UNIT ASSEMBLY INSTRUCTIONS

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1 6 5 4 7 BASE ASSEMBLY INSTRUCTIONS REDRAW IN SOLIDWORKS NO CHANGE TO PART. ITEM NO. QTY. DESCRIPTION PART NUMBER 5 12 SCREW - QUADREX 63-23693-01 4 2 BASERAIL - END AE-90925-01 3 2 BASERAIL - SIDE AE-90925-02 2 1 BASERAIL - MIDDLE SUPPORT AE-90925-05 1 1 SPOTWELD ASSEMBLY - AS/10-90929-01 KDF 01-24-08 SHEET 1 VENDOR APPROVED ORIG. EC DATE: NO REVISION TO DESIGN, MATERIAL, TOOLING, OR PROCESS IS ACCEPTABLE WITHOUT PRIOR APPROVAL FROM RHEEM THROUGH AN AUTHORIZED CHANGE NOTICE, A REVISED ENGINEERING SPECIFICATION AND A RESAMPLING OF PARTS. THE SUPPLIER IS RESPONSIBLE FOR NOTIFYING RHEEM R & D AND PURCHASING DEPARTMENTS IN WRITING OF ANY CHANGES AFFECTING PRODUCT QUALITY, PERFORMANCE, RELIABILITY, PACKAGING, DELIVERY OR WORKMANSHIP. "ANY DOCUMENTS REFERRED TO ON THIS DRAWING ARE INCLUDED IN THE SPECIFICATIONS FOR THIS COMPONENT". EC NO: CHECKED MATERIAL: NOTE: ALL BRAKES ARE 90 UNLESS OTHERWISE SPECIFIED ORIG. EC NO.: REV PART NO. ADS-102836-01 01 A-1057S015 UNIT ASSEMBLY INSTRUCTIONS 11/23/2020 REV BY: REV NOTE: PART DESCRIPTION: DATE: DRN BY: A-0068S070 KEM CREATED BY DIVISION: SEE LAST SHEET FOR TOLERANCES AIR CONDITIONING

Transcript of UNIT ASSEMBLY INSTRUCTIONS

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BASE ASSEMBLY INSTRUCTIONS

REDRAW IN SOLIDWORKS NO CHANGE TO PART.

ITEM NO. QTY. DESCRIPTION PART NUMBER

5 12 SCREW - QUADREX 63-23693-014 2 BASERAIL - END AE-90925-013 2 BASERAIL - SIDE AE-90925-022 1 BASERAIL - MIDDLE SUPPORT AE-90925-051 1 SPOTWELD ASSEMBLY - AS/10-90929-01

KDF 01-24-08

SHEET 1

VENDOR

APPROVED

ORIG. EC DATE:

NO REVISION TO DESIGN, MATERIAL, TOOLING, OR PROCESS IS ACCEPTABLE WITHOUT PRIOR APPROVAL FROM RHEEM THROUGH AN AUTHORIZED CHANGE NOTICE, A REVISED ENGINEERING SPECIFICATION AND A RESAMPLING OF PARTS. THE SUPPLIER IS RESPONSIBLE FOR NOTIFYING RHEEM R & D AND PURCHASING DEPARTMENTS IN WRITING OF ANY CHANGES AFFECTING PRODUCT QUALITY, PERFORMANCE, RELIABILITY, PACKAGING, DELIVERY OR WORKMANSHIP. "ANY DOCUMENTS REFERRED TO ON THIS DRAWING ARE INCLUDED IN THE SPECIFICATIONS FOR THIS COMPONENT".

EC NO:CHECKED

MATERIAL:NOTE: ALL BRAKES ARE 90UNLESS OTHERWISE SPECIFIED

ORIG. EC NO.:

REVPART NO.

ADS-102836-01 01A-1057S015

UNIT ASSEMBLY INSTRUCTIONS

11/23/2020

REV BY:REV NOTE:

PART DESCRIPTION:

DATE:

DRN BY:

A-0068S070KEM

CREATED BY DIVISION:

SEE LAST SHEET FOR TOLERANCES

AIR CONDITIONING

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NOTES:INSTALL STRIPPING AFTER CONTROL BOX1.IS INSTALLED ON MOUNTING BRACKETS.AE-90952-02 OVERLAPS AE-90952-03.UNLESS OTHERWISE NOTED, ALL PARTS2.ASSEMBLED WITH SCREW 63-42109-03.

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CONTROL BOX ASSEMBLY INSTRUCTIONS

REDRAW IN SOLIDWORKS NO CHANGE TO PART.

ITEM QTY DESCRIPTION PART NO.

11 1 CONTROL BOX SPOTWELD ASSEMBLY AS-90933-0210 1 CONTROL BOX MOUNTING BRACKET BOTTOM AE/AS-90934-03

9 1 HIGH PRESSURE GUARD AE/AS-76160-018 2 STRIPPING AE-90952-037 2 STRIPPING AE-90952-026 1 CONTROL BOX MOUNTING BRACKET TOP AE-90934-025 2 CONTROL BOX MOUNTING BRACKET AE-90934-014 1 TAPE - CUT SIZE AE-70300-343 2 SCREW- SHEET METAL 63-22153-022 1 HOLE PLUG 45-40356-101 1 BUSHING - UNIVERSAL 45-18515-01

KDF 01-24-08

SHEET 2

VENDOR

APPROVED

ORIG. EC DATE:

NO REVISION TO DESIGN, MATERIAL, TOOLING, OR PROCESS IS ACCEPTABLE WITHOUT PRIOR APPROVAL FROM RHEEM THROUGH AN AUTHORIZED CHANGE NOTICE, A REVISED ENGINEERING SPECIFICATION AND A RESAMPLING OF PARTS. THE SUPPLIER IS RESPONSIBLE FOR NOTIFYING RHEEM R & D AND PURCHASING DEPARTMENTS IN WRITING OF ANY CHANGES AFFECTING PRODUCT QUALITY, PERFORMANCE, RELIABILITY, PACKAGING, DELIVERY OR WORKMANSHIP. "ANY DOCUMENTS REFERRED TO ON THIS DRAWING ARE INCLUDED IN THE SPECIFICATIONS FOR THIS COMPONENT".

EC NO:CHECKED

MATERIAL:NOTE: ALL BRAKES ARE 90UNLESS OTHERWISE SPECIFIED

ORIG. EC NO.:

REVPART NO.

ADS-102836-01 00A-1057S015

UNIT ASSEMBLY INSTRUCTIONS

11/23/2020

REV BY:REV NOTE:

PART DESCRIPTION:

DATE:

DRN BY:

A-0068S070KEM

CREATED BY DIVISION:

SEE LAST SHEET FOR TOLERANCES

AIR CONDITIONING

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COMPONENT LOCATION INSTRUCTIONS

REDRAW IN SOLIDWORKS NO CHANGE TO PART.

NOTES:

THIS DRAWING FOR COMPONENT LOCATION ONLY.SEE 1.BOM FOR ACTUAL COMPONENT USAGE AND QTY. REQUIRED..UNLESS OTHERWISE NOTED. ALL COMPONENTS 2.ATTACHED WITH SCREW 63-22153-01.

ITEM QTY DESCRIPTION PART NO.

21 1 RELAY SEE BOM20 2 CONTACTOR SEE BOM

19 3 CAPACITOR SEE BOM

18 1 CONTROL BOX SPOTWELD ASSEMBLY AS-90933-0217 3 STRAP, CAPACITOR AE/10-50892-0116 1 LABEL - TRANSFORMER 92-41417-0115 1 LABEL - RC 3 92-19438-2714 1 LABEL - RC 2 92-19438-2613 1 LABEL - RC 1 92-19438-2512 1 LABEL - CC 2 92-19438-1711 1 LABEL - CC 1 92-19438-1610 1 LABEL - INSPECTION 92-18390-059 1 SCREW - SHEET METAL (1/2) 63-22487-018 1 SCREW - SHEET METAL 63-22153-037 1 TRANSFORMER - BASLER 46-42515-046 1 TERMINAL BLOCK 45-41669-015 1 GROUNDING - LUG 45-19000-024 1 BUSHING - STRAIN RELIEF 45-17055-113 1 BUSHING - STRAIN RELIEF 45-17055-072 1 BUSHING - STRAIN RELIEF 45-17055-011 1 TIME DELAY CONTROL 42-22906-01

KDF 01-24-08

SHEET 3

VENDOR

APPROVED

ORIG. EC DATE:

NO REVISION TO DESIGN, MATERIAL, TOOLING, OR PROCESS IS ACCEPTABLE WITHOUT PRIOR APPROVAL FROM RHEEM THROUGH AN AUTHORIZED CHANGE NOTICE, A REVISED ENGINEERING SPECIFICATION AND A RESAMPLING OF PARTS. THE SUPPLIER IS RESPONSIBLE FOR NOTIFYING RHEEM R & D AND PURCHASING DEPARTMENTS IN WRITING OF ANY CHANGES AFFECTING PRODUCT QUALITY, PERFORMANCE, RELIABILITY, PACKAGING, DELIVERY OR WORKMANSHIP. "ANY DOCUMENTS REFERRED TO ON THIS DRAWING ARE INCLUDED IN THE SPECIFICATIONS FOR THIS COMPONENT".

EC NO:CHECKED

MATERIAL:NOTE: ALL BRAKES ARE 90UNLESS OTHERWISE SPECIFIED

ORIG. EC NO.:

REVPART NO.

ADS-102836-01 01A-1057S015

UNIT ASSEMBLY INSTRUCTIONS

11/23/2020

REV BY:REV NOTE:

PART DESCRIPTION:

DATE:

DRN BY:

A-0068S070KEM

CREATED BY DIVISION:

SEE LAST SHEET FOR TOLERANCES

AIR CONDITIONING

SWITCH MOUNTING BRACKETAE-90946-01

SCREW63-42109-03(2) REQ'D

REDRAW IN SOLIDWORKS NO CHANGE TO PART.

LOW AMBIENT CONTROL MOUNTING INSTRUCTIONS

KDF 01-24-08

SHEET 4

VENDOR

APPROVED

ORIG. EC DATE:

NO REVISION TO DESIGN, MATERIAL, TOOLING, OR PROCESS IS ACCEPTABLE WITHOUT PRIOR APPROVAL FROM RHEEM THROUGH AN AUTHORIZED CHANGE NOTICE, A REVISED ENGINEERING SPECIFICATION AND A RESAMPLING OF PARTS. THE SUPPLIER IS RESPONSIBLE FOR NOTIFYING RHEEM R & D AND PURCHASING DEPARTMENTS IN WRITING OF ANY CHANGES AFFECTING PRODUCT QUALITY, PERFORMANCE, RELIABILITY, PACKAGING, DELIVERY OR WORKMANSHIP. "ANY DOCUMENTS REFERRED TO ON THIS DRAWING ARE INCLUDED IN THE SPECIFICATIONS FOR THIS COMPONENT".

EC NO:CHECKED

MATERIAL:NOTE: ALL BRAKES ARE 90UNLESS OTHERWISE SPECIFIED

ORIG. EC NO.:

REVPART NO.

ADS-102836-01 01A-1057S015

UNIT ASSEMBLY INSTRUCTIONS

11/23/2020

REV BY:REV NOTE:

PART DESCRIPTION:

DATE:

DRN BY:

A-0068S070KEM

CREATED BY DIVISION:

SEE LAST SHEET FOR TOLERANCES

AIR CONDITIONING

VENTURI / FAN ASSY.PER BOM

SEE ADS-7937-18SCREWS

63-100404-02(6) REQ'D PER GRILL

ORIENT VENTURI FLATSAS SHOWN IN DETAIL A.

TOP PANEL SPOTWELD ASSY.(SEE BOM)SCREWS

63-42109-03(25) REQ'D

INTERNAL CABINET LABEL(FROM RATING PLATE/

CARTON MARKING LABEL)& OVERLAY LABEL

92-26024-01

CONTROL BOX COVERAE-90935-01

SCREWS63-42109-03(8) REQ'D

ACCESS PANEL-FRONTAE-90937-01

SCREWS63-42109-03(3) REQ'D

63-42109-04(2) REQ'D

CENTER POST AE-105378-01

(2) REQ'DSCREW

63-42109-03(1) REQ'D PER POST

LOUVER PANEL(SEE BOM)(4) REQ'D SCREWS

63-42109-03(4) REQ'D PER PANEL

63-42109-04(1) REQ'D PER PANEL

63-42109-01(1) REQ'D PER PANEL

ACCESS PANEL - REARAE-90938-01

SCREWS63-42109-03(2) REQ'D

63-42109-04(6) REQ'D

PLACE I&O MANUALPER BOM

IN ENVELOPE99-18723-01

AND PLACE INSIDE CONTROL BOX.

USE SCREW 63-42109-03 (1) PER VENTURITO GROUND VENTURI TO TOP PANEL.

VENTURI FLATS TO BEPOSITIONED TOWARD

CONTROL BOX.

DETAIL A

CABINET ASSEMBLY INSTRUCTIONS

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KDF 01-24-08

SHEET 1

VENDOR

APPROVED

ORIG. EC DATE:

NO REVISION TO DESIGN, MATERIAL, TOOLING, OR PROCESS IS ACCEPTABLE WITHOUT PRIOR APPROVAL FROM RHEEM THROUGH AN AUTHORIZED CHANGE NOTICE, A REVISED ENGINEERING SPECIFICATION AND A RESAMPLING OF PARTS. THE SUPPLIER IS RESPONSIBLE FOR NOTIFYING RHEEM R & D AND PURCHASING DEPARTMENTS IN WRITING OF ANY CHANGES AFFECTING PRODUCT QUALITY, PERFORMANCE, RELIABILITY, PACKAGING, DELIVERY OR WORKMANSHIP. "ANY DOCUMENTS REFERRED TO ON THIS DRAWING ARE INCLUDED IN THE SPECIFICATIONS FOR THIS COMPONENT".

EC NO:CHECKED

MATERIAL:NOTE: ALL BRAKES ARE 90UNLESS OTHERWISE SPECIFIED

ORIG. EC NO.:

REVPART NO.

ADS-102836-01 04A-1057S015

UNIT ASSEMBLY INSTRUCTIONS

5/17/2021

REV BY:REV NOTE:

PART DESCRIPTION:

REVISED PART NUMBER 63-100404-02 WAS 63-42109-03. ADDED MISSING "DETAIL A" NOTE.DATE:

DRN BY:

101001CVA

CREATED BY DIVISION:

SEE LAST SHEET FOR TOLERANCES

AIR CONDITIONING

USE MARKS EMBOSSED IN PANEL TO LOCATE NAME PLATE.

SEE NOTE 1.

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LABEL LOCATION INSTRUCTIONS

REDRAW IN SOLIDWORKS. REMOVED ASHRAE LABEL 92-22205-126.

BACK VIEW

FRONT VIEW

NOTES:NAME PLATE: SEE BOM FOR PART NUMBER.1.APPLY LABEL PER CUSTOMER ORDER.* LABELS LOCATED ON BACK SIDE OF PANEL.2.**AHRI LABEL ON C, D, Y, V VOLTAGE MODELS ONLY.3.THIS DRAWING IS FOR COMPONENT LOCATION ONLY. 4.SEE BOM FOR ACTUAL COMPONENT USAGE AND QTY. REQUIRED.

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ITEM QTY DESCRIPTION PART NO.

22 1 COMBINATION - WARNING LABEL 92-22204-9021 1 LABEL - EVACUATE NITROGEN 92-102653-0120 1 LABEL - ELECTRICAL ID TAG LINE VOLTAGE 92-17791-0719 1 LABEL - ELECTRICAL ID TAG 24 VOLT WIRING 92-17792-0618 1 RESET LABEL 92-17809-0517 1 OVERLAY LABEL 92-20842-1516 1 LABEL - APPLICATION 92-20880-0315 1 SERVICE PORT LABEL 92-22028-0314 1 LABEL - CAUTION HIGH PRESSURE R-410A 92-22203-1313 1 LABEL - NOTICE THREE PHASE SCROLL 92-22205-12212 1 LABEL - NOTICE 92-22205-13011 1 LABEL - NOTICE 92-22205-13110 1 LABEL - NOTICE HIDDEN SCREW 92-22205-1349 1 WIRING SCHEMATIC SEE BOM8 1 WIRING DIAGRAM SEE BOM7 2 WARNING LABEL SEE BOM6 1 RATING PLATE SEE BOM5 1 LABEL - WARNING SEE BOM4 2 LABEL - WARNING SEE BOM3 1 LABEL - COMBINATION UL/C-UL SEE BOM2 1 CHARGE CHART SEE BOM1 1 AHRI LABEL SEE BOM

KDF 01-24-08

SHEET 6

VENDOR

APPROVED

ORIG. EC DATE:

NO REVISION TO DESIGN, MATERIAL, TOOLING, OR PROCESS IS ACCEPTABLE WITHOUT PRIOR APPROVAL FROM RHEEM THROUGH AN AUTHORIZED CHANGE NOTICE, A REVISED ENGINEERING SPECIFICATION AND A RESAMPLING OF PARTS. THE SUPPLIER IS RESPONSIBLE FOR NOTIFYING RHEEM R & D AND PURCHASING DEPARTMENTS IN WRITING OF ANY CHANGES AFFECTING PRODUCT QUALITY, PERFORMANCE, RELIABILITY, PACKAGING, DELIVERY OR WORKMANSHIP. "ANY DOCUMENTS REFERRED TO ON THIS DRAWING ARE INCLUDED IN THE SPECIFICATIONS FOR THIS COMPONENT".

EC NO:CHECKED

MATERIAL:NOTE: ALL BRAKES ARE 90UNLESS OTHERWISE SPECIFIED

ORIG. EC NO.:

REVPART NO.

ADS-102836-01 07A-1057S015

UNIT ASSEMBLY INSTRUCTIONS

11/23/2020

REV BY:REV NOTE:

PART DESCRIPTION:

DATE:

DRN BY:

A-0068S070KEM

CREATED BY DIVISION:

SEE LAST SHEET FOR TOLERANCES

AIR CONDITIONING

CARTON LABEL

STRAPPING99-16072-09

23.500 FT. REQ'D(.002 ROLL REF)

SHIPPING BRACKETAE-90737-04(4) REQ'DFASTEN TO SHIPPING SKIDUSING QUADREX SCREW63-23693-01(16) REQ'D

SHIPPING BOARD99-26162-09(2) REQ'D

LABEL - HANDLE SIDE92-104140-01(2) REQUIRED

MIDDLE OF SHIPPING BOARDS(SEE BOM)

(ATTACH WITH STAPLES)

SHIPPING BOARD99-26197-05(2) REQ'D

(BACK & END)ATTACH USING

(8) SCREWS 63-42109-06 &(8) WASHERS 63-26198-01.

USE INNERMOSTLIFTING HOLES FOR

STRAP HOOKPLACEMENT.

LABELS TAKEN FROM CARTONMARKING/COMBINATIONRATING PLATE LABEL.(ATTACH WITH STAPLES)

STRAP HOOKAE-90786-01(4) REQ'D

SHIPPING SKID99-42544-12(2) REQ'D

BAR CODE LABEL

CARTON LABEL-CORNER(WRAP AROUND CORNEROF SKID WITH 1/2 OFLABEL ON EACH SIDE.)

* PACKAGING INSTRUCTIONS

*

REDRAW IN SOLIDWORKS NO CHANGE TO PART.

*

*

KDF 01-24-08

SHEET 7

VENDOR

APPROVED

ORIG. EC DATE:

NO REVISION TO DESIGN, MATERIAL, TOOLING, OR PROCESS IS ACCEPTABLE WITHOUT PRIOR APPROVAL FROM RHEEM THROUGH AN AUTHORIZED CHANGE NOTICE, A REVISED ENGINEERING SPECIFICATION AND A RESAMPLING OF PARTS. THE SUPPLIER IS RESPONSIBLE FOR NOTIFYING RHEEM R & D AND PURCHASING DEPARTMENTS IN WRITING OF ANY CHANGES AFFECTING PRODUCT QUALITY, PERFORMANCE, RELIABILITY, PACKAGING, DELIVERY OR WORKMANSHIP. "ANY DOCUMENTS REFERRED TO ON THIS DRAWING ARE INCLUDED IN THE SPECIFICATIONS FOR THIS COMPONENT".

EC NO:CHECKED

MATERIAL:NOTE: ALL BRAKES ARE 90UNLESS OTHERWISE SPECIFIED

ORIG. EC NO.:

REVPART NO.

ADS-102836-01 04A-1057S015

UNIT ASSEMBLY INSTRUCTIONS

11/23/2020

REV BY:REV NOTE:

PART DESCRIPTION:

DATE:

DRN BY:

A-0068S070KEM

CREATED BY DIVISION:

SEE LAST SHEET FOR TOLERANCES

AIR CONDITIONING