Update on Hardware since last year 30 min - welcome |...
Transcript of Update on Hardware since last year 30 min - welcome |...
Update on Hardware since last year30 min
Beam width probesolve the scaling factor
Converging aperturea true PM2.5 instrument
Most important developmentsare going to be...
Summary Statementfrom 2002 Users Meeting…
Converging nozzle to improve collection of micron size particles
A fabrication challenge…
•Two nozzles have been made (not quite to spec).• Measurement results not as expected, no improvement in large particle transmission
1.2
1.0
0.8
0.6
0.4
0.2
0.0
Col
lect
ion
Effic
ienc
y
102 3 4 5 6 7 8 9
1002 3 4 5 6 7 8 9
10002
Calc'd Mass from CPC (ug/m^3)
Particle Transmission Curve
Beam Width Probe (BWP) Assembly
•There have been two field deployments which have used the BWP.
• Mexico MCMA (Jose and Mobile Lab) and Finland (UMIST)
• Already providing good information
• Redesign likely
High Throughput Lens~2.5 cc/s flow rate
Several units have been built.Requires additional pumping (Alcatel hybrid and V301 pump).Performance appears to be qualitatively the same as standard lens.
Integrated Instrument Rack System
Advantages-Ease of shipping -Fast start-up-Don’t need to break vacuum-Don’t need to re-make cable
connections
DisadvantageMust be moved in one piece
AMS Shipping container
Adjustable Inlet with Micrometer heads
Starrett 460MB McMasterCarr #8578A16(need 0.236 reamer)
Small Volume Ionizer
Contains vapor plume…higher pressure…more ions~2x enhancement in effective ionization efficiency
Signals as a function of emission current increase linearly up to 5mA then appear to saturate, except tungsten [log scale] (small contribution of surface ionization?).
Ionizer was retuned at each new emission current setting.
1200
1000
800
600
400
200
0
IPP
(30+
46)
654321
Emission Current (mA)
10x106
8
6
4
2
0
Air Beam (H
z)
102
103
104
105
106
107
Tung
sten
Sig
nal (
Hz)
6x10-6
5
4
3
2
1
Ionization Eff. (Ions/Molec.) AB_Hz (28) W_Sig (m183) IE (350nm NH4NO3) IPP_30_46 (350nm NH4NO3)
High Emission Current OperationUsers Meeting 2002
Action item
• Find a filament material that produces more electrons at lower temperature
• Tested – 2% thoriated tungsten (SIS)– Yttrium oxide coated iridium (Pfeiffer)
High Emission Current Operation Tungsten versus Yttrium Oxide-Iridium
0.01
0.1
1
10
100
1000
Sign
al
300280260240220200180160140120100806040200
AMU
5 mA emission Back-to-Back spectranormalized to m28
MSSClosed_R394 W MSSClosed_R393 Yr
Mass 89 (Yt), 105 (YtO) and 190, 193 (Ir) are probably the Yt-Ox/Ir from the filament
0.01
0.1
1
10
100
1000
Sign
al
1009080706050403020100
AMU
5 mA emission Back-to-Back spectranormalized to m28
MSSClosed_R394 W MSSClosed_R393 Yr
High Emission Current Operation Tungsten versus Yttrium Oxide-Iridium
• Additional 16 (O), 35, 37 (Cl) may be electron induced desorption of ions from the stainless steel parts of the ion source
Light Scattering Particle Detection Module
Eben Cross has made a lot of progress in further developing this unit
Yttrium Coated Filament Summary
• Will elevated background decrease in time?• Will vaporized (and deposited) yttrium cause ionizer instabilities/surface charging. Pfeiffer has some indication that there may be an issue with this.• Need to start using this filament, longevity testing.
Future plans15 min
Key Issues• Laboratory quantification of lens transmission…close the
loop between FLUENT predictions and efforts in the lab to measure transmission.
• Avoid calibrating the AMS to other instruments from field measurements
Collection efficiency!!For mass measurementFor a complete understanding of lens,
to correct data for lens transmission.
Things under development
• Piezo motor to replace chopper servo and beam width probe servo motor• Ultrasonic (electrically driven) atomizer, calibrate at the flip of a switch.• Cryopump to reduce pump out time.• HTP lens• Converging orifice, PM 2.5 inlet• Humidity probe now available• ambient pressure probe available
Ricor MicroStarTM Cryopumpfast pump out / background reduction in ARI Aerosol Mass
Spectrometer ionizer chamber
• Cryoshiled surrounds ionizer• Mounted between P5 (V301) and chamber
http://www.ricor.com
•1000 Ls-1 pumping speed for water• 17 kg (38 lbs)• 400 Watts start-up at 50 VDC
(~200W normal load)
Custom cryoshield surrounds ionizer
Comparison of Mass Spec with and without Cryopump
102
103
104
105
106
107
Ion
Rat
e (H
z)
100908070605040302010AMU
Normal Background Background with Ricor Pump
120K
Water vapor drops ~15x; organics drop between 2 and 10x
Mass Spectrum with and without cryopumping
101
102
103
104
105
106
107
Ion
Rat
e (H
z)
30028026024022020018016014012010080604020AMU
Normal Background Background with Ricor Pump
120K
Ricor Microstar Cryopumpperformance in AMS
102
103
104
105
106
107
Ion
Sign
al (H
z)
6:20 PM9/18/2003
6:45 PM
dat
9:00 AM9/24/2003
10:00 AM
dat
400
350
300
250
200
150
100
50
Cryopum
p Temp, K
10:00 AM9/26/2003
12:00 PM
dat
Water (m18) Organic (m55+m57) Cryopump Temp
Test 1 - Pump from vent condition Cryopump on from start
Test 2 - Cryopump on after 4 days of 'normal' pumping
Test 4 - Ionizer off overnight, turbos on Cryopump on later
Ionizer on
Cryopump on
Description of tests performed• Test 1: After installing cryopump, system was evacuated. Approximately 30 min after tubos
reached full speed ionizer was turned on and cyopump was turned on. Data logging was started at 1 min intervals. Cryopump temperature and skin temperature were manually recorded. At full power, the cryopump skin temperature reached 55C and then cooling air (60 cfm fan) was applied. This was not quite sufficient (note fluctuation in plotted temperature as controller reduced cooling power to match Tskin warning). Water vapor started pumping at ~160K. Note that watervapor only increased ~2x from the end of test 1 to start of test 2. Duration of this test was ~1hr to reach 118K set point at which time I shut off the cryopump and left the system under turbo only pumping over the weekend.
• Water cooling used for Tests 2 and 4, skin temperature never exceed 35C.
• Test 2: To evaluate the effect of the cyopump for a “typical” AMS vacuum state. It was started after four days of turbo only pumping (with ionizer on). Organics (m55 and m57) drop ~2x initially then water vapor drops at about ~15x from 260K to 120K, different temp range than observed from Test 1. After set point of 120K was reached, temperature was lowered to 70K to investigate cooling power. Seemed to be no problem getting to 70K, ss power ~120W. Next turned off ionizer and observed power drop slowly to ~80-100W…ionizer heat load.
• Test 4: Ionizer and cryopump off overnight, turbos left running. Next morning ionizer turned on and data logging started. Note high water and organics. Organics continue to pump out. Cryopump turned on and organics drop soon after ~3x. Similar to Test 2 result. Water vapor later drops a factor of ten. Not temperature record.
Summary of CryopumpPerformance
• Rapid pump out of chamber (from a vented state) in ~1 hour to levels equivalent to several days of turbo pump only pumping.
• Water vapor levels can be reduced by a factor of ~15x.• Organics (m55 and m57) can be reduced by a factor of ~3.• Reducing set point temperature from 120K to 70K does not lead to
further reduction in background.• This pump provides plenty of cooling power even with custom
cryoshield that surrounds the ionizer. Free run to ~50K and condensed N2! (as well as O2 and CO2).
• Vibration of cryopump does not appear to significantly affect signal.• Water cooling of pump will likely be required for operation in ambient
temperatures above 25C (most field deployments).• Need to evaluate pump capacity, how long before regeneration.• Evaluate engineering issues associated with mounting to AMS. • Significant weight and power consumption.
Problems encountered
• Preamp solder joint• bent pins on NI connector • SEV 217 multiplier excessive dark current• wires on servo stage broke due to too much cycling• premature chopper servo failure, too much friction on ball joint linkage• Filaments/Turbo pumps• QMG422 reverts to “some other” settings• Failure of IS420 ionizer controller-emission current regulation.• Quads come loose
Addition of Alcatel reduces work load on P2-V301 ~0.7 Amps. Provides small pressure reduction in skimmer chamber (lens exit region).
6
4
2
0
Turb
o Pu
mp
Amps
4.54.03.53.02.52.01.51.00.50.0
Flow into AMS, cc/s
0.001
0.01
0.1
Skim
mer
Pre
ss
2.0
1.5
1.0
0.5
0.0
Inle
t P, t
orr
Measured with AlcatelMeasured w/o Alcatel
V301 P2 V70 P3
Alcatel
100 um120 um 130 um
140 um
Users suggestions for improvements15
• Manual needs fix’n!
• Shorter chamber • Better system to mount the critical orifice• Add another 3-way valve to connect the 10 Torr
Baratron to the skimmer chamber. • More restrictive vacuum interlock• Inlet manifold supplied with the instrument• A 3-way valve connected to a 1000 torr baratron to
sample the atmospheric pressure in the room or in the line.
One users request for changes
IE/AB comparisons across instruments
10 min
Air Beam and Ionization Efficiency
• Ionization efficiency, IE (ions/molecule)– Sample a particle of known size (no. of
molecules) and measure the number of ions produced. Typically a few ions generated from 106 molecules.
• Air Beam, AB (Hz, ions / second)– The signal at N2 (or O2), use signal strength
as a measure of instrument sensitivity.Typically a few million ions per second.
8x106
6
4
2
0
Air Beam (H
z)
Cal
tech
BC-L
abAR
I IU
MIS
TU
C-T
oohe
ySU
NY
ASU
CEH MPI
ARI I
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. Tok
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mm
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Mai
nz S
ampl
ing
DO
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1SA
NYU
JAR
I
8x10-6
6
4
2
0
Ioni
zatio
n Ef
ficie
ncy
Summary of AMS Performance at Time of DeliveryHigh efficiency ionizer
High performance quad
2.0x10-12
1.5
1.0
0.5
0.0
IE/A
B
Cal
tech
BC-L
ab
ARI I
UM
IST
UC
-Too
hey
SUN
Y
ASU
CEH MPI
ARI I
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U. T
okyo
UM
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ht
NO
AA
Env
Can
UC
-Jim
enez
Julic
h
DO
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1
NIE
S
JCAP
Uta
h
UM
R
Wyo
mm
ing
Mai
nz S
ampl
ing
DO
E G
1
SAN
YU
JAR
I
Group
Average Value = 0.8 x 10-12
Variability in Ionization Efficiency and Air Beam
• Position of filament with respect to slit in ion reference region. IE/AB constant
• Multiplier collection efficiency. IE/AB constant• Pressure in TOF chamber (small internal leaks
can have a measurable effect on AB intensity). IE/AB larger
• Positioning of vaporizer inside ionizer volume IE/AB smaller
• Machining imperfections in skimmer channel. AB could be off-axis. IE/AB larger
Egbert AMS Calibrations
0.00E+00
1.00E-06
2.00E-06
3.00E-06
4.00E-06
5.00E-06
6.00E-06
13-Jul-02 1-Sep-02 21-Oct-02 10-Dec-02 29-Jan-03 20-Mar-03 9-May-03 28-Jun-03 17-Aug-03 6-Oct-03 25-Nov-03
IE
0.00E+00
5.00E+05
1.00E+06
1.50E+06
2.00E+06
2.50E+06
3.00E+06
3.50E+06
4.00E+06
AirB
eam
IEAirbeam (MS)
Environment Canada IE and AB History
AMS Calibration History
0.00E+00
5.00E-13
1.00E-12
1.50E-12
2.00E-12
2.50E-12
13-Jul-02 1-Sep-02 21-Oct-02 10-Dec-02 29-Jan-03 20-Mar-03 9-May-03 28-Jun-03 17-Aug-03 6-Oct-03 25-Nov-03
IE/A
B
IE/Airbeam (as displayed)IE/Airbeam (calculated w/ TOF)
Environment Canada IE/AB History
An alternate calibration procedure
20
Schematic of DMA-less calibration setup
AtomizerElectrically driven
Impactor/Drier
D<2umDilution AMS
Velocity –Size calibration
100
101
102
103
104
Ions
/Par
ticle
106 107 108 109 1010 1011
Molecules/Particle
Particle Diameter (µm)0.2 0.5 1.0 2.0 5.0
• Sample all single particles• Determine IE and linearity in one measurement• Check particle transmission
Ion
Sign
al
0.0080.0060.0040.0020.000
Time of Flight, sec
DOP_TOF.itx
6040200
2 3 4 5 6 7 8 90.01
TOF (s)
1000800600400200
0
1200800400
0
600400200
0
600400200
0
Single particles M46_Part M30_Part M17_Part M16_Part M15_Part Thres
IGOR Procedure under development to analyze single particles to get a multi-point calibration for ionization efficiency
100
101
102
103
104
IPP
- bin
ave
rage
1072 3 4 5 6 7 8 9
1082 3 4 5 6 7 8 9
1092 3 4 5 6 7 8 9
1010
Molecules - bin average
m15AvgIPP m16AvgIPP m17AvgIPP m30AvgIPP m46AvgIPP 3:1 line
NO3 = 2.4e-6NH4 = 3.1e-6
Benefits• Soft, low-velocity particle production, total flexibility with flow systemdesign • Pressure-less operation, smaller, no large pump needed.• No clogging • Number densities can be controlled electronically…without changing flow rates • Size distribution appears to be controllable by varying solution density• Electronically controlled, easily be automated.
Potential Disadvantages (needs further investigation)• Electrical power warms solution.• Liquid level over transducer may be important for stable production
rate…liquid level control• Probably limited to solutions with viscosities similar to water.
Application Goal• Routine poly-disperse calibration source for velocity calibration (PSLs) and ionization efficiency (NH4NO3)• Abandon DMA…!!
Ultrasonic atomization
The average particle size is related to the surface tension (T), density (p) and the frequency (f) of the liquid.
For water, T=.0729N/m, p=1000kg/cu. m and f=2.4 MHz, the size of the particles should center around 1.7 microns.
Ultrasonic Atomizer
3/1
273.0 ⎟⎟⎠
⎞⎜⎜⎝
⎛=
fTDρ
Mode size can be controlled by varying solution concentration
1.5
1.0
0.5
0.0
NO
2+ Ion
Sig
nal
2 3 4 5 6 7 8 9100
2 3 4 5 6 7 8 91000
2
Dva
30
20
10
0
1.0
0.8
0.6
0.4
0.2
0.0
gm salt / gm water 1e-3 1e-5 1.3e-4
10
2
3
456
100
2
3
456
1000
Dry
Dia
m (n
m)
10-7 10-6 10-5 10-4 10-3 10-2 10-1
Conc (gm salt/gm water)
assumes 1.7 um Wet Size, spec. assumes 4.5 um size
Dry particle size is related to solution concentration
NH4NO3 Number Density as a Function of Applied Voltage
10-1
101
103
105
107
CPC
Num
ber
2826242220181614
Transducer Voltage
5
0
Dynamic range of ~103 in control of number concentration
Beam width probe design20
Beam Width ProbePrinciple of operation
1.0
0.8
0.6
0.4
0.2
Tran
smis
sion
-0.4 -0.2 0.0 0.2 0.4
Wire Position (mm)
75 µ
m d
iam
eter
wire
350 nm NH4NO3 DOP
wires.pxp
Half widths from Gaussian fits are 0.13 DOP and 0.23mm NH4NO3 Jayne et al, 2000
18 mm
450 mm
403 mm
378 mm
140 mmPivot point
Channel skimmer1 mm ID x 25.4 L
Channel aperture3.8mm ID x 20 mm L
Channel aperture3.8mm ID x 10 mm L
0.15”(3.8mm) OD Heater
Distances and Aperturesfor 255-xxx AMS Chamber
395 mm
178 mm
Chopper
353 mmBeam Probe
Aug. 2003
Beam Width Probe
Probe mounts here
Easily installedSelf aligning
Run Inventor
Beam Width Probe Program
Run AutoDesk
20
15
10
5
0
Mas
s C
once
ntra
tion
(µg
m)
5:00 AM4/2/2003
6:00 AM 7:00 AM 8:00 AM 9:00 AM
Date and Time
2.0
1.5
1.0
0.5
0.0
Water Ammonium Nitrate Sulphate Organics Chloride wPos
5.5x106
5.0
4.5
4.0
N2
AB (H
z)
10:00 PM4/1/2003
11:00 PM 12:00 AM4/2/2003
1:00 AM 2:00 AM 3:00 AM 4:00 AM
Date and Time
1.0
0.8
0.6
0.4
0.2
0.0 amuc28 wPos
5 min data from Mexico
Issues with Current Beam Probe• Is there enough position resolution?• Is the precision/reproducibility sufficient?• Is Air Beam really centered at aperture?
Exploring Piezo motor technology• Micron resolution.• Better vacuum compatibility. • Probably need an encoder system. • More complex… motor and control circuitry currently being evaluated.
AMS Users meetingHardware developments
-capacitors on preamp and multiplier-heater control
Problems encountered by usersManualsUsers suggestions for hardware improvementsIE, AB, IE/AB comparison across instrumentsConverging inlet1000 torr headVaisala probe Hummiter 50Y…RH/Temp for inlet, RH-fragmentRicor MicroStarTM cryopumpPreamp ranging issueHigh temp heater, metal vapor deposits short heater bias voltageElectronic generation of aerosol, polydisperse calibration approachPlots of Alcatel power for HTP lens system…point out that its never been tested under “harsh” field conditions.
Some of Johns comments• multiplier calibration, no one understands it first time• concept of SI