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USER MANUALPROFIX MAX STABILIZATION SYSTEM

ENGLISH ORIGINAL RESQTEC USER MANUAL

WWW.RESQTEC.COM

USER MANUAL PROFIX MAX STABILIZATION SYSTEM

02 Resqtec Manual ProFix Max (DM058K06)

1. INTRODUCTION: SAFETY FIRST! 041.1. Safety messages 041.2. General safety information 041.3. Safety information 051.4. Productidentification 051.5. Applicable types 05

2. PRODUCT SUMMARY 062.1. Introduction 062.2. ProFix Max description 062.3. ProFixMaxcomponentidentification 062.4. Handheldcontrollercomponentidentification 072.5. Pressureregulatorcomponentidentification 07

3. PRODUCT RANGE 083.1. Products & accessories 08

4. GENERAL OPERATING INSTRUCTIONS 134.1. Initial use 134.2. Preparation before use 134.3. The locking device 144.4. Operating the ProFix Max 154.5. (Dis)connecting an attachment 164.6. (Dis)connectingaPowerPlatetoaMultiSwivel 174.7. UsingtheProFixMaxbottomring 184.8. Connecting pneumatics 194.9. Disconnecting pneumatics 194.10. Connecting the pressure regulator 204.11. Disconnecting the pressure regulator 214.12. Pneumatically follow load moving upwards 224.13. Pneumatically follow load moving downwards 244.14. Depressurizing the ProFix Max 25

5. MAINTENANCE & STORAGE 265.1. TechnicalspecificationsProFixMax 265.2. Technicalspecificationsextensions 275.3. LoadchartsProFixMax 275.4. Tabulated data – trenches and/or excavations 32

6. WARNINGS & LIMITATIONS 366.1. Maintenance after use 366.2. Regularmaintenance 376.3. Annual maintenance 386.4. Recommended storage 38 7.TROUBLESHOOTING 397.1. Generalinstructions 397.2. Extensions 397.3. Hydraulicrams 427.4. V4EDDram 437.5. PowerPusherram 447.6. Multi-connectorwithramadapter 457.7. Avoidnon-symmetricloading 467.8. SideloadingProFixMax 467.9. BucklingofProFixMax 467.10. Angledloads 47

03


Resqtec Manual ProFix Max (DM058K06)

8.TROUBLESHOOTING 51

9. WARRANTY 52

10. DISCLOSURE 53

11. CONTACT 54



1. INTORDUCTION: SAFETY FIRST!1.1. SAFETY MESSAGES

This manual contains safety messages. They point out potential hazards that could hurt you or others around you as well as damage the equipment in use. These messages should therefore be read carefully and understood. They are highlighted by the safety alert symbol as shown on the left: The potential hazards are explained as to what could happen and how to avoid or reduce the chance for injury or damage.

Important information has been highlighted as well. To point out this information, a light bulb icon is used. It brings topics to your attention that could, for example, facilitate maintenance or to clarify when it is advisable to consult your distributor/supplier.

1.2. GENERAL SAFETY INFORMATION

The Resqtec rescue equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operatinginstructions and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority havingjurisdiction and using the equipment for its intended purposes only. The following safety precautions must be observed at all times:

UNTRAINED USE OF RESCUE EQUIPMENT AND ITS ATTACHMENTS MAY RESULT IN VERY DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!

•ResqtecrescueequipmentmustonlybeoperatedbypeopleauthorizedandqualifiedbytheAuthorityhavingjurisdiction. •Beawarethatthisisnotanall-encompassingtrainingmanual.Thismanualismeantasareference-guideforworkingwiththis specificpieceofequipment,andtheusershouldalreadybetrainedinandqualifiedforusingrescueequipment. • Suitable protective equipment must be worn as directed by the Authority having jurisdiction. At a minimum, this should include gloves, helmet, eye protection and body protection — such as turnout gear.

• Prior to use, inspect all components for any signs of damage or fraying. Do not use damaged equipment. • Stay alert. Do not operate the system when tired. • Use only Resqtec authorized service parts. • This equipment should only be used with accessories approved by Resqtec. Use of unauthorized accessories can result in unpredictable and unreliable product operation and is therefore prohibited.

05



1.3. SAFETY INFORMATION

Beforeusingtheequipmentanditsrelatedproductsandaccessories,conductanoverallsize-upoftheintendeduseandsafeguardagainstpotential hazards before installing the product. Read and understand this manual before using the equipment.

The WARNING and SAFETY labels on the product alert the user to special hazards inherent with its use. Should they become damaged or unreadable, contact the manufacturer to obtain a replacement.

BEFORE INSTALLING THE EQUIPMENT, BE AWARE OF THE FOLLOWING:

• ProFix Max is designed only for stabilizing objects. Never use to dislodge or lift an object on its own. • Compressed air may be applied in situations where the load may be moving upwards. The use of high (air) pressures (>2 bar / 29 PSI) may be applied only in trench shoring applications • The ProFix Max is impossible to release when any kind of axial load is working it. Remove all axial loads before release. • The ProFix Max expands rapidly when air is applied. Stay clear of ends. •TheProFixMaxhasbeendesignedtosupportloadspushingagainstitsendsonly.Neverside-loadtheProFixMax,useitasastep or hang something on it.

1.4. PRODUCT IDENTIFICATION

Productidentificationistomakesurethatthismanualcomeswithaspecificproductandthatthismanualshouldalwaysbeavailableasareferenceguidetothatproduct.Itismandatorythatthismanualandaccompanying“ServiceBooklet”arenotseparatedfromtheequipmentspecifiedbelowduringitsservicelife.ThismanualcomeswithResqtecproducttype:

1.5. APPLICABLE TYPES

This manual covers the following product types:

PXM

Distributor/Supplier information:

With serial number:

ARTICLE NUMBER NAME

8410.0290.00 ProFixMax470

8410.0300.20 ProFix Max 600

8410.0310.20 ProFix Max 880

8410.0320.20 ProFix Max 1400

8410.0330.20 ProFix Max 2300



2. PRODUCT SUMMARY2.1. INTRODUCTION

ThankyouforchoosingResqtec.Weareconfidentthatweliveuptoyourexpectations.Thismanualhasbeencompiledcarefullytosupplythereader with all the necessary information. Read all the instructions before using the equipment to assure safe and optimal use of the equipment. These instructions contain aspects relevant to safe and optimal use of the equipment. The unit has been manufactured by Resqtec Zumro. For addresses, please refer to the last page of this manual or refer to our website,www.resqtec.com.

2.2. PRODUCT DESCRIPTION

TheProFixMaxmanualandpneumaticshoringdevicehasbeendesignedandengineeredtoassistfirefighters,USAR-teamsandotherrescueworkerswiththevariousshoringapplicationstheyencounter.Weareconfidentthatthedesignofthisproductwillenablethoseworkingintheseenvironments to not only negotiate the obstacles they encounter, but to perform their work more safely.

The ProFix Max (PXM) consists of an aluminum piston housed within an aluminum cylinder. The cylinder can be extended manually or by compressed air. While extending it, the cylinder can be locked at any position of its stroke. Releasing can either be done pneumatically or by manuallypressingthegreenbutton.VariousextensionsandattachmentsareavailablethatallowtheProFixMaxshoringdevicetobeusedindifferent situations, such as stabilizing vehicles or shoring trenches.

2.3. PROFIX MAX COMPONENT IDENTIFICATION

MALE CONNECTOR RING

CYLINDER

INFORMATION LABEL

CYLINDER END

STROKE INDICATORS

PISTON

STRUT BOTTOM

CONTROL NIPPLE

UNLOCK BUTTON

INFLATE NIPPLE

http://www.resqtec.com

07



2.4. HANDHELD CONTROLLER COMPONENT IDENTIFICATION

The ProFix Max handheld controller is compatible with the NT handheld controller.

2.5. PRESSURE REGULATOR COMPONENT IDENTIFICATION

INFLATE BUTTON

CONTROL BUTTON

MALE CONNECTOR

FRONT: INFLATE NIPPLES BACK: CONTROL NIPPLES

MANOMETER

FEMALE CONNECTORMALE CONNECTOR

DEPRESSURIZE BUTTON

CYLINDER PRESSURE INDICATOR WORKING PRESSURE INDICATOR

CYLINDER CONNECTOR END

CYLINDER CONNECTOR KNOB ADJUSTMENT KNOB



3. PRODUCT RANGE3.1. PRODUCTS & ACCESSORIES

ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS

8410.0290.208410.0300.208410.0310.208410.0320.208410.0330.20

PXM–470PXM – 600PXM – 880

PXM – 1400PXM-2300

See chapter 4 to 8.

8410.0500.208410.0510.208410.0520.208410.0530.208410.0540.208410.0550.20

EX – 150EX – 300EX – 600EX – 900

EX – 1200EX-1500

Seechapter7.2.

8410.0710.00REMOTE

CONTROLLER12BAR

See chapter 4.8 – 4.14.

8700.0570

NT REGULATOR 300 BARINCL.2MFIXED

INLET HOSE (MAX12BAR)

See chapter 4.8 – 4.14.

8410.0851 SET OF 2 HOSES 12BAR,10MEACH See chapter 4.8 – 4.14.

8420.0060 POWERPLATE

Mounted on Multi Swivel by using thePowerPlate plug. Also compatible with the Resqtec NT Hyrbid and CribBlock series.

ALWAYS MAKE SURE THE METAL SURFACE OF THE POWER PLATE CONNECTS WITH THE PRODUCT'S SURFACE. THE RUBBER SURFACE MUST BE FACED TOWARDS THE GROUND OR THE LOAD.

09




8700.2008 CONNECTOR KEY Used to fasten a PowerPlate plug to a Multi Swivel.

8700.2075 POWERPLATE PLUG Used to mount a Multi Swivel on a PowerPlate.

8420.3550 MULTISWIVEL

Clicked on a ProFix Max male connector ring.

Compatible with the PowerPlate and the Resqtec V-Series ram.

8420.3550 MULTISWIVELWITHRINGHANDLE


Compatible with the PowerPlate and the Resqtec V-Series ram.

9800.8010 EARTHNAIL

Used for additional shoring. Can be used in combination with a PowerPlate.

An earthnail through the hole in the PowerPlate handlebars prevent sliding in horizontal directions.

8420.0000 CROWN


Compatible with the ram adapter.

8420.0020 RHINO






8420.0190 EDGE-SUPPORT



8420.0210 BEAM-SUPPORT



8420.0300 FIXEDBASE



0000.0000 CHAIN HEAD Clicked on a ProFix Max male connector ring.

8410.1500 HEAVYRESCUEMULTITOOL

Can be used as a hammer, pry, crowbar or a lever to extend or retract the ProFix Max bottom ring.

8430.0070 RAKER RAIL 1500

Used for wall, ground or ceiling support.

Compatible with the raker rail hinge.

11




8430.0120 RAKER RAIL CON-NECTOR

Used to connect two raker rails.

Therakerrailconnectorendsfitinthefourholes on short side of the raker rail.

8430.0180 RAKER RAIL HINGE

Female end clicked on a ProFix Max male connector ring.

Male ends clicked in raker rail mounting holes.Male ends are released by pulling the two pins on opposite ends.

Raker rail hinge is also compatible with the tripod connector.

8430.0240 PROFIX JUNCTION

Used as a junction in wall support systems.

MAKE SURE THE MALE CONNECTOR RING IN THE MULTI-SWIVEL IS POSITIONED IN AT LEAST A 45 DEGREE ANGLE FROM THE GROUND. THE OUTER ARM MUST BE HORIZONTALLY DIRECTED TOWARDS THE WALL.

8430.0300 NAILINGBLOCK Mounted on the side of a ProFix Max’ cylinder or piston to add additional wooden shoring.

8430.0380 COLUMN GANTRY

Usedtoformafortifiedcolumnconsistingofthree ProFix Max struts.

Three ProFix Max male connector rings clicked on column gantry female ends.

Compatible with CribBlock series.

8420.0260 MULTI CONNECTOR

Clicked on ProFix Max or extension male connector ring.

Compatible with the V-Series ram.

RESTRICTIONS SEE CHAPTER 7.




8420.0230 RAM ADAPTER

MountedontheV-seriesrampiston.

Compatible with the following ProFix Max attachments: Crown Rhino Fixed base Edge-support Beam-support

8420.2650 MONOPOD

Mounted on any ProFix Max.

For usage & restriction details, please read the designated pods manual.

8420.2600 BIPOD

Mounted on two ProFix Max struts.


8420.0600 TRIPOD

Mounted on two ProFix Max struts.


8461.1000RAPID RESCUE DOUBLESTRAP

3M / 10ft

Used to additionally secure loads and/or stabilization equipment.

For usage & restriction details, please read the designated Rapid Rescue Strap manual.

8461.0500RAPID RESCUE SINGLE STRAP

6M / 20ft

Used to additionally secure loads and/or stabilization equipment.

For usage & restriction details, please read the designated Rapid Rescue Strap manual.

13



4. GENERAL OPERATING INSTRUCTIONS4.1. INITIAL USE

When receiving your equipment check for any sign of damage to the box, and report it to your supplier/distributor as damage could haveoccurred during shipping. Unpack in upright position and check the product for damage. To make sure the product conforms to yourspecifications,checktheproductdetailsonthelabelonthecylinderoftheequipment.

CHECK THE EQUIPMENT FOR EXTERNAL DAMAGE. NOTIFY THE SUPPLIER/DISTRIBUTOR IMMEDIATELY IF ANY DAMAGE IS FOUND. DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE!

In general different types of operations can be distinguished:• Operating the locking device• Operating the ProFix Max• (Dis)connecting an attachment• (Dis)connecting a PowerPlate• Using the ProFix Max bottom ring• Connecting pneumatic hoses• Disconnecting pneumatic hoses• Connecting the pressure regulator• Disconnecting the pressure regulator• Pneumatically follow a load moving upwards• Pneumatically follow a load moving downwards• Depressurizing the ProFix Max

4.2. PREPARATION BEFORE USE

• Check the ProFix Max’s cylinder and piston. Do not use if they exhibit major damage and/or do not function as intended. • See chapter 6 for further information.

• Check the operation of the unlock button. When extended, the ProFix Max should retract smoothly when the button is pushed. • See chapter 6 for further information.



4.3. THE LOCKING DEVICE

TheProFixMaxhasabuilt-inlockingdevice.Thismakesthepistonlockatanypositionofitsstroke,anytime,underanyangleandevenupsidedown. Releasing can be achieved in two ways:

MANUALLYPush the unlock button on the ProFix Max.

Notice that the more air pressure has been built-up in the ProFix Max, the harder it is to push the button. It is recommended to release the air pressure as much as possible before unlocking.

PNEUMATICALLYPush the dedicated control button on the ProFix Max handheld (provided that all hoses are connected correctly).

Make sure the operating pressure is at least 3 bar/43 PSI higher than the air pressure in the ProFix Max. Otherwise it will not unlock.

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4.4. OPERATING THE PROFIX MAX

EXTENDING MANUALLY

TousetheProfixmaxpneumatically,pleaseseechapter4.8to4.14.

RETRACTING MANUALLY

WHILE RETRACTING THE PROFIX MAX, MAKE SURE THAT HANDS OR FINGERS DO NOT GET STUCK BETWEEN THE CYLINDER AND THE PISTON. THIS MAY CAUSE MINOR INJURIES.

TousetheProfixMaxpneumatically,pleaseseechapter4.8to4.14.

The ProFix Max now extends.

The ProFix Max now retracts.

The ProFix Max only retracts when it is not supporting any load.

Hold the ProFix Max by its cylinder. Pull the cylinder upwards.

Hold the ProFix Max by its cylinder. Push the unlock button.

1

1

2

2



4.5. (DIS)CONNECTING AN ATTACHMENT

Hold the ProFix Max by its cylinder. Push the desired attachment on the male connector ring.

MAKE SURE YOU HEAR A SIGNIFICANT ‘CLICK’ WHEN MOUNTING ATTACHMENTS TO THE PROFIX MAX MALE CONNECTOR RING.

The attachment is now in place.

To disconnect, pull the attachment from the male connector ring.

1

2

3

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4.6. (DIS)CONNECTING A POWERPLATE TO A MULTI SWIVEL

Put the Multi Swivel on the ground upside down.

Align the PowerPlate with the Multi Swivel, the rubber surface facing upwards.

Place a PowerPlate plug in its slot.

Use a connector key to fasten the PowerPlate plug.

Fasten the PowerPlate plug hand tight only.

To disconnect, unfasten the PowerPlate plug.

1

2

3

4

5



4.7. USING THE PROFIX MAX BOTTOM RING

To extend the ProFix Max’s bottom ring, hold the piston or the strut bottom whilst turning the bottom ring counterclockwise.

To retract the ProFix Max’s bottom ring, hold the piston or the strut bottom whilst turning the bottom ring clockwise.

1

2

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4.8.CONNECTINGPNEUMATICS

WHEN THERE IS NO OBJECT TO LIMIT THE STROKE, STAY CLEAR OF THE ENDS WHEN USING THE PROFIX MAX PNEUMATICALLY. BE AWARE THAT THE PISTON MAY THEN EXTEND VERY FAST WHEN THE GREEN BUTTON ON THE HANDHELD IS PRESSED. THE PROFIX MAX WILL BE STOPPED AT THE END OF ITS STROKE. WHEN USING ACCESSORIES LIKE A CROWN OR A RHINO, THEY MAY CLICK-OFF AND CAUSE SERIOUS DAMAGE OR INJURIES.

4.9. DISCONNECTING PNEUMATICS

Connect two hoses to the ProFix Max:

FemaleendhoseAtotheinflatenipple(markedwitha)

FemaleendhoseBtothecontrolnipple(markedwithaC)

For maximum overview, make sure hoses in different colors are used for different air regulating functions.

WHEN CONNECTING, MAKE SURE YOU HEAR TWO SIGNIFICANT CLICKS.

Connect the other hose ends to the ProFix Max controller.

Connect each hose to its corresponding female end.

WHEN CONNECTING, MAKE SURE YOU HEAR TWO SIGNIFICANT CLICKS.

1

2

To disconnect a pneumatic hose from any product, press the black button once, then pull.

The female coupler will now slide backwards. Due to a built in safety mechanism, it is not possible to disconnect yet.

To disconnect the hose completely, press the black button again and pull. The hose will now come off.

1

2



4.10. CONNECTING THE PRESSURE REGULATOR

If applicable: unfasten the safety bolt from the air cylinder.

Fasten the regulator to the air cylinder.

Fasten hand tight only.

Connect the regulator’s hose to the handheld controller(s).

TWO CLICKS SHOULD BE HEARD WHEN CONNECTING THE HOSE.

The ProFix Max and the NT-Hybrid handheld controllers are connectable.

Open the air cylinder’s valve to pressurize the pressure regulator.

Connect the handheld controller before opening the cylinder, to avoid losing air.

Use the adjustment knob of the regulator to regulate the working pressure and topressurize the handheld controller(s).

SETTHEWORKINGPRESSUREBETWEEN8AND12BARS/116AND 174 PSI.

1

2

3

4

5

6

BEFORE CONNECTING THE REGULATOR, MAKE SURE THE AIR CYLINDER’S VALVE IS FULLY CLOSED.

21



4.11. DISCONNECTING THE PRESSURE REGULATOR

Turn the adjustment knob counter clockwise (completely) to release the working pressure.

If excess pressure remains in the pressure regulator, turn the adjustment knob clockwise (completely) and then counter clockwise (completely) again.

Dismount the regulator from the air cylinder.

Close the air bottle with the safety bolt.

For connecting a new air cylinder, please see chapter 4.10.

1

2

3

4

5

6

BEFORE DISCONNECTING THE REGULATOR, MAKE SURE THE AIR CYLINDER’S VALVE IS FULLY CLOSED.



4.12. PNEUMATICALLY FOLLOW LOAD MOVING UPWARDS

ChoosetherightconfigurationofpartscontainingatleastaProFixMax,twoendattachments,ahandheldcontroller,hoses, a reducer and an air supply.

1

Mount all parts together and put the ProFix Max in position.

MAKE SURE YOU HEAR A SIGNIFICANT ‘CLICK’ WHEN MOUNTING ATTACHMENTS TO THE PROFIX MAX MALE CONNECTOR RING.

Manually extend the ProFix Max until it contacts the load.

Holdthebottomringandrotateuntilyouhavegoodcontact(pre-force)withtheobject.

Connect the ProFix Max system to the Resqtec pneumatic system.

See chapter 4.8 for full details.

The ProFix Max handheld controller can be connected to the Resqtec NT lifting bag system.

Connect the handheld controller to the air supply and set the working pressure to 12bar/174PSI.Seechapter4.10forfurtherdetails.

2

3

4

5

6

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MAKE SURE THE PROFIX MAX DOES NOT EXCEED ITS MAXIMUM LENGTH. WHEN LIFTED HIGHER THAN ITS MAXIMUM, THE PROFIX MAX MAY FALL OUT.

PRESS THE INFLATE BUTTON ON THE HANDHELD CONTROLLER CAREFULLY. THE PRESSURE WILL INCREASE RAPIDLY.

While lifting the load, the ProFix Max will automatically follow the load, and secure at any height.

Give the ProFix Max a little preload pressure (1 – 4 bar/14.5 – 58 PSI) to enable it to followtheload.Thisisdonebypressingtheinflatebuttonofthehandheldcontroller.

Safely lift the object with a lifting device.

7

8



4.13. PNEUMATICALLY FOLLOW LOAD MOVING DOWNWARDS

If disconnected, connect the ProFix Max system to the Resqtec pneumatic system according to chapter 4.8 & 4.10.

The ProFix Max handheld controller can be connected to the NT handheld controller.

Lift the load slightly until the ProFix Max extends.

Keep pressing the control button to continue.

The ProFix Max is designed in such a way that it can only be retracted when it is not supporting any weight. Make sure that the entire weight is supported by your lifting device, so ProFix Max can unlock and retract securely.

RELEASE THE CONTROL BUTTON IF ANYTHING GOES WRONG OR TO STOP LOWERING.

Start lowering the load with your lifting device. The ProFix Max now retracts and follows the load downwards.

Keep pressing the control button to continue lowering.


1

Give the ProFix Max a little preload pressure (1 – 4 bar/14.5 – 58 PSI) to enable it to followtheload.Thisisdonebypressingtheinflatebuttonofthehandheldcontroller.

Press the control button and keep it pressed in.


2

3

4

5

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WHEN THE PROFIX MAX REACHES DEFAULT POSITION, IT WILL STOP RETRACTING AND TAKE OVER THE LOAD.

By releasing the red button the system is blocked immediately.

4.14. DEPRESSURIZING THE PROFIX MAX

Keep on pressing the control button until the load has returned in the required position.

RELEASE THE RED BUTTON IF ANYTHING GOES WRONG OR TO STOP LOWERING.

Press the control button and keep it pressed in.

Simultaneously press the black depressurizing button on the back and keep it pressed in.

ProFixMaxdeflates&retracts.

PROFIX MAX MAY RETRACT FASTER THAN EXPECTED. MAKE SURE TO EITHER HOLD IT TO PREVENT IT FROM FALLING, OR LET IT REST ON THE GROUND HORIZONTALLY.

6

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2

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5. SPECIFICATIONS5.1. TECHNICAL SPECIFICATIONS PROFIX MAX

TO ENSURE A SAFE WORKING OPERATION WE RECOMMEND A SAFETY FACTOR 4:1, RESULTING IN A 147 KN/15 TON/16,5 US TON CAPACITY, BUT A MINIMUM SAFETY FACTOR OF 2:1. THIS RESULTS IN A MAXIMUM ALLOWABLE LOAD OF 294 KN/30 TON/33 US TON.

* For the maximum load capacity per ProFix Max, please see the individual load charts in chapter 5.3.

* For the maximum load capacity per ProFix Max, please see the individual load charts in chapter 5.3.

MODELWEIGHT

(KG)RETRACTED:

L1 (CM)RETRACTED:

L2 (CM)EXTENDED:

L3 (CM)EXTENDED:

L4 (CM)STROKE

(CM)

OPERATING PRESSURE

(BAR)

MAXALLOWABLEPRESSURE

(BAR)

PXM470* 7.6 47 58.6 66.3 77.9 14.4 0-12 16

PXM 600* 8.9 60 71.6 91.4 103 26.0 0-12 16

PXM 880* 11.7 88 99.6 142.9 154.5 50.0 0-12 16

PXM 1400* 17.0 140 151.6 238.6 250.2 93.7 0-12 16

PXM 2300* 26.0 230 241.6 404.2 415.8 169.3 0-12 16

MODELWEIGHT

(LB)RETRACTED:

L1 (IN)RETRACTED:

L2 (IN)EXTENDED:

L3 (IN)EXTENDED:

L4 (IN)STROKE

(IN)

OPERATING PRESSURE

(PSI)

MAXALLOWABLEPRESSURE

(PSI)

PXM470* 16.6 18.5 23.0 26.1 30.6 5.7 0-174 232

PXM 600* 19.4 23.6 28.2 36.0 40.6 10.4 0-174 232

PXM 880* 25.8 34.6 39.2 56.3 60.9 19.7 0-174 232

PXM 1400* 37.5 55.1 59.7 94.0 98.6 36.9 0-174 232

PXM 2300* 57.0 90.6 95.1 159.1 163.6 66.7 0-174 232

27



5.2. TECHNICAL SPECIFICATIONS EXTENSIONS

5.3. LOAD CHARTS PROFIX MAX

On the next page the load charts for the ProFix Max with and without extensions are shown.Adding extensions reduces the working load of a ProFix Max shoring device, depending of the length of extensions and the length of the ProFix Max.

Note: the non-horizontal line indicates the area where buckling is the limiting failure mode.

PXM 470 ALLOWABLE LOAD CHART (SI-SYSTEM) - SAFETY FACTOR 4:1

MODEL WEIGHT (KG) LENGTH (CM)WORKING LOAD LIMIT

(KN/TON)

EX 150 1.8 15.3 147/15

EX 300 2.5 30.3 147/15

EX 600 4.1 60.3 147/15

EX 900 5.6 90.3 147/15

EX 1200 7.2 120.3 147/15

EX 1500 8.8 150.3 147/15

MODEL WEIGHT (LB) LENGTH (IN) WORKING LOAD LIMIT(US TON)

EX 150 3.9 6 16.5

EX 300 5.5 12 16.5

EX 600 9 23.7 16.5

EX 900 12.2 35.6 16.5

EX 1200 15.9 47.4 16.5

EX 1500 19.3 59.2 16.5

Total length PxM470 with or without extensions (m)

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PXM 470 ALLOWABLE LOAD CHART (IMPERIAL SYSTEM) - SAFETY FACTOR 4:1


Total length PxM470 with or without extensions (ft)


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PXM880ALLOWABLELOADCHART(SI-SYSTEM)-SAFETYFACTOR4:1


TotallengthPxM880withorwithoutextensions(m)

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PXM880ALLOWABLELOADCHART(IMPERIALSYSTEM)-SAFETYFACTOR4:1


TotallengthPxM880withorwithoutextensions(ft)


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5.4. TABULATED DATA – TRENCHES AND/OR EXCAVATIONS

As part of the United States Department of Labor, the Occupational Health and Safety Administration (OSHA) assures safe and healthful working conditions for working men and women, by setting and enforcing standards.

Based on the OSHA enforcing standards, the following tabulated data is given to assure safe working conditions while shoring trenches.


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TABULATED DATA – SAFETY FACTOR 4:1Plywood & PlankTABULATEDDATAFORUSEINEXCAVATIONSMAXIMUMALLOWABLESPACINGSurcharge:72lb.

SOIL TYPE

A-25

B-45

C-60

TRENCH DEPTH(FT.)

4 to 10

10 to 16

16 to 20

4 to 10

10 to 16

16 to 20

4 to 10

10 to 16

16 to 20

HORIZONTALSPACING

(FT.)

VERTICALSPACING

(FT.)

LOADPER STRUT

(LB.)

PROFIX MAXALLOWABLE LOAD (LB.)

LOWEST POSITION

(FT.)(2 FT. FROM BOTTOM)

MAXIMUMSOIL

PRESSURE*(PSF)

884855843855863852844842632

TRENCH WIDTH (FT.)

up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16

444442443442422422442422422

870487044352

13504844042201670483524698

1382486404320

2246484244212

28224882035281766488324416

29184729636482764869124608

3314888744992

3314888744992

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SOIL TYPE

A-25

B-45

C-60

TRENCH DEPTH(FT.)

4 to 10

10 to 16

16 to 20

4 to 10

10 to 16

16 to 20

4 to 10

10 to 16

16 to 20

HORIZONTALSPACING

(FT.)

VERTICALSPACING

(FT.)

LOADPER STRUT

(LB.)


LOWEST POSITION


MAXIMUMSOIL

PRESSURE*(PSF)

884855843855863852844842632

TRENCH WIDTH (FT.)

up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16

444442443442422422442422422

870487044352

13504844042201670483524698

1382486404320

2246484244212

28224882035281766488324416

29184729636482764869124608

3314888744992

3314888744992

3314888744992

3314888744992

3314888744992

3314888744992

3314888744992

3314888744992

3314888744992

888

141414181818888

141414181818888

141414181818

272272272422422422522522522432432432702702702882882882552552552912912912

115211521152

35




SOIL TYPE

A-25

B-45

C-60

TRENCH DEPTH(FT.)

4 to 10

10 to 16

16 to 20

4 to 10

10 to 16

16 to 20

4 to 10

10 to 16

16 to 20

HORIZONTALSPACING

(FT.)

VERTICALSPACING

(FT.)

LOADPER STRUT

(LB.)


LOWEST POSITION


MAXIMUMSOIL

PRESSURE*(PSF)

888885886885864853886843853

TRENCH WIDTH (FT.)

up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16up to 66 to 12

12 to 16

444444443444443443443443432

870487048704

1350413504844016704167049396

13824138248640

22464168488424

2822417640793817664176649936

29184145928208

36864172806912

66296177499984

66296177499984

66296177499984

66296177499984

66296177499984

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66296177499984

66296177499984

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888

141414181818888

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115211521152



6. MAINTENANCE & STORAGE6.1. MAINTENANCE AFTER USE

Generally speaking it is most important to keep your equipment clean. Clean equipment will not wear down as fast; hence a longer service life can be achieved.

ACTION EXPLANATION ADDITIONAL INFORMATION

1. Clean and dry the ProFix Max and accessories used before storage.

• Preferably use dry, clean paper cloth.

• Mild soapy water can be used if necessary.

Do NOT use any oil.

Dry thoroughly after using water.

2. Check the product for any damage,especially scratches on the piston.

•Visuallycheckfordamage. If structural damage to the product isdiscovered, contact your Resqtec dealer.

3. Clean and check the attachments for any damage.

•Visuallycheckfordamage.

• Use cloth or steel brush to clean.

• Check if the internal spring of the ProFix Max heads is still in position and check for any signs of damage.

Do NOT use any oil.

4. Check the nipples on the ProFix Max for dirt. • Use dry, paper cloth.

Do NOT use any oil.

5. When used, clean and check the hoses and connectors for any damage.


• Use compressed air to clean the connectors.

• Clean the hoses with mild soapy water.

If structural damage to the hosesand/or connectors is discovered, contact your Resqtec dealer.


6.

Let the ProFix Max extend and retract a few times. Make sure to hear no strange sounds and to feel no resistance while extending or retracting.

• Possible strange sounds: screaking, scratching or bubbling.

If strange sounds can be heard, or if anything does not operate well, contact your Resqtec dealer.

37



6.2. REGULAR MAINTENANCE

It is advisable to carry out regular maintenance; depending on the use at least every 3 months or 25 operating hours.

When carrying out regular maintenance one should, in addition to the steps described in chapter 6.1, pay extra attention to the following:

ACTION EXPLANATION ADDITIONAL INFORMATION

1. Check the product for any damage,especially scratches on the piston. •Visuallycheckfordamage. If structural damage to the product is

discovered, contact your Resqtec dealer.

2. Check the attachments for any damage.


• Check if the internal spring of the ProFix Max heads is still in position and check for any signs of damage.

Do NOT use any oil.

3. ChecktheinflateandcontrolnipplesontheProFix Max for any damage • Use dry, paper cloth. Do NOT use any oil.

4. Check the hoses and connectors for any damage.


• Use compressed air to clean the connectors.

If structural damage to the hosesand/or connectors is discovered, contact your Resqtec dealer.


5.

Let the ProFix Max extend and retract a few times. Make sure to hear no strange sounds and to feel no resistance while extending or retracting.

• Possible strange sounds: screaking, scratching or bubbling. If strange sounds can be heard, or if

anything does not operate well,contact your Resqtec dealer.



6.3. ANNUAL MAINTENANCE

Many years of safe use is guaranteed if the product is properly cared for and maintained. To this end the product must be inspected at least once a year. This must be carried out by a service technician trained by Resqtec who possesses the necessary tools and testing equipment.

It is also possible for you, the user, to carry out maintenance yourself. In the context of your own safety and the product liability it is necessary thatappropriatetrainingshouldbeundertakenfirst.Yoursuppliercanadviseyouonthisand/orattendtotheannualmaintenanceonacontractbasis, if desired.

STRUCTURALLY DAMAGED AND/OR BROKEN EQUIPMENT MUST NEVER BE USED DURING RESCUE OPERATIONS. THIS MAY RESULT IN VERY DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!

If structural damage and/or broken equipment or parts are discovered, immediately contact your distributor/supplier or the manufacturer.

DO NOT REPAIR ANY BROKEN EQUIPMENT AND/OR PARTS. ALWAYS CONTACT YOUR DISTRIBUTOR/SUPPLIER OR THE MANUFACTURER.

Repairing equipment and/or parts causes your warranty to expire. Always contact your distributor/supplier or the manufacturer when broken partsand/orequipmentarediscovered.Brokenequipmentand/orpartscanthenbesenttocertifiedservicecenters.

6.4. RECOMMENDED STORAGE

The following storage recommendations count for the ProFix Max and its accessories:• Completely depressurize and retract the ProFix Max.• Store out of direct sunlight•Storetheequipmentinadry,well-ventilatedarea:

Recommended storage temperature range 10˚C–30˚C/50°F-86°F

Recommended storage relative humidity 0 – 60%

39



7.WARNINGS&LIMITATIONS7.1. GENERAL INSTRUCTIONS

WHEN CLICKING EQUIPMENT TOGETHER MAKE SURE TO HEAR AND FEEL A SIGNIFICANT CLICK. SEE THAT THE PARTS ARE WELL CONNECTED AND THAT THERE IS NO GAP BETWEEN THE CONNECTED SURFACES.

7.2. EXTENSIONS

ExtensionscanbeclickedonBOTHSIDESoftheProFixMax,aslongasthefollowingrules&restrictionsareconsidered:

USING EXTENSIONS IS ALLOWED TO: • A MAXIMUM LENGTH OF 1.2m/47 1/4” AND • A MAXIMUM OF 2 EXTENSIONS

IGNORING THESE RESTRICTIONS WILL CREATE DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS! DO NOT ATTEMPT!

The following extensions are available to extend the length of the struts:

ProFix Max +2 Extensions <1.2m/471/4"(any sequence)

>1.2m/471/4"(any sequence)

More than 2extensions

(any sequence)

TYPE LENGTH (MM) REMARKS

EX 150 151

EX 300 301

EX 600 601

EX 900 901

EX 1200 1201

EX 1500 1501 ONLY TO BE USED IN COMBINATION WITH PROFIX MAX 470 & PROFIX MAX 600



EX150

+

EX300

+

EX600

+

EX150

EX300

EX600

EX900

EX1200(COMBININGNOTALLOWED:>1.2M/471/4")

EX1500(NOTALLOWED:>1.2M/471/4")

EX150

EX300

EX600

EX900



EX150

EX300

EX600




41



EX1500 MAY ONLY BE USED IN COMBINATION WITH PROFIX MAX 470 & PROFIX MAX 600

USING EXTENSIONS IS ALLOWED TO: • A MAXIMUM LENGTH OF 1.2m / 47 1/4" AND • A MAXIMUM OF 2 EXTENSIONS

EX900

EX1200

EX1500

EX150

EX300


















7.3. (TELESCOPIC) RAMS

CombiningProFixMaxwithhydraulicramsispossibleinthefollowingofconfigurations:

NOTICE THE FOLLOWING CONFIGURATIONS AND THE REDUCED SAFETY FACTORS. DO NOT ATTEMPT ANY OTHER CONFIGURATION.

Configurations

COMBINING A TELESCOPIC RAM V3T OR V5T WITH A PROFIX MAX REDUCES THE SAFETY FACTOR TO AN UNSAFE LEVEL. DO NOT ATTEMPT.

Configurations

V2+PxM470

V2+PxM600

V2+PxM880REDUCED(SF 1 : 3)

V2+PXM1400V2+PXM2300

V4+PXM470

V4+PXM600REDUCED(SF 1 : 2.5)

V4+PXM880V4+PXM1400V4+PXM2300

Teleram + ProFix-Max

43



7.4. V4 EDD RAM

CombiningtheProFix-MaxwiththeV4EDDramispossibleinthefollowingofconfigurations:

Configurations

V4EDD+PxM470

V4EDD+PxM600(SF 1 : 2.5)

V4EDD+PXM880V4EDD+PxM1400V4EDD+PxM2300



CombiningProFix-MaxwithPowerPusherramsispossibleinthefollowingofconfigurations:

NOTICE THE FOLLOWING PRESCRIPTIONS AND THE REDUCED SAFETY FACTORS. DO NOT ATTEMPT ANY OTHER CONFIGURATION.

Configurations

7.5. POWER PUSHER RAM

PP25+PXM470

PP25 + PXM600

PP25 + PXM880REDUCED(SF 1 : 3)

PP25 + PXM1400PP25 + PXM2300

PP40+PXM470

PP40 + PXM600REDUCED(SF 1 : 2.5)

PP40 + PXM880PP40 + PXM1400PP40 + PXM2300

45



Usageofaram-adaptercomeswithacoupleofregulations.Itisnotallowedtoconnectthemulti-connectorwiththeram-adapter.

CONNECTING THE MULTI-CONNECTOR WITH THE RAM-ADAPTER WILL CREATE DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!

Itisnotallowedtoconnectotherproductsthananattachmentontheram-adapter.ThismeansnoProFixMaxandnorams.

Configurations

7.6. MULTI-CONNECTOR WITH RAM ADAPTER

V2/V4/V6/V3t/V5t+ProFixMax

V4EDD+ProFix Max



Whenever a load is on the ProFix Max, always try to capture the load in the center of the attachment as much as possible.

TRY TO AVOID NON-SYMMETRIC LOADING.

7.8.SIDELOADINGPROFIXMAX

SIDE LOADING A PROFIX MAX CAN CAUSE INTERNAL DAMAGE, WHICH COULD LEAD TO THE FAILURE OF THE PROFIX MAX. AN ACCIDENTALLY SIDE-LOADED PROFIX MAX NEEDS TO BE CHECKED AND RECOVERED BY THE DISTRIBUTOR/SUPPLIER.

7.9. BUCKLING OF PROFIX MAX

PxM-2300orextendedProFixMaxshoringdevicesarelimitedbythebucklingfailuremode.Refertothededicatedloadcharts(chapter5.3)ofthe ProFix Max to see when buckling is the limiting failure mode (this is the length where the load limit lines are no longer horizontal).

To which extent the working load is reduced depends on the length of the ProFix Max, the extension and the stroke of the cylinder.

7.7. AVOID NON-SYMMETRIC LOADING

47



7.10. ANGLED LOADS

When a ProFix Max is placed under an angle to the load, the load inside increases. For small angles the load increase is negligible, however that changes when the angle increases. There are two possible situations:

SITIUATION 1: VERTICAL LOAD

Inthiscasethereisaload-increaseintheProFixMaxduetoanangleoftheProFixMaxcomparedtotheappliedload(FV).

There is also a horizontal load resulting on the ground, in combination with a verticalload which is the same as the applied load. This horizontal load might cause the ProFix Max to slip or break out. As the horizontal load can be quite substantiala ProFix Max placed under an angle must always be secured with straps, chains and/or earth nails.

Graph 8.1 and table 8.1 show the load increase caused by angled placing of the ProFix Max.

Example:aProFixMaxplacedatanangleof45°hastocarryaverticalloadof3Tons.As shown in the table and graph the resulting load in the ProFix Max is increased by a factor 1.4: 3 x 1.4 = 4.2 TonsThe horizontal load on the ground is equal to the vertical load: 3 x 1.0 = 3 Tons.

VERTICALLY ANGLED LOADS

Axial load resultingfromFV

Load on ground (horizontal FH) resulting from

ANGLEA

(DEG.)

LOAD ON PROFIX MAX(IN LENGTH DIRECTION)

( X FV)

LOAD ON GROUND(HORIZONTAL)

( X FV)

LOAD ON GROUND(VERTICAL)

0 1.00 0.00 =FV

5 1.00 0.09 =FV

10 1.02 0.18 =FV

15 1.04 0.27 =FV

20 1.06 0.36 =FV

25 1.10 0.47 =FV

30 1.15 0.58 =FV

35 1.22 0.70 =FV

40 1.31 0.84 =FV

45 1.41 1.00 =FV

50 1.56 1.19 =FV

55 1.74 1.43 =FV

60 2.00 1.73 =FV



VERTICAL LOAD ON GROUND RESULTING FROM ANGLED POSITION

49



SITUATION 2: HORIZONTAL LOAD

When a ProFix Max is used in a raker system there is a horizontal load (FH) acting on the ProFix Max which also results in an increased axial load. There is also a horizontal load resulting on the ground, in combination with a verticalload which is the same as the applied load. The horizontal resulting load might cause the ProFix Max to slip or break out. As the horizontal load can be quite substantial a ProFix Max placed under an angle must always be secured with straps, chains and/or earth nails.

Graph 8.2 and table 8.2 show the load increase caused by angled placing of the ProFix Max.

Example:aProFixMaxplacedatanangleof30°hastocarryahorizontalloadof1.5Ton.As shown in the table and graph the resulting load in the ProFix Max is increased by a factor 2: 1.5 x 2 = 3 Tons.Theverticalloadonthegroundisequaltothehorizontalloadmultipliedby1.73:thereforetheverticalloadonthegroundis:1.5x1.73=2.6TonsThe horizontal load on the ground is equal to the horizontally applied load.

HORIZONTALLY ANGLED LOADS

Axial loadresulting from FH

Load on ground (vertical) resulting from FH

ANGLEA

(DEG.)

LOAD ON PROFIX MAX(IN LENGTH DIRECTION)

( X FV)

LOAD ON GROUND(VERTICAL)

( X FV)

10 5.76 5.67

15 3.86 3.73

20 2.92 2.75

25 2.37 2.14

30 2.00 1.73

35 1.74 1.43

40 1.56 1.19

45 1.41 1.00

50 1.31 0.84

55 1.22 0.70

60 1.15 0.58



HORIZONTALLY LOAD ON GROUND RESULTING FROM ANGLED POSITION

51



8.TROUBLESHOOTING

If you encounter any problems whilst using the ProFix Max, please advise the following table.

IF YOU CANNOT FIND THE PROBLEM THAT OCCURRED, OR IF THE PROVIDED SOLUTION DID NOT RESOLVE THE PROBLEM, STOP USING THE PRODUCT IMMEDIATELY AND CONTACT A CERTIFIED DISTRIBUTOR/SUPPLIER OR ONE OF THE RESQTEC OFFICES.

Symptom Solution

Heads do not stay in place when clicked onto the ProFix Max. -Checkiftheinternalspring(insidethehead)isstillinplace.

ProFix Max cylinder cannot be retracted by hand. -Makesurethegreenbuttononthebottomringispressedin completely.

The green button cannot be manually pressed in completely and the ProFix Max remains locked.

-Checkifthereisstillloadonthestrut,ifso,thegreenbuttoncannot be pressed to release the locking system.

Pressing the green button on the controller does not have any effect.

-Checkifcontrollerisconnectedproperlytotheairsupply.

-Checkifthereisenoughworkingpressureintheairsupply (at least 8 bar/116 PSI).

-Ifmultiplecontrollersareused;checkifcontrollersareconnected properly.

ProFix Max does not pneumatically follow the load upwards.

-Checkifthehosesareconnectedproperly.

-CheckifthereisenoughpreloadpressureintheProFixMax (at least 1 bar/14.5 PSI).


-Checkifyourairsupplyisnotdepleted.

ProFix Max does not pneumatically follow the load downwards(stays mechanically locked).

-Checkifthehosesareconnectedproperly.

-Checkifthereisstillloadonthestrut;ifsothestrutcannotbe pneumatically unlocked. Raise the load a bit before you start lowering (enough to push the ProFix Max out of its mechanical locking system).

-CheckifthereisenoughpreloadpressureintheProFixMax (at least 1 bar/14.5 PSI).




9. WARRANTY

Resqtec offers two years warranty upon the purchase of this product. For extending your warranty or information about the Resqtec service program, please contact your Resqtec distributor/supplier.

WARRANTY IS ONLY VALID IF THE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL APPLICABLE ON THE USED PRODUCT(S), ARE UNDERSTOOD AND FOLLOWED, AND IF THE MAINTENANCE AS ADVISED IN THE USER MANUAL IS DONE BY AN AUTHORIZED RESQTEC TECHNICIAN. DISREGARDING ANY OF THE APPLICABLE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL APPLICABLE ON THE USED PRODUCT(S), WILL CAUSE THE WARRANTY TO VOID.

53



10. DISCLOSURE

All rights reserved. No part of this publication whatsoever may be reproduced without the prior written consent of Resqtec.

All information herein was carefully gathered and examined. However, we cannot be held responsible for eventual mistakes or incompleteness. Resqtecmayexercisetherighttochangeormodifypartsoftheequipmentatanytimewithoutnotification.Thismanualmaybesubjecttoerror,revisionandtechnicalmodifications.Fordetailedinformation,andasweconstantlyimproveourequipment,pleasecheckthelatestspecificationsheet. This manual is based on and refers to current production models only. Resqtec accepts no liability for any damage and/or injuries resulting from the use of this manual in connection with any equipment which has been or may be supplied. For any additional information concerning the useofthemanualorthemaintenanceorrepairofResqtecequipment,pleasecontacttheResqtecdistributor/supplieroranofficiallyappointeddistributor/supplier. Utmost care has been taken in the preparation and accuracy of this manual. Resqtec cannot however be held liable for errors, omissions or consequential liabilities in the use of it.



11. CONTACT

ADDRESSES RESQTEC OFFICES

Europeanoffice

Meer en Duin 822163 HC Lisse, the NetherlandsT +31 (0)252 419002F+31(0)252411794

E [email protected] www.resqtec.com

USAoffice

300 Forge Way, Suite 2Rockaway,NewJersey,07866T:+19736274646F:+19736274622

Asiaoffice

Lot 5, Jalan Delima 1/1 SubangHi-TechIndustrialPark47500Selangor,MalaysiaT +603 5621 5298F +603 5621 2895

RESQTEC Zumro B.V.

Meer en Duin 82 2163 HC Lisse, the Netherlands

T +31 (0)252 419002 F+31(0)252411794E [email protected] WWW.RESQTEC.COM

USER MANUAL - resqtec.com · USER MANUAL PROFIX MAX ... We are condent that the design of this...

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