Universal Allegro Elastic Coating...

28
Universalt Allegrot Elastic Coating Nozzles Customer Product Manual Part 1120705_01 Issued 2/15 NORDSON CORPORATION DULUTH, GEORGIA USA www.nordson.com This document contains important safety information Be sure to read and follow all safety information in this document and any other related documentation.

Transcript of Universal Allegro Elastic Coating...

Page 1: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal� Allegro� ElasticCoating Nozzles

Customer Product ManualPart 1120705_01

Issued 2/15

NORDSON CORPORATION DULUTH, GEORGIA USAwww.nordson.com

This document contains important safety informationBe sure to read and follow all safety information in thisdocument and any other related documentation.

Page 2: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Part 1120705_01 � 2012 Nordson CorporationAll rights reserved

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General informationabout Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson CorporationAttn: Customer Service11475 Lakefield Drive

Duluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2012.No�part�of�this�document may be photocopied, reproduced, or translated to another language without the prior written

consent of Nordson�Corporation. The�information�contained in this publication is subject to change without notice.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve, CleanSpray, ColorMax,Color‐on‐Demand, Control�Coat, Coolwave, Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura‐Screen,Durasystem, Easy�Coat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETI ‐ stylized, Excel 2000, Fibrijet, Fillmaster,

FlexiCoat, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli‐flow, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil,Isocore, Iso‐Flo, iTRAX, Kinetix, LEAN�CELL, Little�Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics,

MicroSet, Millennium, Mini Squirt, Mountaingate, Nordson, Optimum, Package of Values, Pattern View, PermaFlo, PicoDot, Porous�Coat, PowderGrid,Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn, Saturn with rings,Scoreguard, Seal Sentry, Select�Charge, Select�Coat, Select Cure, Signature, Slautterback, Smart‐Coat, Solder Plus, Spectrum, Speed‐Coat, SureBead,

Sure Coat, Sure‐Max, Sure Wrap, Tracking�Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Ultra, UpTime, u‐TAH, Vantage, VersaBlue, Versa‐Coat,VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, Watermark, and When you expect more. are registered trademarks of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, Artiste, ATS, Auto‐Flo, AutoScan, Axiom, Best Choice, Blue Series, Bravura, CanPro, Champion, Check Mate, ClassicBlue, Classic IX, Clean�Coat, Cobalt, Controlled Fiberization, Control�Weave,

ContourCoat, CPX, cSelect, Cyclo‐Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+,E‐Nordson, Equalizer, EquiBead, FillEasy, Fill�Sentry, Flow Coat, Fluxplus, Get Green With Blue, G‐Net, G‐Site, IntelliJet, iON, Iso‐Flex, iTrend,

Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix,OptiStroke, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, Plasmod, Powder�Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray,

PURBlue, PURJet, Ready Coat, RediCoat, Royal Blue, Select�Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, SpeedKing,Spray Works, Summit, SureFoam, Sure�Mix, SureSeal, Swirl�Coat, TAH, ThruWave, Trade�Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart,

Universal, ValueMate, Versa, Vista, Web Cure, YESTECH, and 2�Rings (Design) are�trademarks of Nordson�Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

Never Seez is a registered trademark of Bostik Inc.Parker Lubricant is a registered trademark of Parker Seal.

Viton is a registered trademark of DuPont Dow Elastomers. L.L.C.

Page 3: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Table of Contents i

Part 1120705_01� 2012 Nordson Corporation

Table of Contents

Description 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Application Guidelines 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parameters 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operating Conditions 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operational Capability 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Nozzle Selection 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Elastic Material Type 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Strand Spacing Guidelines 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nozzle Service 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Removing or Installing a Nozzle 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove a Nozzle 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Install a Nozzle 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning Nozzles 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25‐mm Allegro Nozzles 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22‐mm Allegro Nozzles 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blank Nozzles 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Nozzle Cleaning Kits 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Recommended Spare Parts and Supplies 21. . . . . . . . . . . . . . . . . . . . . . . .

Technical Data 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Torque Specifications 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Nozzle Identification 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 4: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Table of Contentsii

Part 1120705_01 � 2012 Nordson Corporation

Page 5: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Recommended adhesive patternof discrete bond points

Allegro nozzle

Universal Allegro Elastic Coating Nozzles 1

Part 1120705_01� 2012 Nordson Corporation

Universal Allegro Elastic Coating Nozzles

WARNING! Allow only personnel with appropriate training and experience tooperate or service the equipment. The use of untrained or inexperiencedpersonnel to operate or service the equipment can result in injury, includingdeath, to themselves and others, and damage to the equipment.

Description This manual provides setup, operation, troubleshooting, service, and partsinformation specific to Universal Allegro elastic coating nozzles.

Universal Allegro nozzles accurately apply hot melt adhesive to elasticstrands used for elasticized legs, leg cuffs, and waistbands on baby diapers,training pants, and adult incontinence products. The patent-pending Allegronozzle uses an integral strand guide to stabilize the elastic strand, provenslot coating technology, and post‐slot coating pattern air to form the adhesivearound the entire elastic strand. Allegro nozzles are all‐steel constructionwith a proprietary coating for durability and improved resistance to the wearassociated with the high-speed guiding of the elastic.

Allegro nozzles may be made to order for specific elastic configurationrequirements. Nozzles are available in 25‐ and 22‐mm sizes and arecompatible with Universal series modules.

NOTE: Refer to Parts for nozzle part numbers. Refer to Nozzle Identificationfor an explanation of nozzle description codes.

NOTE: Refer to the applicator manual for all applicator‐related informationand procedures.

Page 6: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles2

Part 1120705_01 � 2012 Nordson Corporation

Application Guidelines This section provides installation, setup, and operational information specificto applications using Allegro nozzles.

Parameters

These illustrations depict a horizontal elastic strand application andrepresent only one possible installation configuration. Other installationconfigurations, including vertical strand application, are also possible. In allcases, these basic principles should be followed for optimum performance.

Web Path

Elastic GuideRollers

A

B

Elastic Strands

Combining Point

Figure 1 Parameters A−B (isometric view)

Parameter Description Minimum Value Maximum Value Typical Value

A Strand spacing (nozzle) 2 mm (0.08 in.) Refer to Explanation Customer‐specific

Explanation: The strand spacing maximum value depends on the nozzle width and is equal to thenozzle width minus 5 mm (0.2 in.).

B Strand spacing (overall) 50 mm (2 in.) No limit Customer‐specific

Page 7: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 3

Part 1120705_01� 2012 Nordson Corporation

G

H

C

F

DETAIL A SCALE 1 : 1.5

DE

A

Web guide roller

Elastic strands

Elastic guide roller

Figure 2 Parameters C−H, part 1 (side view)

Parameter Description Minimum Value Maximum Value Typical Value

CEntrance angle of substrate tocombining point and/orpost‐contact surface

10 degrees 70 degrees 30-40 degrees

Explanation: This angle is to allow room for the pattern air to dissipate without disturbing the sprayquality or adhesive containment to the strands. If this area is too small, the pattern air will deflect offthe substrate and push back upwards, reducing the adhesive filament's ability to collect on the strand.

DProcess open time (distancefrom nozzle to combining point)

50 mm (2 in.) 150 mm (6 in.) Customer‐specific

Explanation: Optimal open time is dependant on bond strength and the desired pattern. The optimalposition will vary based on the adhesive type used, the flow rate, and the type of bond you are trying tocreate.

EElastic guide roller position inrelation to nozzle

~250 mm (~10�in.) 450 mm (18 in.) Refer to Explanation

Explanation: The further the guide roller is positioned away from the nozzle, the less affectmisalignment has on the nozzle in terms of strand twisting and/or nozzle wear due to increased frictionin the nozzle strand guide.

Continued...

Page 8: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles4

Part 1120705_01 � 2012 Nordson Corporation

Parameters (contd)

G

H

C

F

DETAIL A SCALE 1 : 1.5

DE

A

Web guide roller

Elastic strands

Elastic guide roller

Figure 3 Parameters C−H, part 2 (side view)

Parameter Description Minimum Value Maximum Value Typical Value

F

Applicator angle to exit strandplane (see H for the referenceplane from which angle F ismeasured)

80 degrees 100 degrees 90 degrees

GElastic entrance angle to nozzleguide

1 degree 10 degrees 2 degrees

Explanation: The entrance angle determines the amount of deflection the nozzle creates on theelastic strands. The best results are achieved by creating all the deflections before the nozzle andhaving the strands exiting the nozzle perpendicular to the module or applicator. When correctly set up,the strand makes light contact in the center of the guide notch, reducing friction on the strand andnozzle.

HElastic strand merging(parallelism) to combiningsurface or substrate

Parallel 20 degrees 5 degrees

Explanation: By reducing the amount of “wrap” around the roller or the amount of contact the elasticstrands make with the substrate at the combining point, the side‐to‐side movement of the strandscaused by typical side‐to‐side web movement can be reduced. This helps eliminate the tendency forthe strand to roll (side to side), thus minimizing the possibility for adhesive to be wiped off the strand.

Page 9: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 5

Part 1120705_01� 2012 Nordson Corporation

J

I

K

Web Path

Figure 4 Parameters I−K (top view)

Parameter Description Minimum Value Maximum Value Typical Value

IPerpendicularity of applicator toelastic strands

85 degrees 95 degrees 90 degrees

Explanation: Too much misalignment of the applicator in relation to the strand movement will createadhesive overspray.

JElastic strand movement (side toside)

‐5 degrees 5 degrees 0 degrees

Explanation: The amount of side‐to‐side movement is relative to (1) the correct setup of parameter�Hand (2) how well the web movement is controlled. When a guiding apparatus is used to control theplacement of the strands, the alignment of the Allegro nozzle guide with the guiding apparatus iscritical.

KSide‐to‐side strand alignment inrelation to nozzle

‐10 degrees 10 degrees 0 degrees

Explanation: The side‐to‐side alignment is important for keeping the strand in the center of the guidenotch. When correctly set up, the strand makes light contact only in the center of the guide notch,reducing friction on the strand and nozzle wear.

Page 10: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles6

Part 1120705_01 � 2012 Nordson Corporation

Operating Conditions

NOTE: Refer also to the applicator manual and to the Universal Allegronozzles product data sheet (NWL-12-5758) for additional specifications andoperating information.

Operating Condition Minimum Value Maximum Value Typical Value

Adhesive viscosity 4,500 cps 8,000 cps 6,500 cps

Flow rate (add‐on) range 25 mg/strand/meter 100 mg/strand/meter Adhesive‐specific

Module‐actuating air pressure 4.5 bar (65 psi) 6.2 bar (90 psi) 5.5 bar (80 psi)

Pattern air temperature Same as adhesive +10 �C (+18 �F) +5 �C (+9 �F)

Pattern air pressure 0.3 bar (5 psi) 0.7 bar (10.3 psi) 0.5 bar (8 psi)

Page 11: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 7

Part 1120705_01� 2012 Nordson Corporation

Operational Capability

Standard Allegro nozzles (0.020 in.) provide adequate performance in themajority of applications.

Most production environments require a range of flow rates at a fixedmaterial viscosity. Application requirements will determine the selection ofnozzles. To aid in nozzle selection, the standard Allegro nozzle capability isshown graphically in Figure 5.

Figure 5 0.020-in. Allegro nozzle operating window capability

Page 12: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles8

Part 1120705_01 � 2012 Nordson Corporation

Nozzle Selection

Elastic Material Type

Allegro nozzles accommodate a wide range of elastic strand sizes.

Strand Spacing Guidelines

LM

Figure 6 Parameters L-M (front view of an Allegro nozzle)

Parameter Description Minimum Value Maximum Value Typical Value

L Strand distance from nozzle side 2.5 mm (0.098 in.) — Customer‐specific

M Strand‐to‐strand spacing 2 mm (0.078) — Customer‐specific

Page 13: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 9

Part 1120705_01� 2012 Nordson Corporation

Troubleshooting

Problem Possible Cause Corrective Action Example

1. Good coatingpattern (forreference only)

Not applicable Not applicable

2. Irregular or unevenstrand coating

Adhesive viscosity toohigh; percentage of elasticstrand elongation too low

Adjust the adhesivetemperature and strandelongation settings to thelast good run settings; thencheck the adhesive output.

3. Adhesive leakageon one module

Nozzle O-ring missing ornozzle too loose(under-tightened)

Install a new nozzleO-ring, replace the nozzle,or tighten the nozzle clampscrew.

Page 14: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles10

Part 1120705_01 � 2012 Nordson Corporation

Nozzle Service

Removing or Installing a Nozzle

You will need the following items:

� Appropriate tools, including a torque wrench

� Drain pans and disposable rags

� O‐ring lubricant (for lubricating nozzle O‐rings)

WARNING! System pressurized! Relieve system hydraulic pressure beforebreaking any hydraulic connection or seal. Failure to relieve the systemhydraulic pressure can result in the uncontrolled release of hot melt or coldadhesive, causing personal injury.

WARNING! Molten material! Wear eye or face protection, clothing thatprotects exposed skin, and heat‐protective gloves when servicing equipmentthat contains molten hot melt. Even when solidified, hot melt can still causeburns. Failure to wear appropriate personal protective equipment can resultin personal injury.

Remove a Nozzle 1. Heat the system to application temperature.

2. Relieve system pressure. Refer to the applicator manual as needed.

3. Trigger the applicator solenoid valves to relieve any remaining pressure.

4. Shut off the module‐actuating air.

5. Decrease the pattern air pressure. Leave just enough air pressure toprevent adhesive from entering the pattern air outlet on the module.

See Figure 7.

6. Back the nozzle‐retaining clamp screw all the way out until it stops (1).

7. Push up (2) on the nozzle‐retaining clamp screw to eject the nozzle.

Page 15: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 11

Part 1120705_01� 2012 Nordson Corporation

Loosen clamp screw Clean mating surface

5 6Angle and insert nozzle

1 2 3

4Tighten clamp screwto 2.8 N�m (25 in.‐lb)

Push up on clampscrew to eject nozzle

Seat nozzle and hand‐set clamp screw

Figure 7 Nozzle removal or installation (shaded nozzle is a generic shape)

1. Loosen clamp screw

2. Push up on clamp screw to ejectnozzle

3. Clean mating surface

4. Angle and insert nozzle

5. Seat nozzle and hand‐setclamp screw

6. Tighten clamp screw to2.8�N�m (25�in.‐lb)

Page 16: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles12

Part 1120705_01 � 2012 Nordson Corporation

Install a Nozzle

See Figure 7.

1. Clean (3) the mating surface where the nozzle will be seated.

2. Inspect the nozzle seal, replace if necessary, and ensure that the seal islubricated and properly positioned in the seal bore.

3. Carefully angle and insert the nozzle in the module seat (4, 5).

CAUTION! Overtightening a nozzle‐retaining clamp screw can damage themodule.

4. Tighten (6) the nozzle‐retaining clamp screw to 2.8 N�m (25 in.‐lb).

Page 17: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 13

Part 1120705_01� 2012 Nordson Corporation

Cleaning Nozzles

You will need the following items:

� Appropriate tools, including a torque wrench

� Nozzle cleaning kits (refer to Parts)

� Cleaning supplies (refer to Table 1)

� Drain pans and disposable rags

� O‐ring lubricant (for lubricating nozzle O‐rings)

1. Remove the nozzles. Refer to Remove a Nozzle earlier in this section.

2. Clean the nozzles using one of the Nordson‐recommended methodsshown in Table 1. Use only cleaning agents recommended by theadhesive supplier.

WARNING! System pressurized! Relieve system hydraulic pressure beforebreaking any hydraulic connection or seal. Failure to relieve the systemhydraulic pressure can result in the uncontrolled release of hot melt or coldadhesive, causing personal injury.

WARNING! Molten material! Wear eye or face protection, clothing thatprotects exposed skin, and heat‐protective gloves when servicing equipmentthat contains molten hot melt. Even when solidified, hot melt can still causeburns. Failure to wear appropriate personal protective equipment can resultin personal injury.

WARNING! Risk of explosion or fire. Follow the safety guidance and heatingrecommendations on the Material Safety Data Sheets (MSDSs) for youradhesives and nozzle‐cleaning solutions.

WARNING! Risk of explosion or fire. Use a controlled heating device, suchas a thermostatically controlled hot plate, to heat cleaning fluid, includingNordson Type‐R fluid.

CAUTION! Risk of equipment damage. Do not use a wire brush (or a brushwith bristles harder than the nozzle) to clean nozzles.

Page 18: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles14

Part 1120705_01 � 2012 Nordson Corporation

Cleaning Nozzles (contd)

Table 1 Nozzle Cleaning Methods

Cleaning Method Procedure

Citrus‐based solutionand ultrasonic tank

NOTE: This is the mostthorough method.

a. Place the nozzles in citrus‐based solvent/degreasing solution and soakthem overnight or for approximately 4 hours. This dissolves and loosens theadhesive and char buildup.

b. Remove the nozzles from the citrus‐based solvent/degreasing solution andplace them in an alkaline solution heated to the appropriate temperature(refer to the MSDS) in an ultrasonic tank. Soak the nozzles forapproximately 10 minutes. This will remove adhesive and char from theorifices.

c. Scrub the nozzles with a soft, non‐metallic brush to remove debris.

d. Gently blow air through the nozzle orifices from the mounting side of thenozzle.

Nordson Type‐R fluid a. Place the nozzles in a controlled heating device containing Nordson Type‐Rfluid and heat it above the melting point of the adhesive (refer to the MSDS).

b. Scrub the nozzles with a soft, non‐metallic brush to remove debris.

Electric heat gun a. Heat the nozzles with a flameless electric heat gun.

b. Scrub the nozzles with a soft, non‐metallic brush to remove debris.

Ultrasonic tank a. Place the nozzles in an alkaline solution heated to the appropriatetemperature (refer to the MSDS) in an ultrasonic tank. Soak the nozzles forapproximately 10 minutes.

b. Scrub the nozzles with a soft, non‐metallic brush to remove debris.

c. Gently blow air through the nozzle orifices from the mounting side of thenozzle.

Continued...

Page 19: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 15

Part 1120705_01� 2012 Nordson Corporation

Table 1 Nozzle Cleaning Methods (contd)

Cleaning Method Procedure

Oven (all‐steel nozzlesonly)

WARNING: Risk of explosion, fire, or toxic vapor release.Depending on the type of adhesive and/or organic solvent usedwith the nozzles, heating them in an oven can cause a hazardousevent. Before using an oven to clean nozzles, consult with theoven manufacturer about the viability of this method and the safetyrisks. Follow the manufacturer's recommendations.

WARNING: Use the oven heating controls to keep the oven at thedesired temperature. Do not use an oven that does not haveheating controls.

CAUTION: Risk of equipment damage. Remove O‐rings beforecleaning nozzles in an oven. Failure to do so can cause a chemicalreaction that will permanently damage the nozzles.

a. Ensuring that O‐rings have been removed from the nozzles, place themin an electric oven heated to approximately 385 �C (725 �F). Allow thenozzles to bake for approximately 3-4 hours.

WARNING: The heating temperature and time may need to beadjusted based on the oven type, the adhesive type, and theamount of char buildup on the nozzles. Nordson Corporationrecommends testing this procedure on discarded nozzles prior tousing it on good nozzles.

WARNING: Risk of fire. Use a heat‐proof cloth to clean nozzles. Evencotton can burn in high‐temperature conditions.

WARNING: Risk of equipment damage. Handle nozzles carefully toavoid denting the orifices, which can degrade the adhesive pattern.

b. Turn off the oven and allow the nozzles to cool; then remove thenozzles.

c. Wipe the nozzles with a soft cloth and then gently blow air through thenozzle orifices from the mounting side of the nozzle.

Page 20: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles16

Part 1120705_01 � 2012 Nordson Corporation

Cleaning Nozzles (contd)

3. If there is any remaining char buildup on the nozzles, gently scrape thechar from the nozzles.

CAUTION! Risk of equipment damage. Use of an open torch, drill, or broachcan damage a nozzle. Use only a pin‐type probe to clean nozzle orifices anddo not twist the probe inside the nozzle.

4. If cleaning of the nozzle orifices is necessary, use a pin‐type probe that isone size smaller than the orifice size: insert the probe in the directionopposite the adhesive flow, wipe the probe, and then remove the probewithout twisting it, as shown in Figure 8.

NOTE: For available nozzle cleaning kits, which contain a holder andseveral probe sizes, refer to Parts.

Figure 8 Correct direction to insert a pin-type probe into a nozzle

5. Reinstall the nozzles. Refer to Install a Nozzle earlier in this section.

6. Restore the system to normal operation.

Page 21: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 17

Part 1120705_01� 2012 Nordson Corporation

Parts

25‐mm Allegro Nozzles

Number ofStreams

Elastic Strand Spacing(mm)

25‐mm NozzlePart Number

1 Not applicable 1120762

2

2 1120763

3 1120764

4 1120765

5 1120766

3

2 1120767

3 1120768

4 1120769

5 1120770

4

2 1120771

3 1120772

4 1120773

5 1120774

NOTE: All nozzles include O‐ring part 1022028.

Figure 9 25-mm Allegro nozzle and O-ring

Page 22: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles18

Part 1120705_01 � 2012 Nordson Corporation

22‐mm Allegro Nozzles

Number ofStreams

Elastic Strand Spacing(mm)

22‐mm NozzlePart Number

1 Not applicable 1120749

2

2 1120750

3 1120751

4 1120752

5 1120753

3

2 1120754

3 1120755

4 1120756

5 1120757

4

2 1120758

3 1120759

4 1120760

5 1120761

NOTE: All nozzles include O‐ring part 1043328.

Figure 10 22-mm Allegro nozzle and O-ring

Page 23: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 19

Part 1120705_01� 2012 Nordson Corporation

Blank Nozzles

A blank nozzle has no air or adhesive openings. Blank nozzles, incombination with active and partial nozzles, aid in achieving a desiredadhesive pattern.

Item Part Description Quantity Note

1 1062137 NOZZLE,BLANK,UNIVERSAL,25MM AR

2 1022028 � O‐RING,75 VT,.578ID X .040 1

3 1045216 NOZZLE,BLANK,UNIVERSAL,UM22/UM25 AR

4 1019706 � O‐RING,VITON,.146ID X .031W,BROWN 1

AR: As Required

2

1

4

3

Figure 11 Blank nozzles

Page 24: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles20

Part 1120705_01 � 2012 Nordson Corporation

Nozzle Cleaning Kits

Item Part Description Quantity Note

— 901915 Kit, nozzle cleaning, small orifice —

1 901916 � Vise, pin 1

2 901922 � Vial, probes, 0.007 in. (includes 25 probes) 1

3 901923 � Vial, probes, 0.011 in. (includes 25 probes) 1

4 901924 � Vial, probes, 0.014 in. (includes 25 probes) 1

5 901925 � Box, tool (wooden) 1

— 231100 Kit, nozzle cleaning, large orifice —

1 901916 � Vise, pin 1

2 231101 � Vial, probes, 0.018 in. (includes 16 probes) 1

3 231102 � Vial, probes, 0.026 in. (includes 12 probes) 1

4 231103 � Vial, probes, 0.038 in. (includes 8 probes) 1

5 901925 � Box, tool (wooden) 1

1

2

3

4

5

Figure 12 Nozzle cleaning kit parts

Page 25: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles 21

Part 1120705_01� 2012 Nordson Corporation

Recommended Spare Parts and Supplies

Part Description Note

1022028 O‐ring, 75 Viton, 0.578 ID x 0.040 in (25‐mm nozzles)

1043328 O‐ring, Viton, 0.500 OD x 0.580 ID x 0.040 W in. (22‐mm nozzles)

901915 Kit, nozzle cleaning, small orifice

231100 Kit, nozzle cleaning, large orifice

901905 Brush, nozzle

1120201 LUBRICANT, O‐RING, NSF‐H1, 10 ML TUBE (for O‐rings)

1108371 LUBRICANT, NEVER‐SEEZ, NSF‐H1, FOOD GRADE (for screw threads)

Technical Data

Torque Specifications

These torque specifications are also stated within the appropriateprocedures.

Item Torque Specification

Nozzle‐retaining clamp screw 2.8 N�m (25 in.‐lb)

Page 26: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01

Universal Allegro Elastic Coating Nozzles22

Part 1120705_01 � 2012 Nordson Corporation

Nozzle Identification

Use the table shown below to decipher the Nordson Corporation descriptioncode used to identify nozzles.

Example Nozzle Description Code

U AL DIE ‐ S E 20 B / 4 / 0 / 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Nozzle Identification Option Code PostionsCode Positions

Code Position(s) Description Values1 Nozzle series U = Universal

2-3 Type of nozzle AL = Allegro

4 Hyphen ‐

5 Material S = Steel

6 Pattern spacingE = EvenU = Uneven

7 Adhesive orifice size

20 (typical, indicating that the size of each orifice is 0.020 in.)

or

XX (where XX is a two‐digit number that represents the size ofeach orifice in thousands of an inch)

8 Nozzle widthA = 22 mmB = 25 mm

9 Slash /

10Number of adhesiveorifices

1 = One orifice2 = Two orifices

3 = Three orifices4 = Four orifices5 = Five orifices

11 Slash /

12-13 Offset (mm)

0 = No offset

or

XX.XX (where XX.XX represents the offset in millimeters)

NOTE: Offset is the distance that the center of the pattern is offsetfrom the center of the nozzle.

14 Slash /

15-20

Center‐to‐centerdimension (mm)of even or unevenadhesive applications

5 (typical, indicating that the spacing between each orifice is5�mm, or even)

or

XX.X‐XX.X‐XX.X (where XX.X represents the uneven spacing, inmillimeters, between each orifice)

NOTE: Available configurations are subject to change. Contact your Nordson representative for the most currentconfiguration choices. An S in the configuration code indicates a special option that is not included in this table.

Page 27: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01
Page 28: Universal Allegro Elastic Coating Nozzlesemanuals.nordson.com/adhesives/English_Manuals/1120705.pdfUniversal Allegro Elastic Coating Nozzles 3 2012 Nordson Corporation Part 1120705_01