V400 Installation Guide

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    Installation GuideASL Document Ref.: U-0398-0607.doc

    Issue: 02 complete, approved - Date: 30/11/09

    Part Number: M0398_63

    V400Amplifier Mainframe

    V400 fitted with 2 x M200 Amplifier Modules for illustrative purposes only

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    V400 Installation Guide

    Copyright 2009 Application Solutions (Safety and Security) Limited

    Application Solutions (Safety and Security) LimitedUnit 17 Cliffe Industrial EstateLewes - East SussexBN8 6JL - UK

    Tel: +44(0)1273 405411 Fax: +44(0)1273 405415

    www.asl-control.co.uk

    All rights reserved.

    Information contained in this document is believed to be accurate, however no representation or warranty is given and ApplicationSolutions (Safety and Security) Limited assumes no liability with respect to the accuracy of such information.

    Issue: 02 complete, approvedPage 2 of 24

    This equipment is designed and manufactured to conform to the following EC standards:

    EMC: EN55103-1/E1:1996, EN55103-2/E5:1996, EN50121-4:2006, ENV50204:1995,

    EN61000-4-13:2002

    Safety: EN60065:2002Failure to use the equipment in the manner described in the product literature willinvalidate the warranty.

    A Declaration of Conformity statement to the above standards, and a list of auxiliaryequipment used for compliance verification, is available on request.

    This product must be disposed of in accordance with the WEEE directive.

    Contents1 Installation..................................................................................................................................................32 Connection ................................................................................................................................................183 Safety and Precautions.............................................................................................................................22

    Additional User Documentation:Additional reference information is available from the ASL website: www.asl-control.co.uk

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    1 InstallationFRAME

    AMPLIFIER MODULE

    INTERFACE CARD

    Technical Specification Summary

    Supply Voltage (European standard) ........................................................ 230 V +/10% RMS 50Hz AC / T6.3A L 250 V fuseSee Note1 regarding performance when on 230 V mains supply

    Inrush Current (worst case)..................................... ................................................................. .................................. 24.2 A

    Maximum AC Power Consumption...............................745 VA (V400 fully configured and all amplifier modules delivering100 V 1 kHz sinewave into rated resistive loads)

    DC Supply Voltage........................................................21 to 27.6 V (from nominal 24 V lead acid battery pack) / T25A fuse

    Quiescent DC Current (no amplifiers, @ 24 V supply) .................................................................. ............................... 55 mA

    Maximum DC Current Consumption ............................................................... 6.25 A per 1 x M100 100 W Amplifier Module12.5 A per 1 x M200 200 W Amplifier Module

    25 A per 1 x M400 400 W Amplifier Module(21 V supply, modules delivering 100 V 1 kHz sinewave into rated resistive loads)

    Audio Input..............................................................................................up to four 0 dBu sensitivity balanced audio inputs

    Audio Output ............................................................... ..................................... up to four 100 V RMS relay isolated outputsAuxiliary DC Supply Output..........................21 V to 38 V depending on AC or DC supply, and battery conditions / T1A fuse

    Audio-CAN Bus ......................................................... ............................................................ up to 63 amplifier mainframes

    Temperature Range (storage and operating) ............................................................ ................................... 5 C to +50 C

    Humidity Range / Ingress Protection...............................................................................0% to 93% non-condensing / IP20

    Dimensions (H x W x D) ............................87 mm x 437 mm x 410 mm (excluding handles) / 2U height, 19 rack mounting87 mm x 485 mm x 445 mm (including handles)

    Weight..............................................................................................................................................12 kg (V400 frame only)18.4 kg (max, frame fitted with 4 x M100)

    1 ASL amplifiers are specified to deliver their rated power at the lowest battery voltage (21 V). However, on 230 V mains power theycan produce full output, with normal programme material, into loads 25% greater than those specified. In these conditions a fullypopulated V400 can deliver full output with 500 W of load connected.

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    Front Panel Indicators and Controls

    AMPLIFIER MODULE STATUS INDICATORS MAINFRAME STATUS INDICATORS1 2

    V400 fitted with two M200 200 W Amplifier Modules as example.)

    mains

    battery

    aux

    processor

    comms

    fault

    DETAIL WITHOUT FRONT PANEL:

    O

    I

    0 dB

    20 dB

    40 dB

    supply select fault

    MAINS ISOLATIONSWITCH3

    BATTERYISOLATIONSWITCH4MAINFRAME ADDRESSSWITCHES5

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    1Amplifier Module Indicators

    Indicator Type Indicationsupply Green LED Indicates that power is present at the amplifier.

    select Green LED

    Illuminates to indicate that the amplifier is selected for commissioning or audiomonitoring by the system.

    In the case of a standby amplifier it illuminates to indicate that the standby is in use.

    fault Amber LEDIlluminates steadily to indicate that an amplifier module and/or loudspeaker linefault has been detected. These faults are also indicated by the mainframe fault LED.

    0 dB Green LED Illuminates at approx. 90 V RMS output.

    -20 dB Green LED Illuminates at approx. 10 V RMS output.

    -40 dB Green LED

    Illuminates at approx. 1 V RMS output.

    This LED illuminates when the surveillance tone level is correctly set on the Router

    output connected to the amplifier.

    2Mainframe Indicators

    Indicator Type Indicationmains Green LED Indicates that the AC mains is present and the unit is switched on.

    battery Green LED Indicates that the DC power is present and the unit is switched on.

    aux Green LEDIndicates that auxiliary DC power is available at the rear panel AUX OUT terminalsand that the AUX OUT fuse is intact.

    processor Green LED Flashes to indicate that the processor is operational.

    comms Green LED Illuminates to indicate communication activity on the CAN bus.

    fault Amber LED Illuminates if a fault is diagnosed.

    Mainframe Controls These controls are only accessible by removing the front panel. This is to prevent inadvertent orunauthorised disablement of the unit.

    Control Function3

    Mains Isolation SwitchThis switch connects or disconnects AC mains power to or from the unit.

    4Battery Isolation Switch

    This switch connects or disconnects DC power to or from the unit.

    !!

    Under normal circumstances these isolation switches will be left in the ON position.

    Both the mains and the isolation switches should be switched off in order to disconnect power fromthe mainframe, for example when an amplifier module is to be inserted or removed.

    5Mainframe Address

    Switches

    The amplifier mainframe connects to the Router via a CAN bus requiring a uniqueidentifier. These two rotary switches set this identifier to the mainframe.

    The valid mainframe address range is 01 to 63.

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    Equipment and Tool Requirements The V400 Amplifier Mainframe.

    M100, M200, or M400 amplifier modules as specified in your system design documentation.

    A mainframe front panel to suit the amplifier configuration.

    Cabling as specified in External Cabling Requirements (page 7) to suit your system design.

    A small flat-bladed screwdriver.

    Pozidriv screwdrivers (No 1 and No 3).

    A pair of wire cutters/strippers.

    A soldering iron.

    A 19-inch standard rack fitted with supporting rails and wired with AC power supply, signal, and controlwiring, as required by your specific system design.

    !!1) Ensure that the supporting rails extend at least 410 mm (mainframe depth) into the rack and

    between 40 mm and 50 mm under the mainframe in order not to block the ventilation holes, yetto prevent the mainframe from twisting and falling between the supports; see details inFigure 1.

    2) The supporting rails must be capable of safely bearing the weight of the equipment(max. 20 kg).

    1) ASL recommend a rear clearance depth of at least 110 mm for cabling.

    A 19-inch standard rack with 600 mm depth provides the required room for installation including

    the rear cabling.

    2) In order for customers to produce their own site documentation VISIO drawings of the front andrear panel are available from ASL.

    Figure 1 19-inch Rack with Supporting Rails (Example)

    FRONT OF RACK

    LEFT-HAND SIDESUPPORTING

    RAIL

    RIGHT-HAND SIDESUPPORTING

    RAIL

    MINIMUM WIDTH = 40 mmMAXIMUM WIDTH = 50 mm

    MINIMUM DEPTH = 410 mm

    (Rack and supporting rail d esign are example only.)

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    External Cabling RequirementsSignals Cable Description Termination Suggested Type

    AC mains supply1) 5)

    1 x 3-core mains

    standard cable

    Current rating: 6.3 A

    IEC320 socket Suitably rated standardmains cable

    DC supply input2) 5)1 x 1-core red

    1 x 1-core black

    7W2 mixed signal D connector(female)

    Suitably rated 1-core cable

    Auxiliary DC output1 x 2-core 2-way pluggable Wago cage clamp

    terminal (5.08 mm) (male)Suitably rated 2-core cable

    100 V LoudspeakerLine5)

    1 x 2-core, twisted,screened

    4-way pluggable Wago cage clampterminal (5.08 mm) (male)

    Suitably rated 2-core cable

    Audio inputs

    1 x 2-core, twisted,screened 3-way pluggable Wago cage clamp

    terminal (3.81 mm) (female)Suitably rated 2-core cable

    100 V Standby InputLine5)

    1 x 2-core, twisted,screened

    2-way pluggable Wago cage clampterminal (5.08 mm) (female)

    Suitably rated 2-core cable

    Audio CAN3) 5)1 x 4-core, twisted,screened

    9-way D connector (male or female) Suitably rated 4-core cable

    Low Level Standbyand Override Link6)

    overall foil screened RJ45 CAT5 STP

    Low Level Standby7) overall foil screened 3-pin XLR connector Suitably rated 2-core cable

    Low Level Standbyand Override Link8)

    overall foil screened 5-pin XLR connector Suitably rated 5-core cable

    !!1) Note that if the amplifiers are connected as a system which is permanently connected to the mains,

    then an all-pole mains isolator with a separation of 3 mm in each pole shall be incorporated in theelectrical installation.

    2) A pre-assembled cable (1.5 m length, LSZH cable) can be ordered separately from ASL quotingA0477012.

    3) The last mainframe on the Audio/CAN bus must be terminated with a 120 ohms resistor. A pre-assembled terminator is available from ASL quoting 206603.

    4) For EMC compliance:

    Screened cables must be used where specified.

    All screen tails must be

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    Recommended Installation Procedure

    !!

    Please read and observe the instructions and guidelines in Section 3 Safety and Precautions (page 22)

    prior to installation. Failure to follow these instructions and guidelines may cause personal injury and/ordamage to the equipment.

    1. If fitted, then remove the V400 front panel by undoing the two captive M3 Pozidriv screws on the rightside of the front panel.

    2. Fit the mainframe into a 19-inch standard equipment rack on supporting rails, and secure themainframe in position using the fixing screws and washers provided; see Figure 2.

    !!

    1) This equipment is heavy (max. 20 kg). Please lift and handle with care to avoid strain or

    impact injuries, and follow the recommended installation procedure. Install modules aftermounting mainframe in equipment rack.

    2) Do not use the handles to lift or carry the mainframe. The handles are designed for slidingthe unit into and out of the equipment rack, and not to support its weight. Use theunderside edges of the mainframe to lift and carry it.

    3) Always ensure adequate ventilation is provided for the equipment by fitting 1U ventilationpanels above and below the equipment, and do not obstruct ventilation holes.

    Figure 2 Installing the V400 into the rack

    2U

    1U

    1UVENTILATION PANEL

    VENTILATION PANEL

    V400

    SUPPORTING RAILS MUST BE USED.

    ENSURE 1U VENTILATIONPANELS ARE FITTED ABOVE ANDBELOW THE EQUIPMENT.

    DO NOT OBSTRUCT VENTILATIONHOLES.

    !!

    !!

    GENERIC 19-INCH 2U FORMAT

    M6 POZIDRIV SCREWM6 PLAIN WASHERM6 CAGE NUT

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    3. If a M400 Amplifier Module is being inserted, and connected to an ASL AEL (Active End of LineDevice), the link setting on the M400 Amplifier Module needs to be adjusted as shown; see Figure 3.

    Figure 3 Setting the link on a M400

    !!DO NOT MAKE ANYOTHER CHANGES!

    M400

    EOL10K/NO LINE MONITORINGTHIS IS THE DEFAULT POSITION

    JUMPER SEATED ON THE TWO FRONT PINS.THE FRONT PINS ARE POSITIONED

    FURTHEST FROM THE TRANSFORMER ATTHE REAR OF THE MODULE.

    AEL LINK ENABLED:

    JUMPER SEATED ON THE TWO REARPINS. THE REAR PINS ARE POSITIONEDCLOSEST TO THE TRANSFORMER ATTHE REAR OF THE MODULE.

    4. Insert the chosen amplifier modules through the front of the mainframe, using the guides on theinside top of the mainframe to locate them correctly; see Figure 4.

    !!

    1) Ensure that the amplifier modules side panels are located in the mainframe slides on the

    inside top of the mainframe.

    2) Ensure that the amplifier module is pushed fully home so that its rear connector(s) matesthe matching connector(s) in the mainframe.

    3) Do not change any hardware settings on the amplifier module. These are set in manufacturefor optimum performance.

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    Figure 4 Installing the Amplifier Modules into the V400

    4 x M100 C ONFIGURATION1: 1 x 200 W + 2 x 100 W CONFIGURATION1:

    MODULE SIDE PANELS MUSTLOCATE IN MAINFRAME SLIDES!!

    (1 x M200 shown as example.)

    M200

    M200

    MAINFRAMESLIDE

    M100

    SLOT

    1

    SLOT

    2

    SLOT

    3

    SLOT

    4

    M100 M100 M100 M200

    SLOT

    1

    SLOT

    3

    SLOT

    4

    M100 M100

    2 x M200 CONFIGURATION1:

    M200

    SLO

    T1

    SLO

    T3

    M200

    1 x M400 CONFIGURATION:

    M400

    SLO

    T3

    STANDARD CONFIGURATIONS:

    1) The mainframe does not need to be fully populated with amplifiers, for example three M100 amplifiers could be fitted, or a single M200 amplifier.

    5. If the rack is to be transported, then secure the amplifier modules to each other and to themainframe sides using transit screws; see Figure 5.

    !!Do not transport partially equipped mainframes. Either remove all amplifier modules, or fix allmodules in a fully populated mainframe using transit screws.

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    Figure 5 Fitting the transit screws

    FIT THE M3 TRANSIT POZIDRIV SCREWS TO THE

    LEFT HAND SIDE OF ALL AMPLIFIER MODULES ASSHOWN ABOVE.

    FIT THE RIGHT HAND M3 TRANSIT POZIDRIVSCREW ON THE RIGHT-MOST AMPLIFIERMODULE ONLY AS SHOWN BELOW.

    1) The transit screws may be removed when the amplifiers are in situ to facilitate easy removal

    of the modules.

    2) To remove Amplifier modules, release the transit screws and grip the cross-rod at the frontof the module to slide it from the mainframe.

    !!The screws attaching the two parts of a M400 amplifier module together should never beremoved.

    6. Ensure that the power to the mainframe is disconnected.

    !!1) Ensure that the mainframe mains and battery switches are turned off; see Figure 6.

    2) Ensure that the AC mains supply to the unit is isolated.

    3) Ensure that the DC supply to the unit is isolated, if used

    7. Set the mainframe address as specified in the system design documentation; see Figure 6.Figure 6 Turning the power switches off and setting the mainframe address

    EXAMPLE: MAINFRAME ADDRESS 01

    O

    I

    0 1

    MAINS AND BATTERYISOLATION SWITCHES:

    OFF!!

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    8. Set the rear-panel EARTH LIFT switch to the DOWN ( , ON) grounded position; see Figure 7.

    !!Set the EARTH LIFT switch to the UP ( , OFF) position to remove the mains earth from thesignal circuit if a +ve ground battery system is used, or it is necessary to avoid a ground loop

    problem.

    It is possible to form a ground loop when connecting pieces of audio equipment using unbalancedconnections that provide alternative earth connections via their cable screens. Such ground loopsresult in audible hum from the system.

    Never disconnect the mains earth from the plug to attempt to cure a ground loop. In the event ofa fault, the equipment casing could become live.The recommended method of wiring low-level signal interconnections to preserve EMC(Electromagnetic Compatibility) performance and minimise the likelihood of ground loops is asfollows:

    1) We always recommend screen to shell connection for best EMC performance, but breakthe connection at the source end if a ground loop problem is encountered. In practice, the

    connections between this equipment are balanced and short and it is unlikely that groundloop problems will be encountered.

    2) It is also possible to switch the rear panel EARTH LIFT switch to the UP ( , OFF)ungrounded position. In some cases this may cure the problem.

    Figure 7 Setting the Earth Lift switchEARTH LIFT DOWN

    9. Set the DIP switches at the rear of the mainframe as required; see Figure 8.

    The internal DIP switches must be set before the last interface card (the one closest to the AC

    mains socket) is fitted.

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    Figure 8 Dip Switch Selection

    DIP switch position on the rear of V400

    DIP switch in the OFF position

    DIP switch in the ON position

    SW No Switch Name Function when ON Function when OFF

    SW1Deep DischargeDisconnect

    Amplifier mainframe will continue to drawpower from the batteries, even when the

    battery voltage drops below 21 V.

    Amplifier mainframe is automaticallyswitched off if the standby battery voltage

    drops below 21 V.

    This protects the battery from beingcompletely discharged.

    SW2Mains Fault ReportingEnable AC mains faults ARE reported. (1)

    AC Mains faults ARE NOT reported.

    Use only when the mainframe is beingsupplied from batteries only.

    SW3Battery Fault ReportingEnable Battery supply faults ARE reported. (1)

    Battery supply faults ARE NOT reported.

    Use only when the mainframe is beingsupplied from AC mains only (no batteries).

    SW4 Aux Supply FaultReporting Enable Aux supply faults ARE reported. (1) Aux supply output faults ARE NOT reported.Use only when the auxiliary DC supply outputis not being used to power other equipment.

    SW5CPU Fault Local LatchingEnable

    Mainframe CPU faults are reported byfront panel LED latching ON.

    Set to ON only if the mainframe is beingused 'stand-alone', and it is desired that

    CPU reset causes LED to latch on.

    Mainframe CPU faults not latched by the frontpanel LED.

    Set to OFF for all Voice Alarm applicationswhere the mainframes are integrated with a

    VAR Router.

    SW6 Not used Not used Not used

    SW7Remote BatterySwitching Enable

    Batteries CAN be connected /disconnected remotely (e.g. from a rackmaster switch using the remote battery

    on/off control input), instead of themainframe front panel battery disconnect

    switch.)

    Batteries CANNOT be connected /disconnected remotely.

    SW8

    CAN TerminationResistor In Circuit:Set to OFF. This switchshould only be set ON if

    an external CAN bustermination resistor is

    not used

    An external CAN bus terminating resistorIS NOT used.

    An external CAN bus terminating resistor ISused.

    1) For full compliance with BS EN5839 Part 8:1998 and BS EN 60849:1998, all power supplies should be monitored. Thisswitch should therefore be ON.

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    10. If the LSDDC Surveillance Card is used, then set the operation mode to single, dual or loop returnmode as required; see Figure 9.

    Figure 9 Setting the LSDDC Operation Mode

    Mode Setting

    Single CircuitLK9 fitted

    LK10 not fitted

    Dual CircuitNo links fitted

    (Factory default)

    Loop ReturnLK9 not fitted

    LK10 fitted

    LK9

    LK10

    LK9

    LK10

    LK9

    L

    K10L

    K9

    EDGE OF PCB

    LK10

    11. Insert the required interface cards into the rear of the V400 amplifier mainframe, ensuring it is in thecorrect position to mate with its amplifier module and push it home; see Figure 10.

    All empty slots must be covered with blanking panels (ASL P/N: RBLANK-V400).

    Interface Cards compatible with the M100, M200 and M400 amplifier modules are:

    LSDDC: Dual DC Line Surveillance Interface Card

    SSINT: Standby Surveillance Interface Card

    NSINT: Non-Surveillance Interface Card

    LSIDC: DC Line Surveillance Interface Card

    !!Install 4 x M3 (6 mm) Pozi Pan head fixing screws to bond each interface panel to the amplifiermainframe chassis and fully tighten the screws. It is important to make sure the screws are fullytightened to prevent dangerous voltages being present on the panel.

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    Figure 10 Interface Card Positioning Relative to Installed Amplifier Modules (Example with LSDDC)

    1 x 400 W

    BLANKBLANK BLANK

    2 x 200 W BLANKBLANK

    2 x 100 W and1 x 200 W BLANK

    4 x 100 W

    Slot 4 Slot 3 Slot 2 Slot 1

    (Rear view of V400 mainframe fitted with LSDDC Interface Cards as example.

    100V

    - + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    100V

    - + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    100V

    - + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    100V

    - + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    100V- + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    100V- + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    100V- + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    100V- + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    100V- + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    100V- + - + +-+-

    L IN E O UT S TA ND BY I N

    SURVEILLANCE INTERFACE

    LSDDC

    B A

    A

    B

    FAULT

    INPUT. . .

    -+

    SCREEN

    LOW LEVELSTANDBYAND

    OVERRIDELINK

    12. Connect the field wiring to the installed Interface Cards.Please refer to Section 2 Connection (page 18) for pinout details.

    13. If AEL (Active End of Line Device) is used, then install the AEL unit referring to the AEL InstallationGuide.

    14. Connect the AC mains power supply cable; see Figure 11.

    !!

    1) Always ensure that the equipment is correctly earthed by connection to an AC mainssupply with a protective earthing connection.

    2) Ensure power supply cabling is adequately rated for the units operating current (6.3 A)and is protected against short circuit by a correctly rated fuse or circuit breaker.

    3) Using too thin a cable can cause a safety hazard and will give excessive voltage drop andoperational failure.

    4) Note that if the amplifiers are connected as a system which is permanently connected tothe mains, then an all-pole mains isolator with a separation of 3 mm in each pole shall be

    incorporated in the electrical installation.

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    15. If DC power supply is used, then connect the DC supply cable; see Figure 11.

    !!1) External 24 V DC batteries unit can deliver very high currents that could cause fire or burns.

    Take care to avoid short circuits of the battery supply by tools or jewellery.

    2) Ensure power supply cabling is adequately rated for the units operating current and isprotected against short circuit by a correctly rated fuse or circuit breaker.

    3) Using too thin a cable can cause a safety hazard and will give excessive voltage drop andoperational failure.

    Figure 11 Connecting the AC mains power and DC supply cabling

    BATTERY +

    +

    BATTERY -

    DC SUPPLY INPUT(21-27.6 V - NORMALLY FROM NOMINAL 24 V BATTERY PACK)

    STANDARD IEC320

    AC MAINS INLET

    A PRE-ASSEMBLED CABLE (1.5 M LENGTH) FOR BATTERY SUPPLY CONNECTION

    CAN BE ORDERED SEPARATELY FROM ASL QUOTING A0477012.

    16. Connect power to the mainframe.a. Connect the AC mains power supply to the mainframe.b. Connect the DC power supply to the mainframe, if used.c. Power the mainframe on by turning the mains isolation switch on, and then turning the battery

    isolation switch on.

    !!This product contains wiring that is energised to 230 V RMS AC mains and 100 V RMS audiosignals at up to 20 kHz.

    Terminals marked with the symbol are hazardous, and the external wiring connected to theseterminals requires installation by qualified personnel only.

    17. Commission the mainframe.

    !!Do not fit the mainframe front panel until connections to the mainframe and peripherals havebeen made and the system tested.

    Once the front panel is fitted, the power ON/OFF switches will not be accessible.

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    18. Fit the mainframe front panel by sliding its left end under the left V400 handle, and fixing its rightend using the two captive M3 Pozidriv screws; see Figure 12.

    Figure 12 Fixing the mainframe front panelLEFT END UNDER HANDLE

    CAPTIVE M3 SCREW(POZIDRIV)

    CAPTIVE M3 SCREW(POZIDRIV)

    THE FRONT PANEL SHOULDMATCH THE CONFIGURATION OFAMPLIFIER MODULES.

    !!

    4 x 100 W FRONT PANEL

    2 x 200 W FRONT PANEL

    1 x 400W FRONT PANEL

    1 x 200 W + 2 x 100 W FRONT PANEL

    SNDADFONTPNE

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    2 ConnectionFigure 13 Rear of V400 with SSINT and LSDDC Interface Cards (Example)

    SSINT LSDDCSDDC LSDDC

    AC MAINS INLET

    L E N

    MAINS SUPPLY: IEC 320 STANDARD PLUG (FEMALE)Signal DescriptionL Live (European standard: 230 V, 50 Hz, +/10%)

    E Earth

    N Neutral (European standard: 230 V, 50 Hz, +/10%)

    AUXILIARY DC SUPPLY OUTPUTAUXILIARY DC SUPPLY OUTPUT: 2 -WAY PLUGGABLE WAGO CAGE CLAMP (FEMALE)Signal Description+ 100 V line audio output to loudspeaker circuit

    - 100 V line audio output to loudspeaker circuit

    BATTERY CONNECTOR

    4

    1

    53

    2

    A1 A2

    FAULT RELAY

    COMM N/ON/C

    GND REMOTE BATTERYON/OFF

    BATTERY + BATTERY -

    BATTERY SUPPLY: MIXED CONTACT 7W 2 (MALE)Pin No DescriptionA1 Battery Positive

    A2 Battery Negative

    1 Ground Terminal

    2 Remote battery ON/OFF

    3 NC Fault Relay Contact

    4 Common Fault Relay Contact

    5 NO Fault Relay Contact

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    AUDIO CAN/STATUS PORTS

    CAN_H

    CAN_LGND

    5 4 3 2 1

    9 8 7 6

    FAULT RELAY

    COMMN/O

    FEMALE

    AUDIO MON NC

    NC

    + -

    1 2 3 4 5

    6 7 8 9

    MAINS OKBATT OKAUX OK

    GNDuP OK CAN_L

    CAN_H

    MALE

    AUDIO MON

    +-

    AUDIO CAN /STATUS: DUAL 9-WAY D CONNECTOR (FEMALE)Pin No Signal Description1 Not Connected Not Connected

    2 CAN_L Controller Area Network (Low)

    3 GND 0 V Reference

    4 AUDIO MON- Audio Monitor Bus (10 dBu nominal)

    5 AUDIO MON+ Audio Monitor Bus (10 dBu nominal)

    6 Not Connected Not Connected

    7 CAN_H Controller Area Network (High)

    8 Comm General Fault Output

    9 N/O General Fault Output

    AUDIO CAN /STATUS: DUAL 9-WAY D CONNECTOR (MALE)Pin No Signal Description1 uP OK Open Collector Fault Output

    2 CAN_L Controller Area Network (Low)

    3 GND 0 V Reference

    4 AUDIO MON Audio Monitor Bus (10 dBu nominal)

    5 AUDIO MON Audio Monitor Bus (10 dBu nominal)

    6 AUX OK Open Collector Fault Output

    7 CAN_H Controller Area Network (High)

    8 BATT OK Open Collector Fault Output

    9 MAINS OK Open Collector Fault Output

    The last mainframe on the Audio-CAN bus must be terminated with a120 ohms resistor which should be fitted between the CAN-L andCAN-H pins of the bottom connector.

    SSINT CONNECTIONSSTANDBY CONNECTION: 5-PIN XLR (FEMALE)Pin No Signal Description

    1 STANDBY LOCKOUTBi-directional signal control line; preventsmultiple amplifiers accessing one standbyamplifier

    2 STANDBY IN + (HOT) Balanced audio input at 0 dBu

    3 STANDBY IN - (COLD) Balanced audio input at 0 dBu

    4 STANDBY IN + (HOT) Balanced audio input at 0 dBu

    5 STANDBY IN - (COLD) Balanced audio input at 0 dBu

    For best EMC performance, always connect cable screen to the back shell ofthe connector.

    100V CONNECTIONS: 4-WAY PLUGGABLE WAGO CAGE CLAMP (FEMALE)Signal Description

    STANDBY OUT100 V line audio circuit to working amplifiers.Two sets of connections are provided for 'daisy-chain' wiring from mainframe to mainframe.

    !!Ensure +/- phase is preserved.

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    LSDDC CONNECTIONS

    INPUT. . .-+

    SCREEN

    AUDIO INPUT: 3-WAY PLUGGABLE WAGO CAGE CLAMP (MALE)Signal DescriptionScreen Cable screen

    + Balanced audio input at 0 dBu

    - Balanced audio input at 0 dBu

    LOW LEVEL STANDBY AND OVERRIDE LINK: DUAL RJ45Pin No Signal CAT5 Cable(EIA 568-B) Description1 Standby I/P + Orange/White

    Balanced audio output to standbyamplifier at 0 dBu

    2 Standby I/P - OrangeBalanced audio output to standbyamplifier at 0 dBu

    3 Not used Green/White Not used

    4Override AudioControl +

    BlueRelay Drive DC, 5 V nominal

    Control main audio input overriding

    5Override AudioControl -

    Blue/WhiteRelay Drive DC, 5 V nominal

    Control main audio input overriding

    6Standbylockout

    GreenBi-directional signal control line;prevents multiple amplifiersaccessing one standby amplifier

    7Override AudioI/P +

    Brown/White

    Balanced audio input at 0 dBu

    Secondary audio input, which enablesemergency sources to be switcheddirectly to the input of the power

    amplifiers by activation of a relay

    8Override AudioI/P -

    Brown

    Balanced audio input at 0 dBu

    Secondary audio input, which enablesemergency sources to be switched

    directly to the input of the poweramplifiers by activation of a relay

    Two sets of connections are provided for daisy-chain wiring fromamplifier to amplifier.

    - + - +

    LINE OUT

    B A

    100 V CONNECTIONS: 4-WAY PLUGGABLE WAGO CAGE CLAMP (FEMALE)Signal DescriptionA+/A- 100 V line audio output to speaker circuit A

    B+/B- 100 V line audio output to speaker circuit B

    The B connections become the Loop Return Input when the unit isconfigured for this mode.

    +-+-

    STANDBY IN

    100 V CONNECTIONS: 4-WAY PLUGGABLE WAGO CAGE CLAMP (MALE)Signal Description

    STANDBY IN+/-

    100 V line from standby amplifier

    Two sets of connections are provided for daisy-chainwiring from amplifier to amplifier

    !! Ensure +/- phase is preserved.

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    NSINT CONNECTIONSAUDIO INPUT: 3-PIN XLR (FEMALE)Pin No Signal Description1 Signal common Cable screen (see Note below)

    2 Audio I/P + Balanced audio input at 0 dBu

    3 Audio I/P - Balanced audio input at 0 dBu

    For best EMC performance, always connect cable screen to the back shell ofthe connector.

    100 V CONNECTIONS: 4-WAY PLUGGABLE WAGO CAGE CLAMP (FEMALE)Signal DescriptionLINE OUT 100 V line audio output to loudspeaker circuit

    0V Return path for SLEEP IN control input

    SLEEP INControl input for activation of amplifier Sleepfunction (requiring contact closure to 0 V)

    LSIDC CONNECTIONSAUDIO INPUT AND STANDBY CONNECTIONS: 5-PIN XLR (FEMALE)Pin No Signal Description1 STANDBY LOCKOUT

    Bi-directional signal control line; prevents multipleamplifiers accessing one standby amplifier

    2 AUDIO IN + (HOT) Balanced audio input at 0 dBu

    3 AUDIO IN - (COLD) Balanced audio input at 0 dBu

    4STANDBY OUT +(HOT)

    Balanced audio output to standby amplifier at 0 dBu

    5STANDBY OUT -(COLD)

    Balanced audio output to standby amplifier at 0 dBu

    For best EMC performance, always connect cable screen to the back shell ofthe connector.

    100 V STANDBY CONNECTION: 4-WAY PLUGGABLE WAGO CAGE CLAMP (MALE)100 V LOUDSPEAKER CONNECTION: 2-WAY PLUGGABLE WAGO CAGE CLAMP (MALE)Signal DescriptionLINE OUT + 100 V line audio output to loudspeaker circuit

    LINE OUT + 100 V line audio output to loudspeaker circuit

    STANDBY IN100 V line audio circuit from standby amplifier. Twosets of connections are provided for 'daisy-chain'wiring from mainframe to mainframe

    !!Ensure +/- phase is preserved.

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    3 Safety and PrecautionsEnvironmentalAlways ensure adequate ventilation is provided for theequipment by fitting 1U ventilation panels above andbelow the equipment and do not obstruct ventilationholes.

    The temperature and humidity ranges shown in thespecifications for this product must not be exceeded.

    This equipment must not be installed in an area that issubject to a corrosive atmosphere, excessive moistureor may allow water or other liquids to come into contactwith the unit or its external connections.

    Electrical Safety

    !!

    This product contains wiring that isenergised to 230 V RMS AC mains and100 V RMS audio signals at up to 20 kHz.

    Terminals marked with the symbol arehazardous, and the external wiringconnected to these terminals requiresinstallation by qualified personnel only.

    !!

    Always ensure that the equipment iscorrectly earthed by connection to an AC

    mains supply with a protective earthingconnection.

    Ensure power supply cabling isadequately rated for the units operatingcurrent and protected, in case of shortcircuit, by a correctly rated fuse or circuitbreaker. This is particularly important forsupply feeds from the 24 V backupbatteries which can deliver short circuitcurrents of several hundred amps.

    !!Always replace blown fuses with thecorrect type and rating.

    !!

    Note that this equipment is intended forcontinuous operation and the front panelmains switch is not readily accessiblewithout the use of tools to remove thefront cover.

    Note that if the amplifiers are connectedas a system which is permanentlyconnected to the mains, then an all-pole

    mains isolator with a separation of 3 mmin each pole shall be incorporated in theelectrical installation.

    !!

    You must switch off AC mains and batterysupplies before plugging/unpluggingamplifiers or you may damage themainframe, and amplifier cardelectronics.

    !!

    External 24 V DC batteries connected tothis unit can deliver very high currentsthat could cause fire or burns. Take careto avoid short circuits of the batterysupply by tools or jewellery.

    ESD PrecautionsThis product contains static-sensitive devices. ObserveESD precautions when handling this product.

    Weight Safety

    !!

    This equipment is heavy (max. 20 kg).Please lift and handle with care to avoidstrain or impact injuries, and follow therecommended installation procedure.Install modules after mounting

    mainframe in equipment rack.

    !!

    Do not use the handles to lift or carry themainframe. The handles are designed forsliding the unit into and out of theequipment rack, and not to support itsweight.

    Use the underside edges of themainframe to lift and carry it.

    CablingCables for the AC mains and DC battery suppliesmust be adequately rated for the expectedcurrents that it will be carrying. Using too thin acable can cause a safety hazard and will giveexcessive voltage drop and operational failure.

    EMCIn the close proximity of some radio frequencytransmitters, the signal to noise ratio of this productmay be reduced. If this occurs, re-location of the

    equipment or the signal cables is recommended.

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    Ground LoopsIt is possible to form a ground loop (earth loop or humloop) when connecting pieces of audio equipment usingunbalanced connections that provide alternative earthconnections via their cable screens.

    Such ground loops result in audible hum from thesystem.

    !!

    Never disconnect the mains earth fromthe plug to attempt to cure a ground loop.In the event of a fault, the equipmentcasing could become live.

    Unpacking and HandlingThe equipment should be unpacked and inspected

    immediately on receipt. If damage has occurred pleaseadvise your carrier or supplier.

    !!This equipment contains electronicdevices that are sensitive to electrostaticdischarge. Please take precautions toavoid damage to the electronics by staticelectricity.

    It is advisable to retain the original equipment packingin the event that the equipment ever needs returning for

    service.Ensure that the name and address of the AuthorisedDistributor from whom you purchased the unit isrecorded on the Service and Warranty page of thismanual for future reference.

    Packing for Return for Repair

    !!

    All electronics assemblies must beproperly packed in ESD protectivepacking for transport, to prevent physical

    and ESD damage.

    !!

    The filler material used for packing forreturn for repair must be antistatic orstatic dissipative, as this may come intocontact with exposed connectors, wiring,or PCB assemblies. The use of non-conductive filler material may causedamage to the electronic assembliesreducing their operational life, or evendestroying them.

    Advice on packing the product for return can beprovided by ASL.

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    Service and Warranty

    Name and Address of Authorised Distributor:

    This product carries a full warranty. For full details of warrantyand service agreements, please contact the AuthorisedDistributor who supplied the product to you.

    ExclusionsThe warranty does NOT cover:

    1. Customer misuse, including incorrect installation.

    2. Damage other than manufacturing defects.

    3. Transit / Courier damage.4. Incorrect voltage or power supply used.

    5. Incorrect input signal.

    6. Abnormal environmental operating conditions.

    7. Damage incurred by accident, fire, lightning or otherhazard.

    8. Modification to the unit or inexpert / attempted repair.

    9. No fault found where no fault can be found after extensivetesting, indicating user error or failure in ancillaryequipment.

    10. Electronic assemblies which are improperly packed whenreturned for repair or service.

    Should any of the above apply, Application Solutions (Safety and Security) Limited reserves the right to raise any relevant charges tothe customer.

    Application Solutions (Safety and Security) Limited shall not be liable for any indirect, special or consequential loss or damage(including without limitation any loss of profits) arising from the use of this product or for any breach of this warranty.

    In the interest of continual product development, Application Solutions (Safety and Security) Limited reserves the right to makechanges to product specification without notice or liability.