v60 Training Manual (2)

v110/ v130 v110/ v130 Technical TrainingTechnical Training

Intellian Technologies

Introduction to VSAT

1

Introduction to VSATv110/ v130 Technical Training


VSAT ConfigurationVSAT Configuration

Ku Band Satellite

HUB

Antenna Control Unit

VSAT Antenna

Internet Telephone Fax

2

Internet Phone

Antenna Control Unit& Modem

Routing & VoIP Devices

On Board PhonesLaptop Computer


2

Geostationary Orbit SatelliteGeostationary Orbit Satellite

z Features positioned 22,300 miles above of the Earths equator The rotation speed is matched to the rotation of the EarthThe rotation speed is matched to the rotation of the Earth.

z Applications Communication Broadcasting

Equator

Subsatellite Point

3

Geostationary Arc

Equator

Satellite36,700Km

Earth

Frequency BandFrequency Band

4 GHz 8 GHz 12 GHz 18 GHz 26.5 GHz

Microwave Bands

C Band X Band Ku Band Ka Band

R2R2WW10.7GHz

11.7GHz

12.1GHz

12.2GHz

R112.5GHz

12.7GHz

R3 R112.75GHz

R2R3 WW

13.75GHz

14.3GHz

R214.4GHz

R1R3 WW

14.5GHz

Ku VSAT

4

GHz GHz GHz GHz GHz GHz GHz GHz GHz GHz GHz

WW : WorldwideR1 : Europe, AfricaR2 : AmericaR3 : AsiaAmerica :

Downlink : 11.7 ~ 12.2GHz with 10.75 LOUplink : 14.0 ~ 14.5 GHz


3

Basic Elements of VSATBasic Elements of VSAT

SpaceSegment

SatelliteRepeater

Uplink Downlink

Ku

5

LNB Demodulator Decoder outputinformation

BUC Modulator Encoder inputinformation

modem

Ku

Ku

IF

IF

BUCBUC

Model Manufacturer Power Local Frequency Extended Ku-band M & C

NJT 5017 NJRC 4W 13.05 GHz X XNJT 5017 NJRC 4W 13.05 GHz X X

NJT 5118 NJRC 8W 13.05 GHz X X

NJT 5218 NJRC 8W 12.80 GHz O X

6908-W/E-48/EX-E_8W CODAN 8W 15.45 GHz O O

6

TX Frequency : Standard : 14.0 ~ 14.5 GHz

Extended Ku : 13.75 ~ 14.5 GHzLOCALBUCIFTX fff _+=


4

LNBLNB

z Single LNB Single Local Frequency For Regional Serviceg Ex : NJR2835S : 10.75GHz Single Band LNB

z Multi Band LNB Multiple Local Frequency Band is controlled by voltage or 22kHz tone Ex : NJR2843S : 9.75/10.6 GHz Dual Band LNB

Swedish Microwave Type H R OSwedish Microwave Type H, R, O..

7

PLL LNB for SCPC carrier: Local Stability 25 KHz or less Regular LNB for DVB carrier : Local Stability 900 KHz or more

LOCALLNBRXIF fff _=

Modem Modem Input/OutputInput/Output FrequencyFrequency

z Standard Modem Tx Output : 950 1700 MHz Rx Input : 950 1700 MHz Rx Input : 950 1700 MHz SMW LNB for full Rx coverage iDrect 3000, iDirect 5000

z iDrect X5 TX Out put : 950 1700 MHz

RX I t 950 2150 MH RX Input : 950 2150 MHz Dual Band LNB is enough for full Rx coverage

8


5

Modem Modem Input/OutputInput/Output FrequencyFrequency

z iDirect / Software : iSite 8.0 Optional file (*.opt) Package file (*.pkg)Package file ( .pkg)

z Main Parameters that you should know: RX Frequency TX Frequency Uplink Local Frequency Downlink Local Frequency GPS : GPS data is required by mobile modem Modem Lock : To identify the correct satellite TX Mute :

z To disable the TX transmit if the antenna is blocked or mis-pointed over 0.2 degree

9

Azimuth/Elevation AngleAzimuth/Elevation Angle

z Azimuth and Elevation angle to Satellite Antenna location determines AZ/EL angle

Elevation Angle

Receiving Site Location

10

Azimuth Angle

Satellite


6

Azimuth/Elevation AngleAzimuth/Elevation Angle

z Azimuth Angle z Elevation Angle

G19

11

G19southnorth

Boston Miami

PolarizationPolarization

z maximizes the use of limited frequency spectrum this allows twice as many channels in the same amount of

spectrum spacespectrum space.

RHCP

12

LHCP

Satellite


7


z Circular Polarization RHCP

transmit direction

LHCP

13

transmit direction


z Linear Polarization Vertical

Horizontal

transmit direction

14

transmit direction

Intellian VSAT System

1

Intellian VSAT Systemv110/ v130 Technical Training

yIntellian Technologies

IntellianIntellian v110/v130 seriesv110/v130 series Ku-band maritime VSAT antenna system with 105cm/125cm dish

Linear Cross-pol only, or Cross-pol & Co-pol

Supports various LNBs and BUCs Supports various LNBs and BUCs

DVB and SCPC (narrow-band) detection capability

Easy integrated with various modems

Supports OpenAMIP v1.6 (ABS) function

Provides remote access function to ACU through IP Network

Maximized RF performance for marine environment with in-house Maximized RF performance for marine environment with in house engineering

Enhanced hardware reliability for rough sea conditions

Simplified and modularized design enables easy installation and minimal maintenance

2


2

IntellianIntellian v110/v130 seriesv110/v130 series 1.47m / 1.56m radome with 10cm gap between dish and radome

Built-in brakes for EL/ CL BLDC motors

Offers an unlimited azimuth capability Offers an unlimited azimuth capability

Offers user friendly ACU operation and exclusive PC control program

Adopts dual-MPU for enhancing tracking performance

Provides backup & restore functions

Provides auto-diagnostic functions

Easy and reliable firmware upgrades Easy and reliable firmware upgrades

Real-time voltage monitoring capability

Supports customized satellite library

Supports GPS output for modem and redundant GPS input

3

Intellian maritime Ku-band VSAT systems V110 V130

Radome & Antenna

IntellianIntellian v110/v130 seriesv110/v130 series

Radome & AntennaRadome (DXH) 147.4 x 151.7cm 165.2 x 168.9cm cmDish Diameter 105cm 125cm Weight 150kg 157kgStabilized Pedestal Assembly Pedestal Type 3-Axis (Azimuth, Elevation, Cross-level)Azimuth Range UnlimitedElevation Range -15 to +120 -20 to +120Cross level Range 37Cross-level Range 37Pointing Accuracy 0.2 peak mis-pointing @ max ship motion conditionMax Ship's Motion Poll/Pitch/ Yaw 25@8-12 sec/ 15@ 6-12sec/ 8@15~20 secTurning Rate Up to 12/ sec & 5/sec2BUC 4W,8W,16W


3

V110 V130

RF Spec.

IntellianIntellian VSAT ProductsVSAT Products

Reflector & Feed Assembly TX Frequency 13.75~14.5 GHzTX Gain 41.3 dBi 43.2 dBiRX Frequency 10.95~12.75 GHzRX Gain 40.2 dBi 42.1 dBiCross-pol Isolation Min. 35 dB G/T 18.5 dBK 20.2 dBKPolarized Feed Linear Cross-pol only or Cross-pol and Co-polPol Control Automatic motorized polarizationPol-Control Automatic motorized polarization

Rack Mount Antenna Control Unit

ACU Spec.

IntellianIntellian VSAT ProductsVSAT Products

Display 2 line 40 character Graphic VFD ModuleSerial Interface 19200bps 8, N, 1, RS-232Remote Access TCP/IPModem Interface Ethernet Port/ RS-232C / I/O ports Gyrocompass Interface NMEA/ Synchro / Step-by-Step GPS NMEA In / NMEA Out

Ethernet port RJ45, TCP/ IP connection , Connection with iDirect modem (Open AMIP)

Input Power 90~260 VAC, 47~63Hz (Max. 350W included BUC power)

Antenna Output Power 27V (Max. 150W)

8W BUC Output Power 48V (Max 350W)


4

BUC

Main ReflectorPLL LNB

BUC El ti

Antenna Mechanical StructureAntenna Mechanical Structure

Feed Assembly

Sub ReflectorBUC ElevationSpare Belts

BUC M&C

Built-inGPS

Vibration Shock Absorber

Azimuth Motor & Encoder

Elevation Motor,Control Boards,ISMC, NBD, etc

Cross Level Belt & Pulley Home Sensor

Antenna Mechanical StructureAntenna Mechanical StructureBPF

(Band Pass Filter)Includes 9GHz Radar Filter

SMW PLL LNB

Built-in GPS

Auto Skew Sensor

Elevation Beltand Spare Belts

8W BUC

Cross LevelBelt

WG Rotary Joint Post Damping Guide Bearing


5


Elevation Motor

8W BUC (Block Up Converter)

& Brake

Vibration Shock Absorbers

Cross-Level Belt & Pulley

Azimuth Motor & Encoder

Cable Interface Board


2 Channel Rotary Joint

Azimuth Motor

Azimuth Encoder

Azimuth Belt

Weight Balance Blocks

Slip RingHome Sensor


6


Cross-Level Motor Brake Guide Bearing

Cross-Level Motor

Cross-Level Encoder

Guide Bearing

Ball Pushing

Spring

Inner View

Spring

Components for ControlComponents for Control

ISMC BoardMain Control Unit (Main Control Board and BLDC Motor board)

Sensor Board

Elevation Motor Elevation Motor Brake

NBD (Narrow Band Detector ) Board


7

Components : Main Controller Unit Components : Main Controller Unit

NBD

AZ MotorEL Motor

CL MotorMain Control Board BLDC Motor Board

Power

GPS

Step Motors

ISMCSensor

ISMC

Components : ISMC UnitComponents : ISMC Unit

Provides the high speed data communication (2.4GHz) between Main Controller and ACU 19200 bps BUC and ACU 9600 bpsBUC and ACU 9600 bps

ISMC Board Main Controller

Tuner Rotary #2 Rx


8

Components : NBDComponents : NBD

Narrow band detector can detect beam widths down to 300KHz

NBD Board Main Controller

Co-PolCross-Pol

Receiver

Components : Sensor BoxComponents : Sensor Box

3 rate sensors- azimuth, elevation, cross level 2 tilt sensors - elevation & cross level

Sensor Board

Main Controller


9

Components : Interface UnitComponents : Interface Unit

BUC Power

Main Control Unit

Encoder CLMotor AZ

Encoder AZ

Driver CL

Driver AZ

Motor CL

Motor AZ

Components : Power Switch BoxComponents : Power Switch Box

ACU Rx

BUC Power Antenna

BUC

Rotary #2 Rx

Modem Tx


10

Antenna Architecture Antenna Architecture

F

MODEM

TXConsole

MODEM(ComTech / iDirect / Hughes)

FeederF

F

TCP/IP

ACU

Ethernet

LAN B

TX

RXMODEM( iDirect )

Antenna Controller(ATMega128)

Pedestal Stabilizer(ATMega128)

Sensor Board

G G G

Tilt TiltM M P GPS

LNB

Digital Tuner

SignalDetector BUC

ISMC

Control Board

BLDCM t D i

BL/B

BLDC

F

F

N USB PC

DSUB BUC Controller

ISMC

Console

TX IFRX IF

Slip Ring Rotary Joint

BUC Power

SwitchBox

BL/B BL

AZEncoder

HomeSensor

Motor Drivers

Interface BoardCL

Encoder

BLDCMotorBoard

Stabilizer Interfaces 3 rate & 2 tilt sensors,

2 encoders, 1 Home sensor. Drives 3 BLDC motor(AZ EL CL)

Pedestal Control Unit(PCU) Communicates with ACU and Stabilizer thru

ISMC Module Controls LNB and tuner GPS Interface

Control Interface DiagramControl Interface Diagram

Drives 3 BLDC motor(AZ, EL, CL) 2 Brakes Communicates with PCU

Controls LNB and tuner, GPS Interface Drives 2 stepping motors(LNB, Sensor Box) Get Signal Strength from Narrow Band

Detector ModuleSensor Board Control Board

Pedestal Stabilizer Decoder

DigitalTunerA/D

Converter

MUX

TiltSenosrGyro

SensorGyro

SensorGyro

Sensor

SPI

SPI

SPI RS-232 Parallel

analog

LNBLNB

ControllerI2C

Narrow Band DetectorAntenna Controller

Motor DriverBoard

SteppingMotor

SteppingMotor

D/AConverter

Sensor

AZEncoder

CLEncoder

BLDCDriverBLDCDriver

BLDCDriver

BLDCMotorBLDCMotor

BLDCMotor

2 axisEncoder Interface

Parallel

SteppingDriver

SteppingDriver

Pulse

GPS

RS-232

ACU

ISMCModule

BLDCDriver

Brake

Brake

Analog / RS-232


11

System Diagram (CrossSystem Diagram (Cross--polpol))

NBD

Main Controller

ISMC

Sensor Box

Controller

Rotary Joint

Slip Ring

LNB

-

DC

48V

DC

24V

Cro

ss-P

ol

Rot

ary

Join

t(V

110,

V13

0)

BPF

ACU

BUC Power

AC Power

Tx

ADE

BDEAC Power

Rx

MODEM

System Diagram (CrossSystem Diagram (Cross--polpol & Co& Co--polpol))

NBD

Main Controller

ISMC

Sensor Box

Controller

Rotary Joint

Slip Ring

LNB

Rot

ary

Join

t(V

110,

V13

0)

-

DC

48V

DC

24V

Cro

ss-P

ol Co-Pol.

BPF

ACU

BUC Power

AC Power

Tx

ADE

BDEAC Power

Rx

MODEM


12

CrossCross--PolPol vsvs CrossCross--PolPol & Co& Co--PolPol

Cross-pol Only Cross-pol and Co-pol

Antenna Control Unit Antenna Control Unit

Rear Panel Console Port RS232/424Modem Rx BUC Power

Front Panel

PC Interface

BUC InterfaceEthernetSynchro / SBS NMEAAntenna Rx

PowerSwitch

PowerCord

Mode

USB Port- Maintenance

ReturnFunction

Number Keys

Status LEDS 2 Line Graphic Display Window Arrow

Keys


13

Block Diagram of ACUBlock Diagram of ACU

Graphic VFD Module ( 2 40 )

Membrane Key (21)

ACU Board

AC DC

USBInterface

PC

Main MPU Gyro-CompassMPUISMC

Module

AC DCPower Supply

For BUC

DC +48V 300W

ModemMPU

USBInterface

DN"

Modem

AC DCPower Supply

DC +27V 150 W NMEA

InterfaceStep-By-Step

InterfaceSynchroInterface

SerialInterface

Modem(E2S)

Interface

BUCInterface

Antenna BUC PowerMODEM(Ethernet) GPS IN GPS OUTControl Port

Modem(232/422)Interface

MODEM(RS232 or RS422)

Heading

ControlPort

Console Synchro / SBS

Key FeaturesKey Features

z Reliable and Simplified Design Reduced Weight Balance Blocks Mi i i d th t t ti Minimized the system setup time Unlimited Azimuth Range Wide Elevation Range

z -15 ~ 120 (V110)z -20 ~ 120 (V130)

Simplified Designz Cabling

Vibration Shock Absorber

z Cablingz Pedestal

Fail-Safe Damper z Spring damper postz Vibration shock absorber

Spring Damper Post


14


z Enlarged Radome

Big Space between radome and reflector

Over 10cm

z Over 10cm of clearance to prevent reflector from colliding with dome

Highly Efficient Radomez Minimized radome loss < 1dB

z UV protection


z Enhanced Antenna Gain

Enhanced Gain & Xpol Isolation Characteristicsz Tx Gain : 41.3 dBi (V110) / 43.2 dBi (V130)

z Rx Gain : 40.2 dBi (V110) / 42.1 dBi (V130)

z X pol Isolation : Min.35 dB min

Supports various BUC z NJRC4W, 8W; CODAN 8W

S t i LNB Supports various LNBz NJRC Single LNB/ SMW Multi LNB


15


z Maximized RF Performance

Key RF components have been newly developed to maximize the RF fRF performance

z Band Pass Filter

z OMT

z WaveguideBand Pass Filter

LNB

OMT


z Extra Securities

Built-in Brakes for EL/CL Motor Spare Belts

Motor BrakeBLDC Motor Spare Belts


16


z With Brake vs without Brake

Without Brake


z With Brake vs without Brake

With Brake


17


z Modularized Design Main Controller

z Stabilize Control

z BLDC Driver

Signal Detector Modulez Narrowband Detector + DVB-S detector

ISMC Modulez Speed up the data communication betweenz Speed up the data communication between

antenna and the ACU

z 2.4 to 2.5GHz

Cable Interface Module


z Easy Maintenance Azimuth Belt

z Belt is easily changed due to the open azimuth pulley designz Belt is easily changed due to the open azimuth pulley design

Difficult to Replace Easy to Replace


18


z Built-in Slip Ring DC power is supplied through slip ring not through rotary joint

Rotary Joint : 2 ports Tx/ Rxz Rotary Joint : 2 ports Tx/ Rxz Slip Ring : 6 channels

2 channels for spare

Coaxial Rotary Joint 2 Port (TX, RX)

Slip Ring 6 Channel

(2 for Antenna Power 27 V) (2 for BUC Power 48V)

(2 Reserved for Future Use)


z Rack-Mountable ACU 19 inch rack-mount type Shi i t f Ships gyrocompass interface

z NMEA / Synchro/ Step-by-Step Modem Interface

z Ethernet port , RS-232C, I/O ports Supports Auto Beam Switch function

z iDirect OpenAMIP ver1.6 and more Satellites LibrarySatellites Library Built-in Power Supply for BUC

z Supply BUC power directly from ACUz No need to install external BUC power supply


19


z ACU supports various modem

Through a console port, a D-Sub Port, and an EthernetManufacturer Model No. Interface port ETC

iDirect INFINITI 5000 Console Port

iDirect X5 Console Port

Hughes HX200 Console Port

Comtech CDM-570/L Console Port

STM SatLink1910 D-Sub Port

Automatic Beam Switching (ABS) Manufacturer Model No. Interface port ETC

iDirect INFINITI 5000 Ethernet Port OpenAMIP

iDirect X5 Ethernet Port OpenAMIP


z Exclusive PC Control Program Various Auto Diagnosis Function

Encoderz Encoderz Motorz Tilt/ Gyro Sensorz Skew Controlz LNBz Antenna & ACU Powerz Modem Connection


20


z Remote Monitoring Antenna Status Access Remotely to ACU thru IP Network

Antenna Rx

Satellite Modem(Not supplied)


R t / N t k H b

LAN Cable

Router / Network Hub(Not supplied)

PC Program

System Diagram With 4W BUCSystem Diagram With 4W BUC

Tx + BUC Power (+24V)

Antenna Rx

Antenna Rx



Modem Interface

ShipsGyrocompass(Not supplied)

NMEA

Antenna Unit

PC Interface

Internet

IP Phone

VideoConference

Streaming

( pp )


BUC Interface


21

System Diagram With 8W BUCSystem Diagram With 8W BUC

Tx

Antenna RxBUC Power

+48V

BUC Interface

Antenna Rx PC Interface



Modem Interface

ShipsGyrocompass(Not supplied)

NMEA

Antenna Unit

BUC Interface

Internet

IP Phone

VideoConference

Streaming


Model No. Lo Frequencies (GHz)NJR2835S 10.75 GHz

Type Multibands LO Frequencies (GHz)

Available LNBsAvailable LNBs

SMW Multi-band PLL LNB NJRC Single-band PLL LNBNJR2835S 10.75 GHzNJR2836S 11.30 GHzNJR2837S 10.00 GHzNJR2839S 10.25 GHz

A 2 10.00 11.00B 2 10.00 10.75C 2 9.75 10.75E 2 9.75 10.60G 2 10.00 11.30H 3 10.00 10.75 11.30I 3 9.75 10.75 11.25J 3 10.00 10.60 11.05K 3 10.00 10.60 11.25L 3 9.75 10.00 10.60M 4 9.75 10.25 10.75 11.30N 4 9.75 10.00 10.75 11.30O 4 9 75 10 25 10 75 11 25

Model No. Lo Frequencies (GHz)NJR2843S 9.75 /10.6 GHz

NJRC Dual-band PLL LNB

Model No. Lo Frequencies (GHz)SPV-30SM 9.75/ 10.6 GHz

O 4 9.75 10.25 10.75 11.25P 4 10.00 10.50 10.75 11.25R 4 10.00 10.75 11.30 9.75S 3 9.75 10.60 11.30T 3 9.75 10.75 11.30U 3 9.75 10.50 11.25V 4 9.75 10.50 11.05 10.00Y 3 9.75 10.50 11.30

INVACOM Universal LNB


22

Tracking DemoTracking Demo

Power ON with Waves DemoPower ON with Waves Demo

Environmetal Test Spec

1

Environmental Test Spec.v110/ v130 Technical Training

pIntellian Technologies

Environmental Test Spec.Environmental Test Spec.z EMC EN60945 & IEC60945 : 2002 ETSI EN 301 489 1 : 2002 08 ETSI EN 301 489-1 : 2002-08 CE : Conforms to EU Directive 89/ 336/ EEC FCC : Verified to CFR47: Part 15

z Regulations FCC 25.222 Eutelsat Characterization Eutelsat Characterization Meets DNV & Lloyd Spec


2

Cold TestCold Testz The antenna is tested in the chamber at low temperatures for a

defined duration

z No damage occurs to any parts, and all functions of the antenna can be operated normally during the test or after the test.

z Test Condition

Temperature Range -40C ~ 25C

Period : 2 hours @ -40C Cycle : 1 cycle

Chamber Graph

Dry Heat TestDry Heat Testz The antenna is tested in the high temperature chamber for the defined

duration.

z No damage to any parts occurs, and all functions of the antenna can be operated normally during the test or after the test.

z Test Condition

Temperature Range : +55C ~ 70C Period :

16 hours @ 55C,2 hours @ 70C

Cycle : 1 cycle

Chamber Graph


3

Damp Heat TestDamp Heat Testz The antenna is tested in the chamber, with high temperature and high

humidity, for a defined duration.

z No damage to any parts occurs, and all functions of the antenna can be operated normally during the test or after the test.

z Test Condition Pre-Conditioning :

+25C3C, over 95% R.H Raising Temp. (3 Hours 1/2 Hours) :

+25C2C +55C2C , over 95% R.H Maintaining Temp. (9 Hours 1/2 Hours) :

+55C 2C 93%3% R H+55 C 2 C , 93%3% R.H Temp. Fall (3 to 6 Hours) :

+55C 2C +25C 2C Maintaining Temp. (6 to 9 Hours) :

+25C2C, over 95% R.H Cycle : 2 cycles

Chamber Graph

Structure AnalysisStructure Analysis

Reflector AssemblyCross-Level Assembly

Reflector(shell)

Holder(shell)

Holder angle( h ll)

Cross-Level(solid)

CL Shaft(solid)

Elevation Assembly

Pedestal AssemblyBase Assembly

(shell)

Elevation(shell)

CL Holder(solid)

Pedestal Post(solid)

Pedestal Bottom(solid)

Base Pulley(solid)

Base Top & Bottom(solid)

Weight(mass)

Damping Mount(spring)

Analysis ModelingAntenna Modeling

Mode No. 1 2 3

Mode shape

Vibration Freq.(Hz) 11.66 12.04 16.57

Mode No. 4 5 6

Mode shape

Vibration Freq.(Hz) 27.80 33.20 40.74

Analysis Result (Vibration Analysis)

Acceleration 10g 15g 20g

Maximum Stress Level (Shaft)

Maximum Stress (MPa) 264.0 370.6 478.8

Maximum Stress Level (Cross-Level)

Maximum Stress (MPa) 95.9 135 174

Analysis Result (Shock Analysis)


4

VibrationVibrationz After a resonance search test to find the resonance frequency for each

axis is completed, the vibration endurance test begins (X,Y,Z).

z Test Condition Resonance Search

z 3.0mm Displacement @ 3 Hz ~ 13.2 Hzz 2.1g Acceleration @ 13.2 Hz ~ 50 Hzz Sweep Rate : Max 1 octave / minutez Axis : x, y, and z

Endurance Testz Test Frequency : At resonance frequencyz Endurance Time : 90minz Axis : x, y, and z

z-axis test

VibrationVibration

profile(f)

high-abort(f)

low-abort(f)

high-alarm(f)

low-alarm(f)

input2(f)

control(f)

8.9125

1.0000

gn

control(f)

50.003.00 10.000.0126

0.1000

Frequency (Hz)

input2(f): 30.1301 Hz, 5.8707 gn

Resonance Research Graph (z-axis) Resonance Sweep (z-axis)

9.325 Hz Resonance Endurance Test (z-axis) 29.15 Hz Resonance Endurance Test (z-axis)


5

ShockShockz Each axis (X,Y,Z) is tested for 5 times with

an impact accretion of 20g and for 1,000 times with an impact accretion of 10g .

z This test is to see if the product is rugged p ggenough to survive extreme loads during shipping, if dropped, from transporting, and severe sea conditions.

z Test Condition 20g Impact Accretion

z Pulse period : 11ms

20g Shock (z-axis)

z Number of shock 5 times each X, Y, Z axis (total 50 times)

10g Impact Accretionz Pulse period : 16msz Number of shock 1,000 times

each X, Y, Z axis (total 6,000times) 10g Shock (z-axis)

Environment VibrationEnvironment Vibrationz The antenna is tested in the chamber that keeps the temperature at

-40 degrees. After a resonance search test is completed to find the resonance frequency for each axis, the vibration endurance test is completed on all axis while at -40 degrees (X Y Z)completed on all axis, while at 40 degrees (X,Y,Z).

z Test Condition Resonance Search

z 3.0mm Displacement @ 3 Hz ~ 13.2 Hzz 2.1g Acceleration @ 13.2 Hz ~ 50 Hzz Sweep Rate : Max 1 octave / minutez Axis : x, y, and z

Endurance Testz Test Frequency : At resonance frequencyz Endurance Time : 90minz Axis : x, y, and z Resonance Sweep (Y-axis)


6

WaterproofWaterproofz The IPX6 test insures no water will enter the radome.z A high pressure hose with a 12.5mm nozzle delivers 100 liters/min

5% from a distance between 2.5 and 3 meters diffused to a circle ofapproximately 120mm for at least 1 min/m2 of test article with aapproximately 120mm for at least 1 min/m2 of test article with aminimum test duration of 3 minutes (based on IPX6)

z Test Condition : IPX6

Water Nozzle Diameter: 12.5mm Distance : 2.5 ~ 3m Flow : 100L/min 5% Duration : 1min/m2 over 3min

Waterproof (IPX6)

Salt Water TestSalt Water Testz Several key components of the antenna are tested for corrosion

resistance by subjecting to a salt water spray for 2 hours.z The components will have to survive for 7 days.z Test Condition Temperature Rage: 25C ~ 40C, 95%R.H Spray Time : 2 hours Duration : 7 days

z Tested Parts Rotary Joint Belt Guide BearingBelt Guide Bearing Bolts Cable Gland Motor Brake Radome Door Latch Stable Flexible Mount Salt Water Tester


7

Fatigue TestFatigue Testz Many key components of the antenna are

tested to see if there is any progressiveand localized structural damage thatoccurs when a material is subjected tooccurs when a material is subjected tocyclic loading.

z Test Condition

Load: 5,000N Frequency : 2 Hz # of Times : 1,000K

Stable Flexible Mount

z Tested Parts

Stable Flexible Mount

Fatigue Test

Tensile TestTensile Testz The key components of the antenna are

strained at a constant rate and the stressneeded to maintain this strain rate ismeasured Failure rates are identifiedmeasured. Failure rates are identified.

z Test Condition

Speed Range : 5mm/min ~ 8mm/min The speed will be applied differently,

depending on the components

z Test Parts

Tensile Test (Stable Flexible Mount)

Stable Flexible Mount Belts

Tensile Test (Belt)

Installation

1

Installationv110/ v130 Technical Training


Selection of Installation site Selection of Installation site

z Minimize blockage

z Locate a flat platform that is strong enough to support the

antenna

z The mounting platform must be rigid

z Identify radiation hazard zones

Installation

2


z Radar interference It is recommended to position the antenna at least 4 ft. above or

below the level of the radar and minimum of 15 ft. away from high power short wave radars

Radar Radar

RadarX


z Antenna and Ships heading alignment The radome assembly should be positioned with the BOW marker

aligned as close as possible to the centerline of the ship.

Ships Heading

Variation from actual alignment can be compensated with the BOW Adjust settings in the ACU so precise alignment is not required.

BOW

AFT

Installation

3

Cable SpecificationCable Specification

z Antenna : 75 ohmsz Modem : 50 ohms

Unpack Wooden CrateUnpack Wooden Crate

z Remove the top panel from the wooden crate z Remove 12 pins from the hinges of wooden crate

Pin

Wooden Crate

Installation

4


z Remove 8 shipping bolts, which mount the 2 accessory kit boxes to the pallet


z Pallet should be lifted by a suitable size lifting equipment

19mm Spanner

19mm Spanner

Installation

5

Unpack Accessory Kit Box Unpack Accessory Kit Box

z Accessory kit box includes ACU, manual, CD, cables, bolts and washers etc.

Installation Kit BoxA t C t l U it Installation Kit Box Antenna Control Unit

V110 Dimensions V110 Dimensions

Installation

6

V130 Dimensions V130 Dimensions

Preparing V110 Support Post Preparing V110 Support Post

z Antenna mounting hole pattern

24 7 cm (9 7)

48cm (18.9)

24.7 cm (9.7 )

48

cm (1

8.9

)

24.7

cm (

9.7

)

48cm (18.9)

Radome Bottom

4- 1.4 (0.6) Holes

Mounting holes

24.7cm (9.7)

24.7cm (9.7)

Mounting Template

Installation

7

Preparing V130 Support Post Preparing V130 Support Post

z Antenna mounting hole pattern

24 7 cm (9 7)

54cm (21.3)

24.7 cm (9.7 )

54

cm (2

1.3

)

24.7

cm (

9.7

)

54cm (21.3)

Radome Bottom

Mounting holes

24.7cm (9.7)

24.7cm (9.7)

Mounting Template

4- 1.4 (0.6) Holes

Preparing the Support Post Preparing the Support Post

z The recommended thickness for the base plate should be above10t (1cm) or 0000 gauge

Cable Entry

100~

150

(40~

60)

Base Panel(1t)

20 (7.9)

15 (5

.9)

Unit: cm/inch

Installation

8

Install the Radome Install the Radome

z The antenna should be placed in BOW direction

Mounting the Antenna Mounting the Antenna

z Mount the antenna using the supplied hex bolt, flat washer and spring washer

M12 Hex. Bolt

Antenna Unit

D k

M12 Spring Washer

Deck

M12 Flat Washer

M12 Hex. Nut

19mm Spanner

Installation

9

Remove the Shipping Restraints Remove the Shipping Restraints z Remove the web strapc and tie wrapd from the pedestal as shown in

the photoz Do not turn on the antenna power before removing the shipping

restraints completelyrestraints completely

Step 1

Remove the Shipping Restraints Remove the Shipping Restraints z Remove the buckle

Step 2

Installation

10

Modem Tx Cable(From Modem)

Rotary #1 Tx Cable(From Antenna)

Cable Connections to Power Switch Unit Cable Connections to Power Switch Unit

Rotary #2 Rx Cable

On/ Off Switch

ACU Rx Cable(From ACU)

(From Antenna)

BUC Power Cable (OUT)(From Antenna)

Antenna Power Cable(From Antenna)

BUC Power Cable(IN)(From ACU)

Cable Connections Cable Connections

z Install the shrinkage guide and rubber gland z Zip tie cables securely to prevent interferencez Re-install the radome hatchz Re install the radome hatch

Shrinkage Guide

Rubber Gland

Cable Entry

Installation

11

Antenna Control Unit Dimensions Antenna Control Unit Dimensions

Cable connections between modem & antenna control unit Intellian provides iDirect cable in the antenna package

Modem Cable Connections Modem Cable Connections

Rear panel of iDirect Modem

Rear panel of Intellian Antenna Control Unit

Installation

12

IDirect Modem Connection Guide IDirect Modem Connection Guide

Cable Connection:Cable Connection: Make a cable connection as indicated above between the Console Connector (RJ-45)on the modem and the Console Connector (D-Sub9 Male) on the ACU.

Attention: 1) ACU sends GPS data (GPGLL) to iDirect modem for every 10sec.2) ACU is able to receive the Lock Status from modem.3) Do not connect the DB-9 (Male) adapter to PC serial port.

ACU Connector Guide ACU Connector Guide

Installation

13

Console Cable for Console Cable for iDirectiDirect ModemModem

4 GND1GND

ACU Console Modem Console Port

RJ-45MalePlug

4 GND

6 GPS+

RX LOCK2

DSUB9 PINMALE

1GND

2GPS+

RX LOCK 3

TX MUTE 4

GPS- 6 5 GPS-

Console Cable for Hughes ModemConsole Cable for Hughes Modem

3 GND1GND

ACU Console Modem Serial Port

DSUB15 PINMALE

3 rows

3 GND

12 GPS+

RX LOCK15

TX MUTE14

DSUB9 PINMALE

1GND

2GPS+

RX LOCK 3

TX MUTE 4

GPS- 6

Installation

14

Console Cable for Console Cable for ComtechComtech ModemModem

1 GND1GND

ACU Console Modem

DSUB15 PINFEMA

LE

2 rows

1 GND

Modem LOCK15

TX MUTE9

DSUB9 PINMALE

1GND

2GPS+

RX LOCK 3

TX MUTE 4

GPS- 6 7 Rx Comm

Integrated With iDirect INFINIT5000 Integrated With iDirect INFINIT5000

iDirect modem interface through the console port

Antenna Rx


Modem Interface Interface Protocol

GPS OUT + GPS OUT External Lock Tx Mute

Interface cable is supplied with the antenna

iDirect INFINITI 5000Internet / Email

antenna.

Installation

15

Integrated With iDirect X5Integrated With iDirect X5

iDirect modem interface through the console port

Antenna Rx

iDirect X5


Modem Interface

R t / N t k H b

Interface Protocol

GPS OUT + GPS OUT External Lock Tx Mute

Interface cable is supplied with the antenna.

Router / Network Hub

Internet / Email

Integrated With iDirect INFINIT5000Integrated With iDirect INFINIT5000

iDirect modem interface through OpenAMIP

Antenna Rx


Modem Interface(OpenAMIP)

iDirect INFINITI 5000

OpenAMIP Protocol

GPS Lock / Unlock Tx Mute Auto Beam Switching

ec 5000Internet / Email

Installation

16

iDirect modem interface through OpenAMIP

Integrated With iDirect X5Integrated With iDirect X5

Antenna Rx


R t / N t k H b

Modem Interface(OpenAMIP)

iDirect X5

OpenAMIP Protocol

GPS Lock / Unlock Tx Mute Auto Beam Switching

Router / Network Hub

Internet / Email

Integrated With Integrated With ComtechComtech

Comtech modem interface through the console port

Antenna Rx


Modem Interface PC Interface

Comtech CDM-570/L

Internet / Email

Installation

17

Integrated With Integrated With SatLinkSatLink 19101910

SatLink modem interface through the console port

Antenna Rx


Modem Interface

SatLink 1910

Interface Protocol

GPS

D-SUB 9in female connector is supplied with the antenna.

Internet / Email

ACU Operation

1

ACU OperationACU Operationv110/ v130 Technical Training


z System Initialization

ContentsContents

z Monitoring Current Antenna Status

z Installation

z Antenna

S t llitz Satellite

z System

ACU Operation

2



z Installation

z Antenna

S t llitz Satellite

z System

Mode

ACU Soft Keys ACU Soft Keys

Return Function ArrowKeys

Number Keys

Status LEDS

USB(PC program)

MODE Enter Setup mode

RETURN Return to previous menu / option or save the adjusted settings.

FUNCTION Save the adjusted settings.

ARROW KEY (s) Select from the alternative options / To Increment or decrement the selected character to the desired value. OK To enter next step/ menu

NUMBER KEY(s) To input the numbers

z The soft keys on the front panel of ACU are presented as following;

INITIALIZE SAT POSITION INTELLIAN V60 OK

MRF

147

258

369

0Antenna Control Unit

ACU Operation

3

System Initialization System Initialization

1. Data communication is being established between the antenna and the ACU.

INTELLIAN TECHNOLOGIES INC. OKMRF

147

258

369


2. The ACU receives antenna information.

INITIALIZE - ANTENNA INFO INTELLIAN v110

147

258

369


3. The elevation angle is initialized.

INITIALIZE - EL POSITIONINTELLIAN v110

147

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369


OKMRF

OKMRF

Antenna isuploading the data from ACU.

Elevation 45=>Sensor box 0

4. The azimuth angle is initialized.

INITIALIZE - AZIMUTH POSITIONINTELLIAN v110

147

258

369


5. The antenna returns to the target satellite position.

INITIALIZE SAT POSITION INTELLIAN v110

147

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369


OKMRF

OKMRF

Go to home sensor

SEARCH2 113.0E KOREA_5 SIG:301 VL AZ:202.7( 202.7) EL: 48.3 SK:-72.0

147

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369


OKMRF

System Initialization System Initialization

TRACKING 113.0E KOREA_5 SIG:501 VL AZ:202.7( 202.7) EL: 48.3 SK:-72.0 Fn

147

258

369


7. The antenna has locked onto current satellite and is now tracking.

6. The antenna is searching for current satellite.

OKMRF

ACU Operation

4



z Installation

z Antenna

S t llitz Satellite

z System

Monitoring Current Antenna Status Monitoring Current Antenna Status z While the ACU power is on, it displays the current status of the antenna

Signal level shows SIG when tracking DVB carrier ; AGC when tracking NBD (SCPC) carrier


14

25

36

0OK

MR

Name of tracked satellite

VL refer to vertical low. Local frequency is decided by the supplied voltage from the LNB

AGC when tracking NBD (SCPC) carrier. If the signal is strong enough to be locked on, it shows z

7 8 9 Antenna Control Unit F

True azimuth degree: ( Relative azimuth degree + Ships heading )

Elevation Angle LNB Skew Angle

ACU Operation

5

NBD (SCPC) IF frequency (IF= RF- LO) of tracked satellite (i.e., 12470000KHz)

Bandwidth of tracked frequency (i.e., 1000 KHz)

Monitoring Current Antenna Status Monitoring Current Antenna Status

[PWR] ANT 26 4V LNB 13V + 0KH 1 2 3 M

NBD F:1247000 BW: 1000 SIG:301 004.53E 52.22N HDG:000.0 L:10000 Fn

147

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OK

MRF

Current longitude, latitude and ships heading

LNB Local Frequency ( i.e.,10000MHz)

[PWR] ANT: 26.4V LNB: 13V + 0KHz ACU: 27.1V [POL] TX:V RX:H

147

258

369


OK

MRF

LNB Voltage- Vertical Low: 13V+0KHz - Horizontal Low: 18V +0KHz- Vertical High: 13V+22KHz- Horizontal High: 18V +22 KHz

Antenna & ACU current operating voltage

TX polarity (VERTICAL) and RX polarity (HORIZONTAL)

Antenna model name , Antenna serial Number, PCU firmware version

Monitoring Current Antenna Status Monitoring Current Antenna Status

V1-1117Q ANT. Serial 1.00 VP-T100 ACU Serial 1.00(1.00)

147

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OK

MRF

ACU model name, ACU Serial Number, ACU main firmware version (Satellite Library version)

ACU Operation

6



z Installation

z Antenna

S t llitz Satellite

z System

SETUP MODE ? YES NO

147

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369


OKMRF

Initial Setup Initial Setup z Enter Setup Mode (Press MODE Key) / Installation Menu


+ANTENNA +SATELLITE+SYSTEM +INSTALLATION

147

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369


OKMRF

SELECT SATELLITE [1] KOREA_5 113E

147

258

369


OKMRF

Select the satellite that you wish to track.

LATITUDE LONGITUDE 37.00N 126.53E

147

258

369


OKMRF

Enter latitude (N/S), longitude (E/W) and ships heading information.However, the entry of ships heading it is not required when your system is connected to a NMEA0813 or 1:1 Synchro Heading Gyro Compass output.

ACU Operation

7

Select the Gyro Type as below; - NONE - NMEA- SYNCHRO 1:1- SYNCHRO 36:1

Initial Setup Initial Setup

HEADING GYRO TYPE000.0 NMEA

147

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0Antenna Control Unit OK

MRF

BOW ADJUST MODEM PORT 000 ETHERNET

147

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369

0

OKMRF

- SYNCHRO 90:1- SYNCHRO 360:1

7 8 9Antenna Control Unit

Select the Modem Port as below;- ETHERNET - RS422 - RS232

Input the difference between antennas bow and ships bow.

Variations from actual alignment can be compensated by using BOW ADJUST parameter.


13V+0KHz 18V+0KHZ 10000MHz 11300MHz

147

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369


OKMRF

Select the LNB local frequency for the corresponded LNB voltage power- 13V+0KHz

18V+0KH


13V+22KHz 18V+22KHz 11300MHz 09750MHz

147

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369


OKMRF

- 18V+0KHz - 13V+22KHz - 13V+22KHz

ACU Operation

8


LOAD ? YES NO

147

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369


OKMRF

LOADING . . . DO NOT TURN OFF !

147

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OKMRF


147

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369


OKMRF

Select YES to load the user-defined information.

Do not turn off the ACU or antenna power switch while the system is loading the system information.



z Installation

z Antenna

S t llitz Satellite

z System

ACU Operation

9

+ANTENNA +SATELLITE 1 2 3 M

Manual Search Manual Search z Enter Setup Mode / Antenna Menu / Manual Search Menu

to find out the optimal signal level by adjusting antenna angles manually.

+SYSTEM +INSTALLATION 47

58

69

0Antenna Control UnitOKR

F

+MANUAL SEARCH +SET SKEW +SEARCH PARAM +SET PARAMETERS

147

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369


OK

MRF

STEP SIZE AZIMUTH ELEVATION AGC# 00.2 # 231.7 48.3 301 Fn

147

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369


OK

MRF

Adjust azimuth and elevation angles.

Press Function key to save the settings once the maximum AGC/ SIG signal level is founded.

Antenna LNB Skew Angle Antenna LNB Skew Angle z Enter Setup Mode / Antenna Menu / Set Skew Menu

to calibrate or adjust LNB skew angle manually.


147

258

369


SELECT SKEW TYPE CALIBRATION

147

258

369


SKEW SIGNAL: 180 20

14

25

36

0

OKMRF

OKMRF

OKMR

7 8 9 Antenna Control Unit FSelect Skew Type: Calibration or Manual Calibrate LNB skew angle once the control board, skew potentiometer or belt is replaced.

ACU Operation

10


z Enter Setup Mode / Antenna Menu / Search Param Menu

to defined the search range.

Search ParameterSearch Parameter


58

69


F


147

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MRF

SEARCH WAIT TIME INCREMENT STEP 030 0.80

147

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OK

MRF

To define the time-out for automatic initiation of a search after the signal level drops below the pre-defined threshold value. (Range : 1 - 120 second)


SEARCH3 AZ SEARCH3 EL 1 2 3 M

SEARCH1 AZ SEARCH1 EL 400 06

147

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OK

MRF

A search pattern will automatically be initiated when AGC/SIG falls below the current threshold setting (indicates that satellite signal has been lost)

Search is conducted in a two-axis pattern consisting of alternate movements in azimuth (AZ) and elevation (EL) as a forming expanding square.

003 04 4758

69


FSEARCH 2 is reserved for future use.

A search pattern 1 or 3 will be initiated according to which GYRO TYPE is selected and the existence of the gyro input.

threshold setting (indicates that satellite signal has been lost).

- Search 1 : a search pattern 1 will automatically be initiated when AGC / SIG falls below the current detect level threshold value.

- Search 3: a search pattern 3 will automatically be initiated when AGC / SIG falls below the current tracking level threshold value.

ACU Operation

11

Peak Level

Azimuth (AZ) Range


Noise Level

Detect Level

Tracking LevelElevation

(EL)Range

1

400AzimuthGyro Free Search (Search 1) Pattern

These parameters should only be changed by an authorized service technician. Improper setting of these parameters will cause your system to perform improperly.

6

400 Azimuth

c Elevation6

d

e

z Enter Setup Mode / Antenna Menu / Set Parameters Menu

to defined the antenna parameters.

Set ParameterSet Parameter

+ANTENNA +SATELLITE 1 2 3 M+SYSTEM +INSTALLATION 4

758

69

0Antenna Control Unit+MANUAL SEARCH +SET SKEW +SEARCH PARAM +SET PARAMETERS

147

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OK

MRF

ENTER PASSWORD- - - -

147

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OK

MRF

OK

MRF

(Password: 1590)

Access to the password protected system. Setup parameters is only required after installation or repairs of your antenna system.

These parameters should only be changed by an authorized service technician. Improper setting of these parameters will cause your system to perform improperly.

ACU Operation

12

DETECT LEVEL TRACKING LEVEL 040 020

147

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369


MRF


DETECT NBD LEVEL TRACKING NBD 040 020

147

258

369


MRF

To define the threshold value of the signal detecting level and tracking level.

- Detect Level and Tracking Level should be defined when choose DVB on tracking signal. - Detect NBD Level and Tracking NBD should be defined when choose NBD (SCPC) on tracking signal.

Noise Level

Detect Level / Detect NBD Level

Tracking Level/ Tracking NBD

Peak Level

BOW ADJUST EL ADJUST 1 2 3 M

To offset the angle difference between the mechanical elevation angle and actual elevation angle. (Range : 0 - 360)


IDLE MODE REBOOT ANTENNA OFF NO

147

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MRF

BOW ADJUST EL.ADJUST 000 +0.0

147

258

369


OKRF

E t l k ti i f d th t d l k t t f th d id l i

To offset the angle difference between the antennas bow and the ships bow. (Range : 5)

Ext. lock active is referred that modem lock output from the modem provides a logic input via a voltage to the ACU to identify when it is on the correct satellite. This setting can be varied from modem to modem. (Refer to the modem manual for details.)

ACU Operation

13


The rate sensor bias is to calibrate DC voltage output from the three rate sensors used to sense antenna motion in azimuth, elevation and cross-level axes.

+RATE SENSOR BIAS +TILT BIAS 147

258

369

0A t C t l U it OK

MRF

The tilt bias is required to reset once the antenna control board, skew potentiometer or belt is replaced. Check to see if the bubble is in the center of the circular bubble level vial by adjust elevation and cross-level angles.


STEP SIZE ELEVATION CROSS LEVEL# 0.2 # 00.0 01.0

147

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369


OKMRF

Bubble Level Vial

z Enter Setup Mode / Antenna Menu / Block Zone Menu


147

258

369


OKMRF

Set Block Zones Set Block Zones

+BLOCK ZONE +DIAGONOSIS 147

258

369


OKMRF

ZONE 1 BLOCK ON

147

258

369


MRF

AZ 1 START AZ 1 END EL 1 LIMIT 1 2 3 M AZ.1 START AZ.1 END EL.1 LIMIT 000 000 90

147

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369


OKMRF

Up to 5 block zones is allowed to be programmed with relative azimuth and elevation sectors.

AZ.1 Start and AZ.1 End : This is the clockwise of the tow points. AZ.1 Start is where the relative azimuth starts and AZ.1 End is where the relative azimuth ends.

ACU Operation

14


147

258

369


OKMRF

z Enter Setup Mode / Antenna Menu / Diagnosis Menu

Perform Antenna Diagnosis Perform Antenna Diagnosis

DIAGNOSIS FULL TEST FULL TEST ________________

147

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369


DIAGNOSIS FULL TESTING 1 2 3

+BLOCK ZONE +DIAGONOSIS 147

258

369



OKMRF

OKMRF

MDIAGNOSIS FULL TESTINGFULL TEST

147

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369


OKMRF

To choose either Full Test or Single Test.

DIAGNOSIS COMMUNICATIONCODE 101 RESULT : PASSED

147

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369


OKMRF

Diagnosis Code :

Perform Antenna Diagnosis Perform Antenna Diagnosis

gCODE 101 : The data communication between the antenna and the ACU is tested.CODE 102 : The azimuth motor is tested. CODE 103 : The elevation motor is tested. CODE 104 : The cross-level motor is tested. CODE 105 : The azimuth encoder is tested. CODE 106 : The cross-level encoder is tested. CODE 107 : The gyro sensor is tested. CODE 108 : The tilt sensor is tested.CODE 109 : The sensor box motor is tested. CODE 110 : The LNB is tested . CODE 111 : The LNB skew motor is tested. CODE 112 : The sub-reflector is tested. CODE 113 : The antenna power is tested. CODE 114 : The ACU power is testedCODE 114 : The ACU power is tested. CODE 115 : The receiver power is tested.

(Example of Test Result : 2--)

Test means passed. Test means skipped.

(112 and 115 will only be applied to Intellian TVRO antenna systems) ? Test means under process. 2 Refer to diagnosis code 102 as shown above for occurred error explanation.

ACU Operation

15



z Installation

z Antenna

S t llitz Satellite

z System

z Enter Setup Mode / Satellite Menu/ Load Sat. Menu to select the desired satellite as the target satellite for tracking.

Load Satellite Load Satellite

+ANTENNA +SATELLITE 14

25

36

0OK

MR+SYSTEM +INSTALLATION 4

758

69

0Antenna Control Unit+LOAD SAT. +EDIT SAT.+ADD SAT. +CHECK NID

147

258

369


LOAD SATELLITE [1] KOREA_5 113.00E

147

258

369


OKRF

OKMRF

OKMRF

Press Up and Down arrow keys to select the desired satellite.


LOAD ? YES NO

147

258

369


MRF

ACU Operation

16

z Enter Setup Mode / Satellite Menu/ Edit Sat. Menuto edit satellite parameters.

Edit Satellite Edit Satellite


25

36

0OK

MR

EDIT SATELLITE [1] KOREA_CS 113.00E

147

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369



58

69


F

OKMRF

+LOAD SAT. +EDIT SAT.+ADD SAT. +CHECK NID

147

258

369


OKMRF


LONGITUDE EDIT NAME 113.00E KOREA_5

147

258

369


OKMRF

DVB Verify will be only activated and applied when select DVB on tracking signal.- AGC : use signal level for satellite tracking- DVB Lock : use DVB Lock for satellite tracking- DVB Decode : use DVB Decode for satellite tracking


DVB VERIFY SKEW OFFSET DVB DECODE +0.0

147

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MRF

SELECT LOCAL TRACKING SIGNAL 11300MHz NBD

147

258

369


OKMRF

- DSS Decode : use DSS Decode for satellite tracking

RX POL TX POL VERT. HORI.

147

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369


OKMRF

To select NBD or DVB on tracking signal

To select the polarity for both RX and TX pol.

ACU Operation

17

DVB Frequency, Symbol Rate and NID (Network ID) will only be activated when select DVB on tracking signal. NID: range is from 0x0000- 0xFFFF (HEX)


DVB FREQ. SYMBOL NID 11747MHz 21300KHz 0x00AD

147

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MRF

NBD FREQ. BANDWIDTH 01070.000MHz 01.000MHz

147

258

369


MRF

NBD Frequency and Bandwidth will only be activated when select NBD on tracking signal. NBD frequency is IF frequency = RF LO ( Local oscillator frequency of LNB)

z Enter Setup Mode / Satellite Menu/Add Sat. Menu to add the desired satellite as the target satellite for tracking.

Add Satellite Add Satellite


25

36

0OK

MR

LONGITUDE EDIT NAME 116.00E KOREA_CS

147

258

369



58

69


F

OKMRF

+LOAD SAT. +EDIT SAT. +ADD SAT. +CHECK NID

147

258

369


OKMRF

Input the targeted satellite orbit position (longitude) and name.


ACU Operation

18

- AGC: Frequency (O), Symbol Rate (X), NID (X) - DVB Only: Frequency (O), Symbol Rate (O), NID (X) - DVB Decode: Frequency (O), Symbol Rate (O), NID (O)

Add Satellite Add Satellite z To select DVB verification method as below for the targeted satellite;

SELECT LOCAL TRACKING SIGNAL 10000MHz NBD

147

258

369


OK

MRF

DVB VERIFY SKEW OFFSET DVB DECODE +12.0

147

258

369


OK

MRF

q y ( ), y ( ), ( )

Select LNB local frequency Select tracking signal between DVB and NBD

RX POL TX POL VERT. HORI.

147

258

369


OK

MRF

Add Satellite Add Satellite

NBD FREQ. BANDWIDTH 01070.000MHz 01.000MHz

147

258

369


MRF

To select the polarity for both RX (Receive) and TX (Transmit) signal.

DVB FREQ. SYMBOL NID 11747MHz 21300KHz 0x00AD

147

258

369


MRF

It is required to input DVB frequency, symbol rate and NID if select DVB on tracking signal. (Symbol rate range: up to 45,000; NID range : 0x0000 0xFFFF)

It is required to input NBD frequency and bandwidth if select NBD on tracking signal. NBD frequency is IF frequency= RF- LO

ACU Operation

19

Check NIDCheck NID


147

258

369

0OK

MRF

z To verify the NID (Network ID) of the current tracking transponder.

7 8 9 Antenna Control Unit F+LOAD SAT. +EDIT SAT. +ADD SAT. + CHECK NID

147

258

369


OKMRF

[CHECK NID] F:12490 S:27490 0x00ADPRESS OK RECEIVED NID[0x0000]

147

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OKMRF

37

PRESS OK function will only be activated when DVB Lock signal is confirmed by the antenna.

However, NO LOCK message will be displayed if DVB Lock signal cant be confirmed.



z Installation

z Antenna

S t llitz Satellite

z System

ACU Operation

20


z Enter Setup Mode / System Menu/ Set Local Menu

to setup the LNB local frequency for the corresponded LNB voltage power.

Set Local Set Local


58

69

0Antenna Control Unit +SET LOCAL +SET LOCATION

+MODEM PORT +BACKUP & RESTORE147

258

369


13V + 0KHz 18V + 0KHz 10000MHz 11300MHz

147

258

369


OKRF

OKMRF

OKMRF

13V + 22KHz 18V + 22KHz 10750MHz 09750MHz

147

258

369


OKMRF

LNB voltage power as below; 13V, 18V, 13V+22KHz (tone) ,18V+22KHz (tone)

z Enter Setup Mode / System Menu/ Set Location Menu

to setup the current position, ships heading and Gyro type.


Set LocationSet Location

LATITUDE LONGITUDE 37.00N 126.50E

147

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0


147

258

369


OKMRF

OKMRF

+SET LOCAL +SET LOCATION +MODEM PORT +BACKUP & RESTORE

147

258

369


MRF

7 8 9Antenna Control Unit

Set the current LATITUDE and LONGITUDE

ACU Operation

21

Entry of ships heading is not required when your system is connected to a NMEA0813 or 1:1 Synchro Heading Gyro Compass output

Set LocationSet Location

GYRO TYPE HEADING NMEA 000.0

147

258

369


OKMRF

To select the gyro type as below;

Gyro Type With Gyro Input Without Gyro Input Ground Test Search 3 Search 3

Others Search 3 Search 1

- None - NMEA- Synchro 1:1 - Synchro 36:1- Synchro 90:1- Synchro 360:1

z Enter Setup Mode / System Menu/ Modem Port Menuto select a proper communication port and protocol on the ACU to interface with the satellite modem.

Set Modem Port Set Modem Port


147

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OKMRF


147

258

369


MRF

USE MEDIATOR MODEM PORT 14

25

36

0OK

MR YES ETHERNET 47

58

69

0Antenna Control Unit OKRFModem port interface: -Ethernet -RS422-RS232

Protocol: -I/O Console -Open AMIP ( iDirect Modem)

USE MEDIATOR is to enable the usage of MEDIATOR if the antenna is connected to the Intellian dual VSAT Mediator. Note:

ACU Operation

22


PROTOCOL GPS OUT SENTENCE I/O CONSOLE GPGLL

147

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MRF

Protocol: - I/O Console - Open AMIP ( iDirect Modem)- Serial GPS

GPS Out Sentence- GPGLL- GPGGA - SIMPLE GPGGA

I/O CONSOLE : a protocol for interchanging of information (GPS Out, TX mute, and modem lock) between the ACU ( through Console port) and a modem.

OPEN AMIP: an ASCII based protocol developed by iDirect for interchanging of information between the ACU and a modem OpenAMIP is not intended for any purpose except to allow the

43

between the ACU and a modem. OpenAMIP is not intended for any purpose except to allow the ACU and a modem to perform synchronized automatic beam switching (ABS).

SERIAL GPS: a protocol for sending GPS Out information from the ACU ( through RS232/422 port) to a modem.

Use External Lock, External Lock Active and TX Mute Active menu will only be activated when select protocol as I/O Console. External lock active is referred that modem lock output from the modem provides a logic input via a voltage to the ACU to identify when it is on the correct satellite. This setting can be varied from modem to


USE TX MUTE USE EXT. LOCK YES YES

147

258

369


MRF

EXT. LOCK ACTIVE TX MUTE ACTIVE LOW LOW

147

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MRF

modem. (Refer to the modem manual for details.)

te a Co t o U t

A transmit inhibit out put from the ACU will disable/ mute the modem transmit via a voltage whenever the antenna is blocked, searching, or is mis-pointed 0.5 degrees from peak satellite position.

This setting can be varied from modem to modem. (Refer to the modem manual for details.)

ACU Operation

23


z Enter Setup Mode / System Menu/ Backup & Restore

to backup or restore system settings.

Backup & Restore Backup & Restore


58

69


DEFAULT PROCESS TYPE LOAD DEFAULT

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OKRF

OKMRF


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MRF

LOAD DEFAUTL SETTING 147

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369


OKMRF

To select the Default process type as below; - Load Default : To restore the antenna back to factory default settings.- Backup User Data : To backup the antenna settings set by user. - Restore User Data : To restore the antenna by using the backup user data.

z Enter Setup Mode / System Menu/ View Version Menu to check current firmware version and serial number, for antenna and control unit as well as library version.

View Version View Version


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OK

MRF

+VIEW VERSION 147

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369


OK

MRF

[VER.] ANT: 1.00 - 1.00 LIB: 1.00ACU: 1.00 1.00 1.00

14

25

36

0OK

MR

ANT : ver 1.00 (PCU), ver 1.00 (STABILIZER)ACU : ver 1.00 (ACU_MAIN), ver 1.00 (ACU_MODEM), ver 1.00 (ACU_GYRO).

7 8 9 Antenna Control Unit F

VSAT PC Program

1

VSAT PC Programv110/ v130 Technical Training

gIntellian Technologies

Intellian PC Program Intellian PC Program z Connect via USB cable / Serial cable/ Ethernet cable between control

unit and PC/laptop.z Execute Intellian PC program icon.

Intellian program icon

VSAT PC Program

2

Operation Flow Chart Operation Flow Chart

Power on the ACU

The antenna is initialized at EL/CL

The customized satellite library is loaded at the antenna

before the shipping

Your customize satellite library is pre-loaded into each antenna prior to shipping

/potions.

The antenna is initialized at AZ

potions.

The antenna is initialized at default satellite position.

Does the antenna find

the peak level?Push the Function Key

Save the Satellite Information

Yes

Enter the SETUP modeNo

Enter the SETUP mode

Enter the SYSTEM menu

Enter the Backup & Restore menu

Backup the current status

Enter the Antenna menu

Enter the Manual Search menu

Find the peak level

Push the Function Key

Save the Satellite InformationEnd the Installation

Intellian PC Controller Software Intellian PC Controller Software z The Intellian PC Controller software is the interface to the ACU.z The GUI displays 9 sub-menus (controller menus).

VSAT PC Program

3

Data Communication

Communication InformationCommunication Informationz This menu is used to initiate communication between the ACU,

modem & PC/laptop.

Baud Rate Setting

Data Communication Status

Serial Port Selection

Serial Connection Connect / Disconnect Button

Modem Communication Type Selection Protocol for GPS to modem

Connect/Disconnect Network Button

IP AddressPort Number

Select serial for USB or Serial Cable, Network for Ethernet

(RS 232, RS422, Ethernet)

TX Mute: A transmit inhibit output from the ACU will disable/mute the modem transmit .

Controller Menu

Main MenuMain Menu

Displays Modem and Antenna Status for TX Enable

Monitoring Antenna Current Status

Display Signal Level (Tuner or NBD)

Antenna/ACU Model and Firmware Version

VSAT PC Program

4

Configuration File Configuration File vsvs Backup FileBackup File

z Configuration File xxxxxx.cfg Contains commonly used basic parameter settings

z Motor control gain, conical scan size, block zone, search parameter

z Backup File xxxxxx.ibf Contains all the parameters for a specific antenna

z Motor control gainsz Tracking Frequency Informationz Sensor Parameters : gyro offset, tilt offsetz Installation parameters : bow offset, etc

Each antenna will generate a unique file. This file should be stored in the ACU, and on the company network for back up, by serial number of the antenna

7

Configuration FileConfiguration File

z Loading the Configuration File

8

VSAT PC Program

5

Configuration FileConfiguration Filez The basic parameter settings are displayed prior to the upload, all or

some can be uploaded. The values in the fields can be changed based on your application.

Upload control gains for AZ

9

Upload all parameters Upload control gains for all axis

Backup FileBackup Filez Back up the antenna to the ACU, and to the PC for network storage. Two files

are created on the PC.

10

1.V Series Information Back Up v610030012.ibf : backup file for restore2.V Series Information Back Up v610030012.rpt : readable backup file

VSAT PC Program

6

Backup FileBackup File

z What is contained in the backup file? Firmware version and serial no. Satellite information : tracking frequency polarization etc Satellite information : tracking frequency, polarization, etc Antenna information

z GPS, headingz LNB informationz Search parametersz Rate sensor bias

Til bi E h t h diff t lz Tile sensor biasz Elevation adjustz Installation adjustments : bow offsetz Motor control gains

ACU information

Each antenna has different values.

Bow offset will offset the difference between the antennas bow marker, and exact position of the ships bow.

Position & Manual Search Position & Manual Search

Displays the current GPS position and the Ships heading. Check Edit GPS to edit GPS information and press Set GPS button

Manually move the antenna azimuth and elevation position and LNB skew angle preciously by degrees or fractions of degrees by setting the value in this box

LNB skew information

Skew control sensor calibration

or fractions of degrees by setting the value in this box.

The current antenna absolute AZ and EL position and relative AZ and LNB skew angle. The absolute azimuth position of the antenna is the sum of ships heading and antenna relative position..

Set the ships heading device here, or set up the antenna for Ground Test

VSAT PC Program

7

Heading DeviceHeading Device

z Heading Device Option None NMEA NMEA Synchro Ground Test

No Device NMEA/Synchro Ground Test

13

No Device NMEA/Synchro Ground TestWith heading Search 1 Search 3 Search 3

Without heading Search 1 Search 1 Search 3

Search 1 : Antenna will search by setting initial elevation based on GPS location, and rotatingthe azimuth until the target frequency is found and locked or decoded.

Search 3 : Antenna will search by moving precisely to the target satellite position calculated by the heading.


z Gyro-Free Satellite Search Feature Search for the target satellite without external heading device input. Satellite identification is made thru DVB decode or RX lock from Satellite identification is made thru DVB decode, or RX lock from

the modem.

z Reduced installation time Select a reference satellite with a DVB transponder from the library

(Intelsat9, G19)

After the reference satellite is acquired, automatic calculation of BOW offset can be done.

z Fail safe redundancy In cases where the ships compass fails, the Gyro-Free Search

function automatically engages, preventing loss of satellite signal.

VSAT PC Program

8


z Gyro-Free Satellite SearchingSensor Initialize

EL Initialize

CL Initialize

AZ Initialize

Searching 1Searching 1

Searching 3

Tracking


z Satellite Searching based on Heading Data

Sensor Initialize

EL Initialize

CL Initialize

AZ Initialize

Searching 3

Tracking

VSAT PC Program

9

PolPol Sensor CalibrationSensor Calibration

z When skew module is replaced, the sensor must be calibrated.

Satellite name, orbit position (longitude) and satellite skew offset

DVB Tracking FrequencyDisplays current LNB

Tracking Information of SATTracking Information of SAT

DVB Tracking Frequency

NBD Tracking Frequency

LNB Local Frequency

Displays current LNB local frequency and

supplied LNB power

Set RX/TX polarity and signal detection type c

d

e

3. While in Setup mode, check the Edit Enable box to set the desired value for each parameter you wish to edit. After the changes are made, click Edit Satellite Information button to save the current setting.

LNB Local Frequency

1. Base Local : Displays the local oscillator frequency of NBD RX2. Local Frequency : Select the LNB type. Multi band LNB are preprogrammed.

VSAT PC Program

10

LNB SettingLNB Setting

SMW R type

NJRC Dual Band : NJRC 2843S

NJRC Single Band : NJRC 2843S

Satellite Tracking InformationSatellite Tracking Information

Sat info on ANT

TEL11 H

AMC6_H

Library on ACU

sat namelongitudelocal freq.tracking freq

Antenna Control Unit (ACU)

TEL11_HTEL14_VGLX19_VAMC6_HAMC6_V

VSAT PC Program

11

A roll down list of all satellites in the currently loaded library

Tracking Information of LibraryTracking Information of Library

Satellite Name, Longitude and LNB Skew Offset

DVB Signal Tracking Mode :Set Frequency, Symbol rate ,NID and Verify Type for the satellite that you wish to track.

Set LNB local frequency by selecting corresponding voltage power

Select polarity for RX and TX and

NBD Signal Tracking Mode :Set L band frequency and Bandwidth for the satellite that you wish to track.

RX and TX and Signal Detector for Tracking


X YY

xxx.lib

Z[\

XZ[

\\ 1. Get Data From ACU : Retrieves data from the ACU, displays it on the PC 2. Load Satellite : Loads selected data to antenna from ACU 3. Open Library From PC : Opens a stored library file on the PC. 4. Upload Library to ACU : Uploads the opened library file into ACU. 5. Save Library to PC : Saves the current library file from the ACU, to the PC.

VSAT PC Program

12


z Quick Setup Satellite Information using Library on ACU

Get Data From ACU X Z Select Target Satellite Load Satellite

X Y Z

Setup DVB(Tuner)

Version, Tracking Parameter & Block Zone Version, Tracking Parameter & Block Zone

Setup DVB(Tuner) detect and tracking threshold

Block Zone Setting

Setup NBD detect and tracking threshold

Voltage on ACU and Antenna

Antenna and ACU firmware and library version.

Product Information with serial number

VSAT PC Program

13

DiagnosisDiagnosis

z Diagnosis Result

: PASS

: FAIL

: under Process

: skip (for TVRO system)

Sensor AdjustmentSensor Adjustment

z When is sensor adjustment needed? After replacing a control board or sensor board When the EL or CL is not within the proper range When the EL or CL is not within the proper range. 3 Gyro Rate Sensors

2 Tilt Sensor wrong gyro offset

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VSAT PC Program

14

Sensor AdjustmentSensor Adjustmentz Make idle mode Releases the BLDC motor brakes while in Setup mode.

The antenna moves freely when in idle mode.

R t bi h kz Rate sensor bias check Make sure that the antenna is placed on a rigid and level platform. During the calibration process, avoid any antenna motion.

z Tilt sensor bias Move antenna to zero EL angle by

pressing the Ready button

Bubble sensor can now be centered by pressing arrow buttons.

z Set El adjust The elevation adjust is to offset

any mechanical difference between

the displayed elevation and actual elevation angle.

27

X\

Y[Z

Conical ScanningConical Scanning

z Conical Scanning The antenna continuously samples the signal in a circular pattern,

finding and staying on the peakfinding and staying on the peak.

28

VSAT PC Program

15

History FileHistory File

z Debug File Generation Save and send to Intellian for troubleshooting.

Debug ON

Save as File

History FileHistory Filez Graph File Generation Monitor and save : AZ, EL, Signal Level, GPS, or heading. Useful to determine

at what heading blockage occurs, etc.

Save as File link\Save Graph Info_20100721_114454.txt

Firmware Update

1

Firmware Updatev110/ v130 Technical Training

pIntellian Technologies

PCU

System FirmwareSystem Firmware

STAB

ACU LIB


GYRO MODEM

2 CPU on Antenna3 CPU on ACU1 Memory on ACU

Firmware Update

2

Use the Intellian supplied SatUploader Program

To install firmware onto the system, you must install a USB driver first. The five firmware

System FirmwareSystem Firmware

files can be updated in any order. Do not mix files from a previous release, with new files. The firmware categories of Intellian v-series are below;

Firmware of Antenna Control Unit 1) ACU Main MPU (Main processor Unit) : File Format : ACU_xx_xx_MAIN_xx.fw2) ACU Gyro : File Format : ACU_xx_xx_GYRO_xx.fw3) ACU Modem : File Format :ACU_xx_xx_MODEM_xx.fw

Firmware of Antenna UnitFirmware of Antenna Unit 1) Antenna PCU (Pedestal Control Unit) : File Format :CTR_xx_xx_PCU_xx.fw2) Antenna Stab (Stabilizer) : File Format : CTR_xx_xx_STAB_xx.fw

Satellite Library File1) Library : File Format : VSeries_Intellian Library_xx_xx.ilf

RF Cable Connect RFcable from the antenna base to ANTENNA RX connector

To upgrade the ACU Main MPU Firmware

Upgrade System FirmwareUpgrade System Firmware

Laptop/ Computer


Antenna

Connect RFcable from the antenna base to ANTENNA RX connector on the rear of ACU.

p p pUSB Cable

Connect USB cable from "PC" USB connector on the front panel of ACU to the USB connector on your Laptop/ PC.

Firmware Update

3

Check which COM port you use Enter Control Panel/ System/ System properties/Device Manager


Intellian Proprietary and Confidential 5

Execute SatUploader 5.9.exe to upload firmware.

Target

Check Windows Device Manager to see which COM port you are using and select it.

Ensure CONNECT check box is checked.


Target Icon

In order to upload firmware onto ACU Main MPU,

Select USB Port as PC Port.

Select Target File as Firmware.

Click Target Icon until it shows "0".

Again, double check to see if Target shows ACU Main.

S/W ON


Power Cable

Turn on ACU S/W (switch) to power up the ACU.

Firmware Update

4

After turning ACU power on,

Ensure CONNECT blue dot is displayed. Click "TARGET FILE" button once it is activated.


To find a correct firmware file that you wish to upload in the file folder.


File Format : ACU_xx_xx_Main_xx.fw(Example : ACU_VP_T1XX_MAIN_1.04.fw)

Click "UPLOAD" button once it is activated.


S/W OFF


Power Cable

Turn off ACU S/W (switch) once the firmware is completely uploaded.

Parts Replacement Guide

1

Parts Replacement GuideParts Replacement Guidev110/ v130 Technical Training


z Antenna BUC LNB

Replace Parts ListReplace Parts Listz Control Module of Antenna Main Control Unit NBD Unit

Feed Wave Guide Skew Assembly Azimuth Drive Motor & Belt Cross Level Motor & Belt Elevation Drive Motor & Belt

ISMC Unit Level Sensor Box

z Antenna Control Unit (ACU) ACU Main Board

Slip Ring Rotary Joint Home Sensor

VFD Module USB Interface Board Noise Filter Power Module


2

z Antenna BUC LNB

z Control Module of Antenna Main Control Unit NBD Unit

Feed Wave Guide Skew Assembly Azimuth Drive Motor & Belt Cross Level Motor & Belt Elevation Drive Motor & Belt

ISMC Unit Level Sensor Box

z Antenna Control Unit (ACU) ACU Main Board

Slip Ring Rotary Joint Home Sensor

VFD Module USB Interface Board Noise Filter Power Module

BUCBUC

Tools for replacementz Long nose pliersz Allen key 3mm/ 6mmz Allen key 3mm/ 6mm


3

BUCBUC

1. Cut cable ties 2. Detach 2 cables

3. Unscrew the 4 bolts connecting the wave guide

4. Take the BUC assembly off by unscrewing 4 bolts

BUCBUC

Make sure not to lose the O-ring (Use the O-ring which is provided with the BUC)

One bolt is shorter from the others, it fits on the upper right corner

The BUC assembly can be adjusted to align the wave guide


4

LNBLNB

Tools for replacementz Allen key 3mmz Spanner 11mmz Spanner 11mm

LNBLNB

1. Detach the Cable 2. Unscrew the 4 bolts that hold the LNB

V-series uses 3 types of O-rings

Make sure not to lose the O-ring(Use the O-ring which is provided with the LNB)

BUC : NJRC, Codan (O-ring is provided with the BUC)

LNB : SMW, NJRC (O-ring is provided with the LNB)

Wave Guide /Flexible Wave Guide/Rotary Joint: Standard - AN24


5

FeedFeed

Tools for replacementz Phillips screwdriver

FeedFeed

1. Remove the 4 screws that hold the Feed

The inner screws hold the feed, not the outer ones

When mounting the complete feed assembly to the reflector, align it so that the skew is in the middle of its range of motion


6

Wave GuideWave Guide

Tools for replacementz Allen key 3mmz Nut driver 7mmz Nut driver 7mm


1. Remove the 4 bolts that mate the waveguide with the BUC

2. Remove all 4 bolts that are connected to the Flexible wave guide

3. Remove the bracket to release the flexible wave guide


7


While assembling make sure to align the wave guides straight, otherwise the flexible wave guide may break

The flexible waveguide can be adjusted

Skew AssemblySkew Assembly

Tools for replacementz Allen key 3mmz Spanner 11mmz Spanner 11mmz Spanner driver 7mmz Nipperz Driver positive


8


1. Cut off the cable ties2. Disassemble the ground3. Detach the cables

4. Unscrew the 4 bolts connecting the rotary joint to the wave guide

5. Unscrew the 4 bolts connecting the rotary joint to the Skew assembly

6. Take off the feed (refer to replacing the feed)7. Unscrew the 4 mounting screws


Make sure to hold on the skew assembly

While assembling make sure to leave enough slack in the cable

Make sure not to lose the O-ring(O-ring is AN24 standard)

Match the orientation of the rectangle

When assembling the Skew assembly, fasten in the position seen above


9

Azimuth Azimuth Drive Motor & BeltDrive Motor & Belt

Tools for replacementz Allen key 2mmz Allen key 4mmz Allen key 4mmz Spanner 11mmz Nipperz Driver positive

Azimuth Drive Motor & BeltAzimuth Drive Motor & Belt

1. Cut off the cable ties2. Detach the cables

3. Unscrew the 4 bolts connected to the pedestal

4. Take the AZ Assembly off by unscrewing 4 bolts


10

Azimuth Drive Motor & BeltAzimuth Drive Motor & Belt

3mm 1mm

The cut should match with the bolt The Motor and pulley gap is 1 mm The Encoder and pulley gap is 3 mm Belt Tension is 15~35 N

The BUC assembly can be adjusted to align the wave guide

Cross Level Motor & BeltCross Level Motor & Belt

Tools for replacementz Allen key 2mmz Allen key 4mmz Allen key 4mmz Spanner 11mmz Nipperz Driver positive


11

Cross Level Motor & BeltCross Level Motor & Belt

1. Cut off the cable tie2. Detach the cables

3. Unscrew the 2 bolts connecting the pedestal

4. Cut the cable tie to replace the Elevation motor belt

The Motor and pulley gap is 1 mm Belt Tension is 15~35 N

Elevation Motor & BeltElevation Motor & Belt

Tools for replacementz Allen key 4mmz Spanner 11mmz Spanner 11mmz Nipperz Driver positivez Driver negative


12

Elevation Motor & BeltElevation Motor & Belt

1. Cut off the cable ties2. Detach the cables

3. Unscrew grounds and cut off cable ties

4. Take the Cross Level Assembly off by unscrewing 4 bolts

5. The CL belt can be replaced with the spare part without disassembling the arm

Belt tension is 30~50 N

Pulley gap: 3mm

Slip RingSlip Ring

Tools for replacementz Allen key 3mm/ 4mmz Spanner 8mmz Spanner 8mmz Driver positive


13

Slip RingSlip Ring

1. Detach the 2 cables

v60 Training Manual (2)

Documents

Transcript of v60 Training Manual (2)