Using the System Safety Methodology in the SSGN Class ...

Using the System Safety Methodology in the

SSGN Class Submarine ESOH Program

Michael ParulisLife Cycle EngineeringMay 24, 2007

Presentation Agenda

• SSGN Conversion Program Description• Organization & Responsibilities• ESOH Program Details• SSGN ESOH

Program Summary

SSGN CONVERSION PROGRAM DESCRIPTION

Attack Weapons

Control System

SOF Lockouts

Multi-AUR Canister and SOF Stowage in Missile Tubes Dual ASDS

or DDS Capability

SOF Control Room and Mission

Planning Center

Electronics, Masts and Antennas

SOFAccommodations

OPNAV Instructions

SSGN CONVERSION PROGRAM DESCRIPTION

CWACAA

APPSUNDS

OSHA

NEPA

Laws & Regulations

ExecutiveOrders

SSGNESOH

Program

DoDInstruction

5000.2

SSGN Ship SpecificationSection 9310-3

MIL-STD- 882-DPESHE

Laws & Regulations Flowdown

ORGANIZATION & RESPONSIBILITIES

Program-Level ESOH Organization

Program ManagerCAPT M. Bock, PMS398

Principal for SafetyB. Stanley, PMS398T12

Platform IPT ChairT. Cook, PMS398T12G

Environmental MngrD. Mensah, SEA07TE

Strategic SystemsPrograms

AWS Integrator

NAVSEANUWC-Newport

Platform Safety Manager

Electric BoatDesign Agent

Document Framework SSGN CONVERSION

ESOH MASTER PLAN(PMS398)

SSGN CONVERSIONPESHE

(PMS398)

SSGN CONVERSION ESOH PROGRAM PLAN

(EB CORP)

INTEGRATED SSGN CONVERSION SYSTEMS

SYSTEM SAFETY MANAGEMENT PLAN

(PMS398)

NEPA /EO 12114PLAN OF ACTION AND MILESTONES (POA&M)

(NAVSEA 07TE)

POLLUTION PREVENTION PLAN w/

HMC&M PLAN(NAVSEA 07TE) ATTACK WEAPON

SUPPORT SYSTEMS ESOH ANALYSES

(EB CORP)

SOF DIVER SYSTEMS ESOH ANALYSES

(EB CORP)

SOF ORDNANCESTOWAGE & HANDLING

SYSTEMESOH ANALYSES

(EB CORP)

REPORTS &ANALYSES

SUPPORT ACTIVITYPLANS

PROGRAM LEVELPLANS

OTHER ANALYSES AND REPORTS - WSESRB,

SSSTRP, ETC.

(VARIOUS ACTIVITIES)

ATTACK WEAPON SYSTEM

ESOH ANALYSES(SSP)

NEPA DOCUMENTATION(NAVSEA 07TE)

RELEVANT CORRESPONDENCE

(VARIOUS ACTIVITIES)

SSGN CONVERSION

ESOH HAZARD / IMPACT

DATABASE

Hazards / impacts from

analyses

Definition of scope

and process

Lists of hazards / impacts

& mitigation status to various reports

Other program relevant plans would be added to

the ESOH Master Plan, as those plans are prepared.

CONVERSION LEVEL INTEGRATED HAZARD

ANALYSES

(NAVSEA NPT)

Summary of hazards / impacts, mitigation status, & risk assessments for PESHE update

ESOH ANALYSES -DEFINITIONS &

PROCESS(PMS398)

AWCS Safety Program Plan(SSP)

AWS Safety Program Management Plan

(SSP)



Structures

Hydraulics

Electrical

FirefightingDiver Air

Nitrogen

HP Air

Chilled WaterTrim & DrainSSGN Conversion Subsystems

RefrigerationCO2

O2

Potable Water

SSGN PrincipalFor Safety

(PMS398T12)Bryan Staley

The Program Integrator provides customer interface and ensures mitigation issues are resolved & hazards closed

SSGN EnvironmentalManager

(SEA 07TE)Dunstan Mensah

Electric Boat ESOH Program

IntegratorMike Parulis

Electric Boat Environmental & Health

CoordinatorMike Parulis (433-6261)

Electric Boat ESOH Organization & Interfaces

• Ship Specification Section 9310-3“The Design Yard shall plan, implement, and

maintain an ESOH Program for the Attack Weapons Support Systems (AWSS) and Special Operations Forces (SOF) Support Systems...”

ESOH PROGRAM DETAILS

• The ESOH Program Plan shall:incorporate requirements of NAVSEA S9510-AB-ATM-010/(U), Atmosphere Control Manualinclude a recommended list of ESOH Hazard Analysesfor shipboard areas and componentsincorporate a P2 strategy that includes a hazardous material management plan and hazardous materials listinclude a plan for addressing casualties per weapons systems safety and diver safety requirements

include a system safety hazard mitigation include a system safety hazard mitigation process in accordance with MILprocess in accordance with MIL--STDSTD--882D882D



Environmental Analysis

Systems SafetyAnalysis

MIL-STD-882B

169 Systems/Major Components

•Design/Build Environmental Analyses(DBEAs)

•Hazardous Material (HazMat) Map

•Safety Analysis Worksheets (SAWs)•Hazard Closure Forms (HCFs)

Environmental Implementation Plan (EIP) System Safety Description Document

18 New/Significantly ModifiedSystems

NSSN Ship SpecSection 077 - System Safety

NSSN Ship SpecSection 070 - General Requirements

for Design and Construction

In the VIRGINIA Class, Environmental & System Safety were Separate Programs

DocumentationDocumentation

3 Major Systems

SSGN Ship SpecSection 9310-3 - Environment, Safety

and Occupational Health (ESOH)

In the SSGN Conversion, Environment & Safety are Combined in an Integrated ESOH Program

Documentation

ESOHHazard

AnalysesMIL-STD-882D

SSGN ESOH Program Plan

Environmental Analyses

Systems SafetyAnalyses

•Hazard/Impact Tracking Database

•Hazard/Impact ID Form (HIIF)•Hazard Closure Form (HCF)•SSGN HazMat Map



• Comply With Applicable Laws & Regulations• Leverage VIRGINIA Class System Safety and

Environmental Programs• Perform Integrated ESOH Hazard Analyses

Focus on system/component life cycleInclude ESOH considerations IAW MIL-STD-882D ▪ environmental impacts▪ safety & health hazards

USS OHIO USS FLORIDA USS MICHIGAN USS GEORGIA

Strategy


• Environmental Impacts checklist:Permit violationsGeneration of waste streams Damage to the natural environmentModifications to waterwaysModifications or additions to facilitiesDischarge/release of toxic, hazardous, or other regulated materials to the environment


• Safety Hazards checklistMissing/unsafe/inadequate PPE and proceduresInitiation of fire or floodingRelease of toxic substancesRotating machineryDetonation of ordnanceElectromagnetic radiationMechanical/electrical/acoustic shockUncontrolled/uncommanded movement of equipment


• Health Hazards checklistLack of prescribed controls & warnings to prevent personnel exposure to:

Prolonged vibrationRepetitive motionExcessive noiseIntense light

Lack of personnel monitoringUse of prohibited materials

SSGN ESOHDocumentation

Flowpath

IDENTIFY ESOH HAZARD / IMPACT

& RECOMMEND RESOLUTION OR

ACCEPTANCE

RECORD ESOH HAZARD / IMPACT

AS “OPEN”

MODIFY THE DESIGN TO

RESOLVE THE ESOH HAZARD /

IMPACT

TEST TO VERIFY ESOH HAZARD /

IMPACT LEVEL OF RISK

ACCEPTABILITY

PREPARE / MODIFY PROCEDURES / TRAINING TO

RESOLVE ESOH HAZARD / IMPACT

ATTEST THAT THE MODIFIED DESIGN

RESOLVES THE ESOH HAZARD /

IMPACT

ATTEST THAT THE TEST VERIFIES DESIGN AND

LEVEL OF RISK ACCEPTABILITY

ATTEST THAT PROCEDURES /

TRAINING RESOLVE ESOH

HAZARD / IMPACT

IF PROCEDURE / TRAINING

MITIGATION, RECORD DETAILS

IN “PAIL”

PERFORM ESOH HAZARD ANALYSIS

(Analyzing Activity)

ACCEPT ESOH HAZARD / IMPACT

WITHOUT MITIGATION

RECORD ESOH HAZARD / IMPACT

AS “CLOSED”

ESOH HAZARD / IMPACT IDENTIFICATION FORM

(Prepared by Analyzing Activity as part of ESOH Hazard Analysis or as hazards/impacts are

otherwise identified by other activities. Form is submitted to PMS398 for concurrence)

ESOH HAZARD / IMPACT CLOSURE FORM

ESOH HAZARD ANALYSIS REPORT

(Prepared by Analyzing Activity and submitted to

PMS398)

ESOH HAZARD / IMPACT TRACKING

DATABASE(Maintained by each Analyzing

Activity; reports can be accessed by any program participant)

INPUT ESOH PROGRAM STATUS

INTO THEPESHEPESHE


INTO THEPESHEPESHE


INTO THEPESHEPESHE

ESOH PROGRAM STATUS REPORT FOR

THE PESHEPESHE

CONCUR WITH RECOMMENDED RESOLUTION OR

ACCEPTANCE(PMS398)


INTO THEPESHEPESHE


INTO THEPESHEPESHE


INTO THEPESHEPESHE

ESOH PROGRAM STATUS REPORT TO SUPPORT WSESRBWSESRB

REVIEWS


INTO THEPESHEPESHE


INTO THEPESHEPESHE


INTO THEPESHEPESHE

ESOH PROGRAM STATUS REPORT TO SUPPORT SSSTRPSSSTRP

REVIEWS

(Prepared by Analyzing Activity ; submitted to PMS398 for approval)

(Performed by system cognizant

activity or their agent)


ESOH PROGRAM DETAILSDATABASE OPENING SCREEN (MENU)


DATABASES’SHAZARD / IMPACTIDENTIFICATION

FORM (HIIF)ENTRY SCREEN

HAZARD / IMPACTIDENTIFICATION

FORM (HIIF)

1) Initial Risk Severity Category

2) Initial Risk Probability Level

3) Initial Risk Value

4) Initial Risk Category


5) Final Risk Severity Category

6) Final Risk Probability Level

7) Final Risk Value

8) Final Risk Category

HAZARD / IMPACTCLOSURE

FORM (HCF)



• Some ESOH issues addressed in Hazard Analyses & tracked in database

Oil spillPost-launch underhatch wastewaterExposure to hazmats during ripout (asbestos, cadmium, lead)Electric Shock

• Mitigation = MIL-STD-882D Design Order of Precedence

Design for minimum riskIncorporate safety devicesProvide warning devicesDevelop procedures & training


• Program Achievements:Developed a truly integrated ESOH ProgramUsed VIRGINIA Class-approved parts▪ environmentally acceptable consumables (e.g.

adhesives, coatings, lubricants, solvents & cleaners)Recommended alternatives to materials on the SSGN Hazardous Materials Avoidance List (CRES vs. beryllium, chrome & cadmium plating)Alerted rip out activities to existing health hazards and environmental impactsDeveloped 12 ESOH Hazard AnalysesIdentified 93 Hazards/Impacts


• SSGN ESOH Rip Out Hazard DatabasePeriodic reports to rip-out ActivitiesAsbestos, lead, cadmium, chromium issuesIssues identified in Hazard Analyses and tracked in ESOH Hazard/Impact Tracking Database


• Beyond SSGN…....actively incorporating the integrated/MIL-STD-882D approach to ESOH on other Platforms

Tango Bravo - external weapons launcher▪ Developed integrated ESOH Program Plan

SSGN Launch/Recovery Payload Module▪ Developed integrated ESOH Program Plan

VIRGINIA Class Cost Reduction Program

SSGN ESOH PROGRAM SUMMARY• Ship Specification 9310-3 is the bridge between

Program-level & Electric Boat ESOH directives• MIL-STD-882D is an ESOH Program & Ship

Specification requirement • The Electric Boat ESOH Program Plan defines

specific tasks & deliverables Hazard analyses (PHA, SSHA, SHA, O&SHA)Mishap Risk AssessmentESOH Hazard/Impact Tracking Database (HIIF, HCF)

• SSGN successfully integrated “environment” with “occupational health” and “safety”

Attaining Schedule Milestones is Dependent on an Effective ESOH Program

Using the System Safety Methodology in the SSGN Class ...

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