UTS-x (Ultra-Precision HSK-E Tool Holders)
Transcript of UTS-x (Ultra-Precision HSK-E Tool Holders)
UTS-x (Ultra-Precision HSK-E Tool Holders)
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LevicronAll in house developed and manufactured Ultra Precision Technology for CNC Machining
Levicron
Development, manufacture and sales of motor spindle solu�ons with non-contact bearing technologies for ultra-precision and CNC machining are Levicron‘s core businesses. At Levicron bespoke analy�cal proven methods and simula�on tools for structural analysis and fluid dynamics complement sound prac�cal experiences in the field of spindle development and produc�on.
Together with the first-ever aerosta�c tool spindle comprising an industrial taper interfaces (HSK) and full CNC func�onality, products from Levicron now are used to CNC-machine precision parts with op�cal surface finish all around the world.
Our very own requirements on our products and those from our customers prevent the use of off-the-shelf components. Therefore not only the patented bearing technology and patent-pending spring-free HSK taper clamping systems can be found in our motor spindles, but also in-house developed motor and encoder and tool clamping solu�ons. A ver�cal manufacturing integra�on of more than 90 % incorporates CNC turning, - milling, - diamond machining, - cylindrical /bore grinding, - wire cut EDM and bespoke machining solu�ons. Along with our produc�on sophis�cated test and dynamic balancing methods can all be found under one roof.
The quality, speed and accuracy of Levicron spindles and the requirements coming from the applica�ons they are used for made it necessary to develop bespoke encoder and motor solu�ons as well as solu�ons for HSK tool clamping, HSK tool holding and others. Because of their unique performance and func�onality some of these solu�ons have been made available for our customers as off-the-shelf items. Although Levicron had to re-invented the wheel more than once our customers can confirm that our wheels run smoother and faster than others.
As a result, tool and work-holding spindle solu�ons for turning, milling and grinding can be provided to the customer which provide a unique thermal stability and robustness at sha� dynamics, erros in sha� mo�on and speeds that have not been available so far.
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UTS-xUltra-Precision HSK-E Tool Holders with Thermal Shrinking Shank Clamping
The best machine and the most precise spindle solu�on is worth nothing without equally precise and balanced tool holding. To make use of the full poten�al of an ultra-precision tool spindle an ultra-precise and dynamically neutral tool holding is required. Hence DIN 69893 compliant and commercially available HSK tool holders are suitable to only a limited extend with our tool spindles.
By making use of our highly specialized manufacturing – what of course includes our spindle solu�ons – and innova�ve balancing methods Levicron was able to develop and manufacture its HSK tool holding solu�on UTS-x. For this we use the clamping repeatability, the speed and the dynamic consistency of our tool spindles to not only reliably balance our UTS-x tool holder series at 60.000 rpm, but to also to balance under condi�ons very similar to those in a later machining process.
In compliance with DIN 60893 and for the first �me ever ultra-precision HSK tool holding with the following proper�es can be offered to our customers with our tool holder series UTS-x: *):
Sta�c Tool Run-Out: < 0.8 micron
Balancing Quality: < G0,3 mm/s, 60.000 rpm
Repeatability, axial/radial:: < 0,2 µm
While tool run-out is reduced by 70 % balancing quality is even more than 25 �mes be�er than the industry standard.
Hence our slogan: “Ultra-Precision meets CNC Performance“
*) if used with Levicron tool spindles ASD-H25/A, UASD-H25/A, UASD-H40
*) On request
Bestellnr. /
order no.
Kegel X /
taper X
d1, mm
(shank h5)d2, mm d3, mm L, mm l, mm
*) 901.857 HSK-E25, DIN 69893 8 15 22 55 45
*) 901.6A0 HSK-E25, DIN 69893 6 12.5 18.6 80 34.5
901.655 HSK-E25, DIN 69893 6 12.5 18.6 55 34.5
*) 901.4A0 HSK-E25, DIN 69893 4 10 15.2 80 30
901.444 HSK-E25, DIN 69893 4 10 15.2 50 30
901.233 HSK-E25, DIN 69893 3 9 13.5 45 26
901.755 HSK-E25, DIN 69893 1/4" (6.375) 12.5 18.6 55 34.5
901.333 HSK-E25, DIN 69893 1,8" (3.175) 9 13.5 45 26
Tool Holder SeriesUTS-25, HSK-E25, DIN 69893
UTS-xUltra-Precision HSK-E Tool Holders with Thermal Shrinking Shank Clamping
*) On request
Bestellnr. /
order no.
Kegel X /
taper X
d1, mm
(shank h5)d2, mm d3, mm L, mm l, mm
903.8A6 HSK-E40, DIN 69893 8 12.5 18.6 80 34.5
903.655 HSK-E40, DIN 69894 6 10 15.2 55 30
903.444 HSK-E40, DIN 69895 4 9 13.5 45 26
Bestellnr. /
order no.
Kegel X /
taper X
d1, mm
(shank h5)d2, mm d3, mm L, mm l, mm
902.230 HSK-E32, DIN 69893 3 7.7 11.2 45 12
902.440 HSK-E32, DIN 69893 4 10.2 14.4 50 18
*) 902.4A0 HSK-E32, DIN 69893 4 10.2 17 80 18
901.650 HSK-E32, DIN 69893 6 15.2 19.4 55 25
901.880 HSK-E32, DIN 69893 8 20 25 80 34
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Levicron GmbH | Clara-Immerwahr-Straße 267661 Kaiserslautern, Germany
Phone: +49 (0) 6301 - 66800 - 0 | h�ps://levicron.com | E-mail: [email protected]