urship CII Award for Excellence in Energy CORE Management ... · Balco is based in Chhattisgarh...

Vision : To be a World Class Integrated Aluminium & Power Producer Generating Sustainable Value for All Stakeholders

Care

Respect

Innovation

ExcellenceIntegrity

Trust

Entrepreneurship

CORE VALUES

CII Award for Excellence in Energy Management – Metal Sector

Bharat Aluminium Company Limited

Date: 26th Aug’20

Vedanta Limited, Aluminium - BALCO | 1

WHO WE ARE

Vedanta Resources Limited is a globally diversified Natural Resources Company with interests in zinc-lead-silver, Iron ore, Steel, Copper, Aluminium, Power, Oil and Gas.Our dynamic portfolio follows a history of consistent geological discovery, technological advancement and sustainable development. With a business model focused on growth, expansion and value creation for our shareholders, positive impact on the community, we operate in and leave a legacy of pride.Geographically, our operations are centered in India, Africa and Australia with over 65,000 employees.Vedanta Values are vital part of our culture and an essential underpinning of our growth and success.We are empowered to drive excellence and innovation; we demonstrate world-class standards of governance, safety, sustainability and social responsibility. Our business was built with a simple mission envisioned by the group’s Chairman, Mr. Anil Agarwal – "To create a leading global natural resource company."


Bharat Aluminium Company (BALCO) has made significant contributions as the1st PSU in India’s Aluminium sector Incorporated in 1965, BALCO is India’s firstintegrated Aluminium business.

One of the first disinvestments of the Government of India. It now a part ofVedanta Limited, with 51% stake held by Vedanta Limited and 49% held byGovernment.

Balco is based in Chhattisgarh State having Captive Bauxite mines in Mainpatand Kawardha, Captive coal mines in Chotia, 2010 MW power generationcapacity and 5.7 LTPA Aluminium Smelting capacity at Korba Complex.

Balco produces Wire Rods, Ingots, Alloy Rods, Alloy Ingots and Rolled Products.Balco is also selling Power to State Utilities & own sister concerns.

Balco has been India’s first to have - Captive Power Plant, to venture into +300kA Prebake pots, to produce Alloy Rods for conductors used in powertransmission industry, to roll material for Aerospace Industry, online riserreplacement, busbar insulation in Pot Room, single beam implementation andholds patent for aluminium cell fuse technology.

BALCO-A Snapshot


Vision, Mission & Core Values

“To be a world class integrated Aluminium andPower producer generating sustainable value for allstakeholders”

• To be amongst top decile in global cost curve.• Operational Excellence.• Ensure resource security with efficient supply chain.• Effective collaboration with stakeholders.• Unleash employee potential.• Build and strengthen brand equity.

Our Vision

Our Core Values

OurMission

Respect

Care

Innovation

Excellence

Integrity

Trust

Entrepreneurship

100

345

570

1100

0

200

400

600

800

1000

1200

FY-01 FY-05 FY-18 FY-23

Metal Production (KTPA)

270540

20102400

0

1000

2000

3000

FY-01 FY-05 FY-18 FY-23

Power Business (MW)


Pot line Process Flow

96%

4%

FY'19-20

Thermal Energy Mkcal

Electrical Energy Mkwh


CAST HOUSE#1

CAST HOUSE#2

CAST HOUSE#3

RP

WRM - 60,000 MTICM - 90,000 MT

SOW INGOT – 50,000 MTICM – 200,000 MT

WRM– 200,000 MT ICM – 175,000 MT

RP – 74,500 MT

Wire RodType : EC / AlloyCoil Weight : 1-2.5 Tons;Alloy Rod , Flip Coils

Ingots: EC Grade, CG Grade; Alloy Ingots. AlSiT Ingots; Saw IngotsSize : 740 mm x 170 mm x 114 mm

Rolled Products:Hot Rolled Coils & PlatesAlloy : 1xxx, 2xxx, 3xxx, 4xxx, 5xxx,

6xxx, 8xxxCold Rolled Coils, Strips & SheetsAlloy : 1xxx, 2xxx, 3xxx, 4xxx, 5xxx, 6xxx, 8xxxSlabsSize : 410 mm x 1270 mm,

410 mm x 1540mm, 410 mm x 1620 mm

BusbarsWidth: 500-1620 mm, Length: 2000-5000 mm, Thickness : 220-410 mm

BALCO - Finishing Capacity


Balco Transformation

11

30

95

160170

0

20

40

60

80

100

120

140

160

180

FY 04 FY09 FY14 FY19 FY20

Productivity (MT/Man)

0.960.96

2.45

3.22

5.7 5.7 5.7

1.43

0.96 1.03

2.51

3.28

5.72 5.63 5.69

1.38

1794017605

14487

14438

13904

13950

13857

13848

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

0

1

2

3

4

5

6

7

FY01 FY04 FY09 FY14 FY19 FY20 FY21 BP FY21 Q1

Metal Production & Power Consumption Optimization

Hot Metal Production Capacity (LTPA) Hot Metal Production ( LTPA)Sp. Power Consumption(kWh/MT)

Energy Objectives

Reduce Net Power consumption – 12865 kWh/MT of Al

Reduce Auxiliary Power Consumption of potline-1 -387 kWh/MT

Reduce Auxiliary Power Consumption of Potline-2 - 447 kWh/MT

:

Reduce Net AC Power consumption for

Potline-1 (13302 KWH/MT to 13156 KWH/MT) - 146 kWh MTPotline-2 (13610 KWH/MT to 13425 KWH/MT) -185 kWh/MT

Reduce Auxiliary Power Consumption of potline-1 from 461 to 447 KWH/MT-13 kWh/MT

Reduce Auxiliary Power Consumption of Potline-2 from 493to 469 KWH/MT - 24kWh/MT

ENERGY OBJECTIVES (FY 21) : ENERGY OBJECTIVES (Vision FY23)



International Benchmark National Benchmark BALCO Vision

Pot-line DC Specific-Power kWh/MT &Benchmarking

1348013430

13295

13380 13380

1285612800

12900

Qat

alu

m

Du

bal

Mad

en

Alb

a

Emal

Alo

uet

te

Pin

ggu

o

We

iqia

o

13512 13485

13100

13523

13356

12982

13386

13197

Hin

dal

co M

ahan

Ad

itya

Alu

m

VA

L P

lan

t 1

VA

L SE

Z

VA

L (W

A)

Bal

co P

L 1

Bal

co P

L 2

Bal

co

12918

12725

FY 2

02

1-22

FY 2

02

2-23

** Balco is benchmark in Indian & Gulf smelters in DC Specific Power Consumption


Energy Conservation Vision 2023

5956.9 55.9 55

52.94 52.1 52.8 51.649.3

FY-13 FY-14 FY-15 FY-16 FY-17 FY-18 FY-19 FY-20 FY-23

Specific Energy Conservation Journey (GJ/MT)

VISION 2023

S. No. Major Projects / Action Plan for Vision FY23 Power Saving UnitTarget

Completion

1 Increase in Pot-line Current Efficiency from 93.9 to 94.63 109 Kwh/MT Mar-21

2 Reduction in Pot-line Aux. power consumption 19 Kwh/MT Mar-21

3 Installation of 100% graphitized Cathodes 228 Kwh/MT Mar-22

4 Up gradation of Pot-control system in Pot-line 2 417 Kwh/MT Mar-22

5 Replacement of conventional motors with energy efficient motors 230 Kwh/MT Mar-22

6 Cast iron sealing in cathode 30 Kwh/MT Mar-23


52.153.9

52.1 53.02

FY 18-19 H-1 H-2 FY 19-20

Axis Title

Specific Power Consumption (GJ/MT)

Reason for Variation in Energy Consumption FY20

** Due to flood in plant on Aug’19, water entered in Rectifier (RCW) & potlinebasement resulting in stoppage of 36 pots . Thereby increasing the DC power consumption in potline.

Glimpses of Flood


Major Energy Conservation Projects-2017

S.No Title of ProjectAnnual Energy

Saving Million KWH

InvestmentMillion

INR

1 Increase in Pot-line Current Efficiency from 93.38 to 94.48% to save 140 KWH/MT 46.26 NIL

2 Cathode upgrade & Process optimization in Potline-1 & 2 to save 500 KWH/ MT 9.58 12

3 Modification in Cooling tower wheel with FRP in Cast House-3 0.06 0.81

4 Installation of VFD for Hot well pumps Cast House 3 0.47 1.55

5 ID fan motor overhauling and bearing replacement for FTP1 0.22 0.12

6 Pre-Heating f/c power saving by reducing temperature of heaters during PM/SD 0.14 NIL

7 Load shifting from under loaded transformers 0.42 NIL

8

Optimization of running hours of FTA vacuum unit(20% reduction in consumption).Safety filter of FTA1 & 2 changed to increase suction rate of sucking pipe

0.15 0.03

9Closed looping in cooling pump house of Air compressor house-1(Potline-1) & Rectifier Pump House -2(Potline-2)

0.5 4.5

TOTAL (ROI-4 Months) 57.8 19.01



S.No Title of ProjectAnnual Energy Saving

Million KWH

InvestmentMillion

INR

1 Increase in Potline1 Current Efficiency from 94.11% to 94.39% to save 42 KWH/MT 8.32 NIL

2 Cathode upgrade & Process optimization in Potline-1 in FY 19 (89KWH/MT). 26.53 616

3 Pot controller modification in Potline-1 to save 219 KWH/ MT(GAMI) 66.25 200

4 Auxiliary Energy Consumption reduction in to save 16 KWH/ MT 9.87 NIL

5 Cathode upgrade & Process optimization in Potline-2 in FY 19.(107KWH/MT).25.56 682

6 Auxiliary Energy Consumption (inc TL) reduction in to save 15 KWH/ MT 14.76 NIL

7 Replacement of conventional MH400 W roof light fittings with LED 200 W (50 no's) 0.032 0.5

8 Roof light replacement 120 no's with LED. (10 no's per month)0.068 1.2

9 Replacement of 250 W HPSV to 90 W LED in Street Lights0.48 1.5

10 Modification in Cooling tower blade with FRP 0.18 1.5

TOTAL (ROI- 18 Months)152.05 1502



S.No Title of ProjectAnnual Energy

Saving Million KWH

InvestmentMillion

INR

1 Increase in Potline1 Current Efficiency from 94.28% to 94.65% to save 56KWH/MT11.02 NIL

2 Cathode upgrade & Process optimization in Potline-1 40 pots in FY 20(55KWH/MT). 12.53 304

3 Increase in Pot line 2 Current Efficiency from 93.85% to 94.38% to save 79 KWH/MT 10.98 NIL

4 Cathode upgrade & Process optimization in Potline-2 102 pots in FY 20.(142KWH/MT).15.55 561

5 Bake oven-Duct leakage arresting in FTP duct leading to a a reduction in ID fan speed by 2 %.0.12 NIL

6Ach Potline-2 Reduce the operating pressure of pumps in line 2 compressor pump house by VFD installation)

0.08 1.6

7 GAP- HTM heater oil change0.08 NIL

8Foundry -Optimising Temperature set point of all holding furnace 0.01 0.03

TOTAL (ROI- 18 Months) 50.37 866


Installed 33 KW Grid connected Solar power plant.

Biomass Pilot Trial taken successfully at BALCO CPP#2(4X135 MW) in month of June-20,Total 125 tons of biomass was blended from 3%to 10 %to check technical feasibility as per MNRE guideline line

230 acres land has been identified within BALCO and feasibility Study done internally. Vendor exploration Initiated. 1.5 MW roof topSolar.

Utilization of Renewable Energy

Biomass Pilot triaktaken successfully

Long term plan of biomass cofiring

under progress to reduce green house

gas emission

Land Identification for Solar Plant & Feasibility Study

planning initiated

Solar Plant Vendor identification & roof top solar Proposal

Plan initiated

Exploration of Long term PPA with Hydro

plant

Identified Land in BALCO for Proposed Solar Plant Installation

Chotia mines Ash Dyke Township BCPP CHP Yard Brown Field Land

Roof Top Solar Installation

within BALCO


Innovation-Project 1

Project Title:

Utilization of LP compressed air for FTP Line-2 operation to reduce Auxiliary power consumption.

Project Details:

Modification done in HP(high pressure) pipeline and LP(low pressure) pipeline to run FTP operation by LP compressed air instead of HP compressed air which results into reduction in power consumption by 12 MWH/day.

Study of Pressure and flow (by internally and third party also) to run FTP operation by LP compressed air and its impact on FTP operation as well as power consumption.

Pressure setting of pressure regulating valves(PRVs) changed. Before 6 bar pressure from HP Line used for operation after modification it is changed to 4 bar.

Compressor house

Pipeline NetworkHP#5

HP#4

HP#1

HP#2

HP#3

LP#1

LP#2

Pot Room+Cast

FTP+BakeOven

Rodding+LCS

Al Handling


Analysis

From detail analysis of compressor design capacities, efficiency, study of pipeline network, FTP pressure and flow requirement. It was found that we can run FTP operation by LP compressed air in which we will supply 4 bar compressed air instead of 6 bar from HP line.

Analysis of Power consumption of compressor house.

Pipeline network Compressor efficiencies Area wise Flow study


Implementation

Action Plan

In-house modification with our own resources. MOC Making and approval for implementation in shop floor Fabrication of U bend to interconnect LP and HP pipeline. Arrangement of 350 mm butterfly valve Shutdown of FTP and alumina handling to interconnect pipeline Fitting of 350 mm valve in both the pipeline HP and LP line separately. Requirement of pressure for FTP operation is approx. 2.5 bar so change setting

of pressure regulating valves as per operation by LP compressed air.(from 6 bar to 4 bar)

Data calculation for Power consumption of compressor house. By these calculation and implementation we found that we can save approx.

12 MWH/day by utilizing low power consuming compressor for FTP operation instead of high power consuming compressor as used previously.

HP#5

HP#4

HP#1

HP#2

HP#3

LP#1

LP#2

Pot Room+Cast

FTP+BakeOven

Rodding+LCS

Al Handling

Before modification

After modification

HP#5

HP#4

HP#1

HP#2

HP#3

LP#1

LP#2

Pot Room+CastHouse

Rodding+LCS

Al Handling

FTP


Results Achieved & Benefits

Power Saving calculation

1 day power consumption by HP compressor:39 MWH /day 1 day Power consumption by LP compressor :27 MWH/daySimilarly from energy report Daily Compressor house Power consumption before: 167 MWH After Daily Compressor house Power consumption :155 MWH Total per day power consumption saved :12 MWH Cost Saving per Day :12*3*1000:36000 INR Hence Annual Saving :36000*365: 13,140,000 INR Excess of LP compressed air utilized. Decrease in compressor vibration fluctuation. LP compressor tripping reduction due to surge Risk Reduction of alumina Bulker bursting

Parameter

Before After

(Avg./month)(Avg./m

onth)

Potline 2 Power

Consumption

(MWH/Day)

167.25 155


Graphitized Cathode with copper insert collector bar design

The Aluminum production is an energy intensive process. To be more costefficient, the process needs to be more energy efficient. Energy efficiencydepends mainly on the technology used and relining materials being used.In a electrolytic cell, energy consumption can be reduced by reduction ofvoltage drop & Increasing the pot life.

To collect the historical data, pots were chosen having same cell design,located within same pot line and similar age. Cathode voltage drop (CVD)and wear rate of cathode were taken as performance indicator.

Project Title :

Project Details

Data Collection


Pot Cell – Side View

Pot Cell – Front View

Vedanta Limited, Aluminium - BALCO | 21Vedanta Limited, Aluminium - BALCO |

1. In electrolysis process, generates horizontal & vertical component of electric current between anode & cathode. High Horizontalcomponent indicates high noise, Voltage swing. High vertical component indicates pot stability means high CE & high life. This verticalcomponent can be increased and horizontal component can be reduced by inserting the copper plate in Collector bar .Through this,collector bar resistivity will also reduce (improving the cell magneto-hydrodynamic (MHD) state).

2. Copper is high thermal conductive material so that heat dissipation will be more in copper insert collector bar so that new lining designkeeps the heat in the pot, i.e. reduces thermal losses.

Uniqueness of the project

Magnetic Field Diagram Thermal Image

Vedanta Limited, Aluminium - BALCO | 22Vedanta Limited, Aluminium - BALCO | 1

Data Analysis, Countermeasures & validation

Accuracy and repeatability of measurements is important as data is input for calculations. The higher thermal conductivity of Copper insert collector bar cathode compared to normal collector bar cathode blocks required added insulation within the cell lining to maintain the same thermal balance without increasing the energy required to operate the pot.

This operating window is defined by the thermal limits (bath freezing and melting of the ledge) and the stability of the pot. Further constraints about minimum metal output or maximum specific energy consumption can be included to understand the regions where the operation of the pot is possible,

Side Protection ledge profile for graphitized cathode + copper insert collector bar with new relining design

Side Protection ledge profile for graphitized cathode with normal collector bar


Cathode Voltage Drop and wear rate has been substantially lowered than reference graphitized cells and leading to reduction in Specific Energy Consumption and satisfying project target.

Fig.- Comparison of measured CVD and DC power between

Reference graphitized cathodes and copper insert collector bar with

graphitized cathodes.

Results Achieved/Results Achieved

Annual benefits of 2 trial pots (in Rupees) : 6.9 lac/year /pot ( Type 1& 2: 12952 & Copper Inserted : 12650 kWh/MT , Saving- 302 kWh/MT , Metal Production- 920 MT/pot/year , Power rate : 2.5Rs/kWh)

Result

Benefits


Previously the EMS (Electromagnetic Stirrer) was working on an Offline and stand-alone mode and there was no provision for capturing the Running hours and also no automated control over ON/OFF and totally dependent on Operator’s feedback which led to excess power consumption.(Minimum 1000 kWh/day)

Project Title:

Power Saving through Automation of EMS

Project Details:



Electromagnetic Stirrer is being used in order to improve the temperature distribution inside the furnace and chemical homogenization of alloying elements like Silicon, Titanium , Magnesium, Strontium for better quality of Primary Foundry Alloy (PFA) material for our prime customers

BEFORE - The running hours of EMS unit was noted manually and also it was running 24x7 as there was no automated control system over Start/Stop of the EMS and this in-turn led to excess Power Consumption.

AFTER - In order to overcome the above shortcomings we have integrated the Furnace and EMS unit and captured the Start and End bit of the EMS and calculated the time . We have installed a large LED at shop floor, a provision to display the Current status of EMS to the operator through Green and Red indicators . We have shown the critical parameters of BEFESA , Furnace, EMS so that anyone in shop floor can get a clear view of current status. Also programming in PLC has been made in such a way whenever furnace is in tilt position EMS stops immediately without any manual intervention through reed switch relay.

EMS Running Condition EMS Running Time

Analysis & Action


Project Effect

All the Stand-alone units like EMS, Furnace and Alloy ICM have now been integrated via common network platform in Historian server through critical tag values and using MES this automation has been achieved. Also programming has been made in such a way whenever furnace is in tilt position EMS stops immediately without any manual intervention through reed switch relay. One LED has been provided at Shop floor for the same.

Limit Switch Interlock for EMS in Programming

Limit Switch

Programming Implementation


Power saving of 300 MWH/Year which will give net saving of 0.23 $/MT/Year and fulfilled the Customer requirements of Hero MotoCorp ,Enkei, Kosei Minda for best practices in shop floor

Through Implementation of Automation of EMS following Cost benefits will be achieved:

As per OEM in Full capacity 6 Cast per day is proposed, Power requirement before project was 6*950=5,700 kWh . After completion of the project the Power consumption is expected to reduced by 6*780=4,700 kWh

Power saving= 1,000 kWh/dayApprox.it saves 25,000 kWh per month

Cost of Power=2.3 Rs./Watt

Therefore Total Cost Saving = 2.3*25*1000= Rs.57,500 per Month

Total Annual Savings = 57,500*12= 6.9 Lacs/Year

Net Savings = 0.23 $/T/Year

Results Achieved/Results


Plant 1 water allocation reduction from 0.69 MCM to 0.64 MCM (savings 3.6 Cr in a year).

Designated Consumer under PAT scheme for Aluminum Sector. PAT cycle -1 target over achieved by 0.088 TOE (awarded 22203 EScerts).

PAT cycle-2 Target: 5.0275 TOE/MT by 2018-19,Till date performance - 3.31TOE/MT

Environment Management Initiatives

3.4 Zero Waste

ZeroDischarge

Zero Harm

HSE VISION


Specific Water Consumption (KL/MT)

0.79

0.720.69

0.64

0.44

Vedanta Limited, Aluminium - BALCO | 29 29

Waste to Wealth

Medium Term

LongTerm

ShortTerm

SPL

Annual Generation

5130 MT

Co-Processing with SPL detoxification plant

Set up of SPL Detoxification plants(Under CPCB Approval)

Explore for Blast furnace injection as fuel, As Flux for Steel making or as reducing agent for slag cleaning

Al Dross

Annual Generation

8000 MT

Maximising Al recovery by increasing utilisation of DPM to 95%

1350 MT Metal recovery from DPM

Melt loss Reduction -0.5%

Using Dross as raw material in refractory manufacturing

13.8 Cr FY20 YTDMS Scrap

5.3 Cr FY20 YTDCoke Dust

4.8 Cr FY20 YTD

9.1 Cr FY20 YTD

Dross

Others

3224 MT/year Co-processing at M/s Green-mech Technology

1906 MT kept at SLF

Drosses and waste from treatment of salt sludge - 6507 MT

Used Oil sellout – 78.45 MT

Empty barrels /containers/liners contaminated with Haz ChemWaste – 2498 Nos


GHG Inventorisation

YearScope 1 emissions KG CO2/Ton of Final

product

Scope 2 emissions KG CO2/Ton of Final product

Total KG CO2/Ton Final product

2014 - 15 23.3 2.3 25.6

2015 - 16 18.24 0.2 18.44

2016 - 17 18.85 0.03 18.88

2017 - 18 17.28 0.27 17.55

2018 - 19 17.35 0.05 17.41

2019 - 20 17.78 0 17.78

Plantation Drive

FY 15 – 183700FY 16 – 102500FY 17 – 87000FY 18 – 92500FY19 – 30000FY20 - 15000

Plantation Drive


Green Supply Chain & Ongoing Plans with Various Vendors

SN Initiatives Savings

1 BTAP Capacity Enhancement 396 GJ/Month

2 Use of Higher Capacity Truck( from 16MT to 25MT) 1697 GJ/Month

3 Use of 12MT instead of 6MT ladles & Energy efficient

engine

116 GJ/Month

4 Use of GPS to identify shortest route

200 GJ/Month

5 Door to Door delivery initiative for issue of material

from stores

6 Transportation of finished goods in Container rake

7 Use of Re-Fuelling Vehicle

Sl.

No.

Name of the

Vendor

Description of the Collaboration / energy

reduction initiative

1 SGL For energy efficient cathodes

2 GAMI & AP Pot controller upgradation

3 SKF For energy efficient bearing & V-belts

4 EESL Energy Efficient Motor replacement

5 Atlas Copco Compressed Air Audit

Implementation of Best PracticesIdea Portal & !DEA@BALCO APP for generation of ideas for All Balco & Contract employees. Idea generated FY20 – 9741 Idea accepted FY20 – 4606 Idea implemented FY20 – 3446 Idea under implementation FY20 – 1160


Energy savings from Employee & Stakeholder Involvement

23%

34%

56%48%

72%

0%

10%

20%

30%

40%

50%

60%

70%

80%

FY 16 FY 17 FY 18 FY 19 FY 20

Involvement at Balco

Details Unit 2015-16 2016-17 2017-18 2018-19 2019-20

QCs & Kaizen Projects Implemented

No. 121 1277 2019 2629 6544

Energy Savings Kwh 4375000 26892304 59584971 25367013 31381627

Benefits due to energy savings

Rs. lacs 131 806 1788 887 1098

35 Gold & 3 Silver Awards in Chapter Conventions, 8 Par excellence & 7 Excellence awards at National convention (QCFI).

121

12772019

2629

6544

3.2

42

24

35 32

0

5

10

15

20

25

30

35

40

45

0

1000

2000

3000

4000

5000

6000

7000

FY16 FY17 FY18 FY19 FY20

Projects & Benefits Trend

No. of Projects Benefits in Crores


Creating Awareness Among Stakeholders


# Description Certification Benefits

1 Quality management system ISO 9001:2015 Enhanced customer satisfaction and improved customer loyalty leading to repeat business , Increased revenue and market share obtained through flexible and fast responses to market opportunities, Consistency in the delivery of your product or service.

2 Environment Management System

ISO 14001:2015 Identify cost savings with greater emphasis on resource, waste and energy management, Demonstrate compliance with current and future statutory and regulatory requirements.

3 Occupational Health & Safety Management System

OHSAS 18001:2007 Give signals to our clients and stakeholders that our organization is committed to protecting the needs of all our stakeholders.

4 Energy Management System ISO 50001:2011 Increase energy cost savings for the organization by reducing costs via a structured approach to managing our energy consumption.

5 Asset Management System ISO 55001:2014 Better management of risks, Enhanced brand reputation , Improved financial performance.

6 Quality Management System for the automotive industry.

IATF 16949 Ability/helps to enter auto manufacturing market.

7 Information Security Management System(ISMS)

ISO/IEC 27000:2013

Safeguard our valuable data and intellectual property

8 NABL accredited Lab ISO 17025:2005 Reliable testing, measurement and calibration services

9 Social Accountability SA8000 Addresses and prevent social and labor risks, motivates worker engagement

Energy Policy & Certifications


Status of EnMS (ISO 50001) Audit Observation

Year No. of NC No. of Observation Open NC Open Observation

Balco 15-16 3 17 0 0

Balco 16-17 0 10 0 0

Balco 17-18 0 6 0 0

Balco 18-19 0 5 0 0

Balco 19-20 0 3 0 0

%Investment for Major Energy conservation projects on Turnover

FY Project DescriptionInvestment

(Rs. Crs)Turnover (Rs.

Crs) % Investment on

TurnoverROI

(Months)

2017-18Pot Controller up gradation Pl-1 and 100% GraphitizedCathodes

132 9063 1.4% 18

2018-19Projected investment –Pot controller up gradation Pl-2 & Energy efficient cathode

183 9063 2.0% 20

2019-20 100% Graphitized Cathodes 138 10500 1.3% 18


Best Paper Presentation Award on” Development& Stabilization of A356.2 Alloy Ingot “-IBAAS

Golden Peacock Award inEnergy Efficiency Category

CII HR Excellence AwardAON Best EmployerAward

Sustainable Business of the Year Award

IMEA Future ReadyFactory Award (PlatinumCategory)

RBNQA PerformanceExcellence Trophy

The ET 4 Good Award

Sustainability 4.0 Award

Energy & Environment Global Environment Award

Future of Procurement Award PR Best Practices Award D L Shah Award

Golden Peacock Award inCSR

Awards


Corporate Social Responsibility

Strengthened 330 SHG’s.

1087 linked to IGA.

Mushroom Produced: 20,710 Kgs

Earnings: Rs 3,581,800

Spawn Production: 21,442 Bottles

Earnings: Rs 480,000

Established Bio-flock for fisheries.

790 acres brought under secured irrigation.

SRI Cultivation in 235 acres

Wheat Cultivation in 110 acres

No. of farmers benefitted: 600

Total Earning: 1.89 Cr

Providing training to youths in 6 trades.

736 trained and placed.

45-60 days training program.

Earning 9500-10,000 per month

Door to Door awareness: 4000 HH

SHG Awareness program: 1012 women.

28 Adolescent girls group formed.

Currently running 5 Rural Health Post

Catering to the needs of more than 60

villages.

17664 people benefitted through RHP

3429 people covered through HIV

awareness.

2756 benefitted through programs on

women & child.


Awareness & Relief activities against Covid -19

Awareness activities about Do’s & Don’ts in both Rural & Urban

areas with the help of mic & Pamphlets

Pamphlet for awareness generation

More than 15 K masks produced by SHG members,

earning 75 K.

Continuous Sanitization drive in 22 Villages and 11 Urban

communities.

More than 12000 cooked meals distributed to families dependent on daily wages.


Sanitation kits including soaps & Masks distributed to 3250

HHs in 6 Panchayat

Created 100 bed isolation hospital in association with

District Administration

1000 PPE kits given to AIIMS Raipur

• Providing Farm fresh vegetables.

• Direct link between Farmers and end customers.

• Managed by KKUPCL, a farmer producer company promoted by BALCO.

• 135 customers.

1190 Dry Ration Packets distributed to families under

BPL and daily wage.

Protection & Cure activities against Covid -19


THANK YOU

urship CII Award for Excellence in Energy CORE Management ... · Balco is based in Chhattisgarh...

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Transcript of urship CII Award for Excellence in Energy CORE Management ... · Balco is based in Chhattisgarh...