User Guide EUROGAUGE User Guide

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EUROGAUGE ...the level people User Guide EUROGAUGE ...the level people User Guide EFM 752 Level Indicator T30 512 Issue 9 04/04/2006 T30 512 Issue 9 04/04/2006 EFM 752 Level Indicator 4/4 This is to certify that the above named product fully complies with the Electromagnetic Compatability Directive 89/336/EEC and the Low Voltage Directive 73/23/EEC of the European Union and with the requirements of the normative sections of the following harmonised European Standards. EN61000-3: Electromagnetic Compatibility - Generic Emission Standard. Residential, Commercial and Light Industry. EN61000-2: Electromagnetic Compatibility - Generic Immunity Standard. Heavy Industry. EN61010-1: Safety requirements for electrical equipment for measurement, control and laboratory use. Signed: (D C Ward) Position: Technical Services Manager, Date: 04/04/2006 This declaration applies to the following part number(s): 227675200-1 : 230V ac version. 227675200-2 : 110V ac version. 227675200-4 : 24V dc version Declaration of Conformity EFM752 Capacitance Level Indicator 1/4 AFRISO EUROGAUGE LTD Unit 4, Satellite Business Village Crawley. West Sussex RH10 9NE Tel: +44 (0)1293 658360 Fax: +44 (0)1293 528270 www.eurogauge.co.uk [email protected] · RADAR and MICROPULSE · ULTRASONICS · PRESSURE TRANSMITTERS · VIBRATION SWITCHES · CAPACITANCE · Float Level Switches · Conductivity · Rotary Paddle and ‘Plumb bob’ · Magnetostrictive · Self-powered gauges · Oil/water Alarms · Leak Detectors · Pressure and Temperature Application The EFM752 Capacitance Level Indicator with one trip point is designed for continuous level indication in tanks/silos containing products suitable for use with Eurogauge probes, and within the range of either the series 3640 Level Indicator Transducer or the Series 8022 Band Electrode. Application, installation, commissioning and servicing of the EFM752 must only be undertaken by suitably qualified personnel authorised to undertake such work and subject to observation of the relevant electrical and any other regulation which may affect the installation as a whole. Installation The EFM752 must be located on a flat, vibration free surface which is not exposed to direct sunlight. Connect the system in accordance with the schematic wiring diagram. Connect the Probe/Transducer Assembly to the EFM752 using standard 3-core screened cable kept separate from power carrying cables. NOTE: MINERAL INSULATED CABLE MUST NOT BE USED ! Ensure that the cable entry connection to the Probe head and Probe Cap is tight to prevent moisture ingress. Commissioning The equipment is intended for operation with the electrical supply permanently energised. With the supply switched on and all other electrical connections completed the unit must be allowed to warm up for at least five minutes before attempting any adjustment. Set the sensitivity switch to the high position then proceed as follows: ‘Zero’ Adjustment with Tank Empty (Probe Uncovered) 1. Turn 100% control Fully clockwise. 2. Turn 0% control Fully clockwise. 3. Turn 100% control If display meter is reading over 100%, turn control anti-clockwise to reduce amplifier gain until display meter shows approximately 80%. 4. Turn 0% control Anti-clockwise to bring display meter reading back down to approximately 5 -10% on meter scale. (Ignore if display meter reads less than 20%). 5. Turn 100% control Clockwise to stop position, i.e. maximum amplification. 6. Turn 0% control To achieve zero reading. The 0% control must on no account be re-adjusted otherwise the instrument will have to be re-calibrated with the tank empty. The tank must now be filled to the normal 100% full level. ‘Full’ Adjustment with Tank Full 1. Turn 100% Control Slowly turn anti-clockwise to adjust reading on the display meter to between 90% and 95% indication. Note: If the reading does not fall below 100%, set the sensitivity switch to the low position. 2. Turn 100% Control Until display meter indicates 100% level. Calibration is now complete and the Instrument is ready for use Notes Where the tank cannot readily be emptied for zeroing to be carried out, band or concentric probes should be used enabling the user to carry out the zero adjustment with the probe outside the tank suspended in free air. The zero level should be checked and re-adjusted when the tank reaches the actual empty level. A preliminary full adjustment can be carried out when the tank cannot be completely filled. Follow the above instructions to set the indication on the meter in accordance with the actual tank contents.In order to avoid possible inaccuracies we strongly recommend that this procedure is only carried out when the tank can be filled to the exact half full mark on horizontal cylindrical tanks; then the full adjustment procedure described above can be adopted to set the readout meter to the 50% mark in lieu of 100%. It is essential that the level is checked when the tank has been filled to the full mark and any adjustment made accordingly. Setting Up the Switch (Trip) Point Maximum Failsafe (High Level) In the high (maximum) failsafe mode the latching relay is de-energised when the tank contents reach the high level alarm switchpoint and remains de-energised until the tank contents fall below the low level alarm switchpoint. Relay contacts should be wired so that an alarm status is indicated when the relay is de-energised. Specification Part Numbers 227675200-1: 230V ac; 227675200-2: 110V ac; 227675200-4: 24V DC. Type Capacitance Level Indicator with 0-10 Volt and 4-20mA outputs and one independent switchpoint with variable differential. Supply Either 110 / 230V : 50Hz : 5VA : Tolerance : +10%, -15%. ac voltages factory set by internal links. Or +24V DC : 4W : Tolerance : ± 10%. Signal Input 0.2 - 3.2 Volts DC from 88 Series capacitance probe or Band Electrode. Capacity ranges 10-250pF, 200-500pF, Co (Max) - 250pF : R (input) - 820. Transducer Supply 8.5 Volt stabilised at 13mA. Level Indicator Section Controls Set Zero (0%). Set Full Scale output (100%). Set Sensitivity - High/Low. Outputs 0 -10 Volts at R (Min) = 10k. 4-20mA at constant Current at R (Max) = 500. 4-20mA output is short circuit proof. Monitor Digital Panel Meter - 3½ Digit with 0.1% resolution. Display Accuracy ± 0.5% ± 1 digit of output voltage. 4-20mA accuracy ± 0.5% of output voltage. Level Switch Section Controls Set Upper Level. Set Lower Level. ‘Set’ Selector Switch (biased). ‘Set Failsafe’ - High/Low. Differential Indicators Upper Alarm Level (Amber). Lower Alarm Level (Amber). ‘Normal’ Operation (Green). ‘Alarm’ Condition (Red). Relay Output Changeover Contacts - SPDT - Voltage Free. Rating 3A at 250vAC 750VA(φ = 0.7) Contacts AgCdO - 500mA at 24V DC (NI). Physical Operating Temperature -10°C to 50°C. Housing T16 - ABS case with glass loaded polyester base. Fixing Base mounted by 2 x 4mm diameter blind holes for screws or clip mounting to symmetrical DIN rail. Protection IP300 BS56490/IEC 529. Cable Entry 5 removable blind grommets. 2 knockouts in base - 15mm diameter. Weight 0.80 kg nett. Size 76mm x 150mm x 107mm overall. Note: We reserve the right to alter the design or specification of this product without prior notice.

Transcript of User Guide EUROGAUGE User Guide

Page 1: User Guide EUROGAUGE User Guide

EUROGAUGE...the level people

User GuideEUROGAUGE...the level people

User GuideEFM 752 Level Indicator T30 512

Issue 9 04/04/2006

T30 512Issue 9 04/04/2006 EFM 752 Level Indicator

4/4

This is to certify that the above named product fully complies with theElectromagnetic Compatability Directive 89/336/EEC and the Low VoltageDirective 73/23/EEC of the European Union and with the requirements of thenormative sections of the following harmonised European Standards.

EN61000-3: Electromagnetic Compatibility - Generic Emission Standard.Residential, Commercial and Light Industry.

EN61000-2: Electromagnetic Compatibility - Generic Immunity Standard.Heavy Industry.

EN61010-1: Safety requirements for electrical equipment for measurement,control and laboratory use.

Signed:

(D C Ward)Position: Technical Services Manager,Date: 04/04/2006

This declaration applies to the following part number(s):227675200-1 : 230V ac version.227675200-2 : 110V ac version.227675200-4 : 24V dc version

Declaration of Conformity

EFM752 Capacitance Level Indicator

1/4

AFRISO EUROGAUGE LTD Unit 4, Satellite Business Village

Crawley. West Sussex RH10 9NE

Tel: +44 (0)1293 658360 Fax: +44 (0)1293 528270

[email protected]

· RADAR and MICROPULSE· ULTRASONICS· PRESSURE TRANSMITTERS· VIBRATION SWITCHES· CAPACITANCE· Float Level Switches· Conductivity· Rotary Paddle and ‘Plumb bob’· Magnetostrictive· Self-powered gauges· Oil/water Alarms· Leak Detectors· Pressure and Temperature

ApplicationThe EFM752 Capacitance Level Indicator with one trip point is designed for continuous level indication intanks/silos containing products suitable for use with Eurogauge probes, and within the range of either the series3640 Level Indicator Transducer or the Series 8022 Band Electrode. Application, installation, commissioningand servicing of the EFM752 must only be undertaken by suitably qualified personnel authorised to undertakesuch work and subject to observation of the relevant electrical and any other regulation which may affect theinstallation as a whole.

InstallationThe EFM752 must be located on a flat, vibration free surface which is not exposed to direct sunlight.Connect the system in accordance with the schematic wiring diagram.Connect the Probe/Transducer Assembly to the EFM752 using standard 3-core screened cable kept separatefrom power carrying cables. NOTE: MINERAL INSULATED CABLE MUST NOT BE USED !Ensure that the cable entry connection to the Probe head and Probe Cap is tight to prevent moisture ingress.

CommissioningThe equipment is intended for operation with the electrical supply permanently energised.With the supply switched on and all other electrical connections completed the unit must be allowed to warm upfor at least five minutes before attempting any adjustment.Set the sensitivity switch to the high position then proceed as follows:

‘Zero’ Adjustment with Tank Empty (Probe Uncovered)1. Turn 100% control Fully clockwise.2. Turn 0% control Fully clockwise.3. Turn 100% control If display meter is reading over 100%, turn control anti-clockwise to reduce

amplifier gain until display meter shows approximately 80%.4. Turn 0% control Anti-clockwise to bring display meter reading back down to approximately

5 -10% on meter scale. (Ignore if display meter reads less than 20%).5. Turn 100% control Clockwise to stop position, i.e. maximum amplification.6. Turn 0% control To achieve zero reading.

The 0% control must on no account be re-adjusted otherwise the instrument will have to be re-calibrated with the tank empty. The tank must now be filled to the normal 100% full level.

‘Full’ Adjustment with Tank Full1. Turn 100% Control Slowly turn anti-clockwise to adjust reading on the display meter to between

90% and 95% indication. Note: If the reading does not fall below 100%, set thesensitivity switch to the low position.

2. Turn 100% Control Until display meter indicates 100% level.

Calibration is now complete and the Instrument is ready for use

NotesWhere the tank cannot readily be emptied for zeroing to be carried out, band or concentric probes should beused enabling the user to carry out the zero adjustment with the probe outside the tank suspended in free air.The zero level should be checked and re-adjusted when the tank reaches the actual empty level.

A preliminary full adjustment can be carried out when the tank cannot be completely filled. Follow the aboveinstructions to set the indication on the meter in accordance with the actual tank contents.In order to avoidpossible inaccuracies we strongly recommend that this procedure is only carried out when the tank can be filledto the exact half full mark on horizontal cylindrical tanks; then the full adjustment procedure described abovecan be adopted to set the readout meter to the 50% mark in lieu of 100%. It is essential that the level ischecked when the tank has been filled to the full mark and any adjustment made accordingly.

Setting Up the Switch (Trip) Point

Maximum Failsafe (High Level)In the high (maximum) failsafe mode the latching relay is de-energised when the tank contents reach the highlevel alarm switchpoint and remains de-energised until the tank contents fall below the low level alarmswitchpoint. Relay contacts should be wired so that an alarm status is indicated when the relay is de-energised.

SpecificationPart Numbers 227675200-1: 230V ac; 227675200-2: 110V ac; 227675200-4: 24V DC.Type Capacitance Level Indicator with 0-10 Volt and 4-20mA outputs

and one independent switchpoint with variable differential.Supply Either 110 / 230V : 50Hz : 5VA : Tolerance : +10%, -15%.

ac voltages factory set by internal links. Or +24V DC : 4W : Tolerance : ± 10%.

Signal Input 0.2 - 3.2 Volts DC from 88 Series capacitance probe or Band Electrode.Capacity ranges 10-250pF, 200-500pF, Co

(Max) - 250pF : R

(input) - 820Ω.

Transducer Supply 8.5 Volt stabilised at 13mA.

Level Indicator SectionControls Set Zero (0%). Set Full Scale output (100%). Set Sensitivity - High/Low.Outputs 0 -10 Volts at R

(Min) = 10kΩ. 4-20mA at constant Current at R

(Max) = 500Ω.

4-20mA output is short circuit proof.Monitor Digital Panel Meter - 3½ Digit with 0.1% resolution.Display Accuracy ± 0.5% ± 1 digit of output voltage. 4-20mA accuracy ± 0.5% of output voltage.

Level Switch SectionControls Set Upper Level. Set Lower Level. ‘Set’ Selector Switch (biased).

‘Set Failsafe’ - High/Low.Differential Indicators Upper Alarm Level (Amber). Lower Alarm Level (Amber). ‘Normal’ Operation (Green).

‘Alarm’ Condition (Red).Relay Output Changeover Contacts - SPDT - Voltage Free. Rating 3A at 250vAC 750VA(φ = 0.7)

Contacts AgCdO - 500mA at 24V DC (NI).

PhysicalOperating Temperature -10°C to 50°C.Housing T16 - ABS case with glass loaded polyester base.Fixing Base mounted by 2 x 4mm diameter blind holes for screws or clip mounting to

symmetrical DIN rail.Protection IP300 BS56490/IEC 529.Cable Entry 5 removable blind grommets.

2 knockouts in base - 15mm diameter.Weight 0.80 kg nett.Size 76mm x 150mm x 107mm overall.

Note: We reserve the right to alter the design or specification of this product without prior notice.

Page 2: User Guide EUROGAUGE User Guide

EUROGAUGE...the level people

User GuideEUROGAUGE...the level people

User GuideEFM 752 Level Indicator T30 512

Issue 9 04/04/2006

T30 512Issue 9 04/04/2006 EFM 752 Level Indicator

3/42/4

Wiring Connections

Front Panel ControlsCommissioning ProcedureSet the failsafe switch to the high level position.Hold the set selector switch in the high alarm position, adjust high alarm control for the upper switchpoint.Hold the set selector switch in the low alarm position, adjust low alarm control for the lower switchpoint.In the event of a power failure the relay contacts assume a high level alarm status (failsafe condition).

Minimum Failsafe (Low Level)In the low (minimum) failsafe mode the latching relay is de-energised when the tank contents reach the lowlevel alarm switchpoint and stays de-energised until the tank contents rise to the high level alarm switchpoint.The relay contacts should be wired so that an alarm status is indicated when the relay is de-energised.

Commissioning ProcedureSet the failsafe switch towards low.Hold the set selector switch in the high alarm position and adjust high alarm control for the upper switchpoint.Hold the set selector switch in the the low alarm position and adjust low alarm control for the lower switchpoint.

Notes:The ‘lower’ switchpoint cannot be set higher than the ‘high’ switchpoint.The upper switchpoint maximum setting is 99% and the lower switchpoint minimum setting is 1%.The minimum differential is dependent on where the upper switchpoint is set. At 90% the minimum differential is4%, whilst at 20% the minimum differential is 1%.

Notes:

Unit is supplied either from a110/230V ac supply connectedacross terminals 1-3 or from a+24V DC Supply connectedacross terminals 10-11.

Screened Cable to transducermust be grounded at terminal 16.

If a Band Electrode Probe isused then lead connections are:'1' = Vsig to terminal 15;'2' = Vs to terminal 14;Green/Yellow = 0V to terminal16.

Mains Supply : 110/230V : 50HzSelected by Internal Links

34

1

3640 211 Capacitanceto Voltage Transducer

V sig

0V Vs

Relay Output

15

16

14

13

12

11

9

8

7

5

4

3

2

1

10

A

AC

Supply

6

Outputs

EU

RO

GA

UG

EA

FR

ISO

EU

RO

-IND

EX

Made in U

.K.

Probe Input

Relay O

utputD

C S

upply

Phase

Neutral

0V/GND

+24V DC

4-20mA

0-10V

Vs (8.5V)

Vsig

0V

EF

M752 Level Indicator

Part N

o. 2276 75 200S

upply Voltage

(Selected by Internal Links)

AC

DC Supply 0 Volts

+24V DC Supply Input

4 - 20mA Output

0 - 10V Output

Outline and Dimensions

150

107

Base

RemovableGrommets

2 x 15mm dia.Knock-outs

2 x 4mm dia.fixing holes.

View of Inside of Base with unitremoved.

25 37.5

76

25

100 75

View of Base and HousingHousing

ABS Case with polyester base

Cable Entry

6 removable blind grommets (4 side, 1 top, 1 bottom) plus 2 x15mm drill outs in base.

Fixing

Base mounting by 2 x 4mm dia.blind holes for screws, or clipmounting to symmetrical DIN rail.

Relay StatusIndicators

Failsafe Select Switch

Digital Panel Meter

Upper Switchpoint Adjuster

Upper Switchpoint Indicator

Switchpoint Selector Switch

Lower Switchpoint Indicator

Lower Switchpoint Adjuster

Set Full

Set Empty

Select Sensitivity