Utoc Preliminary Wps Shell Project 270807

55
7/22/2019 Utoc Preliminary Wps Shell Project 270807 http://slidepdf.com/reader/full/utoc-preliminary-wps-shell-project-270807 1/55 Project No Doc.No Revision :0.00 SHELL HOUDINI ECC PROJECT PIPING FABRICATION, INSTALLATION AND TESTING CONTRACT UTOC ENGINEERING PTE LTD SINGAPORE : UE-OTA-60048 :UTOC/ECC/WPS&PQR/0001 Implementation Contract No. 04217-2603 R Reviewed without comments WELDING PROCEDURE SPECIFICATION (WPS) & PROCEDURE QUALIFICATION RECORDS (PQR) Client: SHELL EASTERN PETROLEUM PTE LTD 04217 Shell ECC Project, Singapore Construction Review Status RJ Rejected EPCM Contractor ICDR document code RN-1 Reviewed with non-technical comments as noted RN-2 Reviewed with technical comments as noted Company Revision 0.00 Company Document Number E-00000-CA-6065-26030001 FI For information only Electronic File Name UTOC WPS & PQR FOR SHELL PROJECT Sub group No: N/A 0.00 8/27/2007 First issue Reviewed by: QA/QCM/CM  Approved by: PM UTOC ENGINEERING PTE LTD Rev. No Rev Date Remarks/Descript ion of Revision Status epared

Transcript of Utoc Preliminary Wps Shell Project 270807

Page 1: Utoc Preliminary Wps Shell Project 270807

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Project No Doc.No

Revision :0.00

SHELL HOUDINI ECC PROJECT

PIPING FABRICATION, INSTALLATION AND TESTING CONTRACT

UTOC ENGINEERING PTE LTDSINGAPORE

: UE-OTA-60048 :UTOC/ECC/WPS&PQR/0001

Implementation Contract No. 04217-2603 R Reviewed without comments

WELDING PROCEDURE SPECIFICATION (WPS) & PROCEDURE QUALIFICATION RECORDS

(PQR)

Client: SHELL EASTERN PETROLEUM PTE LTD

04217 Shell ECC Project, Singapore Construction Review Status

RJ Rejected

EPCM Contractor ICDR

document code

RN-1 Reviewed with non-technical comments as noted

RN-2 Reviewed with technical comments as noted

Company Revision 0.00

Company Document Number E-00000-CA-6065-26030001

FI For information only

Electronic File NameUTOC WPS & PQR FOR

SHELL PROJECTSub group No: N/A

0.00 8/27/2007 First issue

Reviewed by:

QA/QCM/CM

 Approved

by: PM

UTOC ENGINEERING PTE LTD

Rev. No Rev Date

Remarks/Descript

ion of Revision

Status

epared

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BASE MAT-1 BASE MAT-2

Dia&Thick&

Lg(mm)

1 P1 - 001 0To be qualified

P1-001GTAW 6G All 1.6~14.02 SA106GrB SA106GrB

Dia73X

7.01WT X

350Lg

2 P1 - 002 0To be qualified

P1-002

GTAW+

SMAW6G >73 4.8~19.06 SA106GrB SA106GrB

Dia73X

9.53WT X

350Lg

3 P1 - 003 0To be qualified

P1-003

GTAW+

SMAW6G >73 >19~43.9 SA106GrB SA106GrB

Dia168.3x

21.95WTx

350Lg

4 P1-004 0To be qualified

P1-004GTAW 6G All 1.6~19.06 SA106GrB SA106GrB

Dia73X

9.53WT X

350Lg

5 P1 - 005 0To be qualified

P1 - 005GTAW 6G All 1.6~11 A333Gr6 A333Gr6

Dia60.3X5.54

WTX350Lg

6 P1 - 006 0To be qualified

P1-006

GTAW+

SMAW6G >73 >19~ 49.98 A333Gr6 A333Gr6

Dia323.9X

33.32WTX350

Lg

7 P1 - 007 0To be qualified

P1-007

GTAW+

SMAW6G >73 4.8 ~18.5 A333Gr6 A333Gr6

Dia273.1X9.27

WTX350Lg

TEST COUPON

   P   R   O   C   E   S   S

   T   E   S   T

   P   O   S   I   T   I   O   N

   M   I   N   D   I   A   T   O   B   E

   W   E   L   D   E   D

   T   H   I   C   K   N   E   S   S

   R   A   N   G   E

   Q   U   A   L   I   F   I   E   D

SN WPS NO.   R   E   V

PQR NO

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BASE MAT-1 BASE MAT-2

Dia&Thick&

Lg(mm)P

TEST COUPON

   P   R   O   C   E   S   S

   T   E   S   T

   P   O   S   I   T   I   O   N

   M   I   N   D   I   A   T   O   B   E

   W   E   L   D   E   D

   T   H   I   C   K   N   E   S   S

   R   A   N   G   E

   Q   U   A   L   I   F   I   E   D

SN WPS NO.   R   E   V

PQR NO

11 P4 - 003 0To be qualified

P4-003

GTAW+

SMAW6G >73 >13 ~ 42.88 A335P11 A335P11

Dia406.4X

21.44WTX350

Lg

(

A335P11/

CL.2

WP11CL1

CL1-W

12 P5A - 004 0To be qualified

P5A-004GTAW 6G All 1.6~14.22 A335P22 A335P22

Dia168.3x7.11

WTx350Lg(P5A) A335

13 P5B - 005 0To be qualified

P5B-005GTAW 6G All 1.6~17.48 A335P91 A335P91

Dia60.3X8.74

WTX350Lg

(P

A 213 Gr

Gr P91/ A

CL2/ A

14 P5B - 006 0To be qualified

P5B-006

GTAW+

SMAW6G >73 >13 to 67.86  A335P91 A335P91

Dia457.0X

45.24WTX350

Lg

(P

A 213 Gr

Gr P91/ A

CL2/A2

15 P45 - 007 0To be qualified

P45-001GTAW 6G All 1.6~ 7.82

SB423 UNS

 N08825

SB423 UNS

 N08825

Dia60.3x3.9

1WTX350Lg

(P

SB423 U

16 P45 - 008 0To be qualified

P45-002

GTAW+

SMAW6G >73 4.8~ 19.04

SB423 UNS

 N08825

SB423 UNS

 N08825

Dia323.9X

9.52WTX35

0L

(P

SB423 U

17 P8-001 0To be qualified

P8-001GTAW 6G All 1.6~14.02 SA312TP304 SA312TP304

Dia73x

7.01WTX35

0Lg

(

A312-TP

TP304CL

TP304

18 P8 - 002 0To be qualified

P8-002GTAW 6G All 1.6~18.54 SA312-TP316L SA312-TP316L

Dia273.1x

9.27WTX35

0Lg

(

SA312TP

316L

19 P8 - 003 0To be qualified

P8-003GTAW 6G All 1.6 ~ 14.22 A312TP347H A312TP347H

Dia168.3x

7.11WTx

350Lg

(

A 312

A358 TP

TP321/A

A ro

20 P8-P1 - 001 0To be qualified

P8-P1-001

GTAW+

SMAW6G >73 1.6 ~ 14.02

 A312TP304

/3O4LSA106GrB

Dia73X

7.01WT X

350Lg

(

SA240/312T

240/312TP3

0/A31

A312/TP347

H or E

21 25Cr -35Ni - 001 0 UTOC/PQR-002 GTAW 6G All 4.8~21HP-Nb LOW

C(25Cr-35Ni)

HP-Nb LOW

C(25Cr-35Ni)

NPS76.2X

10.5WT X

350Lg

HP-Nb

(25C

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method:

XminMetal  Non fushing metal Non metalic Other 

Xm

The Lesser of T or 1/4in(6.4

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :- Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

A106GrB,A672-C65CL.22,API5LGrB,A53GrB,A105,S25C,S28C,A234WPB/Approved Equivalent

Socket Weld Connection

A106GrB,A672-C65CL.22,API5LGrB,A53GrB,A105,S25C,S28C,A234WPB/Approved Equivalent

Linear unit(mm)

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

14.02mm maximum

TGS- 50/Equivalents

 _ 

ER 70S - G

6

1

GTAW

1.5±0.8

1. Size of fillet 1 1/4 T, but not less than 3mm

1.6mm(min)

1.6mm to 14.02mm

75º ±5º

GTAW

ASME section IX

Manual

X

5.18

Xmin = The lesser of 1.4T or thickness of the hub

KOBELCO/Equivalents

1.6 ~ 2.4 mm

Refer joint details

Details of single 'V' -Butt joint

P1-001

P1 - 001

3±0.8

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,) 2. Min 2 passes for f illet welds

Fillet Weld Size

t

8/27/2007

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

1 1 1 1

With or without backing

 NA

 _ 

 NA

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : 300˚ C Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Multiple pass

Single

 NA

10~201.6 ~ 2.4mm DC EN

See below

7mm

 NA

10-20 LPM

50~120

50~120

10~20

 NA

8/27/2007

APPROVED BYCHECKED BY

 NA

 NA

 NA

90~160

S.R.Sivakumar 

Stringer and/or Weave

Refer below

 NA

99.99%

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.Thambi

0P1 - 001

All  NA

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

90~160

Type of Polarity

DC EN

Current

 Not allowed

 NA

DC- EN

Argon

Wire Bushing / Grinding

ProcessAmp Range

 NA

 Nil, Single side welded joint

6 ~10 mm

All Positions

X

Percent Composition

2.0 ~ 2.4mm , 2% Thoriated

1.6 ~ 2.4mm

Weld

run(s)

Fill & Cap GTAW ER70S-G

Root&Hot ER70S-GGTAW

Filler Metal

Spec. No

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xm

The Lesser of T or 1/4in(6.4m

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : >73mm

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

GTAW

 _ 

2. Min 2 passes for fillet welds

A106GrB,A672-C65CL.22,API5LGrB,A53GrB,A105,S25C,S28C,A234WPB/Approved Equivalent

E7016-G

SMAW

1

KOBELCO/Equivalent

LB52/Equivalent

4

5.1

 _ 

5mm Max

 NA

 NA

KOBELCO/Equivalent

1.6 ~ 2.4 mm 2.6 to 3.2mm

 NA

 NA

 _ 

TGS-50/Equivalent

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

1 1 1 1

t

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

3±0.8

Linear unit(mm)

1.6mm(min)

P1 - 002

1.5±0.8

75º ±5º

P1-002

GTAW + SMAW

With or without backing

Refer joint details

Details of single 'V' -Butt joint

ASME section IXManual

8/27/2007

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

ER 70S - G

6

A106GrB,A672-C65CL.22,API5LGrB,A53GrB,A105,S25C,S28C,A234WPB/Approved Equivalent

Socket Weld Connection

5.18

14mm

 _ 

1

4.8 mm to 19.06mm

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : 300˚ C Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority : GTAW(DC- EN) &SMAW (DC-EP)

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads : Stringer and/or Weave Stringer and/or Weave

Orifice or Gas Cup Size : 1.6 ~ 10 mm NA

Initial and Interpass Cleaning (Brushing, Grinding etc) : Wire Bushing / Grinding/Chipping

Method of Back Gouging : Nil, Single side welded joint

Max width of weave : 7mmContact Tube to Work Distance : NA NA

Multiple or Single Pass (Per side) : Multiple pass Fill and Cap

Multiple or Single Electrode : Single Single

Travel speed : See below See below

Peening : Not allowed Not allowed

Others : NA NA

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

20~26 95~130Cap SMAW E7016-G 2.6mmto 3.2mm DC EP 95~26

GTAW

Fill SMAW E7016-G

Root&Hot 10~14

Type of Polarity

DC ENER70S-G 1.6 ~ 2.4mm 100-115

 NA

Argon 99.99%

 NA

All  NA

 NA

All Positions

X

Percent Composition

10-20 LPM

Weld

run(s)

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. NoProcess

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.ThambiS.R.Sivakumar 

APPROVED BYCHECKED BY

 NA

 NA

 NA

SMAW

2.6mmto 3.2mm

0

Amp Range

90-120

Refer below

2.0 ~ 2.4mm , 2% Thoriated

 NA

DC EP 20~26

P1 - 002

GTAW

Wire Bushing / Grinding/Chipping

 Nil, Single side welded joint

8mm for 2.6Ǿ :12mm for 3.2Ǿ

50~70

8/27/2007

90~115

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xm

The Lesser of T or 1/4in(6.4mm

BASE METALS (QW 403)

P/S. N : Group No. : : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : >73mm

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

A106GrB,A672-C65CL.22,API5LGrB,A53GrB,A105,S25C,S28C,A234WPB/Approved Equivalent

>19.0mm to 43.9mm

 _ 

5.18

E7016

SMAW

5.1

1

4

KOBELCO/EquivalentLB52/Equivalent

Refer joint details

Details of single 'V' -Butt joint

1.5±0.8

ER 70S - G

6

1.6mm(min)

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

With or without backing

Linear unit(mm)

75º ±5º

GTAW & SMAW

Socket Weld Connection

0

P1-003

P1 - 003 8/27/2007

3±0.8

P/S. No.

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

A106GrB,A672-C65CL.22,API5LGrB,A53GrB,A105,S25C,S28C,A234WPB/Approved Equivalent

ASME section IX

Manual

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

1 1 1 1

t

TO

2.6 to 4.0mm

 NA

 NA

 _ 

39.1mm4.8mm

 _ 

 NA

 NA

 _ 

1

GTAW

KOBELCO/Equivalent

1.6 ~ 2.4 mm

TGS-50/Equivalent

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down X Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

 NA

12mm

See below

 Not allowed

 NA

300˚ C

Stringer and/or Weave

6 ~ 10 mm

Wire Bushing / Grinding

 NA NA

 NA

20 -36 60-150

Travel Speed mm/min

APPROVED BYCHECKED BY

60-150

DC- EN(GTAW), DCEP (SMAW)

Refer below

08 -16

Dia of Electrode

(mm)

Filler Metal

0

600~650˚ C

1Hr/25mm(Min 1Hrs)

8/27/2007

Mohammed Nazly

8/27/2007

T.N.Thambi

Amp Range

70-140

Volts Range

Current

Spec. No

8/27/2007

S.R.Sivakumar 

2.6 ~ 4.0 mm

Process

Single

10-20 LPM

All

2.4mm , 2% Thoriated

 NA

100˚ C

 NA

 NA

 Nil, Single side welded joint

8/27/2007P1 - 003

80-180

All Positions

Percent Composition

Argon 99.99%

Multiple pass

Root & Hot ER70S-GGTAW 1.6 ~ 2.4mm

E7016 DC EPFill & Cap SMAW

Type of Polarity

DC EN

Weld

run(s)

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method:

XminMetal  Non fushing metal Non metalic Other 

Xm

The Lesser of T or 1/4in(6.4

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :- Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

 NA

19.06mm maximum

TGS- 50/Equivalents

 _ 

 _ 

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

1 1 1 1

t

8/27/2007

With or without backing3±0.8

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,) 2. Min 2 passes for f illet welds

Fillet Weld Size

KOBELCO/Equivalents

1.6 ~ 2.4 mm

 NA

1. Size of fillet 1 1/4 T, but not less than 3mm

1.6mm(min)

Linear unit(mm)

Refer joint details

Details of single 'V' -Butt joint

P1-004

P1 - 004

1.5±0.8

75º ±5º

GTAW

ASME section IX

Manual

ER 70S - G

6

1

GTAW

1.6mm to 19.06mm

√ X

5.18

Xmin = The lesser of 1.4T or thickness of the hub

A106GrB,A672-C65CL.22,API5LGrB,A53GrB,A105,S25C,S28C,A234WPB/Approved Equivalent

Socket Weld Connection

A106GrB,A672-C65CL.22,API5LGrB,A53GrB,A105,S25C,S28C,A234WPB/Approved Equivalent

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : 300˚ C Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Fill & Cap GTAW ER70S-G

Root&Hot ER70S-GGTAW

ProcessAmp Range

 NA

All 600~650˚ C

 Nil, Single side welded joint

6 ~10 mm

All Positions

1.6 ~ 2.4mm 90~160

Type of Polarity

DC EN

Percent Composition

Weld

run(s)

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. No

10-20 LPM

Refer below

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.ThambiS.R.Sivakumar 

APPROVED BYCHECKED BY

 NA

 NA

 NA

90~160

50~120

50~120

Stringer and/or Weave

10~20

1Hr/25mm(Min 1Hrs)

8/27/2007 0

 Not allowed

P1 - 004

 NA

DC- EN

Argon

Wire Bushing / Grinding

 NA

99.99%

2.0 ~ 2.4mm , 2% Thoriated

10~20

X

1.6 ~ 2.4mm DC EN

See below

7mm

 NA

Multiple pass

Single

 NA

Page 12: Utoc Preliminary Wps Shell Project 270807

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method:

Xmin

Metal  Non fushing metal Non metalic Other 

Xm

The Lesser of T or 1/4in(6.4m

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to : A 333 Gr 6 /A671-CC65CL.22/ A420 WPL6 / A 350 LF2 / Approved Equivalents

Specification Type & Grade :

Thickness Range :- Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others : _ 

 NA

11mm maximum

TGS-1N/Equivalents

 _ 

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

1 1 or 2 1 1 or 2

t

8/27/2007

With or without backing3±0.8

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,) 2. Min 2 passes for fillet welds

Fillet Weld Size

KOBELCO/Equivalents

1.6 ~ 2.4 mm

 NA

1. Size of fillet 1 1/4 T, but not less than 3mm

1.6mm(min)

0

Refer joint details

Details of single 'V' -Butt joint

P1 - 005

P1 - 005

1.5±0.8

75º ±5º

GTAW

ASME section IX

Manual

ER 70S - G

6

1

GTAW

1.6mm to 11mm

X

5.28

Xmin = The lesser of 1.4T or thickness of the hub

Socket Weld Connection

A 333 Gr 6 /A671-CC65CL.22/ A420 WPL6 / A 350 LF2 / Approved Equivalents

Linear unit(mm)

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : 300˚ C Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Fill & Cap GTAW ER70S-G

Root&Hot ER70S-GGTAW 75-95

Type of Polarity

DC EN

Refer below

 NA

 Nil, Single side welded joint

6 ~10 mm

All Positions

10-20 LPM

All

ProcessAmp Range

 NA

X

Percent Composition

Weld

run(s)

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. No

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.ThambiS.R.Sivakumar 

APPROVED BYCHECKED BY

 NA

 NA

 NA

80-110

70-90

80-105

Stringer and/or Weave

11-14

 NA

8/27/2007 0

 Not allowed

P1 - 005

 NA

DC- EN

Argon

Wire Bushing / Grinding

 NA

99.99%

2.0 ~ 2.4mm , 2% Thoriated

1.6 ~ 2.4mm DC EN

See below

8mm

 NA

Multiple pass

Single

 NA

11-14

1.6 ~ 2.4mm

Page 14: Utoc Preliminary Wps Shell Project 270807

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmi

The Lesser of T or 1/4in(6.4mm

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) :>73mm

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

Socket Weld Connection

5.28

45.18mm

 _ 

ER 70S - G

6

1

GTAW + SMAW

>19 mm to49.98mm

With or without backing

Refer joint details

Details of single 'V' -Butt joint

ASME section IX

Manual

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

0

Linear unit(mm)

1.6mm(min)

1. Size of fillet 1 1/4 T, but not less than 3mm

3±0.8

P1 - 006

1.5±0.8

75º ±5º

P1 - 006

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

1 1 or 2 1 1 or 2

t

8/27/2007

A 333 Gr 6 /A671-CC65CL.22/ A420 WPL6 / A 350 LF2 / Approved Equivalents

TGS-1N/Equivalent

4.8mm

KOBELCO/Equivalent

1.6 ~ 2.4 mm 2.6 to 4.0mm

 NA

 NA

 _ _ 

E7016-G

SMAW

1

KOBELCO/Equivalent

LB52-NS/Equivalent

4

5.5

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

 NA

 NA

GTAW

 _ 

2. Min 2 passes for fillet welds

A 333 Gr 6 /A671-CC65CL.22/ A420 WPL6 / A 350 LF2 / Approved Equivalents

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : 100˚ C Gas(es) Mixture Flow rate

Interpass Temperature (Max) : 300˚ C Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority : GTAW(DC- EN) &SMAW (DC-EP)

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

60-15080-1852.6mmto 4.0mm DC EP 20~35

P1 - 006

APPROVED BYCHECKED BY

70-90

3/15/2007 0

 Not allowed

 NA

Amp Range

See below

8mm

 NA

3/15/2007 3/15/2007

Mohammed Nazly

3/15/2007

T.N.ThambiS.R.Sivakumar 

Multiple pass

Single

Weld

run(s)

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. NoProcess

 NA

Argon

 NA

 NA

 NA

99.99%

 NA

Refer below

2.0 ~ 2.4mm , 2% Thoriated

Wire Bushing / Grinding/Chipping

 Nil, Single side welded joint

6 ~ 10 mm

Stringer and/or Weave

10-20 LPM

 NA

X

All 625˚ C ± 25˚ C

1Hr/25mm(Min 1Hr)

All Positions

Type of Polarity

DC ENER70S-G 1.6 ~ 2.4mm 100-125

Percent Composition

GTAW

Fill & Cap SMAW E7016-G

Root&Hot 14-18

Page 16: Utoc Preliminary Wps Shell Project 270807

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P/S. N : Group No. : : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : >73mm

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

1

GTAW

KOBELCO/Equivalent

1.6 ~ 2.4 mm

TGS-1N/Equivalent

 NA

 NA

 _ 

2.6 to 4.0mm

 NA

 NA

 _ 

13.7mm4.8mm

 _ 

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

1 1 or 2 1 1 or 2

t

TO

1. Size of fillet 1 1/4 T, but not less than 3mm

8/27/2007

3±0.8

P/S. No.

A 333 Gr 6 /A671-CC65CL.22/ A420 WPL6 / A 350 LF2 / Approved Equivalents

ASME section IX

Manual

2. Min 2 passes for fillet welds

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

With or without backing

Linear unit(mm)

0

P1 - 007

P1 - 007

75º ±5º

GTAW & SMAW

KOBELCO/Equivalent

LB52-NS/Equivalent

Refer joint details

Details of single 'V' -Butt joint

1.5±0.8

ER 70S - G

6

1.6mm(min)

Socket Weld Connection

SMAW

5.5

1

4

5.28

E7016-G

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

A 333 Gr 6 /A671-CC65CL.22/ A420 WPL6 / A 350 LF2 / Approved Equivalents

4.8 mm to 18.5mm

 _ 

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Ran :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding

Preheat Maintenance : None Trailing

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Fill & Cap SMAW

Type of Polarity

DC EN

Weld

run(s)

Root & Hot ER70S-GGTAW 1.6 ~ 2.4mm

E7016-G DC EP 90-150

All Positions

Percent Composition

Argon 99.99%

8/27/2007P1 - 007

Multiple pass

Single

10-20 LPM

All

2.4mm , 2% Thoriated

 NA

X

Spec. No

8/27/2007

S.R.Sivakumar 

2.6 ~ 4.0 mm

Process Dia of Electrode

(mm)

Filler Metal

0

 NA

 NA

8/27/2007

Mohammed Nazly

8/27/2007

T.N.Thambi

09 -14

 NA

APPROVED BYCHECKED BY

60-85

DC- EN(GTAW), DCEP (SMAW)

Refer below

 NA

mp Rang

80-120

Volts Range

Current

Travel Speed mm/min

20 -28 70-180

 NA

300˚ C

Stringer and/or Weave

6 ~ 10 mm

Wire Bushing / Grinding

 NA NA

 NA

 Nil, Single side welded joint

12mm

See below

 Not allowed

 NA

Page 18: Utoc Preliminary Wps Shell Project 270807

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method:

Xmin

Metal  Non fushing metal Non metalic Other 

Xm

The Lesser of T or 1/4in(6.4m

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to : A 333 Gr 6 /A671-CC65CL.22/ A420 WPL6 / A 350 LF2 / Approved Equivalents

Specification Type & Grade :

Thickness Range :- Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

1.6mm to 18.5mm

X

5.28

Xmin = The lesser of 1.4T or thickness of the hub

Socket Weld Connection

A 333 Gr 6 /A671-CC65CL.22/ A420 WPL6 / A 350 LF2 / Approved Equivalents

Linear unit(mm)

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

ER 70S - G

6

1

GTAW

1.5±0.8

75º ±5º

GTAW

ASME section IX

Manual

0

Refer joint details

Details of single 'V' -Butt joint

P1 - 008

P1 - 008

1. Size of fillet 1 1/4 T, but not less than 3mm

1.6mm(min)

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,) 2. Min 2 passes for fillet welds

Fillet Weld Size

KOBELCO/Equivalents

1.6 ~ 2.4 mm

 NA

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

1 1 or 2 1 1 or 2

t

8/27/2007

With or without backing3±0.8

 _ 

 NA

18.5mm maximum

TGS-1N/Equivalents

 _ 

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : 300˚ C Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

1.6 ~ 2.4mm DC EN

See below

8mm

 NA

Multiple pass

Single

 NA

11-14

1.6 ~ 2.4mm

0

 Not allowed

P1 - 008

 NA

DC- EN

Argon

Wire Bushing / Grinding

 NA

99.99%

2.0 ~ 2.4mm , 2% Thoriated

1Hr/25mm(Min 1Hr)

8/27/2007

APPROVED BYCHECKED BY

 NA

 NA

 NA

80-110

70-90

80-105

Stringer and/or Weave

11-14

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.ThambiS.R.Sivakumar 

Weld

run(s)

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. No

All

ProcessAmp Range

 NA

75-95

Type of Polarity

DC EN

Refer below

625˚ C ± 25˚ C

 Nil, Single side welded joint

6 ~10 mm

All Positions

10-20 LPM

X

Percent Composition

Fill & Cap GTAW ER70S-G

Root&Hot ER70S-GGTAW

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

2. Min 2 passes for fillet welds

3 1 3 1

Linear unit(mm)

1.6mm(min)

Socket Weld Connection

5.28

ER80S-G

Refer joint details

Details of single 'V' -Butt joint

ASME section IX

Manual

SA335P1/Equivalent

SA335P1/Equivalent

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

0

P3 - 001

P3 - 001

6

2

GTAW

1.6mm to 13mm

With or without backing

1.5±0.8

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

t

8/27/2007

3±0.8

75º ±5º

TGS-M/Equivalent

13mm maximum

 _ 

 _ 

GTAW

KOBELCO/Equivalent

1.6 ~ 2.4 mm

 NA

 NA

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : 300˚ C Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Root &

Hot

P3 - 001

 NA

Process

 Nil, Single side welded joint

See below

S.R.Sivakumar 

APPROVED BYCHECKED BY

60-100

7mm

55-85

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.Thambi

1.6 ~ 2.4mm

1.6 ~ 2.4mm DC EN

ER80S-G DC EN

Multiple pass

Single

GTAW

9-15

Weld

run(s)

2.4mm , 2% Thoriated

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. No

Wire Bushing / Grinding

90-120

10-20 LPM

 NA

 NA

DC- EN

Refer below

 Not allowed

 NA

6 ~ 10 mm

 NA

 NA

Percent Composition

All Positions

 NA

8/27/2007

 NA

All

 NA

 NA

X

0

Argon

Amp Range

Stringer and/or Weave

Fill & Cap GTAW ER80S-G

99.99%

85-110 9-15

Type of Polarity

Page 22: Utoc Preliminary Wps Shell Project 270807

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to : A335P11/A691-1.25 Cr CL.22/A234-WP11CL1,A234-WP11CL1-W/Equivalent

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

Linear unit(mm)

1.6mm(min)

Socket Weld Connection

A335P11/A691-1.25 Cr CL.22/A234-WP11CL1,A234-WP11CL1-W/Equivalent

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groovemay be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

5.28

ER 80S - G/Equivalent

6

3

P4 - 002

P4 - 002

GTAW Manual

With or without backing

Refer joint details

Details of single 'V' -Butt joint

ASME section IX

1.5±0.8

3±0.8

75º ±5º

0

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

t

7/27/2008

4 1 4 1

1.6 mm to 11mm

TGS-1CM

11.0 max

 _ 

GTAW

KOBELCO/Equivalent

1.6 ~ 2.4 mm

 NA

 NA

 _ 

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : 200˚ C Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority : GTAW(DC- EN)

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Root &

Hot

P4 - 002

 Nil, Single side welded joint

See below

APPROVED BYCHECKED BY

55-85

7mm

55-85

7/27/2008 0

 NA

Percent Composition

 NA

Multiple pass

Single

7/27/2008 7/27/2008

Mohammed Nazly

7/27/2008

T.N.ThambiS.R.Sivakumar 

Process

1.6 ~ 2.4mm

1.6 ~ 2.4mm DC EN

ER80S-GGTAW

9-15

Weld

run(s)

2 ~ 2.4mm , 2% Thoriated

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. No

Wire Bushing / Grinding/Chipping

100-170

10-20 LPM

 NA

Refer below

 Not allowed

 NA

1.6 ~ 10 mm

 NA NA

300˚ C

All

 NA

Argon

X

Stringer and/or Weave

All Positions

Fill & Cap GTAW ER80S-G

99.99%

100-170 9-15

Type of Polarity

DC EN

Amp Range

Page 24: Utoc Preliminary Wps Shell Project 270807

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

XminMetal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) :>73mm

Fillet : All

FILLER METALS (QW 404) SMAW

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

KOBELCO/Equivalent

1.6 ~ 2.4 mm 2.6~4.0mm

 NA

 NA

 _ 

GTAW

CMA-96

38.08

 _ 

 NA

 NA

4 1 4 1

>13 mm to 42.88mm

A335P11/A691-1.25 Cr CL.22/A234-WP11CL1,A234-WP11CL1-W/Equivalent

P4 - 003

GTAW+SMAW Manual

3±0.8

75º ±5º

0

Details of single 'V' -Butt joint

ASME section IX

1.5±0.8

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

t

8/27/2007

P4 - 003

 _ 

KOBELCO/Equivalent

With or without backing

Refer joint details

TGS-1CM

4.8mm

 _ 

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groovemay be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

5.28

ER 80S - G/Equivalent

6

3

Linear unit(mm)

1.6mm(min)

Socket Weld Connection

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

5.5

3

4

E8016-B2/Equivalent

A335P11/A691-1.25 Cr CL.22/A234-WP11CL1,A234-WP11CL1-W/Equivalent

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : 200˚ C Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority : GTAW(DC- EN) &SMAW (DC-EP)

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Fill & Cap SMAW E8016-B2

99.99%

100-170 9-15

Type of Polarity

DC EN

Argon

Amp Range

Stringer and/or Weave

All Positions

 NA

All

1Hr/25mm(Min 2Hrs) X

300˚ C

80-210

10-20 LPM

 NA

 NA

Refer below

 Not allowed

 NA

6 ~ 10 mm

 NA

 NA

20~35

Weld

run(s)

2.4mm , 2% Thoriated

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. No

Wire Bushing / Grinding/Chipping

Process

1.6 ~ 2.4mm

2.6mm to 4.00mm DC EP

ER80S-GGTAW

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.ThambiS.R.Sivakumar 

60-150

7mm

55-85

8/27/2007 0

725 ±15˚C

Percent Composition

 NA

Multiple pass

Single

APPROVED BYCHECKED BY

 Nil, Single side welded joint

See below

 NA

Root &

Hot

P4 - 003

Page 26: Utoc Preliminary Wps Shell Project 270807

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to : SA335P22/Equivalents

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

GTAW

KOBELCO/Equivalent

1.6 ~ 2.4 mm

 NA

TGS 2 CM/Equivalent

14.22mm maximum

 _ 

 NA

 _ 

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

t

8/27/2007

3±0.8

75º ±5º

0P5A - 004

6

4

GTAW

1.6 mm to 14.22mm

With or without backing

Refer joint details

Details of single 'V' -Butt joint

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

P5A

P5A - 004

5.28

ER90S-G

ASME section IX

Manual

1.5±0.8

SA335P22/Equivalents

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

1 P5A 1

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

Linear unit(mm)

1.6mm(min)

Socket Weld Connection

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : 225˚ C Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

DC EN

Argon

Amp Range

Stringer and/or Weave

 NA

All

 NA

 NA

99.99%

All Positions

 NA NA

300˚ C

X

Wire Bushing / Grinding

90-120

10-20 LPM

 NA

 NA

DC- EN

Refer below

 Not allowed

 NA

1.6 ~ 10 mm

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. NoType of Polarity

ER90S-GGTAW

9-15

Weld

run(s)

Current

Fill & Cap GTAW ER90S-G

85-110 9-15

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.Thambi

7mm

55-85

 NA

8/27/2007 0

 NA

Percent Composition

Multiple pass

Single

2.4mm , 2% Thoriated

See below

S.R.Sivakumar 

APPROVED BYCHECKED BY

60-100

Process

1.6 ~ 2.4mm

1.6 ~ 2.4mm DC EN

 Nil, Single side welded joint

Root &

Hot

P5A - 004

Page 28: Utoc Preliminary Wps Shell Project 270807

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to : A 213 Gr T91/ A 335 Gr P91/ A 387 Gr 91 CL2/A234 -WP91/ Approved Eq.

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

2 5B 2

Xmin = The lesser of 1.4T or thickness of the hub

Linear unit(mm)

1.6mm(min)

Socket Weld Connection

5.28

ER 90S - G

6

Manual

1.5±0.8

A 213 Gr T91/ A 335 Gr P91/ A 387 Gr 91 CL2/A234 -WP91/ Approved Eq.

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

5B

P5B - 005

P5B - 005

5

GTAW

1.6 mm to 17.48mm

With or without backing

Refer joint details

Details of single 'V' -Butt joint

ASME section IX

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

t

8/27/2007

3±0.8

75º ±5º

0

 _ 

 _ 

 NA

 NA

KOBELCO/Equivalents

1.6 ~ 2.4 mm

TGS-9Cb/Equivalents

17.48mm maximum

Fillet Weld Size

GTAW

X X X X

Page 29: Utoc Preliminary Wps Shell Project 270807

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down X Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : 225˚ C Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Root &

Hot

P5B - 005

Process

APPROVED BYCHECKED BY

60-100

7mm

55-85

 NA

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.ThambiS.R.Sivakumar 

Weld

run(s)

2.4mm , 2% Thoriated

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. No

Multiple pass

Single

DC- EN

99.99%

GTAW

9-151.6 ~ 2.4mm DC EN

ER90S-G

90-120

1.6 ~ 2.4mm

Amp Range

Refer below

 Not allowed

 NA

6 ~ 10 mm

Wire Bushing / Grinding

Stringer and/or Weave

 Nil, Single side welded joint

See below

 NA

300˚ C

725 ±15˚C

Percent Composition

All Positions

 NA

10-20 LPM

All

1Hr/25mm(Min 2Hrs)

Argon

Argon

 NA

10-20 LPM

8/27/2007 0

Fill & Cap GTAW ER90S-G

99.99%

85-110 9-15

Type of Polarity

DC EN

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : >73mm

Fillet : All

FILLER METALS (QW 404) SMAW

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

KOBELCO/Equivalent

1.6 ~ 2.4 mm 2.6~4.0mm

 NA

 NA

 _ 

CM-9Cb/Equivalent

63.06mm

 _ 

 NA

 NA

5B 2 5B 2

>13 mm to 67.86mm

A 213 Gr T91/ A 335 Gr P91/ A 387 Gr 91 CL2/ A234-WP91/Approved Eq.

P5B - 006

GTAW+SMAW Manual

3±0.8

75º ±5º

0

Details of single 'V' -Butt joint

ASME section IX

1.5±0.8

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

t

8/27/2007

P5B - 006

 _ 

KOBELCO/Equivalent

With or without backing

Refer joint details

TGS-9Cb/Equivalent

4.8mm

 _ 

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. W here applicable, the root spacing and details of weld groove

may be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

5.28

ER 90S - G

6

5

Linear unit(mm)

1.6mm(min)

Socket Weld Connection

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

5.5

5

4

E9016-G

A 213 Gr T91/ A 335 Gr P91/ A 387 Gr 91 CL2/ A234-WP91/Approved Eq.

GTAW

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : 225˚ C Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Backing :

& continue PWHT

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority : GTAW(DC- EN) &SMAW (DC-EP)

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Fill & Cap SMAW E9016-G

99.99%

100-170 9-15

Type of Polarity

DC EN

Argon

Amp Range

Stringer 

All Positions

99.99%

All

1Hr/25mm(Min 2Hrs)

2 hr @ 100˚ C

X

300˚ C

80-210

10-20 LPM

 NA

10-20 LPM

Refer below

 Not allowed

 NA

6 ~ 10 mm

Argon

 NA

20~35

Weld

run(s)

2.4mm , 2% Thoriated

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. No

Wire Bushing / Grinding/Chipping

Process

1.6 ~ 2.4mm

2.6mm to 4.00mm DC EP

ER 90S-GGTAW

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.ThambiS.R.Sivakumar 

60-150

12mm

55-85

8/27/2007 0

725 ±15˚C

Percent Composition

 NA

Multiple pass

Single

APPROVED BYCHECKED BY

 Nil, Single side welded joint

See below

 NA

Root &

Hot

P5B - 006

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to : SB423 UNS N08825

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : AllFillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

 NA 45 NA

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

Linear unit(mm)

1.6mm(min)

Socket Weld Connection

5.14

ERNiCrMo-3

45

Manual

1.5±0.8

SB423 UNS N08825

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

45

P45 - 007

P45 - 007

-

GTAW

1.6 mm to 7.82mm

With or without backing

Refer joint details

Details of single 'V' -Butt joint

ASME section IX

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

t

8/27/2007

3±0.8

75º ±5º

0

TGS-N625/Equivalents

7.82mm maximum

 _ 

 NA

 _ 

GTAW

KOBELCO/Equivalents

1.6 ~ 2.4 mm

 NA

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Root &

Hot

P45 - 007

 Nil, Single side welded joint

See below

S.R.Sivakumar 

APPROVED BYCHECKED BY

60-90

Process

1.6 ~ 2.4mm

1.6 ~ 2.4mm DC EN

7mm

60-90

 NA

8/27/2007 0

 NA

Percent Composition

Multiple pass

Single

2.4mm , 2% Thoriated

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.Thambi

ERNiCrMo-3GTAW

8-15

Weld

run(s)

Current

Fill & Cap GTAW ERNiCrMo-3

60 -120 8-15

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. NoType of Polarity

Wire Bushing / Grinding

60 -120

10-20 LPM

 NA

10-20 LPM

DC- EN

Refer below

 Not allowed

 NA

6 ~ 10 mm

 NA

150˚ C

X

99.99%

All

 NA

Argon

99.99%

All Positions

 NA

DC EN

Argon

Amp Range

Stringer and/or Weave

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P No. : Group No. : : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm)

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others : -

-

 NA

 NA

 _ 

14.24mm4.8mm

 _ 

KOBELCO/Equivalent

1.6 ~ 2.4 mm

TGS-N625

-

 NA

 NA

2.6mm~4.0mm

SMAWGTAW

:>73mm

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

45 NA 45 NA

t

P45 - 008

P45 - 008

SB423 UNS N08825

SB423 UNS N08825

4.8mm to 19.04mm

8/27/2007

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

ASME section IX

Manual

0

3±0.8

P. No.

Socket Weld Connection

Sketches, production drawings, weld symbols or written description should show the generalarrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

With or without backing

TO

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

75º ±5º

GTAW & SMAW

KOBELCO/Equivalent

 NIC-625

Refer joint details

Details of single 'V' -Butt joint

1.5±0.8

ERNiCrMo-3

45

Linear unit(mm)

1.6mm(min)

45

5.14

-

-

-

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Argon

 Nil, Single side welded joint

12mm

 NAMultiple pass

99.99% 10-20 LPM

2.4mm , 2% Thoriated

X

150˚ C

Stringer and/or Weave

6 ~ 10 mm

All

P45 - 008

Percent Composition

8/27/2007

All Positions

Fill & Cap SMAW

Weld

run(s)

Root & Hot

TGSN625

(ERNiCrMo-3)GTAW

Process

Filler Metal

Spec. No

 NA

99.99%

 Not allowed

 NIC- 625 2.6mm to 4.00mmDC EP

Single

See below

Wire Bushing / Grinding

 NA

S.R.Sivakumar 

60 -120

 NA

10-20 LPM

DC- EN(GTAW), DC-EP (SMAW)

Refer below

Argon

 NA

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.Thambi

Volts Range Travel Speed mm/min

80-210

1.6 ~ 2.4mm

Type of Polarity

8-15

Amp Range

DC EN

Current

APPROVED BYCHECKED BY

60-90

Dia of Electrode

(mm)

20~35 60-150

0

 NA

 NA

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

X

The Lesser of T or 1/4in(6.

BASE METALS (QW 403)

P No. : Group No. : : Group No. :

Specification Type & Grade to : A312-TP304,A358-TP304CL.1,SUS304,TP304H,F304H

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

P8-001

GTAW Manual

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

P8-001 7/28/2007

With or without backing3±0.8

ASME section IX

Details of single 'V' -Butt joint

75º ±5º

Refer joint details

Linear unit(mm)

1.6mm(min)

t1.5±0.8

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm Fillet Weld Size

2. Min 2 passes for fillet welds

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified. Socket Weld Connection

Xmin = The lesser of 1.4T or t hickness of the hub

8 18 1 TO P. No.

GTAW

5.9

A312-TP304,A358-TP304CL.1,SUS304,TP304H,F304H

1.6mm to 14.02mm

ER 308L

KOBELCO/Equivalent

8

6

14.02mm

 _ 

TGS308L

1.6 ~ 2.4 mm

 _ 

 NA

 NA

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

P8-001 7/28/2007 0

All  NA

 NAX

15-25 LPM

All Positions

Percent Composition

200˚ C Argon 99.99% 10-20 LPM

DC- EN

Refer below

2.4mm , 2% Thoriated

 NA NA NA

Argon 99.99%

7mm

 NA

Multiple pass

Single

Stringer and/or Weave

6 ~ 10 mm

Wire Bushing / Grinding

 Nil, Single side welded joint

See below

 Not allowed

 NA

Weld

run(s)Process

Filter Metal Current

Volts Range Travel Speed mm/minSpec. No

Dia of Electrode

(mm) Type of PolarityAmp Range

Root & Hot GTAW ER308L 1.6 ~ 2.4mm DC EN 90-140

Fill & Cap GTAW ER308L 1.6 ~ 2.4mm DC EN 90-140

CHECKED BY APPROVED BY

S.R.Sivakumar T.N.Thambi Mohammed Nazly

10-12 100-130

10-12 100-130

7/28/2007 7/28/2007 7/28/2007

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

X

The Lesser of T or 1/4in(6

BASE METALS (QW 403)

P No. : Group No. : : Group No. :

Specification Type & Grade to : SA312TP316L,A358-316L CL.1

Specification Type & Grade : SA312TP316L,A358-316L CL.1

Thickness Range :-Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

P8-002

GTAW Manual

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

P8-002 7/27/2008

With or without backing3±0.8

ASME section IX

Details of single 'V' -Butt joint

75º ±5º

Refer joint details

Linear unit(mm)

1.6mm(min)

t1.5±0.8

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm Fillet Weld Size

2. Min 2 passes for fillet welds

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified. Socket Weld Connection

Xmin = The lesser of 1.4T or thickness of the hub

8 18 1 TO P. No.

GTAW

5.9

1.6mm to 18.54mm

ER316L

KOBELCO/ESAB(or)Equivalent

8

6

18.54mm maximum

 _ 

TGS316L

1.6~2.4 mm

 _ 

 NA

 NA

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

P8-002 7/27/2008 0

All  NA

 NAX

10-15 LPM

All Positions

Percent Composition

250˚ C Argon 99.99% 10-15 LPM

DC- EN

Refer below

2.4mm , 2% Thoriated

 NA NA NA

Argon 99.99%

7mm

 NA

Multiple pass

Single

Stringer and/or Weave

6 ~ 10 mm

Wire Bushing / Grinding

 Nil, Single side welded joint

See below

 Not allowed

 NA

Weld

run(s)Process

Filter Metal Current

Volts Range Travel Speed mm/minSpec. No

Dia of Electrode

(mm) Type of PolarityAmp Range

Root & Hot GTAW ER316L 1.6~ 2.4mm DC EN 65~80

Fill & Cap GTAW ER316L 1.6~ 2.4mm DC EN 65~90

CHECKED BY APPROVED BY

Sanjay Prem T.N.Thambi Alan Tay

9~10 55~70

10~12 60~85

7/27/2008 7/27/2008 7/27/2008

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to : A 312 TP 347H/ A358 TP 347H/A312 TP321/A358TP321/ Approved Eq.

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

SHIELDING :

Electrode-Flux (Class) :

Flux trade Name :

Others :

GTAW

KOBELCO/Equivalents

1.6 ~ 2.4 mm

 NA

TGS-347/Equivalents

14.22 mm maximum

 _ 

 NA

 _ 

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

t

8/27/2007

3±0.8

75º ±5º

0P8 - 003

6

8

GTAW

1.6 mm to 14.22mm

With or without backing

Refer joint details

Details of single 'V' -Butt joint

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

8

P8 - 003

5.9

ER 347

ASME section IX

Manual

1.5±0.8

A 312 TP 347H/ A358 TP 347H/A312 TP321/A358TP321/ Approved Eq.

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

1 8 1

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

Linear unit(mm)

1.6mm(min)

Socket Weld Connection

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

DC EN

Argon

Amp Range

Stringer and/or Weave

99.99%

All

 NA

Argon

99.99%

All Positions

 NA

X

 NA

175˚ C

Wire Bushing / Grinding

90-120

10-20 LPM

 NA

10-20 LPM

DC- EN

Refer below

 Not allowed

 NA

6 ~ 10 mm

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. NoType of Polarity

ER347GTAW

9-15

Weld

run(s)

Current

Fill & Cap GTAW ER347

85-110 9-15

8/27/2007 8/27/2007

Mohammed Nazly

8/27/2007

T.N.Thambi

7mm

55-85

 NA

8/27/2007 0

 NA

Percent Composition

Multiple pass

Single

2.4mm , 2% Thoriated

See below

S.R.Sivakumar 

APPROVED BYCHECKED BY

60-100

Process

1.6 ~ 2.4mm

1.6 ~ 2.4mm DC EN

 Nil, Single side welded joint

Root &

Hot

P8 - 003

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

XminMetal  Non fushing metal Non metalic Other 

Xmi

The Lesser of T or 1/4in(6.4mm

BASE METALS (QW 403)

P No. : Group No. : : Group No. :

Specification Type & Grade to : SA240/312TP304/304L,ASTM A240/312TP316/316L ,

ASTM240/A312TP347H,A358TP347H,A312TP321,A358TP321or Equivalent

Specification Type & Grade : SA106GrB,API 5L GrB or Equivalent

Thickness Range :-Groove :

Diameter(mm) : All

Fillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

 NA NA

 NA NA

 _ -

2.4 mm 2.6~3.2

4.8 mm Max 9.22mm Max

 _ -

ER309L E309L-16

KOBELCO/ESAB(or)Equivalent

KOBELCO/ESAB

(or)Equivalent

TGS309L NC39L

5.9 5.4

8 8

6 5

1.6mm to 14.02mm

Xmin = The lesser of 1.4T or thickness of the hub

1 1,2&3

GTAW SMAW

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm Fillet Weld Size

2. Min 2 passes for fillet welds

8 1 TO P. No.

Linear unit(mm)

1.6mm(min)

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified. Socket Weld Connection

t1.5±0.8

With or without backing3±0.8

GTAW Manual

ASME section IX

Details of single 'V' -Butt joint

75º ±5º

Refer joint details

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

P8-P1-001 8/27/2007 0

P8-P1-001

X X X X

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : Ambient Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :8/27/2007 8/27/2007 8/27/2007

CHECKED BY APPROVED BY

S.R.Sivakumar T.N.Thambi Mohammed Nazly

9~13 70~95

Fill & Cap GTAW ER309L 2.4mm DC EN 85~100 10~14 75~135

Spec. NoDia of Electrode

(mm) Type of PolarityAmp Range

Root & Hot GTAW ER309L 2.4mm DC EN 80~90

Single

See below Not allowed

 NA

Weld

run(s)Process

Filter Metal Current

Volts Range Travel Speed mm/min

6 ~ 10 mm

Wire Bushing / Grinding

 Nil, Single side welded joint

8mm

 NA

Multiple pass

DC- EN

Refer below

2.4mm , 2% Thoriated

Stringer and/or Weave

 NA NA NA

Argon 99.99% 10-20 LPM

All Positions

Percent Composition

150˚ C Argon 99.99% 10-20 LPM

P8-P1-001 8/27/2007 0

All  NA

 NAX

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Company Name : UTOC ENGINEERING PTE LTD Page : 01 of 02

Welding Procedure Specification No. : Date : Rev :

Supporting Procedure Qualification No. : Date : Rev :

Welding Process(es) : Type :

Welding Code : (Manual/Semi-Auto / Fully-Auto)

JOINTS (QW 402)

Joint Type :

Backing ( Yes) : X (No):

Backing Material (Type) :

Back gouging ( Yes) : X (No): Method: X

Xmin

Metal  Non fushing metal Non metalic Other 

Xmin

The Lesser of T or 1/4in(6.4mm)

BASE METALS (QW 403)

P. No. : Group No. : TO P. No. : Group No. :

Specification Type & Grade to :

Specification Type & Grade :

Thickness Range :-Groove :

Diameter(mm) : AllFillet : All

FILLER METALS (QW 404)

Spec. SFA No :

Weld Metal A-No :

F- No :

AWS No. (Class) :

Manufacturer 

Electrode/Filler trade name :

Dia of Electrode/Filler 

Deposited weld metal :

:

Electrode-Flux (Class) :

Flux trade Name :

Others :

GTAW

 Nippon/Equivalents

2.4 mm

 NA

 NA

 _ 

WEL TIG 35CL/Equivalents

21.0mm maximum

 _ 

UTOC ENGINEERING PTE LTD

WELDING PROCEDURE SPECIFICATION (WPS)

t

7/27/2008

3±0.8

75º ±5º

0

UTOC/PQR-002 1/15/2001

25Cr -35Ni - 001

1.5±0.8

-

-

GTAW

4.8 mm to 21.0mm

With or without backing

Refer joint details

Details of single 'V' -Butt joint

ASME section IX

Manual

HP-Nb LOW C (Kubota) 25 Cr - 35Ni

-

-

HP-Nb LOW C (Kubota) 25 Cr - 35Ni

Sketches, production drawings, weld symbols or written description should show the general

arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove

may be specified.

(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead

sequence.eg., for notch toughness procedures and multi process procedures etc.,)

1. Size of fillet 1 1/4 T, but not less than 3mm

2. Min 2 passes for fillet welds

 NA NA NA NA

Xmin = The lesser of 1.4T or thickness of the hub

Fillet Weld Size

Linear unit(mm)

1.6mm(min)

Socket Weld Connection

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Company Name : UTOC ENGINEERING PTE LTD Page : 02 of 02

Welding Procedure Specification No. : Date : Rev :

POSITION (QW 405) POSTWELD HEAT TEMPERATURE (QW 407)

Positions of Groove : Temperature Range :

Welding Progression : Up Down Time Range :

Positions of fillet :

PREHEAT (QW 406) GAS (QW 408)

Preheat Temperature (Min) : NA Gas(es) Mixture Flow rate

Interpass Temperature (Max) : Shielding :

Preheat Maintenance : None Trailing :

(Continuous or Special Heating where applicable should be recorded)

Post heating : Nil Backing :

ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority :

Amps Range : Volts (Range) : Refer below

Tungsten Electrode Size & Type :

TECHNIQUE (QW 410)

Stringer or Weave Beads :

Orifice or Gas Cup Size :

Initial and Interpass Cleaning (Brushing, Grinding etc) :

Method of Back Gouging :

Max width of weave :

Contact Tube to Work Distance :

Multiple or Single Pass (Per side) :

Multiple or Single Electrode :

Travel speed :

Peening :

Others :

PREPARED BY

Name : Name : Name :

Signature : Signature : Signature :

Date : Date : Date :

Fill & Cap GTAW WEL TIG 35CL

99.99%

80 - 130 8-16

Type of Polarity

DC EN

Argon

Amp Range

Stringer and/or Weave

All Positions

 NA

-

X

All

 NA

100 - 140

5-15 LPM

 NA

5-15 LPM

DC- EN

Refer below

 Not allowed

 NA

6 ~ 10 mm

 NA

10 -18

Weld

run(s)

2.4mm , 2% Ce tungsten

Current

Travel Speed mm/minVolts Range

Dia of Electrode

(mm)

Filler Metal

Spec. No

Wire Bushing / Grinding

Process

2.4mm

2.4mm DC EN

WEL TIG 35CLGTAW

7/27/2008 7/27/2008

Mohammed Nazly

7/27/2008

T.N.Thambi

7/27/2008 0

 NA

Percent Composition

Multiple pass

Single

99.99%Argon

-

See below

S.R.Sivakumar 

APPROVED BYCHECKED BY

50 - 100

7mm

50 - 100

 NA

Root &

Hot

25Cr -35Ni - 001

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Revised WPS No ; 25Cr - 35Ni -001

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