V65 Clutch Assembly Sequence - V4musclebike.comv4musclebike.com/articles/magnandy/Andy's V65...
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V65 CLUTCH ASSEMBLY SEQUENCE.DOC APRIL 4, 2014 N:\000 - Files\Motorcycle\1984 V65 Magnas\Clutch\V65 Clutch Assembly Sequence.doc Page 1 of 15 This a photo sequence of the reassembly of the clutch on a 1984 V65 Magna. It was fist published in a thread about clutch slippage that was driving me crazy. After several re&re’s for replacement of the main clutch spring from broken, to used, to new and again to orient the disks and plates, and again to verify that the orientation of the Sprag clutch was correct, the issue was finally resolved by a light sanding of the surfaces of the clutch disks and plates to break up the glaze that can bee seen in pictures 7 through 10. I have numbered the pictures for easy referencing. MagnAndy ASSEMBLY SEQUENCE FOR 1984 V65 MAGNA CLUTCH Pic #1 Clutch Outer (Basket) has not been removed since I have had the bike. ps that lovely gasket doesn't leak a drop so I haven’t replaced even ‘though I have a new one! Pic #2 Some light burnishing from the edges of the disks can be seen but hardly felt. TRIAL MODE − a valid license will remove this message. See the keywords property of this PDF for more information.
Transcript of V65 Clutch Assembly Sequence - V4musclebike.comv4musclebike.com/articles/magnandy/Andy's V65...
V65 CLUTCH ASSEMBLY SEQUENCE.DOC APRIL 4, 2014
N:\000 - Files\Motorcycle\1984 V65 Magnas\Clutch\V65 Clutch Assembly Sequence.doc Page 1 of 15
This a photo sequence of the reassembly of the clutch on a 1984 V65 Magna. It was fist published in a
thread about clutch slippage that was driving me crazy.
After several re&re’s for replacement of the main clutch spring from broken, to used, to new and again
to orient the disks and plates, and again to verify that the orientation of the Sprag clutch was correct,
the issue was finally resolved by a light sanding of the surfaces of the clutch disks and plates to break
up the glaze that can bee seen in pictures 7 through 10.
I have numbered the pictures for easy referencing.
MagnAndy
ASSEMBLY SEQUENCE FOR 1984 V65 MAGNA CLUTCH
Pic #1 Clutch Outer (Basket) has not been removed since I have had the bike.
ps that lovely gasket doesn't leak a drop so I
haven’t replaced even ‘though I have a new one!
Pic #2 Some light burnishing from the edges of the disks can be seen but hardly felt.
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MAGNANDY APRIL 4, 2014
Page 2 of 15
Pic #3 Clutch Centre A.
Pic #4 Some light burnishing from the Plates.
Pic #5 Washer (flat) - note witness marks.
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MAGNANDY APRIL 4, 2014
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Pic #6 Washer in place with the witness marks outside.
Pic #7 Clutch Disk - I put all these marks to the outside and in a line.
Pic #8 Clutch Plate rounded edge goes inside.
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Pic #9 and sharp side goes outside.
Pic #10 Clutch Centre A filled up with alternating disks and plates.
Pic #11 Clutch Centre B.
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Pic #12 Sprag Clutch - one way Clutch
Pic #13 Rotate Clock Wise (CW) to insert the Sprag Clutch
Pic #14 Slight CW rotation and it drops in.
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Pic #15 Clutch Inner.
Pic #16 Insert by rotating CW.
Pic #17 Clutch Inner fully inserted.
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Pic #18 Clutch Centre B with One Way Clutch and Clutch Inner installed
Pic #19 Slipper Clutch starting position (just where I grabbed it)
Pic #20 Rotating CCW,
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Pic #21 more CCW,
Pic #22 more CCW.
Pic #23 Will not rotate CW. My hand did not leave
the clutch in the pictures 19 through 23
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Pic #24 Teeth not lined up.
Pic #25 Rotate CCW until the teeth are in line then continue inserting plates and disks.
Pic #26 Last disk in place
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Pic #27 Poured a little oil on the slipper clutch (I had wiped it dry when cleaning all the parts).
Pic #28 Washer (flat) - note the circular witness marks from the Slipper Clutch
Pic #29 Washer inserted with witness marks inside
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Pic #30 Clutch Pressure Plate (inside).
Pic #31 Clutch Pressure Plate inserted and twisted to engage the teeth on Clutch Centre B.
Pic #32 Clutch Spring mounted with cupped side inwards (high centre outwards).
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Pic #33 Spring Set Plate.
Pic #34 Spring Set Plate engaged on teeth.
Pic #35 Lock Washer (cupped)
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Pic #36 Lock Washer orientation is stamped on one side – “OUT SIDE”
Pic #37 Insert Lock Washer
Pic #38 Lock Nut
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Pic #39 Torque Lock Nut to 46-48 ft-lbs using specially modified socket or DIY tool
Pic #40 Lifter Plate with Release Bearing and Lifter Guide inserted.
It is easier to insert this way than to do the 3 components individually.
Pic #41 Inserting Plate/Bearing/Guide
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Pic #42 Plate/Bearing/Guide seated - snap ring groove is just visible.
Pic #43 Snap Ring
Pic #44 Fully seating the Snap Ring
DONE!
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