U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used...
Transcript of U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used...
![Page 1: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/1.jpg)
Sweet Leveraging DOE’s Integrated Tool Suite & ResourcesTools Nissan Has Used from DOE to Save EnergyBrett Rasmussen, PE, CEM, CEAM
![Page 2: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/2.jpg)
Tools Nissan Has Used From DOE to Save Energy
• Agenda • Information about Nissan • Information about NNA-Canton• DOE Compressed Air Audit • Questions
![Page 3: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/3.jpg)
U.S. FOOTPRINT
More than 22,000 employees in the U.S.
Nissan North America Headquarters
(Franklin, Tenn.)Vehicle Assembly Plant
(Canton, Miss. )Vehicle Assembly Plant
(Smyrna, Tenn. )
Nissan Technical Center(Farmington Hills,
Mich.)
Powertrain Plant(Decherd, Tenn.)
. Arizona Technical Center
(Chandler, Ariz.)Nissan Design
America(San Diego, Calif. )
Nissan Motor Acceptance Corporation(Dallas, Texas)
Advanced Research Center
(Silicon Valley, Calif. )
![Page 4: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/4.jpg)
U.S. MANUFACTURING & INVESTMENT FOOTPRINT
![Page 5: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/5.jpg)
U.S. MANUFACTURING
Franklin, TNAmericas HQs
![Page 6: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/6.jpg)
ENERGY STAR WITH CEO 2016
Canton is a Certified ENERGY STAR Plant by EPA
Are only 10 Certified Plants in the USA
Of the 10 Plants Only two build truck
Canton Has Been Certified 12 years
![Page 7: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/7.jpg)
DOE Recognizes Canton for ISO 50001
7
![Page 8: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/8.jpg)
DOE Recognizes Canton for ISO 50001
8
![Page 9: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/9.jpg)
4,000,000 VEHICLES
![Page 10: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/10.jpg)
10 | Advanced Manufacturing Office eere.energy.gov
In-Plant Training Compressed Air Assessment Basics
Frank MoskowitzDraw Professional Services
April 18th 2017
![Page 11: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/11.jpg)
11 | Advanced Manufacturing Office eere.energy.gov
• In-Plant Trainings (INPLTs) are system-specific workshops led by Better Plants experts that train participants on how to identify, implement, and replicate energy-saving projects.
• Better Plant partners host an on-site, three-day training at one of their facilities, and invite others to attend.
• The training traditionally focus around a topic such as:– Compressed air– Fans– Motor-driven systems.– Steam– Process heating– Pumps– Energy Management/ISO 50001
What is an In-Plant Training?
![Page 12: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/12.jpg)
12 | Advanced Manufacturing Office eere.energy.gov
Nissan’s In-Plant Training on Compressed Air
![Page 13: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/13.jpg)
13 | Advanced Manufacturing Office eere.energy.gov
Savings OpportunitiesNissan, Canton MS Plant, April 18-20, 2017
Summary of Study
Primary objectives:
1. Education on Compressed Air Optimization2. Reduce energy intensity based on the production rate 3. Reduce system pressure fluctuations with additional volume4. Establish more aggressive leak identification/repair program5. Identify appropriate uses of compressed air6. Reduce artificial demand by lowering pressure at point of use which in turn will
require less compressed air and reduce energy7. Replication across facilities and divisions.
![Page 14: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/14.jpg)
14 | Advanced Manufacturing Office eere.energy.gov
Best Practices Identified:
• Wet and dry tanks in tire and wheel • ½ inch rubber hose which minimizes pressure loss• Grayco pumps• Implementing vacuum cups that shut off when not touching parts• Electric assembly tools versus pneumatic tools in use for torque control• Zero air loss drains for condensate removal
![Page 15: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/15.jpg)
15 | Advanced Manufacturing Office eere.energy.gov
Data Collection
![Page 16: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/16.jpg)
16 | Advanced Manufacturing Office eere.energy.gov
![Page 17: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/17.jpg)
17 | Advanced Manufacturing Office eere.energy.gov
PT
C6C7C8 C5 C4 C3 C2 C1
FT
#1 and #2 Model 2CV29M3700 HP, 2500 cfm
#’s 3 through 8 Model C95055M31250 HP, 5000 cfm
4 cfm/HP 3.57 cfm/HP
RunningStandbyRunningRunningRunning StandbyStandbyStandby
Dryer 1Dryer 2Dryer 3Dryer 4Parker –
Domnick HunterTM15000 (15000 scfm)
Numbers 3,4 and 5Hankison 10,000 scfm
8,500 to 22,000 scfm
100 to 105 psig
Baseline Energy $1,000,000 last 12 months
![Page 18: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/18.jpg)
18 | Advanced Manufacturing Office eere.energy.gov
![Page 19: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/19.jpg)
19 | Advanced Manufacturing Office eere.energy.gov
Baseline Energy $1,000,000 last 12 months
![Page 20: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/20.jpg)
20 | Advanced Manufacturing Office eere.energy.gov
Total Flow
![Page 21: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/21.jpg)
21 | Advanced Manufacturing Office eere.energy.gov
Total Flow
![Page 22: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/22.jpg)
22 | Advanced Manufacturing Office eere.energy.gov
Pressure Profile
![Page 23: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/23.jpg)
23 | Advanced Manufacturing Office eere.energy.gov
Energy Savings Opportunity Realized:
![Page 24: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/24.jpg)
24 | Advanced Manufacturing Office eere.energy.gov
Energy Savings Opportunity Realized:
Compressed Air Leak Repair• Only 3000 SCFM• $231K Annual Energy Savings
• R & M Cost $80K
![Page 25: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/25.jpg)
25 | Advanced Manufacturing Office eere.energy.gov
Additional Recommendations:
Improving Mindset • Reporting and fixing leaks• Understanding cost of compressed air
• Potentially 1,000 scfm • $112,000 Annual Energy Savings
• COST OF COMPRESSED Air is $112/cfm/yr
![Page 26: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/26.jpg)
26 | Advanced Manufacturing Office eere.energy.gov
Nissan Canton MS, April 18-21, 2017Summary of Study - Detail Conclusions
Savings Opportunities Identified (Annual):
1. Leaks: estimated at 8000 scfm (3000 scfm goal)• Energy savings: $230,000
2. Lower pressure by 3 psig:• Energy savings: $34,000
3. Open blowing: continue to replace with engineered nozzles or blowers• Energy savings: $56,000
4. Electric solenoid valves replace with zero air loss• Energy Savings: $6,000
5. Detailed study recommended to determine all optimization possibilities
![Page 27: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/27.jpg)
27 | Advanced Manufacturing Office eere.energy.gov
![Page 28: U.S.FOOTPRINT...Sweet Leveraging DOE’s Integrated Tool Suite & Resources Tools Nissan Has Used from DOE to Save Energy Brett Rasmussen, PE, CEM, CEAM Powertrain Plant (Decherd, Tenn.).](https://reader034.fdocuments.net/reader034/viewer/2022042021/5e78c7d0dff3ae73d66df12e/html5/thumbnails/28.jpg)
Questions