USER’S GUIDE for TRIPHASOR · V1, V2, V3, I1, I2, I3, cos 1, cos 2, cos 3. These values are...

23
M A D E S.A. au capital de 270 130 € 167, Impasse de la garrigue F 83210 LA FARLEDE Tél:+ 33 (0) 494 083 198 – FAX : + 33 (0) 494 082 879 E-mail: [email protected] - Web : www.made-sa.com USER’S GUIDE for TRIPHASOR May 2013 MADE - V 1.20

Transcript of USER’S GUIDE for TRIPHASOR · V1, V2, V3, I1, I2, I3, cos 1, cos 2, cos 3. These values are...

Page 1: USER’S GUIDE for TRIPHASOR · V1, V2, V3, I1, I2, I3, cos 1, cos 2, cos 3. These values are digitised, coded and transmitted synchronously by carrier-current on each phase (EDF

M A D ES.A. au capital de 270 130 €

167, Impasse de la garrigueF 83210 LA FARLEDE

Tél:+ 33 (0) 494 083 198 – FAX : + 33 (0) 494 082 879E-mail: [email protected] - Web : www.made-sa.com

USER’S GUIDE for

TRIPHASOR

May 2013 MADE - V 1.20

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SOMMAIRE

1 SAFETY INFORMATION .................................................................................................................................. 4

1.1 SAFETY ADVICE .................................................................................................................................................. 4 1.2 USING THESE SECURITY NOTES .............................................................................................................................. 4 1.3 WARNING LABELS ............................................................................................................................................... 4 1.4 DANGEROUS SITUATIONS ..................................................................................................................................... 4

2 OVERVIEW ..................................................................................................................................................... 5

3 ELEMENTS 0F A TRIPHASOR SYSTEM ............................................................................................................. 6

4 TRIPHASOR OPERATION ................................................................................................................................ 8

4.1 OPERATION PRINCIPLES ....................................................................................................................................... 8 4.2 TRIPHASOR FUNCTIONS .................................................................................................................................... 8

5 TRIPHASOR TRANSMITTER ............................................................................................................................ 9

5.1 GENERAL OPERATION OF THE TRIPHASOR TRANSMITTER ......................................................................................... 9 5.1.1 Supply .................................................................................................................................................... 9 5.1.2 Transmitter Overview .......................................................................................................................... 10

5.2 CONNECTING THE TRIPHASOR TRANSMITTER ..................................................................................................... 10

6 TRIPHASOR RECEIVER ...................................................................................................................................11

6.1 OVERVIEW ...................................................................................................................................................... 11 6.2 USING THE RECEIVER ..................................................................................................................................... 12

7 USING THE TRIPHASOR .................................................................................................................................13

7.1 CONNECTING THE TRANSMITTER TO THE LV NETWORK ............................................................................................ 13 7.1.1 Voltage connection.............................................................................................................................. 13 7.1.2 Current connection .............................................................................................................................. 13

7.2 STARTING THE TRANSMITTER .............................................................................................................................. 13 7.3 CONFIRMING CORRECT OPERATION ...................................................................................................................... 13 7.4 USING THE RECEIVER ........................................................................................................................................ 14

7.4.1 Connecting the receiver to the LV network ......................................................................................... 14 7.4.2 Display of the measurement results .................................................................................................... 14 7.4.3 SCREEN No 1 : remote measurements ................................................................................................ 14 7.4.4 SCREEN No 2 : local measurements..................................................................................................... 15 7.4.5 SCREEN No 3 : statistics ....................................................................................................................... 15 7.4.6 SCREEN No 4 : Battery Levels .............................................................................................................. 16

7.5 TURNING OFF THE RECEIVER .............................................................................................................................. 16

8 TRIPHASOR OPTIONS ....................................................................................................................................17

9 RECHARGING THE RECEIVER BATTERIES .......................................................................................................17

9.1 RECHARGING PROCEDURE .................................................................................................................................. 17 9.2 CHARGE RATE: ................................................................................................................................................. 18

10 TRIPHASOR TECHNICAL CHARACTERISTICS ...............................................................................................19

10.1 DETAILS .......................................................................................................................................................... 19 10.1.1 Total Weight ........................................................................................................................................ 19 10.1.2 Dimensions .......................................................................................................................................... 19 10.1.3 Supply .................................................................................................................................................. 19 10.1.4 Measurement Precision ....................................................................................................................... 19 10.1.5 Markings ............................................................................................................................................. 19 10.1.6 Standards applied ................................................................................................................................ 19

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11 MAINTENANCE .........................................................................................................................................20

12 RECYCLING ................................................................................................................................................20

13 GUARANTEE ..............................................................................................................................................21

13.1 LIMITATIONS ................................................................................................................................................... 21 13.2 CLAIMS LIMITATIONS ........................................................................................................................................ 21

14 COPYRIGHT ...............................................................................................................................................22

15 APPENDIX .................................................................................................................................................23

15.1 CE CONFORMITY DECLARATION .......................................................................................................................... 23

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1 SAFETY INFORMATION

1.1 Safety advice

Merci de lire soigneusement ce manuel avant de déballer, de configurer ou d’utiliser cet équipement. Faire attention à toutes les déclarations de danger et de mises en garde. Le non-respect des consignes pourrait entraîner des blessures graves pour l’opérateur ou endommager l’équipement. Pour garantir que la protection de cet équipement est appropriée, ne pas l’utiliser ou l’installer autrement que dans les conditions indiquées dans ce manuel. L'ouverture des appareils est interdite. Elle est réservée exclusivement à un personnel qualifié et agréé par MADE.

1.2 Using these security notes

DANGER : Indicates a situation eminently or potentially dangerous that, if not avoided, would cause serious or deadly injuries. ATTENTION : Indicates a potentially dangerous situation that could cause superficial or moderate injuries. Remark : Information that merits attention.

1.3 Warning labels

Read all labels and wordings affixed to the instrument. Bodily injuries or equipment damage could occur if these instructions are not respected.

1.4 Dangerous situations

DANGER :

Even though some of the systems supplied by MADE are designed and certified for installation in dangerous environments, several MADE systems are not intended for use in such environments. It is incumbent upon those who install these systems in dangerous environments to determine the acceptability of the system for its environment. Additionally, to guarantee safety, the installation of systems in dangerous environments must be compliant to the manufacturer’s instructions. Any modification of systems or their type of installation is not recommended and could cause deadly injuries and/or damage to facilities.

Symbol requiring reference to the instruction manual for instructions concerning operation or safety recommendations. .

Classe II - double and increased insulation

Category of overvoltage or installation

IP Std. - Degree of protection against dust and water

Cat. IV

IP 63

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2 OVERVIEW

The TRIPHASOR is a measurement system enabling, under power and with loads in place :

The analysis, balancing and optimisation of Low Voltage electrical networks.

Phase Identification on a three-phase LV network.

It consists of:

A transmitter, which measures the voltage, current and cos on the 3 phases at the entry to the LV network, and continuously transmits these instantaneous values by carrier-current over the complete LV network served by this sub-station.

A receiver, which measures the same values on each phase at any point on the LV network, and displays both these and the values received from the transmitter : o The identification of the phase being measured (L1, L2 or L3).

o The measurements of Voltage, Current, and cos, both local and remote. o The voltage drop on-line and the unbalance. o The phases rotation sense (clockwise or anti-clockwise).

TRANSMITTER

Figure 1: Functional Schema of the TRIPHASOR

The operating principle of the TRIPHASOR is the subject of an EDF patent. The licence for this patent is exclusively attributed to MADE-SA.

RECEIVER

LV Network

1

2

3

N

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3 ELEMENTS 0F A TRIPHASOR SYSTEM

The TRIPHASOR is supplied in a rigid transport case containing :

The Transmitter.

The Receiver.

The connection accessories

A Ni-Cad charger.

The TRIPHASOR system includes the following accessories :

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For the transmitter :

o 1 voltage connection cable. o 4 crocodile clips (blue, green, yellow, brown) for the voltage connections. o 3 MADE Flex Rogowski coils for current measurement. o 1 pack of replacement fuses.

For the receiver :

o 2 probes (red) for voltage measurement. o 1 current clamp (200A / 0,2A) with integrated cable. o 1 charger.

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4 TRIPHASOR OPERATION

4.1 Operation Principles

The transmitter is connected at the entry to the three-phase network to be analysed (3 phases + neutral). It continuously measures at the corresponding point of reference:

V1, V2, V3, I1, I2, I3, cos1, cos2, cos3. These values are digitised, coded and transmitted synchronously by carrier-current on each phase (EDF patent). The values are transmitted successively over the phases : L1, then L2, then L3. The transmission duration over each phase is 0,8s. The type of modulation used is FSK. One or more Receivers connected at any point(s) on the LV network enable :

The reception of the measurements emitted by the transmitter.

The corresponding local measurements.

The calculation and display of comparative or deducted values.

4.2 TRIPHASOR Functions

The TRIPHASOR displays on the Receiver the characteristic values which are measured or deducted :

Voltage and Current on each phase (at the Transmitter and Receiver).

Measured cos (Power Factor, at the Transmitter and Receiver).

Current Unbalance (at the Transmitter).

On-Line Voltage Drop (between the Transmitter and the Receiver).

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5 TRIPHASOR TRANSMITTER

Current Measurement

Loop

Fault Indicator

Phase indication for

Transmission and

Faults

ON/OFF Switch

Fuses

Voltage Connection

5.1 General operation of the TRIPHASOR transmitter

5.1.1 Supply

The TRIPHASOR transmitter is supplied from phases L1 and L2 at 230V or 400V 50Hz or 60Hz. The consumption during normal operation depends on the voltage and the impedance of the network, varying from 300 mA to 2 A (during transmission).

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5.1.2 Transmitter Overview

The TRIPHASOR transmitter is basically composed of :

Voltage connections (4 crocodile clips).

A current connection (3 black MADE flex Rogowski coils marked L1, L2, L3).

A transmission panel including the on/off switch and the LEDs L1, L2, L3 indicating on which phase the transmission is occuring.

A fault indication panel.

A group of 4 fuse holders for the voltage inputs (L1, L2, L2, N).

5.2 Connecting the TRIPHASOR transmitter

The TRIPHASOR transmitter is connected :

Voltage: By 4 crocodile clips on the 3 phases and the neutral.

Current : By 3 MADE flex Rogowski coils on the 3 phases.

Current Connection Phase Rotation sense (clockwise if off, anti- clockwise if lit) Voltage Connection

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6 TRIPHASOR RECEIVER

6.1 Overview

Probes for measuring voltage and receiving data blocks. Leds to show Phase number Light-Level sensor (for backlighting) Measurements Display Charger Plug ON/OFF and menu scroll Current Measurement

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6.2 Using the RECEIVER

The TRIPHASOR receiver is a hand-held controller/display which is connected to voltage and current at a single phase access point, downstream of the transmitter connection point. The reception of the data blocks from the transmitter is via the voltage connection. Once connected to the network, between Neutral and Phase, the mode « reception of transmitter values» is selected and the Receiver analyses the data sent over the voltage connection. It then indicates if the block received is complete and validates the display of the values from the transmitter.

The Receiver is connected between 1 phase of the electrical network and the neutral. The Receiver receives the data transmitted by the transmitter over the LV network. It analyses this data, as well as those measured locally, and displays the measurements and calculated results on the screen.

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7 USING THE TRIPHASOR

Operating the TRIPHASOR requires four steps :

Connection of the transmitter to the LV network. Starting it with the ON/OFF button. Confirming correct operation. Measuring with the Receiver.

7.1 Connecting the Transmitter to the LV network

7.1.1 Voltage connection

Turn off the transmitter.

Connect each network conductor to each lead on the voltage connection cable whilst respecting the markings L1, L2, L3 and N (otherwise the incorrect phase numbers will be transmitted over the network, rendering the phase identification false).

Additionally, we recommend the connection of the neutral, then the phases, and the subsequent deconnection of the phases, and then the neutral.

7.1.2 Current connection

The use of the MADE Flex Rogowski-coil loops facilitates obtaining the current measurements on each phase at the reference point and to deduct from them the unbalance. Respect the markings L1, L2, L3, otherwise the current and power factor measurements will be incorrectly transmitted.

7.2 Starting the Transmitter

Once the L1 and L2 are connected, the LED « MAINS PRESENT » lights and the cooling fan starts. If this is not the case, check the connections and the voltage.

As soon as the TRIPHASOR transmitter is correctly connected at the reference point, with the ON/OFF switch in the OFF position, the instrument measures the mains voltages and signals any fault on the 3 phases (LEDs « INTERNAL FAULT + L1, L2, L3). Effectively, the ON/OFF switch simply couples the measurement inputs to the network, and since these are not yet present, a steady fault is detected. After a brief instant, the transmitter « resets » and recommences a new cycle.

Switch ON the transmitter, the LED « CPU FAULTS » must be unlit. If this is not the case, a serious problem has occurred, requiring the attention of our maintenance services.

7.3 Confirming correct operation

If a connection fault is found (no voltage on a phase other than those supplying the instrument) or an inversion phase neutral, the LED « INTERNAL FAULT » lights as well as the LED corresponding the that phase L1, L2 or L3.

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If the phase rotation sense is not clockwise, the LED « L1 L3 L2 FAULTS» lights, this does not prevent the transitter to start normally.

If all these tests are satisfactory, the transmitter begins its measurement cycle, then transmits, on each phase until it is turned off.

Check that nothing is impeding the ventilation.

7.4 Using the Receiver

The Receiver is connected between phase and neutral, lt receives and analyses the data sent by the transmitter over the LV network and makes local measurements of voltage. If the current clamp is in place, it measures the current and power factor, and displays these with the voltage measurements.

7.4.1 Connecting the receiver to the LV network

Note : The Receiver(s) is(are) connected to any point on the LV network (or LV connection), do not connect it (or them) directly to the operating transmitter.

Turn on the Receiver by pressing the button.

Connect the probe cables to the red sockets on top of the instrument (« voltage inputs»).

If desired, connect the current-clamp to the black socket on the lower left of the instrument (« current input »)

Connect the Receiver to the local measurement point. After receiving data from the transmitter, it makes a « bip ». The LED corresponding to the phase identified lights. The local measurements (made by the Receiver) do not coincide in time with those recieved from the transmitter.

7.4.2 Display of the measurement results

For this, press the black button. The screen shows the following : Pressing the button scrolls through four different screens.

7.4.3 SCREEN No 1 : remote measurements

Values measured by the Transmitter : U, I, Cos on the 3 phases, and the reception signal level, from 1% to 100%. L1 L2 L3

TRIPHASOR VX.XX

<** MADE sa **> Tel : 04 94 08 31 98

Ueff : V1 V2 V3 Ieff : I1 I2 I3

Cos : 1 2 3

RX Level : Rx %

In this example, the green LED is lit. This signifies that the Receiver is connected on L1.

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7.4.4 SCREEN No 2 : local measurements

Values measured by the Receiver on the phase considered : V, I, Cos

7.4.5 SCREEN No 3 : statistics

Voltage Drop (V): The voltage drop on the line between the transmitter and the Receiver measurement point. This value is only an indication because the measurements are not taken at the same instant. Also, the measurement errors of the Receiver and Transmitter are cumulative.

PpcEq : Percentage Balance:IMIN emetteur

IMAX emetteurx

( )

( )100 . This value in percentage

enables the evaluation of the unbalance of the loads on the 3 phases (100% in a balanced situation).

PpcI : Percentage of current in a phase : I em

I emx

( )

( )100 . This value in percentage

enables judging the current level on the measured phase with respect to the sum of the currents flowing in the 3 phases at the reference point (Transmitter). It is equal to 33% in a balanced situation.

These calculated values enable judging the « voltage drop on line », any anomalies due to any « connection faults », any « neutral breaks » or any « inbalance in phase loading » at the reference point. It is thus possible to deduce from these the corrective actions to take.

Ueff : V1 Ieff : I1

cos : 1

Local measurements

V : V1 ppcEq : ppcEq1 ppcI : ppcI1

Statistics

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7.4.6 SCREEN No 4 : Battery Levels

Receiver Autonomy : 4h in continuous use.

7.5 Turning Off the Receiver

The Receiver turns off automatically after 1 minute without use. It can be turned off by a 2 second press of the black button.

Battery Charge

X %

Remarks

* At 30%, the instrument displays a message to the user to recharge the battery. * At 20%, the instrument displays a message and turns off. Thus it is essential to

recharge it.

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8 TRIPHASOR OPTIONS

For connection to a pole-mounted transformer (H61), extra-length cables are offered (~6m).

9 RECHARGING THE RECEIVER BATTERIES

9.1 Recharging Procedure

Connect the charger to the mains.

Connect the charger to the Receiver. The red/orange/green LED on the charger indicates the type of charging in process :

Red : rapid charge at high current.

Orange : normal charge.

Green : maintaining charge. The Receiver can remain connected indefinitly in this mode.

In general, recharging the Receiver starts by a phase of rapid charge (LED red) more or less brief according to the state of the batteries, followed by a period of normal charge

(LED orange) generally fairly long, then a maintaining charge (voyant green) which can be permanent. Once the cycle is finished which can take 4 hours (voyant green) the

« charge batterie » screen, shows 100%.

Attention : only use the TRIPHASOR charger.

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9.2 Charge rate:

From 100% to 30% : Normal operation.

From 30% to 20% : usable, but recharging is needed as soon as possible.

Less than 20% : Use no longer possible, recharging essential.

Charger Connecting socket

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10 TRIPHASOR TECHNICAL CHARACTERISTICS

10.1 Details

10.1.1 Total Weight

Transmitter + Receiver + charger + accessories + case : 10,650 Kg Transmitter + accessories : 3,950 Kg. Receiver + accessory : 1,05 Kg.

10.1.2 Dimensions

540mm x 390mm x 240mm.

10.1.3 Supply

transmitter : 115V/230 VAC ; 50/60 Hz, via the voltage connections.

Receiver : Integrated Ni-Cd 1,1 Ah. batteries

Charger : 100V/240 VAC ; 50/60 Hz.

10.1.4 Measurement Precision

Voltage : 1%. +/- ½ digit.

Current : 2% over the range 20 A to 500 A +/- ½ digit.

Power Factor 5% +/- ½ digit.

10.1.5 Markings

10.1.6 Standards applied

NF EN61000-6-3 - NF EN61000-6-1 – NF EN61010-1 – NF C20-030

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11 MAINTENANCE

Dismantling systems is forbidden. This operation is limited exclusively to personnel qualified by MADE. Note : the break of the security seals void the guarantee. An annual inspection can be carried out in our premises. For cleaning the system use a soft, dry cloth. Never use solvent, or a solvent-based product, to clean the system and / or its accessories.

12 RECYCLING

In accordance with the decree n° 2005-829 of July 20, 2005 relating to the waste disposal of electrical equipment and electronic (WEEE), the user ensures and takes responsibility for the collection and the elimination of the WEEE under the conditions of the articles 21 and 22 of this decree.

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13 GUARANTEE

MADE guarantees this product, to the initial purchaser, against all material or functional failure during a period of one year from the date of delivery, unless otherwise indicated in the product manual. If a defect is discovered during the period of the guarantee, MADE agrees, at its choice, to either repair or replace the deficient part, excluding the expenses of handling and of initial delivery. All parts repaired or replaced under the terms of this agreement will be guaranteed only for the remainder of the period of initial guarantee of the system.

13.1 Limitations

This guarantee does not cover : • Break of the security seals • Damage caused by a "cause beyond control", natural disasters, strikes, wars (declared or not), terrorism, social conflicts or any acts under governmental jurisdiction • Damage due to misuse, to carelessness, to any accident or an unsuitable application or installation • Damage caused by a repair or an attempted repair not authorized by MADE • Any product that is not used in accordance with the instructions provided by MADE • Cost of transport back to MADE • Cost of transport by express delivery of parts or products under guarantee • Cost of travel for a repair on site under guarantee This guarantee constitutes the unique explicit guarantee established by MADE for its products. All implied guarantees, including, but not limited to, guarantees on the commercial value of the product and its suitability for a particular use are positively rejected. The present guarantee confers certain rights : the legislation of the country or jurisdiction can grant others. This guarantee constitutes the final declaration, complete and exclusive, of the terms of the guarantee and nobody is allowed to give other guarantees or promises on MADE’s account.

13.2 Claims Limitations

Claims having for object repair or replacement are the only allowable claims in case of the breaking of this guarantee. The MADE Company cannot be held responsible, whether on the basis of strict responsibility or any other legal basis, of any incidental or consecutive damage resulting from a violation of the guarantee or from carelessness.

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14 COPYRIGHT

© MADE. All reserved rights. The distribution and the copying of this document, as well as the use and the communication of its content, are forbidden without written authorization of MADE. The content of this document is destined for use only as information. It can be modified without prior notice and must not be considered as an obligation by MADE. MADE declines all responsibility for mistakes or inaccuracies that the present document may contain.

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15 APPENDIX

15.1 CE Conformity Declaration

The company :

M A D ES.A. au capital de 270 130 €

167, Impasse de la garrigueF 83210 LA FARLEDE

Tél:+ 33 (0) 494 083 198 – FAX : + 33 (0) 494 082 879E-mail: [email protected] - Web : www.made-sa.com

declares by this document that the product described in this manual, that is :

TRIPHASOR

Conforms to the following directives including all the applicable amendments:

Référence Title

73/23/CEE 89/336/CEE

Low voltage Directive Electromagnetic Compatibility Directive

and that the standards and/or technical specifications listed in this manual have been applied. The designated product has been designed, manufactured and tested in the framework of a Quality Assurance System certified as conforming to the standard :

ISO 9001 : 2008

by the Association Française pour l'Assurance Qualité - AFAQ.

Certificate : QUAL / 2005 / 24473b From : 2011/05/05