh), boilers (Rs.

49.1 lakh), fork lift (Rs. 20.0 lakh) and generators (Rs. 1.9 lakh) which together constituted

34.2 per cent of total investment.

Table 4.26: Investment particulars of mango processing unit with canning for raw fruit

Particulars Costs (in

Rs lakh)

Percentage of

total cost Details of machinery

Fruit washing machine 180.9 16.2

Tip cutting machine 30.0 2.7

Belt conveyor 15.0 1.3

Destoner 10.7 1.0

Pulpers 12.3 1.1

Preheaters 10.8 1.0

Decanters 50.0 4.5

Pasteuizers 106.0 9.5

Balance tanks 8.0 0.7

Reforming tanks 9.0 0.8

Scaling machinery 3.0 0.3

Retarts 2.0 0.2

Electric hoist machinery 8.0 0.7

Aseptic sterlizer cum fillers 283.3 25.4

Total cost of machinery 729.0 65.3

Supporting machine

Boilers 49.1 4.4

Generators 11.9 1.1

Cooling towers 3.8 0.3

Chillrs 2.0 0.2

Transformers 300.0 26.9

Fork lift 20.0 1.8

Total supporting machine cost 386.8 34.7

Total cost 1115.8

Page 37: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

34

Infrastructure availability in Chittoor district:

Total No. of Processing Units 85 No.

a) Aseptic units (200 Kg. pckg) 15

b) Canning units (3.1 Kg. pckg) 70

c) Aggregate Production Capacity 4,500 M. Tons / day

d) Cold Storage Units 12

Mango has huge scope for its different kind of processing products mentioned below in the

table 4.27

Table 4.27: Different kinds of mango products

Mango products

Raw Green mango Ripe mango

Pickles, Amchoor, Mango

slices

Beverages Pulp, Mango jelly, Beverage,

Squash, Mango leather

But in Chittor district people are going only for pulp, because of pulp industry

monopoly. However the pulp industries could process only around 4,05,000 MT of mango,

which is 47.2% of produced mango. There is still huge scope for other processing industries

like mango jelly, squash, beverages and pickles. However Galla group has started preparation

of beverages from mango, still there should be great need of encouraging other processing

materials.

Existing Mango market yards in Chittoor district: Five no.

1. Chittoor

2. Bangarupalem

3 . Pakala(Damalcheruvu)

4. Tirupati

5. Puttur

4.5 Export of mango from Chittoor:

From the total production i.e. 854007 MT only 208 tons (0.2 MT) was exported

during 2016 by different processing industries. In 2017 only 90 tons of fresh fruits were

Page 38: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

35

exported to Singapore and Malasia. The details of exports during 2016 were as follows in

table 4.28

Table 4.28: Status of exports during 2016

Name of the

exporters

Variety Quantity exported Exported countries

Vistas investments Baneshan 58 tons Singapore, Brunei,

south east countries

Life style solutions Beneshan, Alphanso 70 tons Malaysia

Srini Food Park Baneshan, Alphanso 35 tons Japan,

UK, Singapore

Kishan suvida

producers ltd

Baneshan 20 tons USA

CCD Baneshan 25tons Malaysia

Total 208 tonnes

However the exports during 2012-13 and 2013-14 were significantly greater the details were

as follows

Table 4.29. Exports of mango and its products during 2012-13

Sl.

No. Name of Commodity

Quantity

(M.T.s)

Value

(Rs. in Crores) Destination

1 Mango fresh fruit 149 0.49 Middle East countries,

Singapore, Sri Lanka 2 Mango Pulp 1,85,000 616.86

Table 4.30: Exports of mango and its products during 2013-14

Sl.No Name of the product Quantity exported

1 Totapuri mango pulp 1,02,670.75 MT

2. Alphanso mango pulp 10761.39 MT

3. Fresh Mango fruits 27,057 kg

4. Mango concentrate 7224.84 mt

Andhra Pradesh in producing great amount of mango with high quality still there is

very tiny amount of mango is exporting. The major constraints are as follows.

a. European union imposing high duties for Indian Agri products like fruits, vegetables, fruits

puree & concentrates, spices, nuts e.t.c, but they are not charging duties for many other

countries, accordingly the importers willing to buy same products from other countries,

because they are getting goods at low price.

Page 39: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

36

b. For example: Andhra Pradesh mainly Chittoor district producing lot of Mango and other

fruits Pulp, Concentrate, but exporters from Andhra Pradesh able to export very less volume

of concentrates, because duty is 12% above, accordingly the processors are reducing the raw

material price at farm level to offer competitive price with other countries in international

market, which is directly impacting on farmers economically..

c. The sea and transport freights are too much variable, hence requesting you to support with

transport cost subsidies for exported goods from Andhra Pradesh.

d. The export packing material costs are varying frequently, hence requesting you to support

with packing material cost subsidies for exported goods from Andhra Pradesh.

Export Promotion Strategies

1. Strengthening infrastructure base,

2. Efficient post harvest management,

3. Improved packaging,

4. Including new markets,

5. Improving cold storage and transportation logistics,

6. Developing India brand mangoes and campaigning abroad about the quality,

7. Promoting an efficient export marketing network to optimize export, and

8. Setting up of more quality control laboratories in the Export Processing Zones.

4.6 Farmer producer organisations:

Farmer producer organisation (FPO) is collectivization of Producers especially small

and marginal farmers so as to form an effective association to collectively address many

challenges of agriculture effectively such as improved access to investment, technology,

inputs and markets. Department of Agriculture and Cooperation under Ministry of

Agriculture, Govt. of India has identified ‘Farmer Producer Organizations ‘registered under

the special provisions of the Companies Act, 1956 as the most appropriate Institutional form

around which the mobilization of farmers is to be made for building their capacity to

collectively leverage their production and marketing strength. The Department of Agriculture

and Cooperation (MoA) has setup ‘Small Farmers Agribusiness Consortium’ (SFAC), a

society under DAC, as designated Agency to act as a single window for Technical support,

Training needs, Research and Knowledge management and to create linkages to investment,

Technology and Markets. SFAC provides all round support to State Governments FPOs and

other entities engaged in promotion and development of FPOs

Page 40: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

37

In order to significantly improve the terms of smallholder farmers’ access to the

market and strengthen their position in agri-value chains, it is gradually being realized that if

federated; small farmers can easily bargain for better prices, both while buying inputs and

selling their produce. This belief has led to the concept of establishing “Farmer Producer

Organizations” (FPOs) in the country. Besides, in the backdrop of the previous experiences

of the poor performance of traditional cooperatives in India, it was felt that there was a need

to give more freedom to cooperatives to operate as business entities in a competitive market.

Small Farmers’ Organizations such as FPOs are expected to overcome the constraints of

farmers imposed by the small size of their individual farms by leveraging the collective

strength and bargaining power to access financial and non-financial inputs, services and

technologies (Braverman et al. 1991; SFAC 2014); enhance incomes, reduce costs of input

purchases along with transaction costs, create opportunities for involvement in value-addition

including processing, distribution and marketing (Welsh 1997; Agarwal 2010). Furthermore,

there is a growing realization that the farmer’s share in consumers’ price is still substantially

low, if we wish to bring a transformation in agricultural sector to improve the livelihoods of

smallholders, new institutional arrangement has to be made for interventions in post-harvest

handling and marketing the produce from the farm gate till it reaches the consumer (Shepherd

2007). As a result, the focus of development has shifted from enhancement of production to

market connectivity, which also resonates with the overarching strategy of Inclusive Market-

Oriented Development (IMOD). It emphasizes on harnessing markets for smallholder farmers

combined with research for development (ICRISAT 2011).

In Chittoor district of Andhra Pradesh there were 14 FPOs were registered with department

of Horticulture. In these FPOs 2404 farmers are enrolled covering 5560 ha of land. Under

which 4500 ha were enrolled for sole mango. The particulars of FPOs were mentioned in the

following table.

Table 4.31 List of FPOs in Chittoor district

S.No Name of FPOs/FPCs No. of

farmers

enrolled

under FPO

Mandal Crop details

1 Maathota Mutually Aided Coperative

society Ltd

1000 Tirupathi Fruits and

Vegetables

2 Kisan suvidh farmers Producer

company ltd

425 C.G.Gallu Fruits and

Vegetables

Page 41: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

38

3 Kanipaka vinayaka swamy rythu

sangam

13 Kampalem Vegetables

(Gourds)

4 Sri Sai Mulasthanamma Mutually

aided co-operative society pvt ltd

12 Vayalpad Vegetables

(Tomato, Brinjal,

Gourds)

5 Sri siddeswara Rythu Seva mutually

aided cooperative society pvt ltd

370 Y.V.Pale

m

Mango

6 Sri Balaji Horticulture farmers

mutually aided cooperative society

pvt ltd

16 Kalikiri Fruits and

Vegetables

7 Sri Balaji Horticulture farmers

mutually aided co-operative society

limited

16 Kalkiri Fruits and

Vegetables

8 Balaji Farmers producer mutually

Aided Cooperative society ltd

23 C.G.Gallu

Mango &

Vegetables

9 Mellacheruvu watershed mutually

Aided cooperative society ltd

80 C.G.Gallu

10 Bodieddygaripalli watershed mutually

Aided Cooperative society Ltd

196 C.G.Gallu

11 Thummachenupalli watershed

mutually Aided cooperative society

132 C.G.Gallu

12 Sri Lakshmi Vinayaka farmers

society

15 Kalikiri

13 Sri obuleswara swamy farmers

society

11 Vayalpad

14 Vankamaddivaripalliwatershed

mutually aided cooperative society

ltd.

95 C.G.Gallu

The major problems identified by the FPOs in the mango production and value chain analysis

1. Production was not a problem under these FPOs as they are also maintaining Agriclinics

their self hence they get technical support in production.

2. Still some farmers are not following some technology like pruning, those want to follow

the technology are facing shortage of labour.

3. Farmers who has not enrolled under the FPOs were not known the technical procedure for

pruning

4. Farmers are not following the recommended package of practices, while spaying some

farmers are using high dosages of chemicals.

Page 42: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

39

5. Marketing facility and minimum support price are the main problems of mango farmers.

6. Andhra Pradesh in producing great amount of mango with high quality still there is very

tiny amount of mango is exporting. The major constraints are as follows.

a. European union imposing high duties for Indian Agri products like fruits, vegetables, fruits

puree & concentrates, spices, nuts e.t.c, but they are not charging duties for many other

countries, accordingly the importers willing to buy same products from other countries,

because they are getting goods at low price.

b. For example: Andhra Pradesh mainly Chittoor district producing lot of Mango and other

fruits Pulp, Concentrate, but exporters from Andhra Pradesh able to export very less volume

of concentrates, because duty is 12% above, accordingly the processors are reducing the raw

material price at farm level to offer competitive price with other countries in international

market, which is directly impacting on farmers economically..

c. The sea and transport freights are too much variable, hence requesting you to support with

transport cost subsidies for exported goods from Andhra Pradesh..

d. The export packing material costs are varying frequently, hence requesting you to support

with packing material cost subsidies for exported goods from Andhra Pradesh.

The probable solutions identified:

1. Mango cultivation in Chittore district could be improved by providing technical support to

the farmers from government end. Where Horticultural Officers are more or less busy in

supplying inputs rather providing technical support. Hence govt. should deviate HO from

supply job to technical job.

2. Mango pruning machinery should be brought from the other countries and provide farmers

on rent basis.

3. Encourage FPOs to establish their own processing units, integrated pack house by

providing subsidy and other inputs.

4. To ensure the farmers price, government should action to reduce Europe duty through

central government and government shall pay equaling amount as incentive to exporters till

duty relaxation order by European union, government shall pay the transport and packing

material subsidies, all of these will ensure the farm good prices and high Agri volume exports

from Andhra Pradesh.

Page 43: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

40

5. Constraints faced by farmers

1. Cultivation Aspects:

o Lack of availability of genuine plant material. Thus small and marginal farmers are

often deceived. Orchard management is not proper among many of the farmers.

Improper spacing, soil type, variety, rainfall/ irrigation, etc. giving rise to poor yield.

o Some farmers follow blanket fertilizer doses, which are not based on soil type,

irrigation and plant conditions. No effort to minimize irregular bearing by adopting

suitable cultural practices, like open canopy management, pruning, adequate

manuring, etc.

o Fruit drop (premature) has been a problem for certain farmers. They opined that even

after careful farming, mangoes were infected with spots (mangu diseases), which did

not fetch remunerative prices. However, in most cases, the farmers tended to take the

advice of local fertilizer/ pesticide dealers for its control, which often failed. Where as

application of recommended doses of plant growth regulators at the appropriate stages

of fruit growth, following of proper plant nutrition, Plant protection measures and

cultural practices, especially irrigation schedule, could have greatly reduced the fruit

drop.

2. Inadequate Extension Services

Lack of training and awareness creation on various cultivation practices for producing

good quality mango among farmers. Growers have no adequate knowledge on good

agricultural practices. Horticultural officers are not adequately posted in the district for

providing the required extension services. There is inadequate awareness on post-harvest

needs and its technology among the mango growers and traders.

3. Infrastructural Bottlenecks

It has been reported that more than 20-30 per cent of the produce is lost in the post-

harvest operations. This is mainly because of factors like non-availability of proper

infrastructure in terms of facilities for handling the produce, poor transport and storage

facilities. For distant markets and exports, infrastructure in the form of pack houses with

automatic sorting, washing, waxing, packing, pre-cooling, storage and marketing has not

developed commensurate with the level of production and export prospects. The poor

transportation and road condition coupled with inappropriate packing and temperatures as

Page 44: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

41

high as 40 °C further deteriorates the quality. The price of mangoes in international market

fluctuates on daily basis and long period of journey reduces the freshness as also price

realization for mangoes. Grading standards are not uniform and limited to a few varieties and

that too are not mandatory.

4. Lack of Export Promotion and International Competition Strategies

International trade demands mango varieties that are with fibre-less flesh, good

aroma, attractive colour (preferably red, pink, purple or yellow) and better sugar and acid

blend. Efforts are not being made to produce and grade mango, based on such tastes and

varieties. India’s major marketing season is April to July, whereas it is produced round the

year in Brazil, Colombia, Kenya and Venezuela. Very big mango orchards of a single variety

of size ranging from 2,000 to 10,000 ha area have come up in those countries, keeping an eye

on export market, which requires consistent bulk supply of uniform good quality. Growers,

fruit size and shape improvement, under-nourished trees cannot exhibit correct shape and size

of the fruits. Canopy management need to be stressed to achieve the desirable leaf size.

Uniformity of shape and color exhibition. An attractive shape is always appealing to the

buyer. Colour development and bright exhibition are possible with exposure of the fruit to

solar light and temperature, through canopy management, adequate nourishment and timely

harvest. Early harvests always lack good colour development on ripening.

5. Blemishes / Scars on Fruits:

Different types of blemishes and scars on the fruit make it unattractive for marketing

and get rejected while grading. Various causes for the occurrence of blemishes / scars need to

be identified and suitable remedial measures may be taken up to reduce such occurrences.

The Indian Agricultural Research Institute (IARI), has introduced mango varieties, which

have an acidic-sweet taste. They have developed a technology to prevent infection of mango

fruit by insects. Exporters and traders, export promotion strategies, strengthening

infrastructure base, efficient post harvest management, improved packaging, including new

markets, improving cold storage and transportation logistics, developing India brand

mangoes and campaigning abroad about the quality, promoting an efficient export marketing

network to optimize export, and setting up of more quality control laboratories in the export

processing zones.

6. Post -harvest Infrastructure

Page 45: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

42

Since the creation of post-harvest infrastructure requires huge capital investment

initially, its creation has to be considered on merit so that the proposed infrastructure remains

in operation for atleast 200-250 days in a year. Creation of collection centres with facilities of

sorting, grading, transportation and marketing in nearby urban areas requires to be stressed.

A. Pack House

For distant markets and exports, establishment of pack houses with automatic sorting,

washing, waxing, packing, precooling, storage and marketing on large scale could be

considered by public and private sector. These facilities could be made available on hire basis

to the farmers. Certain criteria like, urban areas with concentrated pockets of production,

having good connectivity, availability of electricity, water round the year and hygienic

surroundings etc, need to be considered for setting up of pack houses. The pack houses need

to have adequate capacity and should have a pre cooling unit/ cold storage. Provision of

refrigerated / insulated van to have cold chain up to marketing point may also be considered

in the pack house with the aim to market quality graded products

B. Cold Storage

The development of adequate cold storage capacity with latest technology/ cold chain

would help in increasing the shelf life minimizing post-harvest losses through proper storage

and help the farmers in taking timely marketing decision. Cold storages with multi-chamber/

multi-commodity facilities need to be popularized.

C. Vapour Heat Treatment Plant

There is a need to establish one Vapour Heat Treatment Plant (VHTP) to sort out the

problem of fruit fly, which is the main hindrance for exporting mangoes to Japan, USA and

European countries.

D. Rail, Air and Road Transport

Mangoes are transported in trucks, open pickup or bigger trucks. Specialized transport

vehicles should be used, which may have separate cabins and partial shades so that losses

during transport are minimized. For export purpose, mango is being transported to Chennai

air port. Cargo flights need to be introduced for mango.

E. Capacity Building

There is a shortage of trained and skilled manpower for the management and

operations at field level and need to create world class mango orchards, for which capacity

Page 46: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

43

building needs to be initiated. An effective technology transfer system (ETTS) may be

promoted to take up technology development/ transfer to the mango growers/ processor.

F. Processors

• Not to charge electricity bill in off season

• GST effect before GST tax was 5% now it is 12%

• Government or banks not giving loans to start processing units

• Government should promote mango products

Traders:

Farmers going directly to processing units

• Farmers claiming that 5% commission is more to reduce commission percent

• Export business is declining

• Entering of big traders so that losing scope for small traders

• Ripening chamber problem in mango yards

• Heavy competition

• Buyers are not coming forward

G. Nursery units

Government not giving license till date, Facing transportation problem and losses

facing pest problem.

H. Marketing

Middlemen are considered as a necessary evil in the marketing system. Two types of

measures need to be directed for controlling the activities of middlemen. These are regulating

the marketing of mango, and creating alternative channels of trade for marketing of mango. It

is a known fact that the present commission levied by the commission agents is nearly 4-10

per cent of the total value. But the commission charges fixed under the APMC Act of the

State may be 1 to 1.5 per cent. To correct the situation, it is necessary to have a dialogue with

the traders and fix a reasonable commission (4-6%), which may partly be borne by sellers

and buyers instead of sellers alone paying it as at present. This type of realistic approach may

give results in getting the markets regulated and prevent other losses in weighing, handling

etc. It is suggested that creating producers cooperative organizations will solve most of the

problems and increase the bargaining power. But marketing is a specialized activity and

Page 47: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

44

producer cooperatives consisting of small growers cannot undertake the job. So it is

necessary to create marketing organizations, which can take care of marketing as well as

trade in mango. The main features of the organizations may include establishment of

collection centres at growing regions and regulation of all buying/ selling activities through

the organizations at the market yards. Further, registration of all buyers with the

organizations, advancement of loans on the pledge of produce, disbursement of inputs

through collection centres and arrangements with banks for providing production loans, etc.

are other features of the organization. For sustaining the organization, a commission of 4-6

per cent may be charged.

Institutional Credit

The credit requirement of mango is very high. Presently middlemen meet part of the

requirement of credit as farmers market the produce through middlemen. Therefore, to

shorten the activities of the middlemen in the marketing channel, it is necessary to provide

the credit required by the growers. At present, though the banks are advancing credit, it is

limited to production of crop / establishment of mango orchards.

Policy Suggestions / Action Points

Growth and sustainability

Growth and sustainability of farms is important as they constitute about 75 per cent of

total mango orchards selected. Since promoting small mango growers is a viable proposition,

support and incentives should be given so that they overcome the competition due to opening

up of the economy

1. Forward and Backward Linkages

The mango processing industry should be supported as the unit value realization of

mango pulp is more stable than that of raw mango. It also has a number of forward and

backward linkages, benefiting the economy of the region.

2. Contract Farming

Contract farming should be promoted to ensure timely and adequate supply of raw

materials and to minimize the cost of raw materials. It will minimize the marketing margin in

the supply of raw materials to the processing industry

3. Promotion of Domestic Consumption

Page 48: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

45

Domestic consumption should be promoted through campaigns and by producing

diversified products to serve as a cushion for mango processing industry against fluctuations

in demand in international markets.

4. Formation of Cooperative Societies

Cooperative societies should be set up to enable the small firms increase their access

to the international markets and realize higher price for their output.

5. Availability of Adequate Quality Planting Material

Small firms are poor in adopting the adequate quality standards and the appropriate

technology used is not favoring the market. This calls for the support and nurturing by

government to help technology up-gradation and to adopt Hazard Analysis Critical Control

Point (HACCP)

6. Promotion of Mango as Horticulture Crop by providing raw materials

Government should promote the production of mango and other horticultural

commodities in the region to promote the adequate supply of raw materials throughout the

year for increasing the capacity utilization of firms.

7. Cluster Approach

The mango being a potential horticulture crop needs to be developed by adopting a

cluster approach. The Department of Horticulture may categorize the districts into specific

clusters.

8. Branding and Registration for Geographical Identity of Mango

There are several varieties, which need to be identified and given a geographical

identity. Such varieties are dependent on specific soil and climatic conditions. The

Department of Horticulture may identify and make efforts to enlist the places linked with a

particular variety of mango and thereafter attempt for registration of geographical identity of

such local varieties, branding mango in such a way that it would lead to integrated growth of

that crop.

9. Uprooting the Senile and Unproductive Orchards

Improved root stocks need to be introduced and strategies are required to be finalized

to promote high density planting of mangoes. The Department of Horticulture may

Page 49: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

46

popularize the improved package of practices among the growers and ensure that new

plantations are established.

10. Transferring Latest Technology to Marginal and Small Farmers

The study revealed that availability of genuine planting material of the required

quantity is lacking. It is learnt that banks are reluctant to offer term loan on account of non-

availability of adequate planting material. The DoH may take necessary action and ensure

that adequate and good quality mango is available for new mango plantation. Sometimes

there has been a demand in certain quarters to create Horticultural Crops Planting Material

Authority (HCPMA) for ensuring quality of planting material.

11. Popularizing Appropriate Package of Practices

It is believed that alternate bearing has been creating problems in mango production

to a large extent. While in one year it creates glut with excess production, the next year it

results in short supply due to low production. This results in high price of mango, which

affects processing units through high cost of production. The crop production can be

regulated to a certain extent through pruning immediately after the harvest, followed by

adequate manuring, judicious irrigation and effective plant protection measures. The

appropriate package of practice may be popularized by the DoH of the selected districts of

the states.

12. Setting up Package Houses

There is an increasing need to set up pack houses with washing, waxing, packing,

pre-cooling and storage including refrigerated vans for transport at the production center. The

pack houses need to be designed in such a manner to facilitate year round operation, taking

into consideration the availability of other perishable products in the region. They should be

linked with terminal markets.

13. Establishment of Vapour Heat Treatment Plant

There is a need to establish one Vapour Heat Treatment Plant (VHTP) to sort out the

problem of fruit fly, which is the main hindrance for exporting mangoes to Japan, USA and

European countries. There should be a provision for the export of mangoes in modified

atmospheric containers in ships.

14. Availability of Adequate Institutional Credit

Page 50: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

47

Mango processing industry, particularly pulp making, has enough potential to grow

in the future. This is because of the fact that consumer preferences towards synthetic drinks

have been declining due to growing health consciousness and increase in purchasing power.

Jelly and pickle making has also immense potential to grow. Proportionately, production and

productivity of good quality/ processing worthy mango has to increase for which the

availability of adequate institutional credit is essential. Credit is required for crop

establishment and maintenance, installation of on farm infrastructure, such as drip irrigation,

processing units, export credit, etc. Banks may provide adequate credit to various segments

of mango industry, keeping in view the banking plan / potential envisaged in Potential

Linked Credit Plans (PLPs) by NABARD)

15. Streamlining Data on Credit Flow to Mango Sector

The credit purveyed to the mango sector is not getting reflected in the present system

of data generation by banks. There is a need to streamline data on credit flow to mango

separately for various activities, especially in the AEZs. Credit flow in AEZs may be

included as an item of agenda for discussion in the district level and state level banker’s

meets.

16. Regular Review and Monitoring of Progress and Issues

There is a need to regularly review and monitor the progress and various issues

confronted by the stake holders in AEZs at the state/ district levels to identify constraints and

initiate corrective actions.

17. Registration of Export Oriented Orchards

Exporters purchase quality mangoes from markets as also directly from the farmers.

Except for a few big farmers, other farmers are not aware that their produce is being

exported. Registration of export orchards, on the lines of grapes in Maharashtra has not

picked up. It needs to be expedited by the Agriculture Department of the respective State

Governments.

18. Formation of Self-Help Groups

The Self Help Groups (SHGs) / Farmers Clubs of mango farmers in selected districts

of Maharashtra could organize mango festivals with the help of their counterparts in other

districts. The mango farmers can be taken on study tours to other places for awareness and

skill upgradation.

Page 51: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

48

Opportunities for strengthening of mango value chain

• Assured sale of inputs

• Good demand for inputs during monsoons

• Day by day increase in the acreage of mango

• Input devices are not affected by the mango prices

• Less numbers of buyers in the market

• High export potential for mango

• Growing processable varieties

• Agroclimatic conditions are very much suitable for growing mango

• Good demand from upcoming markets

• Traders are the price makers

• Very good demand for valued products round the year

• Scope of establishing processing firm in the mango growing belts

• Good demand from secondary processors

• Great demand for mango pulp from foreign countries like UAE,USA etc

Measures taken by department of horticulture, A.P. for encouraging exporting of

mangoes & other horticulture crops

Formation of Farmers, Producers Organisations (FPO’s).

Arranging Buyers Sellers Meet.

Arranging Conferences/Workshops with FPOs & Companies/Retailers.

Providing 75% Assistance for Formation, Capacity building & Development

of Infrastructure.

Providing Assistance for Development of Post Harvest & Marketing facilities

like

1) Pack House / farm collection unit.

2) Integrated pack house

3) Pre cooling units.

4) Cold Storages

5) Primary processing units / minimal processing units

Page 52: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

49

6) Fruit Ripening chamber

7) Evaporative low energy cool chamber

8) Low cost onion /Coconut / other particulars produce storage structure

9) Refrigerated transport vehicles / transport vehicles from 1 ton to 6 tones capacity

based on actual need of FPO.

10) Farm Mechanization equipments

11) Custom Hiring Centres

12) Retail marketing outlets

13) Any other pre / post harvest / marketing infrastructure as per the local need.

(Source: Dept. of Horticulture, Govt. of A.P., 2017)

Based on the present study, the following actionable points were arrived to further

strengthen the mango value chain in Chittor district, Andhra Pradesh.

1. Increase the Govt. nursery units in major mango growing mandals for supply of

genuine planting material.

2. Provide licenses to private nursery units and frequently arrange short term (1 to 3

days) training programmes and reviews to the private nursery unit managers on pest

management and maintaining healthy mango seedlings.

3. Including the item of fencing around mango orchards in the present subsidy

programmes list of Govt. as wild animals attack is becoming major threat to farmers.

4. Arrange awareness programmes to farmers with regard to crop insurance to protect

them in the events of unexpected calamities.

5. To encourage mechanization to reduce the dependence on limited labour availability,

more no. of custom hiring centers may be established. The net work of custom hiring

centers should be strengthened to such an extent that, the hiring of implements should

be made very easy like by downloading an app in the smart phones and booking. (For

ex. how the private cabs are booked now by citizens in different cities).

6. To facilitate establishing solar based cooling chambers at farm levels by including

them under subsidies list and encouraging on educating on that aspect, as only 12

cooling chambers (private) are available to store 854007 MT of mango.

7. To increase the solar based refrigerated transport facilities on custom hiring basis to

increase the shelf life of mangoes and reduces the fruit losses and to preserve the fruit

quality.

Page 53: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

50

8. Increase the infrastructure facilities like pre cooling chambers, ripening chambers,

pack houses at every market yard.

9. To arrange regular short term training programmes to farmers of different age groups

to review their knowledge and update with regard to scientific management of

cultivation aspects and export oriented awareness programmes.

10. For the processors, necessary leverage may be provided with regard to electricity

charges during off season.

11. The rules with regard to the eligibility of the processors to receive the bank loans may

be modified on discussions with the banking officials and processors.

12. The Govt. should encourage use of mango value added products and include them in

different government schemes like mid day meals to school children, supply of rations

to economically backward citizens etc.

13. Creating awareness programmes to attract young generation to enter in to the

profession of agriculture / horticulture.

14. Include the subject of value chain in science subject at school and college levels

education syllabus to increase the awareness from school children level.

15. Encourage the organic cultivation in a large scale for quality production and premium

price realization in clusters.

16. Promotion of pack houses by the growers and promoters of Integrated pack houses by

the FPOs to promote exports and group marketing.

17. Protocols to be developed for packing and transport to distance markets within the

country (Corrugated Fibre Board Cartons/boxes).

18. Popularization of nutrient value of Mangoes to the public for increased consumption

and better health for promotion of table varieties.

19. Development of Market yards with Ripening chambers, Cold Rooms on custom

service basis by the private enterprises.

20. To request the South Central Railways to allot more parcel vans (20*25 BCN

Wagons) and to run special trains to North India during the season.

21. Promotion of direct marketing between farmers and processing industries to avoid

middle men to get remunerative prices to the Mango Farmers.

22. At present production is not meeting the demand of processing industries. There is

need to promote processing varieties like Banglora, Alphanso e.t.c.

23. Promotion of small scale industries for production of Mango jelly, candy, tandra and

other value added products.

Page 54: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

51

24. Introduction of Technologies for different value added products like Solar Drying,

minimal processing.

25. Modernization of existing processing industries for IQF and other value added

products and production of quality pulp with international standards.

Export of Mangoes:

1. Providing cargo facility at International Airport, Tirupathi for export of Mangoes to

South East Asian countries.

2. Air Fright charges for perishable goods may have to subsidized.

3. Promotion of Integrated Pack houses with vapour heat treatment and irradiation

facilities to export to European and other destinations.

Page 55: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

52

Some photographs of collecting data from various sectors of value chain are attached

Visit to processing units

Visited Processing Unit: Mr. Bobby,M/s Suvera Processed Foods Pvt. Ltd. Thavanampalli,

Chittoor. Met N Changal Reddy, N. Changal Reddy and Co. President of Mango Traders

Union, Chittoor.

Visited Processing Unit: Sri Manjunatha Furit Canning Industries, Kongareddypalli,

Chittoor.

Mango products

Raw Green mango Ripe mango

Pickles, Amchoor, Mango slices

Beverages Pulp, Mango jelly, Beverage, Squash,

Mango leather

Mango Pickle Amchoor Mango slices

Page 56: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

53

Interacting with DDH and President of processors federation

Smt. T, Saraswathi, DDH, Chittoor

K Balakrishna Reddy, President Chittoor

Dist. Processors Federation

Visited the office of Assistant Director of

Marketing, Chittoor Smt. K. Indumati,

Special Grade Secretary AMC Chittoor.

Visited to ADH office Pileru met the official

viz., S.S.V.Subhashini (ADH, Pileru),

Naveen Kumar (HO, Pileru), Y. Lakshmi

(HO, Pileru).

Page 57: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

54

Visited the office of Assistant Director of

Horticulture, Palamner. Met the official viz.,

K. Reddaiah (HO Chowdepalli), S.

Srinivasulu (HO,Technical, Venkatagiri

Kota), Lakshmi Prasuna (HO

Bangarupalem).

Visited Mango Market Yard Bangarupalem.

Met Umapathy Reddy, Secretary, Mango

Market Yard. Bangarupalem. Collected the

information regarding mango growing

farmers and traders.

Interacting with Dr. Ananda Naidu,Properiotor of Maruthi Fruit Canning Industries and

Poorna processed foods, Gajulapalli

Visit to Mango processing unit M/s Maruti Fruit Canning Indistries, Village Gajulapally,

Mandal Thanavam Pally, Chittoor district

Canning unit Chiller tank

Page 58: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

55

Packing unit

Visited Processing Unit: S. Ramesh (MD), Navya Foods Pvt

Visited Processing Unit: S. Ramesh (MD), Navya Foods Pvt. Ltd. Survey No. 737, 738 and

739. Mudigolam village and post Irala Mandal Chittor.

Page 59: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

56

Visited Processing Unit: Sun Gold Processed Food, Madupollur, Nalagampalli,

Bangarupalem.

Page 60: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

57

Nursery units

Page 61: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

58

Annexure I

PRECISION FARMING DEVELOPMENT CENTER (PFDC), WATER TECHNOLOGY

CENTRE,

PROFESSOR JAYASHANKAR AGRICULTURAL UNIVERSITY, RAJENDRANAGAR,

HYDERABAD - 500 030.

Value Chain Study for Mango in Chittoor District of Andhra Pradesh.

I - Questionnaire for Mango Sapling units (Nursery units)

Schedule No ___ Date: _____________

1. Details

Name of the Nursery Grower and Address:

Contact No:

Mail ID:

Education Level:

Age:

Field Location: Latitude:

Longitude:

Experience in Mango Nurseries

Management(Years):

2. Mango sapling varietal during (2016-17)

Sl.

No.

Name of the variety Quantity

sold (No.)

Reasons for selecting variety

I

Ii

Iii

Iv

V

Vi

Total

3. Cultivation and economics details:

i. Type of grafts prepared: Veneer Grafting/Approach Grafting

ii. Details of Manuring:

iii. Details of Fertilization:

iv. Details of Pest and disease management:

Page 62: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

59

v. Watering source:

vi. Method of watering: Micro irrigation or Conventional?

vii. Any other information related to production activity or maintenance:

4. Cost Economics involved in nursery management:

Sl.

No.

Name of the variety Price realized per

sapling (Rs)

Total money

realized (Rs)

Cost (Rs)

I

Ii

Iii

Iv

V

Vi

Total

S.NO. Particular Quantity Value

1 Raw material (soil, polythene)

2 Seed material

3 Fertilizers

4 Pesticides

5 Irrigation

6 Machinery

7 Labour

8

9

Total

V: Credit details:

Source of Credit? (Bank/ other)

Whether credit available timely – Yes/ No. (If available, is it sufficient?)

VI: Any problems noticed in cultivation / sales / prices / credit with regard to mango

sapling unit maintenance

Page 63: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

60

ANNEXURE II

PRECISION FARMING DEVELOPMENT CENTER (PFDC), WATER TECHNOLOGY

CENTRE,

PROFESSOR JAYASHANKAR AGRICULTURAL UNIVERSITY, RAJENDRANAGAR,

HYDERABAD - 500 030.

Value Chain Study for Mango in Chittoor District of Andhra Pradesh.

II - Questionnaire for Farmer

Schedule No ___ Date: _____________

1. Details:

Name of the Farmer: Village:

Age: Mandal:

Contact No:

Mail ID:

Education Level:

Field Location: Latitude:

Longitude:

Size of Land holdings (acres):

Area Under Cultivation:

Number of Plants (No.):

2. Economics of raising mango orchard:

2.1 Establishment cost during 1st year (Rupees per acre)

Sl.No. Particulars Total cost

1 Fencing

2 Digging pits

3 Manures

4 Fertilizers

5 Seed/ transportation

6 Inter cultivation

7 Irrigation: Surface Irrigation/Drip Irrigation

8 Labour

9 Land Tax

10 Miscellaneous

Total cost

Page 64: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

61

2.2 Maintenance expenditure during the period second year to fruiting

(Rupees per acre)

Sl.No. Particular Amount spent (year wise)

II III IV V VI

1 Gap filling

2 Manuring

3 Fertilizers

4 Irrigation

5 Inter Cultivation

6 Plant Protection

7 Land Tax

8 Labour

9 Miscellaneous

Total cost

3. Production details:

Sl.

No.

Variety Area

(acres)

Year of

planting

Production

(tones)

Gross

Income

(Rs)

Cost of

Cultivation

(Rs)

Net

Income

(Rs)

I

II

III

IV

V

Total

i. Details of value addition (Grading, packing, processing):

ii. Cost involved in value addition

iii. Additional returns

4. Marketing aspects:

A. Whether FPO (Farmers Producers Organization) exists? Yes/ No

If yes, whether FPO aggregate produce? Yes/ No

If yes, how and when FPO sell the produce?

Page 65: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

62

B. Marketing Details:

Sl.

No.

Quantity

sold

through

AMC’S

Amount Quantity

sold direct to

Processing

Unit

Amount Quantity

sold to

Traders

direct

form

Garden

Amount Net

Returns

(Rs.)

I

Ii

Iii

C. Details of marketing and returns

Sl. No. Particulars Amount (Rs.)

I Bagging and loading

Ii Transportation

Iii Unloading

Iv Commission

V Incidental expenses

Total

D. Other than APMC sales

Sl. No. Method/place of sale Quantity

( Quintals)

Price

realized

(Rs.)

Total

returns

(Rs.)

Cost if

any

(Rs.)

I Public private partnership

models (if any)

Ii

iii

5. Institutional Gaps:

a. Credit gap: whether banks are providing loan? Yes/No

If Yes Loan details:

Sl.

No.

Name of

the Bank

Giving

under

Special

Schemes

if any

Loan

amount

requested

(Rs)

Loan amount

Sanctioned

(Rs)

Monthly/Quarterly

Interest Paying

Loan

Interest

(%)

Amount

1

2

Page 66: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

63

b. Whether Mango crop is insured? Yes/No

If yes give details:

Sl.

No.

Name of the

Insurance Company

Monthly/Quarterly/Seasonal/Annual

charges

1

2

c. Whether any institution or organization giving extension services? Yes/No

If yes give details:

Sl.

No.

Name of

Institution/organization

Details provided Period

1

2

3

6. Others:

A. What are the advantages / disadvantages of selling in APMCs?

B. Suggestions for better functioning of APMCs?

C. Who are the people involved in Mango Marketing?

D. Is selling of mango through a market intermediary inevitable? If yes, why?

E. Do you deal with the same market intermediary every time? Yes / No, why?

F. Are there any handling losses during mango marketing? If yes, can they be

minimized?

G. Are you following any grading and standardization practices? If yes, give details

H. Whether pack house available? Yes/ No. If yes, give details

I. Whether good transportation facility available? Yes/ No. If yes, give details

J. Whether ripening chamber available? Yes/ No. If yes, give details

Page 67: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

64

ANNEXURE III

PRECISION FARMING DEVELOPMENT CENTER (PFDC), WATER TECHNOLOGY

CENTRE,

PROFESSOR JAYASHANKAR AGRICULTURAL UNIVERSITY, RAJENDRANAGAR,

HYDERABAD - 500 030.

Value Chain Study for Mango in Chittoor District of Andhra Pradesh.

III - Questionnaire for Traders

Respondent No ___ Date: _____________

1. Details:

Name of the Trader & Address:

Age: Education Level:

Contact No:

Mail ID:

Experience in Marketing (Years):

2. Marketing aspects

2.1 Retail/Whole sale,

Fresh Mango:

Quantity

Procured

Source Quantity

sold/day

Buyer Selling

price

(Rs/quintal)

Benefits

(Rs.)

a) Which are the mango varieties you deal with? Reasons for the same.

b) According to you, who is the important player in the mango marketing?

c) How many intermediaries do you deal with during mango marketing? Give details.

d) Do you have ripening chamber facility? If yes, give details.

e) What are the problems faced by you in mango marketing?

f) What are your suggestions for the above mentioned problem?

g) What is mango supply chain according to you?

Page 68: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

65

ANNEXURE IV

PRECISION FARMING DEVELOPMENT CENTER (PFDC), WATER TECHNOLOGY

CENTRE,

PROFESSOR JAYASHANKAR AGRICULTURAL UNIVERSITY, RAJENDRANAGAR,

HYDERABAD - 500 030.

Value Chain Study for Mango in Chittoor District of Andhra Pradesh.

IV - Questionnaire for Processors

Respondent No ___ Date: _____________

1. Details:

Name of the Processors & Address:

Age: Education Level:

Contact No:

Mail ID:

Experience (Years):

Type of processing unit: Small / Medium

2. Processing details:

A. Structure of processing cost: Canning/Aseptic Unit

Sl.No. Particulars Quantity Cost

Fixed cost

1 Salaries to percent

employee

2 Depreciation

3 Interest on fixed capital

Total

Variable cost

1 Cost of raw material

purchased (Including

Transportation)

2 Cost of packing material

3 Power charge

4 Labour

5 Other raw material

6 Sales

7 Miscellaneous charges

Total

B. Details of Machinery:

Sl.No. Particulars No. Value

Page 69: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

66

1. Fruit washing tank

2. Tip Cutting Machine

3. Belt Conveyor

4. Destoner

5. Pulpers

6. Pre Heaters

7. Decanters

8. Pasteurizers

9. Balance Tanks

10. Reforming Machinery

11. Scaling Machinery

12. Retarts Crates

13. Electric Hoist Machinery

14. Trolleys

15. Aseptic Sterilizer cum Fillers

C. Supporting Machinery:

Sl.No. Particulars No. Value

1. Boilers

2. Generators

3. Cooling towers

4. Chillers

5.

6.

7.

D. Procurement of mango:

Sl.

No.

Source Variety Quantity

purchased

per month

Price

(Rs/quintal)

I APMCs

Ii Farmers field

Iii

Iv

V

Page 70: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

67

E. Value added mango products prepared by you?

Sl. No. Type of product Quantity

produced

(per month)

Brand Price

(Rs/unit)

I

Ii

Iii

Iv

F. Sale of value added mango products

Sl.

No.

Buyers Products Brand Quantity sold

(units/month)

Unit

price

(Rs.)

Total

returns

(Rs.)

i.

ii.

iii.

Iv

.

1. Do you sell mango pulp to any companies for further processing?

2. Do you have primary processing centre or mobile processing centre?

3. What are the major problems faced by mango processers?

4. What are your suggestions for the above mentioned problems?

5. What is the mango supply chain according to you?

Page 71: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

68

ANNEXURE V

Process flow chart for mango pulp in canning units

Unloading of fruits

Storing and ripening

Grading and washing

Cutting into slices

Feeding into pulper

Sterilization by kettles at 900c

Filling of pulp in cans or tins

Packing of cans in cartons (6 cans per 1 carton)

Transportation

Page 72: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

69

ANNEXURE VI

Process flow chart for mango pulp in aseptic packing units

Mango unloading

Quality checking

Ripening

Storing

Washing

Fruit cutting and inspection on three tier belt conveyor

Feeding into pulper

Pasteurization at 90°C

Fine pulping by turbo extractor

Intermediate storage tank

Sterilization in filtron machine at 74°C

Aseptic filling of pulp in barrels or drums

Storage for sterility test

Dispatch

Page 73: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

70

ANNEXURE VII

Prescribed data of Nursery units on value chain study for mango in Chittoor district of Andhra Pradesh

S.N

o

Name of the

Nursery

grower

Contact

no

Ed

uca

tion

Age

size

of

La

nd

h

old

ing

m2

Exp

erie

nce

Varieties

Qu

an

tity

So

ld /

Pla

nt

Rea

son

s fo

r S

elec

tin

g

Va

riet

ies

Typ

e of

gra

ph

s

pre

pare

d

sou

rce

of

pla

nti

ng

mate

rial

Buying

address

Wate

r so

urc

e

Met

hod

of

wate

rin

g

Cost

economic

s

size

of

pla

nt

pri

ce

Qu

an

tity

Valu

e

Cre

dit

det

ail

s

1

Dinakar

Gardens, M.

Anand,

Kanipakam,

Patrampally,

Chittoor

98856270

98 SS

C

48 60 X

140

25

Totapuri 0

Com

mer

cial

Ven

eer

& a

ppro

ach g

raft

ing

Buyin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bore

wel

l

Conven

tion m

ethod

5 70 Raw material

5420

No

Benishan 50 10 90

Seed

material 2280 9120

Neelam 50 15 90 fertilizers 19.8 18269.2

Mallika 40 40 300 Pesticides 15 12000

Khader 50 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Total 144809

1

Prabhakar

Nursery

Gardens, M.

Subrahmany

am ,

Kanipakam,

Patrampally,

Chittoor

95027020

45 Inte

r

45

10

0 X

16

0

30

Totapuri 40

Co

mm

erci

al

Ven

eer

& a

pp

roac

h g

raft

ing

Bu

yin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bo

re w

ell

Co

nv

enti

on

met

ho

d

5 70 Raw material 7400

No

Benishan 80 10 90

Seed

material 3600 14400

Neelam 80 15 90 fertilizers 31.3 30000.0

Mallika 40 40 300 Pesticides 15 12000

Khader 60 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Total 163800

3

YMN

Nursery

gardence, Y.

Ramesh

babu,

Kanipakam,

94409883

61 Inte

r

46

60 X

120

20

Totapuri 60

Com

mer

cial

Ven

eer

&

appro

ach

gra

ftin

g

Buyin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bore

wel

l

Raw material 6140

No Benishan 50 5 70 seed material 2760 11040

Neelam 60 10 90

fertilizers

23.95833

33 22115.385

Mallika 0 15 90 pesticides 15 12000

Page 74: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

71

Patrampally,

Chittoor Khader 60 40 300 irrigation Surface

Machinery *

Labours 2 100000

Total 200000

4

Sridhar

Nursery

Gardens, Y.

Vishnupriya,

Kanipakam,

Patrampally,

Chittoor

94402403

57 Inte

r

42

60 X

140

25

Totapuri 30

Com

mer

cial

Ven

eer

& a

ppro

ach g

raft

ing

Buyin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bore

wel

l

Conven

tion m

ethod

5 70 Raw material 5600

No

Benishan 60 10 90

Seed

material 2400 9600

Neelam 30 15 90 fertilizers

20.83333

33 19230.769

Mallika 50 40 300 Pesticides 15 12000

Khader 30 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Total 146431

5

Vishnu Teja

Nursery

Gardens,

Srikanth,

Kanipakam,

Patrampally,

Chittoor

96402550

77 SS

C

38

80 X

160

20

Totapuri 25

Com

mer

cial

Ven

eer

gra

ftin

g

Bu

yin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bore

wel

l

Co

nven

tion m

ethod

5 70 Raw material 6590

No

Benishan 80 10 90

Seed

material 3060 12240

Neelam 50 15 90 fertilizers 26.5625 25500

Mallika 50 40 300 Pesticides 15 12000

Khader 50 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Total 156330

6

Laxmi

nursery

gardens, K.

Tyagaraju

reddy,

Kanipakam,

Patrampally,

Chittoor

94405157

01 Inte

r

38

80

X 1

60

20

Totapuri 20

Com

mer

cial

Ven

eer

gra

ftin

g

Buyin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bo

re w

ell

Conven

tio

n m

eth

od

5 70 Raw material 6500

No

Benishan 80 10 90

Seed

material 3000 12000

Neelam 50 15 90 fertilizers

26.04166

667 25000

Mallika 50 40 300 Pesticides 15 12000

Khader 50 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Page 75: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

72

Total 155500

7

Srikrishna

Nursery

Gardens, Sri

krishnayya,

Near Rail

gate,

Chittoor

Road

94412198

33 SS

C

52

60 X

140

30

Totapuri 70

Com

mer

cial

Ven

eer

& a

ppro

ach g

raft

ing

Buyin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bore

wel

l

Conven

tion m

ethod

5 70 Raw material 6680

No

Benishan 60 10 90

Seed

material 3120 12480

Neelam 35 15 90 fertilizers

27.08333

333 25000

Mallika 35 40 300 Pesticides 15 12000

Khader 60 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Total 156160

8

Sri Sai ram

Nursery

Gardens,

Reddappa,

Near

Railway

gate,

Chittoor

Road

96520355

41 SS

C

52

100 X

120

25

Totapuri 30

Com

mer

cial

Ven

eer

& a

ppro

ach g

raft

ing

Buyin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bore

wel

l

Conven

tion m

ethod

5 70 Raw material 7364

No

Benishan 80 10 90

Seed

material 3576 14304

Neelam 80 15 90 fertilizers

31.04166

667 29800

Mallika 28 40 300 Pesticides 15 12000

Khader 80 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Total 163468

9

BRR

Nursery ,

Kanipakam

Road,

Chittoor

90007714

53 Inte

r

55

60

X 1

40

30

Totapuri 50 C

om

mer

cial

Ven

eer

& a

pp

roac

h g

raft

ing

Bu

yin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bo

re w

ell

Co

nv

enti

on

met

ho

d

5 70 Raw material 6500

No

Benishan 60 10 90

Seed

material 3000 12000

Neelam 40 15 90 fertilizers

26.04166

667 24038

Mallika 50 40 300 Pesticides 15 12000

Khader 50 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Total 154538

10 Suvera 92900867 Int

er

50 60

X

120

25 Totapuri 30 Co

m me

rcia l Ve

nee

r &

app

roa

ch

gra

ftin g

Bu

yin g

fro

m

oth ers

Krishnagi Bor

e

wel l Co

nve

nti

on

met

hod

5 70 Raw material 4970 No

Page 76: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

73

Nurseries,

Madanapalli,

Banglore

Road,

Chittoor

15 Benishan 50

ri,

Rajamand

ri,

thirupathi

10 90 Seed

material 1980 7920

Neelam 25 15 90 fertilizers 17.1875 15865

Mallika 25 40 300 Pesticides 15 12000

Khader 35 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Total 140755

11

Chandra

nursery

gardens,

Chittor

SS

C

52 100 X

180

30

Totapuri 20

Com

mer

cial

Ven

eer

& a

ppro

ach g

raft

ing

Buyin

g f

rom

oth

ers

Krishnagi

ri,

Rajamand

ri,

thirupathi

Bore

wel

l

Conven

tion m

ethod

5 70 Raw material 4610

No

Benishan 30 10 90

Seed

material 1740 6960

Neelam 35 15 90 fertilizers

15.10416

667 13942

Mallika 25 40 300 Pesticides 15 12000

Khader 35 70 400 Irrigation Surface

Machinery *

Labours 2 100000

Total 137512

12 Horticulture

Farm,

Tirupathi

Totapuri 0

Go

ver

nm

ent

Ven

eer

& a

pp

roac

h g

raft

ing

gro

ws

Dri

p

Co

nv

enti

on

met

ho

d

5 30 Raw material 2000

No

Benishan 150

00 10 30

Seed

material 25000 0

Neelam 0 15 30 fertilizers 0 0

Mallika 500

0 40 30 Pesticides

40 50000

Khader 500

0 70 30 Irrigation

Drip 4000

Machinery *

Labours 4 300000

Total

356000

13 Horticulture

Farm,

Srikalahasthi

Totapuri

500

0

Gover

nm

e

nt

Ven

eer

&

appro

ach

gra

ftin

g

gro

ws

D

rip

Conven

tion

met

hod

5 30 Raw material 2000

No

Benishan 500

00 10 30

Seed

material 100000 0

Page 77: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

74

Neelam 500

0 15 30 fertilizers

0 0

Mallika 100

00 40 30 Pesticides

60 100000

Khader 300

00 70 30 Irrigation

Drip 4000

Machinery *

Labours 8 500000

Total 606000

Page 78: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

75

ANNEXURE VIII

Prescribed Data of Farmers on Value Chain Study for Mango in Chittoor District of Andhra Pradesh

S.N

o

Na

me

of

the

Fa

rmer

Vil

lag

e

Ag

e

Co

nta

ct N

o

Ma

nd

al

Ed

uca

tio

n

La

nd

(A

cres

)

Are

a u

nd

er

Cu

ltiv

ati

on

No

of

Pla

nts

Ag

e o

f o

rch

ard

pro

du

ctio

n p

er

acr

e

esta

bli

shm

ent

cost

ma

inta

ina

nce

co

st

Gro

ss i

nco

me

per

acr

e

Net

in

com

e

Insu

ran

ce

1 M.Rajendra Velytuuruchenu 47 7330927838 Bangarupalyam 7th 3 3 250 6 4.5 32667 6024 36000 29976 No

2 K. Raja Velythuruchenu 55 9966556528 Bangarupalyam Intermediate 2 2 150 5 5 33667 5452 40000 34548 No

3 C .Maheswar Veluthuruchenu 52 8790036435 Bangarupalyam Intermediate 6.5 6.5 455 7 5.5 54769 5855 44000 38145 No

4 N.Jayamma Bommayapalli 57 9440860278 Bangarupalyam 7th 10 10 600 6 4 88000 6024 32000 25976 No

5 N .Nagaiah Chandrashekarpuram 42 Bangarupalyam 5th 3 3 210 8 5 31000 5855 40000 34145 No

6 K.Neerajakhsulu Bommayapalli 55 8332937450 Bangarupalyam Intermediate 10 4 480 10 6.5 89000 5855 52000 46145

7 Ravindra naidu Yarrallapalli 55 9247355005 Bangarupalyam 7th 10 10 600 6 4 89000 6024 32000 25976 No

8 Raghupathi Bandladoddi 54 9550531098 Bangarupalyam Ssc 3 3 250 7 4.5 75917 5855 36000 30145

9 Sankar Nallamgod 42 Bangarupalyam Intermediate 5 5 350 8 5 86200 5855 40000 34145

10 Sujatha CJFSC 45 7702699193 Bangarupalyam 7th 3 3 210 8 5 39300 5855 40000 34145

11 saraswathi mahasamudra Bangarupalyam 2.5 2.5 8 5 44800 5855 40000 34145

12 Sarathkumar Reddy Mahasamudra 44 9000808059 Bangarupalyam 7th 3 3 210 6 4.5 70333 6024 36000 29976

13 Jayachandra naidu Mahasamudra 44 Bangarupalyam 7th 3 3 240 7 5 46000 5855 40000 34145

14 Lakshmana reddy Thimojipelli 42 8106365280 Bangarupalyam Intermediate 3 3 200 6 4 46000 6024 32000 25976 No

15 M Vinod Mahasamudra 49 9704846252 Bangarupalyam Intermediate 3 3 250 9 6.5 37000 5855 52000 46145 No

16 G.Viswanad naidu Chandrasekharpuram 47 Bangarupalyam 7th 3 3 210 5 3.5 40000 5452 28000 22548 No

17 N Sankaraiah kettanadu 49 Bangarupalyam 7th 3 3 210 6 4.5 46667 6024 36000 29976 No

18 Rajendra Velythuruchenu 42 Bangarupalyam 7th 2 2 150 7 5 32500 5855 40000 34145 No

19 Mallaiah Vepanapalli 50 Bangarupalyam 2nd 3 3 220 9 5.5 33667 5855 44000 38145 No

20 Jayasankar Cjfsc 48 7893329062 Bangarupalyam 7th 3 3 180 8 5 28667 5855 40000 34145 No

21 Balakrishna Ragimanupent 48 Bangarupalyam Intermediate 3 3 210 7 5.5 28667 5855 44000 38145 No

22 Chundaiah Vepanapalli 42 9502239069 Bangarupalyam 5th 3 3 210 8 6 29000 5855 48000 42145 No

Page 79: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

76

23 Nagabushavnam Mahasamudra 43 9000808059 Bangarupalyam Intermediate 3 3 210 9 6 28667 5855 48000 42145 No

24 Ram narayan reddy Nalagampalli 45 9666863476 Bangarupalyam MBBS 20 10 1000 10 6.5 55000 5855 52000 46145 No

25 kavali gandhi palamakulapalli 51 9490504554 Bangarupalyam 10 6 3 300 9 5 33333 5855 40000 34145 No

26 k.sivaiah naidu kolavarivuovu 40 Bangarupalyam 7th 3 3 210 8 5.5 31250 5855 44000 38145 No

27 Thyagaraju naidu guvardanagir 50 9550827653 Bangarupalyam 8th 3 3 210 7 6 33667 5855 48000 42145

28 Jayansankar CJFSC 48 7893329062 Bangarupalyam 7th 3 3 210 8 7 28667 5855 56000 50145

29 Mallaiah Vepanapalli 50 9502239069 Bangarupalyam 2nd 3 3 210 7 6 33667 5855 48000 42145

30 Balakrishna Ragimanupent 48 Bangarupalyam Intermediate 3 3 210 10 7.5 28667 5855 60000 54145

31 Ranemma Velytuuruchenu 45 9618919453 Bangarupalyam Intermediate 3 3 210 11 7 33667 5910 56000 50090

32 Rekha Velytuuruchenu 45 8500621723 Bangarupalyam Intermediate 3 3 210 15 7.5 55000 5910 60000 54090 n0

33 P. Varadaiah Velytuuruchenu 52 7893329062 Bangarupalyam Intermediate 3 3 210 18 8 56667 5744 64000 58256 No

34 Govindaraju Velytuuruchenu 43 9550662690 Bangarupalyam 10th 3 3 210 17 8.5 35667 5744 68000 62256 No

35 lakshmipathi Kotur 47 Bangarupalyam 5th 3 3 210 18 8.5 71667 5744 68000 62256

36 Hari Sankarthipalli 43 Bangarupalyam Intermediate 3 3 210 16 7 47000 5744 56000 50256

37 Vinayakan Velluthuruchenu 44 9959293101 Bangarupalyam 10th 3 3 180 11 5.5 48333 5910 44000 38090 No

38 Baskar naidu Jambuvaripalu 49 Bangarupalyam Intermediate 4.75 4.75 330 12 6 62000 5910 48000 42090 No

39 Siva Gunturu 49 Bangarupalyam Intermediate 3 3 230 13 7 57053 5910 56000 50090 No

40 S.Alfath kolakarivoru 53 Irala Intermediate 3 3 150 20 8 55667 5744 64000 58256 No

41 B.Ambujamma Raminayanapalle 52 9052154127 Irala 4th 2 2 150 19 8.5 51667 5744 68000 62256

42 P.Saukar Naidu Polakalayellampalli 60 99661666045 Irala 7th 2 2 150 20 8 83000 5744 64000 58256 No

43 B.Rama naidu Kaminayanapalle 47 9441923902 Irala 7th 2 2 150 11 6 95000 5910 48000 42090 No

44 M Bhaskaraiah Ghyeesepalli 57 9912490146 Irala 6th 2 2 100 13 7 48500 5910 56000 50090 No

45 B.Eshwaramma Kaminayanapalle 52 9866917587 Irala Intermediate 2 2 150 14 7.5 40000 5910 60000 54090 No

46 P.Leela kumar Polakla yellanapalli 48 9966166045 Irala 9th 3 3 210 12 6.5 72500 5910 52000 46090

47 K.Muniratnam reddy Mudigolam 52 Irala Intermediate 3 3 210 16 7 95000 5744 56000 50256

48 B.Jaggaiah naidu kaminayapalli 45 9492547971 Irala Intermediate 3 2 180 17 7.5 54333 5744 60000 54256

49 K.Balakrishnama Naidu Nampalle 56 Irala 8th 4 4 300 14 6.5 75333 5910 52000 46090 No

50 D Prabarathi Koudepalli 49 9490244969 Irala 7th 2 2 140 13 7 68750 5910 56000 50090 No

51 B Bashkar Naidu Kaminenipalli 48 9701997224 Irala Intermediate 2 2 140 22 7.5 85000 58500 60000 1500 No

52 E Sreenivasulu T.V Patu 49 9916099937 Irala Intermediate 4 4 280 28 6 55000 5923 48000 42077 No

53 P Bhaskar naidu Potakala Yelampalle 47 9646322972 Irala 7th 3 3 210 25 5 64000 5800 40000 34200 No

54 P Narasimhulu P Yellampalle 49 9550170134 Irala Intermediate 3 3 210 24 7 41667 5800 56000 50200

Page 80: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

77

55 M Bhaskar Naidu Morampalle 47 9000683523 Irala 10th 1 1 70 25 7.5 38333 5800 60000 54200 No

56 P Subramanyam Morumpalli 32 9441588248 Irala 10 2 1 80 27 6 50000 5923 48000 42077

57 N Rajan Yellampalli 56 Irala Intermediate 4 4 280 28 6.5 63000 5923 52000 46077 No

58 M krishnamma Nampalle 48 Irala 7th 3 3 210 32 5 59000 5800 40000 34200 No

59 V N Shekar Reddy Varampativari Palli 46 9490278969 Piler B.com 4.52 4.52 300 31 5.5 50333 5923 44000 38077 No

60 V Ratnamma Mudigolam 49 9160429794 Irala 10th 2 2 140 30 5 59000 5922 40000 34078 No

61 P Venkatadri Nainampalle 50 8478012563 Irala 7th 3.5 3.5 245 21 7.5 84000 5800 60000 54200 No

62 T Kaviramma Nainampalle 49 9704189667 Irala Intermediate 3 3 210 24 8 47429 5800 64000 58200 No

63 P Krishnamurthy Potakala 49 9618372342 Irala 7th 2 2 150 26 7.5 39333 5923 60000 54077 No

64 P V Hemalatha Modalapalli 50 96403710918 Irala 7th 3 3 210 23 8 37000 5800 64000 58200 No

65 D Ganapathi Reddy Jillellamanda 40 9441820629 K V Palli 10 4 300 21 8.5 37000 5800 68000 62200

66 B Krishnayya Jillellamanda 60 9731009394 K V Palli 7 7 440 27 6.5 30250 5923 52000 46077 No

67

Sadhu Dwarakanatha

Naidu Kammapalli 45 9573268799

Kambham vari

Palli 0.79 0.79 60 21 8 34333 5800 64000 58200

68 B Narayana Bommalata vari Palli 50 9652175963 K V Palli 4.5 4.5 300 22 8 27778 5800 64000 58200 No

69 K Rama Chandra Raju Rajagopala Puram 59 9440934638 Sathyamedu SSLC 11 5 450 23 7.5 35778 5800 60000 54200 No

70 K Krishna Reddy Pandeampalli 45 9440376889 Chittoor 10th 4 4 80 21 7 39333 5800 56000 50200

71 K Venkateshwaralu Pandram Palli 48 9701134641 Chittoor Intermediate 1 1 60 24 6.5 41750 5800 52000 46200

72 Mallikarjun Reddy

Vonka Madyava

Palli 35 Chimagorikal 10th 20 20 2000 28 5.5 58000 5923 44000 38077

73 R Chandra Shakar Reddy Nagamvandla palli 45 9652276797 Chittoor 7th 2 2 200 29 6 73417 5923 48000 42077

74 S Ramesh Yellamandha 44 8897222456 Y V Palam Intermediate 5 5 320 26 6.2 76667 5923 49600 43677

75 K Maheswar Reddy Bodevanapalli 57 9440206531 Y V Palam Intermediate 15 10 1000 29 5.5 26200 5923 44000 38077

76 B Ramana Bodevanapalli 55 7893153035 Y V Palam 10th 3 3 140 32 5.4 25007 5923 43200 37277

77 M Meenakshi Valasapalli 47 9959762435 Y V Palam Intermediate 5.15 5.15 700 21 8.5 25437 5800 68000 62200

78 A Changal Rayudu Mekalavandlapalli 44 8790510397 Y V Palam 10th 5 5 500 23 8 26200 5800 64000 58200

79 P Shoba Rani Marripativari Palli 42 9492375114 Y V Palam 9th 4.5 4.5 300 24 7.3 29111 5800 58400 52600

80 O Narashima Reddy Narballe 67 8464861342 Y V Palam 10th 5 5 500 23 7.5 26200 5800 60000 54200

81 P Ramana Santha Palli 64 9480616806 Thavanapalli 10th 9 4 350 29 6.3 97778 5923 50400 44477

82 B R Rama Krishna Santha Palli 62 9396979997 Thavanapalli Intermediate 10 6 400 31 5.5 58667 5923 44000 38077

83 V Thyagaraja Santha Palli 52 9618127523 Thavanapalli 7th 4 4 280 23 6.5 88000 5800 52000 46200

84 B L Gouri Shakar Santha Palli 63 9441583587 Thavanapalli Intermediate 10 6 400 32 5 31250 5923 40000 34077

85 T Babu Santha Palli 40 9966634809 Thavanapalli 10th 10 4 350 30 4.5 88000 5923 36000 30077

Page 81: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

78

86 G Bhaskar Naidu Santha Palli 67 9491580452 Thavanapalli Intermediate 7 4 280 23 5.5 88000 5800 44000 38200

87 G R Eshwar Santha Palli 42 9845127702 Thavanapalli Intermediate 15 5 500 21 7.5 115714 5800 60000 54200

88 B Sharavan Kumar Santha Palli 37 9866111977 Thavanapalli Degree 20 7 800 21 7.5 58667 5800 60000 54200

89 B N Rajasimhulu Santha Palli 62 9440272155 Thavanapalli Degree 20 7 800 22 8 51250 5800 64000 58200

90 M Krishnappa Santha Palli 70 8801840868 Thavanapalli Degree 30 10 1800 21 8 62500 5800 64000 58200

91 T.Krishnamurthy saythapalli 40 99630236610 Thavanapalli 5th 7 5 300 21 8 33367 5800 64000 58200

92 Baskar reddy santhapalli 78 99491165538 Thavanapalli 4.5 2.5 150 21 7.5 36143 5800 60000 54200

93 Saraswatamma Santhapalli 72 Thavanapalli 10th 4 2 120 23 6.5 30667 5800 52000 46200 No

94 B Radhika Santhapalli 40 9441391562 Thavanapalli 10th 8 5 330 22 7 31250 5800 56000 50200 No

95 K kumarswamy Santhapalli 52 9866632267 Thavanapalli 10th 5 3 210 21 6.5 24000 5800 52000 46200

96 G.Alpdra naidu Santhapalli 67 9440559239 Thavanapalli 10th 15 7 500 22 7 50667 5800 56000 50200

Page 82: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

79

ANNEXURE IX

Prescribed data of Traders on value chain study for mango in Chittoor district of Andhra Pradesh

Marketing Aspects

S.No Name of the Trader Age Education Contact no Experience Quantity

procured Source

Quantity

sold per

day

Buyer Profit

1

N. Changal Reddy, No. 9

Agril. Commette Market

Yard, Kattamandi Road,

Chittoor

72 B.V.Sc 9440046645 50 300 tons Farmers 300 tons processors

traders 4%

2

MN Ali, No. 9 Agril.

Commette Market Yard,

Kattamandi Road, Chittoor

52 Degree 9441911115 35 200-300

tons Farmers

200-300

tons

processors and

traders of dif.

States

4%

3

E. Damoder reddy, No. 9

Agril. Commette Market

Yard, Kattamandi Road,

Chittoor

60 Degree 9618459227 40 250-300

tons Farmers

250-300

tons

processors,

traders,

exporters

4%

4

Balakrishna traders, No. 9

Agril. Commette Market

Yard, Kattamandi Road,

Chittoor

68 Degree 944045996 40 250-300

tons Farmers

250-300

tons

processors,

traders,

exporters

4%

5

G. Govind swamy traders,

No. 9 Agril. Commette

Market Yard, Kattamandi

Road, Chittoor

65 Degree 944072125 45 250-300

tons farmers

250-300

tons

processors,

traders,

exporters

4%

6

Nandagopal, Balaji fruit

exporters, No. 9 Agril.

Commette Market Yard,

Kattamandi Road, Chittoor

68 Degree 50 300-500

tons farmers

300-500

tons

processors,

traders,

exporters

4%

Page 83: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

80

7

Radha krishna, Sri rama

fruit exporters, No. 9 Agril.

Commette Market Yard,

Kattamandi Road, Chittoor

65 Degree 9849445116 45 300-500

tons Farmers

300-500

tons

processors,

traders,

exporters

4%

8

Rams traders, G. Mohan,

Door No. 18-19, High

Road, Chittoor

58 Degree 9866366299 35 400 tons farmers 400 tons

processors,

traders,

exporters

4-5%

9

Srilaxmi sai traders, A.

Krishna naidu, No. 9 Agril.

Commette Market Yard,

Kattamandi Road, Chittoor

50 Degree 9440088843 30 300 tons farmers 300 tons

processors,

traders,

exporters

4%

10

BV Reddy Traders, B.

Venugopal reddy, No. 9

Agril. Commette Market

Yard, Kattamandi Road,

Chittoor

55 Degree 9440243076 30 400 tons farmers 400 tons

processors,

traders,

exporters

4-5%

11

Sreeram & Co , G.

Sreeram, Gollapelli,

Chittoor

50 Degree 9989202333 25 300-500

tons farmers

300-500

tons

processors,

traders,

exporters

4%

12

Prashanthi fruits,

Jagannada reddy,

Cherlopally (V), Chittoor

55 Inter 9885289022 30 400 tons farmers 400 tons

processors,

traders,

exporters

4-5%

13

Sathish Mango Exports, D.

Keshavulu Naidu,

Bangarupalem (M),

Chittoor

50 Degree 9440274443 20 300 tons farmers 300 tons

processors,

traders,

exporters

4%

14

DV Anandareddy & Sons,

Bangarupalem (M),

Chottoor

70 Inter 9441330279 35 300-500

tons farmers

300-500

tons

processors,

traders,

exporters

4%

15 Chethan traders, K. Sridhar,

Bangarupalem, Chittoor 50 Degree 9440240349 20

250-300

tons farmers

250-300

tons

processors,

traders,

exporters

4%

Page 84: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

81

16

Srilaxmi narsimha traders,

B.K. Rajkumar,

Bangarupalem, Chittoor

55 Degree 9440799729 25 300-500

tons farmers

300-500

tons

processors,

traders,

exporters

4%

17 Barkath Traders, V.

Abdulla saheb, Chittoor 50 Inter 9963347899 20 300 tons farmers 300 tons

processors,

traders,

exporters

4%

18 VAS fruits, SG Gaffar

Saheb, Chittoor 50 inter 9963347889 20 300 tons farmers 300 tons

processors,

traders,

exporters

4%

19 ASR Traders,AS Rasool

basha, Chittoor 60 Degree 9441311384 25 300 tons farmers 300 tons

processors,

traders,

exporters

4%

20

Bangaru palem best mango

exporters, V. Yugendhar,

Bangarupalem, Chittoor

65 Degree 9550226666 30 300 tons farmers 300 tons

processors,

traders,

exporters

4%

21

SK Valli traders, S. Umar

Saheb, Bangarupalem,

Chittoor

55 inter 9440249387 25 300-500

tons Farmers

300-500

tons

processors,

traders,

exporters

4%

Page 85: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

82

ANNEXURE X

Presribed data of Processors in Chittoor district

Sl.

.n

o

Name Ag

e

Educatio

n Contact no

Exp

erie

nce

Processing

details

Details of

machinery

Supporting

machinery

Procurement

of mango

Value

added

products

Constraints

1 Tasa food pvt ltd, kottapalli(vellore)

1,04,60,000 18,00,000 Pulp

GST is the main problem, subisidices for machinery, capital investment

2

A.Shashidaran, Abhishek shasidharan, Geetha shashidaran, Sun gold processed foods , Madupollur,Nalagampalli, Bangarupalem

66 Graduate 944008970

0 35 4,46,35,050 3,87,50,000 6,85,00,000

From APMSc Farmers field (50%), Traders (50%)

Pulp

3 Shashidar, Tropic fruit products, madras cross/pallur,Gudipalem

990001797

9 1,04,60,000

26,03,00,000

74,00,000 From APMC Pulp

4

K. Govardhana Bobby, Suvera Processed Foods Pvt. Ltd, Aramgonda Road, Thavanampalli (M),Chittoor

48 B.E 944083574

5 23 5,17,00,000 1,50,00,000 25,00,000

From APMCs 12000/Ton

Pulp

Bank should provide Low cost interest, CC limit to be increased upto 15% of stock, Power chargers should not collect in unseason, Sales - To local market, Kerala, Tamilnadu, Mumbai

5

G. Jayaprakash Reddy, Ranga fruit products, Madras cross road, Pallur, Gudipala(M), Chittoor

68 Graduate 944274275 20 3,96,00,000 1,89,00,000 17,00,000 From APMCs & Formers Field

Pulp

Page 86: Value chain analysis of mango in Chittoor district, … Reports/9-Value chain analysis of mango in... · Tirupathi Totapuri 0 t g 150 s p hod 5 30 Raw material 2000 No Benishan 00

83

6

D. Srihari, E. Balaji Reddy, New Ranga Fruit Products, Gopalapuram (V), Narigepalli (P), Vellore, Chittoor

65 Graduate 984904770

1 30 25,06,20,000 6,13,00,000 57,00,000

Major GST is a issue electricity bill should be decreased in off season, Govt should encourage mango juice colleges schools

7

Tanveer, RMM foods products, Gangasagaram (V), Reddigunta (P), Vellore, Chittoor

45 Graduate 939485395

2 20 5,23,95,000 7,56,00,000 70,00,000

From APMCs & Formers Field

Major problem is the GST, Subsidy for Machinery, Land enhancement

8 S. Ramesh, Navya Foods Pvt Ltd., Mudigolam(V), Irala (P), Chittoor(D)

50 B.Tech 900082260

0 7 97,63,00,000 4,76,00,000 1,10,00,000

Totapari, Alphonso, Neelam, Sindhura

Squash (Rasna) 1500000/month

Govt Subsidies are insuffucient, Major problem is the GST, Sales - Exotic fruits Pvt Ltd, Mumbai

9

J. Shiva Kumar, Sri Manjunatha Fruit Canning Industries, Door No. 2-1086/1 , Opp: Sherman girls School,Kongareddy pally, Chittoor, Partnership base (6 Members)

53 B.Sc 939332015 20 13,25,00,000 12,01,50,000

24,50,000

Main source from farmers field , Totapari, Alphonso 5000 MT/Season

Pulp 6000 MT/season

80-90% Working capital should provide by banks for 6 months. Subsidy schemes on machinery. GST issue

10

Dr. S. Anand Naidu,Gajulapalli,Via Aragonda,Thavanam palli,Chittoor

60 B.V.Sc, MA.

949248999 25 72,12,75,000 4,85,00,000 4,20,00,000

Main source from APMC Farmers field, Maruthi Fruit Canning Industries & Poorna Process fruits, Totapari, Neelam 10000 MT/Season

Ripening chambers, Govt Tax, Govt not giving scope to juice, Sales - Export to other countries like Malasia, Spain, etc