Unit 4 - Asynchronous Machines

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  • UNIT 4 ASYNCHRONOUS

    MACHINES

    ELECTRICAL MACHINES

    22/10/2015

  • UNIT 3 ASYNCHRONOUS MACHINES

    4.1. Constructive characteristics

    4.2. Equivalent circuit and power balance

    4.3. Torque-speed and current-speed characteristics

    4.4. Operation as a generator and as a brake

    4.5. Starting methods and speed regulation

    4.6. Single-phase motor. Principle of operation and starting

    4.7. Shaded pole motor

    TABLE OF CONTENTS

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    One and three phase

    Two types according to how rotor coils are short-circuited:

    Squirrel cage

    Consisting of equally spaced bars that are shorted

    by rings

    Bars made of cast aluminium (copper previously )

    Wound rotor

    Three-phase winding similar to the stator one

    It is possible to modify the rotor electrical circuit and to measure

    internal magnitudes

    Slip rings

    Stator

    The same in both types

    Core made of laminated silicon steel

    4.1. CONSTRUCTIVE CHARACTERISTICS

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    Terminal box

    Six terminals corresponding to the ends of the three stator phases: U1, V1,

    W1, U2, V2 and W2

    4.1. CONSTRUCTIVE CHARACTERISTICS

    U1

    U2

    V1 W1

    W2 V2

    U1

    U2

    V1 W1

    W2 V2

    U1

    U2

    V1 W1

    W2 V2

    Delta Star (Wye)

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    4.1. CONSTRUCTIVE CHARACTERISTICS

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    4.1. CONSTRUCTIVE CHARACTERISTICS

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    4.1. CONSTRUCTIVE CHARACTERISTICS

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    4.1. CONSTRUCTIVE CHARACTERISTICS

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    4.1. CONSTRUCTIVE CHARACTERISTICS

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    Speed of the magnetic field caused by the stator:

    Rotor speed: n < ns Slip is defined as: (expressed in %)

    Equivalent circuit

    1. Stator

    Let us consider a single stator phase

    R1 = stator winding resistance X1 = stator leakage reactance, due to:

    Slot leakage flux Causes an induced emf in the

    Zigzag leakage flux conductors that corresponds

    End winding leakage flux to a voltage drop

    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

    160s

    fn

    p

    =

    s

    s

    n ns

    n

    -

    =

    1 1 1 1 1( )U E R jX I= + ++1U 1E

    1I X1R1

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    The common flux through stator and rotor windings and whose peak value is m, induces emf forces in both windings whose RMS values are:

    E1 = 4,44 f1N1mK1E2s = 4,44 f2N2mK2

    K1 and K2 winding factors of stator and rotor f2 value:

    Let us write:

    E2s = sE2 E2 = 4,44 f1N2mK2 (rotor emf when s = 1 rotor is at standstill)

    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

    12 1

    22

    22

    s s

    s ss s

    s

    n ns fn

    s s f sff pp

    w w

    pww w w

    pw w w

    - - = = - = = == - =

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    2. Rotor

    R2 = rotor winding resistanceX2s = 2L2 = 2pif2L2 = 2pisf1L2 = sX2

    standstill rotor reactance

    The rotor circuit operates at different frequency than the stator one. Let us

    modify the rotor circuit:

    When the rotor is at standstill, current will flow through the secondary if the

    rotor resistance is not equal to its natural value but to:

    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

    2 2 22

    2 2 2 2 2 22 2 2 2 2 2

    2

    s

    s

    E s E EIR X R s X R X

    s

    = = =

    + + +

    +sE2

    2I X2sR2

    f2 = sf1

    +2E

    2I X2R2/s

    f1+

    2E

    2IX2R2

    f1 21

    c

    sR Rs

    -

    =

    {

    22 2

    1R sR Rs s

    -

    = +

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    3. Statorrotor aggregation

    A single circuit is achieved carrying out the following transformations:

    The relationship between is also considered:

    No load m: m = m1N1K1I0Load m: m = m1N1K1I1 m2N2K2I2m1N1K1I1 = m1N1K1I0 + m2N2K2I2

    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

    +2E

    2I X2R2

    f1 ssRR 2c

    =

    1

    2

    1

    ==

    KNKN

    EE

    r2

    1

    2

    1tu

    +1U 1E

    1I X1R1

    22

    11

    =

    KNmKNm

    r2

    1ti

    2 2 2 2

    2 2 2 2

    ' '

    ' / 'u u i

    i u i

    t t t

    t t t

    E E r R R r rI I r X X r r

    = =

    = =

    2 21 0 2 0 2

    1 1'

    m N KI I I I Im N K

    w

    w

    = + = +2

    1

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    Rc = load resistanceThe mechanical power developed by the motor in its shaft equals the power

    absorbed by this extra resistance

    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

    1U

    1I '2IX1 R2X2R1'210 III =

    RFe XFeI I'21 EE =s

    sRR 2c

    =

    1'

    I0 is larger than in transformers because the circuit reluctance is larger (air gap)

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    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

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    Energy balance for the machine in the process of converting

    electrical energy into mechanical energy

    Power absorbed by the motor from the grid

    P1 = m1U1I1cos Stator copper loss

    PCu1 = m1R1I12

    Core loss (only in the stator)

    PFe = m1E1IFe m1U1IFe Air gap power (in the rotating field)

    Pa = P1 PCu1 PFe Rotor copper loss

    PCu2 = m2R2I22 = m2R2I22

    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

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    Internal mechanical power

    Pim = Pa PCu2 which is dissipated in Rc

    Shaft useful power

    Pu = Pim Pm

    Efficiency

    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

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    21 2 2

    1' '

    mi

    sP m R Is

    -

    =

    1 21

    u u

    u Cu Fe Cu m

    P PP P P P P P

    h = =+ + + +

    mechanical losses (friction and ventilation)

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    Diagram

    Useful relationships

    if s increases PCu2 increases

    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

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    22 1 2 2

    21 2 2

    ' '

    1 1' '

    Cu

    mi

    P m R I sP s s

    m R Is

    = =

    - -

    2 2 22 22 1 2 2 1 2 2 1 2

    '1' ' ' ' '

    Cua mi Cu

    R PsP P P m R I m R I m Is s s

    -

    = + = + = =

    PFePCu2

    Pm

    Pu

    PCu1

    air gap rotorstator

    PmiPaP1

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    4.2. EQUIVALENT CIRCUIT AND POWER BALANCE

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    https://www.youtube.com/watch?v=a0hihBGMmxU

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    Torque-speed characteristics

    Electromagnetic torque equation

    Synchronism speed

    Rotor turning speed Short circuit reactance Xcc = X1 + X2

    Tis curve For speeds close to synchronism (s 0)

    line with slope

    4.3. TORQUE-SPEED AND CURRENT-SPEED CHARACTERISTICS

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    {1

    221 2 1 1 2

    221 122

    1

    ' '

    '

    '

    mii

    Icc

    m R U P m RT I

    s sRR X

    s

    = = = W W W + + 1

    1 2 60Sn

    pw

    pW = =

    22

    22

    ' 1'

    '

    i

    R sT K Ks RR

    s

    @ =

    2

    1 1

    CuaP sP

    =

    W W

    =

    2 '

    KR

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    Torque-speed characteristics

    For low speeds (s >> 0)

    (equilateral hyperbola)

    4.3. TORQUE-SPEED AND CURRENT-SPEED CHARACTERISTICS

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    212 2

    ' 1 1i

    cc cc

    RT K K

    s sR X@ =

    +

    Ti

    (n = ns)1(n = 0)0

    s 0 nss = 0s = 1

    n

    Ti

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    =

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    Torque-speed characteristics

    Torque at synchronous speed equals zero

    The pull-out torque is around 2 to 3 times the full-load (rated) torque

    The starting torque is slightly higher than the rated torque

    4.3. TORQUE-SPEED AND CURRENT-SPEED CHARACTERISTICS

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    Stability is guaranteed

    from C to E

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    Torque-speed characteristics

    Torque varies with the square of the applied voltage:

    If the rotor resistance is changed, the torque curve is modified as:

    The starting torque can be

    significantly increased

    4.3. TORQUE-SPEED AND CURRENT-SPEED CHARACTERISTICS

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    21iT K U=

    Ti

    s

    U = Un

    U = 0,75UnU = 0,5Un

    R2i < R2ii < R2iiiTi

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    Current-speed characteristics

    It is of great practical use mainly for studying motor protection

    It is specific of each motor. From this characteristics, the current-time

    curve, which depends on the driver, can be obtained

    4.3. TORQUE-SPEED AND CURRENT-SPEED CHARACTERISTICS

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    I (% of In)

    n (% of ns)

    600

    100

    100

    t

    In

    I

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    A. OPERATION AS A GENERATOR

    If an induction machine is externally moved making it rotate at a speed higher than the synchronism one then the machine operates as a generator

    Limitations:

    It needs to absorb reactive power from the grid in order to create the magnetic field. In isolated operation, it needs a capacitor bank providing the reactive power required by both the generator and the load. The output voltage is regulated changing the capacitor bank power. The frequency also depends on the load

    Advantages:

    Simplicity and cost

    Low maintenance

    Directly coupling to the grid

    The rotation speed is not determined by the mains frequency

    It does not suffer stability problems

    Applications:

    Wind turbines and mini power stations

    4.4. OPERATION AS A GENERATOR AND AS A BRAKE

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    A. OPERATION AS A GENERATOR

    4.4. OPERATION AS A GENERATOR AND AS A BRAKE

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    B. OPERATION AS A BRAKE

    There are different methods of slowing an induction motor

    a. Disconnecting the power and waiting until the friction slows the motor to a stop

    (Alternatively a friction brake can be used)

    b. Leaving it connected and making it (while slows down) produce electric energy

    from the its kinetic energy, sending the generated energy back to the grid or to

    any element designed for this purpose such as braking grid resistors

    c. Making it operate as an electromagnetic brake

    c.1. Countercurrent braking

    Reversing the direction of the rotating field. Only in wound rotor motors

    c.2. DC injection braking

    A DC voltage is injected into the stator after the power supply is disconnected. The

    stator creates a magnetic field fixed in space that tends to slow the rotor

    4.4. OPERATION AS A GENERATOR AND AS A BRAKE

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    Starting. Process of making a motor rotate

    Main characteristics:

    Starting torque

    Starting current

    The value of the starting current is limited by the Reglamento

    Electrotcnico de Baja Tensin (R.E.B.T.), which sets limits on the ratio

    starting current/full-load current. Starting current must be reduced starters are used

    The starting torque must be high enough to move the load from standstill

    (required torque is usually high)

    Problem: a reduction in the starting current reduces the starting torque

    4.5. STARTING METHODS AND SPEED REGULATION

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    Starting methods regulating stator circuit

    They are used with squirrel cage motors and consist in reducing the

    terminal voltage

    Several methods have been historically used, such as series resistors and

    autotransformers, which are no longer in use. Currently, both star-delta or

    soft starters are employed depending on the load characteristics

    4.5. STARTING METHODS AND SPEED REGULATION

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    Starting methods regulating stator circuit

    Star-delta starter starts the motor with a star connection (lower voltage)

    and after a short time switches to a delta connection.

    4.5. STARTING METHODS AND SPEED REGULATION

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    Starting methods regulating stator circuit

    Star-delta starter

    At starting the current is:

    If the motor is directly connected to the grid:

    The starting torque is 3 times lower

    It is used in those cases where the load torque at starting does not exceed 50% of the rated torque fan-type loads

    3

    4.5. STARTING METHODS AND SPEED REGULATION

    3Y GRID

    sYcc cc

    U UIZ Z

    = =

    3 3

    13

    GRID GRIDs s s

    cc cc cc

    sY

    s

    U U UI I IZ Z Z

    II

    DD D= = = =

    =

    22

    2 2

    13 3

    GRIDsYsY Y

    ss GRID

    U TT kU kTT kU kU DD D

    = = == =

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    Starting methods regulating stator circuit

    Soft starter starts the motor at reduced voltage by regulating the supply

    voltage via a power electronics converter consisting of 2 antiparallel

    tyristors per phase

    The basic operation consist in producing a voltage ramp that

    starts with an approximate value of 20% of the mains voltage

    and reaches 100% once the set ramp time has passed

    The starting current is also limited to a maximum value, so

    that the supply voltage momentarily stops increasing when

    this value is exceeded

    4.5. STARTING METHODS AND SPEED REGULATION

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    Starting methods regulating stator circuit

    Soft starter. It can adjust the motor torque curve to different braking load

    torque curves

    Pumps (to prevent water hammer)

    WRONG WRONG WELL

    4.5. STARTING METHODS AND SPEED REGULATION

    Acceleration torque

    is too high

    Initial voltage

    is too low

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    Starting methods regulating stator circuit

    Soft starter

    Fans. High moment of inertia the starting current remains for a long time

    WRONG WRONG WELL

    4.5. STARTING METHODS AND SPEED REGULATION

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    Initial voltage

    is too high

    Ramp time is

    too short

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    Starting methods regulating stator circuit

    Soft starter

    Mills. The starting torque is very high. The star-delta starter is not appropriate

    WRONG WRONG WELL

    4.5. STARTING METHODS AND SPEED REGULATION

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    Breakdown impulse

    is too highBreakdown impulse

    is too long

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    Starting methods regulating stator circuit

    Soft starter

    Constant load machines (conveyors, elevators, escalators). Direct starting may

    damage people and material due to and sudden starting

    Linear load machines. Long starting times high current for a long time

    4.5. STARTING METHODS AND SPEED REGULATION

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    Starting methods regulating stator circuit

    Soft starter settings:

    Start ramp: 0 180 s

    Initial voltage: 20 100%

    Current limit: 0,5 6 In

    Stop ramp

    Energy savings (voltage is reduced during no-load periods in order to decrease

    iron losses)

    Emergency starting

    Ambient temperature

    Operation detection

    Breakdown impulse

    Starting frequency limit

    Overload protection

    4.5. STARTING METHODS AND SPEED REGULATION

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    Starting methods regulating rotor circuit

    Rotor resistance starter. Series resistances

    (or rheostat) connected to the rotor to

    increase the starting torque

    4.5. STARTING METHODS AND SPEED REGULATION

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    Starting methods regulating rotor circuit

    Double cage

    Upper cage high resistivity material (bronze)

    Lower cage electrolytic copper

    It aims to increase the rotor resistance to raise the torque but only during

    starting. Otherwise losses increase

    At starting, the frequency of the rotor currents is very high lower cage

    reactance is higher than the upper cage one current tends to flow through

    the upper cage, which has lower resistance starting torque increases

    As motor accelerates the frequency of the rotor currents decreases the cage

    reactances are negligible as compared to the resistances current tends to

    flow through the lower cage

    4.5. STARTING METHODS AND SPEED REGULATION

    STATOR

    ROTOR

    d

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    Starting methods regulating rotor circuit

    Deep bar

    Slot shapes

    At starting, the current is located in the upper part of the bars as the reactance

    is lower the effective cross section is lower resistance increases

    As motor accelerates frequency of currents decreases the reactance

    decreases the current is distributed throughout the section decreasing

    resistance

    4.5. STARTING METHODS AND SPEED REGULATION

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    double squirrel cage motor

    squirrel cage deep bar motor

    squirrel cage motor

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    Speed regulation

    It is necessary in many industry applications

    Traditionally, DC motors have been used when a variable speed driver was

    required

    However, since induction motors are most robust and require less

    maintenance than DC motors, many methods have been developed for

    varying their speed

    Possibilities of speed variation:

    Acting on p Acting on f Acting on s

    4.5. STARTING METHODS AND SPEED REGULATION

    60(1 ) (1 )s fn n s sp

    = - = -

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    Speed regulation varying the number of pole pairs

    Dahlander connection. The winding of each

    phase consists of two equal parts which can be

    connected in series or in parallel, making the

    number of poles vary with the ratio 2:1

    4.5. STARTING METHODS AND SPEED REGULATION

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    It is only used in squirrel cage

    motors because the number of

    rotor poles automatically adapts

    to the number of stator poles

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    Speed regulation varying the number of pole pairs

    Multiple windings

    The stator has two or more independent windings. Each one has a different

    number of poles so different speeds are achieved depending on which winding

    is used

    p = 2 (1500 rpm)e.g. two winding motor (two speed motor)

    p = 3 (1000 rpm) Motor cost rises

    Combining two independent windings with the Dahlander connection, four

    speeds can be achieved

    4.5. STARTING METHODS AND SPEED REGULATION

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    Speed regulation varying supply frequency

    A device located between the power supply and the motor should allow

    varying the frequency of the supply voltages

    The frequency variation must be done maintaining U1/f1 ratio constant to avoid the machine saturation, as this would vary the magnetization current

    At very low frequencies, E1 >> U1 is nolonger satisfied so voltage is not longer

    proportionally reduced

    4.5. STARTING METHODS AND SPEED REGULATION

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    11 1 1

    1 11 1

    1 1

    4, 44

    const if , conts const

    p w

    p

    E f N KE U

    E f f f

    f

    f

    =

    = - - = = 1 1E U

    2nU

    nU

    nf2nf

    Voltage boost

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    Speed regulation varying supply frequency

    Varying the frequency and maintaining the U1/f1 ratio constant, the torque curve is modified as follows

    Variable frequency drive (VFD)

    Voltage control:

    Controlling the DC voltage

    Controlling the inverter switching

    4.5. STARTING METHODS AND SPEED REGULATION

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    M

    RECTIFIER INVERTER

    DC

    0 n

    Tif1f2f3f4

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    0 n

    TiR1R2R3

    Speed regulation margin

    Speed regulation varying slip

    Supply voltage variation

    Application small motors driving fans

    Rotor resistance variation

    Drawback the rotor resistance increasereduces the motor efficiency this

    method is only employed to reduce speed

    for shorts periods of time

    4.5. STARTING METHODS AND SPEED REGULATION

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    0 n

    Ti u1u2u3

    Speed regulation margin

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    Squirrel cage motor connected to a single-phase grid rather than

    a three-phase

    Application: fractional motors (< 1 kW) in domestic installations

    (washing machines, fans, etc.)

    Operating principle:

    Since it only has a single-phase winding, the magnetic field created by the

    stator is fixed in space and pulsing in time A single phase induction

    motor is not self-starting

    Leblancs theorem: A field both sinusoidally oscillating and fixed in space is

    the equivalent of two rotating fields that have constant amplitude,

    opposite rotation directions and speed equal to the oscillating field

    pulsation

    4.6. SINGLE-PHASE MOTOR. PRINCIPLE OF OPERATION AND STARTING

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    Torque curve for each of the rotating fields resulting from the Leblancs

    theorem

    If the motor rotates in the direction of the positive field, the slip with

    respect to this field is:

    And the slip with respect to the reverse field:

    4.6. SINGLE-PHASE MOTOR. PRINCIPLE OF OPERATION AND STARTING

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    1sds s

    n n ns s

    n n

    -

    = = = -

    1 2sis s

    n n ns s

    n n

    += = + = -

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    At n = 0, the torque equals nought but if in any way the motor is helped to start movement, then a resulting torque appears. If this torque is higher

    than the braking load, the motor will start rotation until the speed

    stabilizes

    The operating speed is lower than that obtained by a three-phase motor

    with the same braking load torque these motors operate with a

    relatively high slip

    4.6. SINGLE-PHASE MOTOR. PRINCIPLE OF OPERATION AND STARTING

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    Starting

    Three-phase distributed windings supplied with currents out of phase

    cause a rotating magnetic field with constant amplitude and speed

    A two-phase system (two windings 90 out of phase in space) supplied with

    currents 90 out of phase in time also causes a rotating magnetic field

    If the currents flowing through both winding have different amplitude or

    the winding have different number of turns, a rotating field with variable

    amplitude is obtained

    4.6. SINGLE-PHASE MOTOR. PRINCIPLE OF OPERATION AND STARTING

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    Starting

    SPLIT-PHASE INDUCTION MOTOR

    An auxiliary winding is placed at 90 electrical to the main winding

    The main winding covers 2/3 of the slots so has higher reactance

    The auxiliary winding, which is made of smaller wire, has lower reactance and

    higher resistance and is disconnected by a centrifugal switch at 3/4 of

    synchronous speed

    Scheme Tn curve

    4.6. SINGLE-PHASE MOTOR. PRINCIPLE OF OPERATION AND STARTING

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    30 is enough to create a rotating field 0 n

    Ti

    3/4ns

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    Starting

    CAPACITOR-START INDUCTION MOTOR

    A starting capacitor inserted in series with the start winding, creating an LC circuit which is capable of a much greater phase shift, almost 90, and so, a much greater starting torque

    Scheme

    The capacitor must have a high capacity, so it is electrolytic, which has a polarity. As a result, it can only stay connected to the AC grid during a short period of time

    Once the capacitor is disconnected, the motor operates as a single phase motor using only the main winding

    4.6. SINGLE-PHASE MOTOR. PRINCIPLE OF OPERATION AND STARTING

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    capacitor

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    Starting

    PERMANENT-SPLIT CAPACITOR MOTOR (PSC)

    It is also known as capacitor start and run motor

    The capacitor is smaller (non electrolytic) and remains in the circuit during the

    run cycle. The operation is similar to that of a three phase motor

    Advantages: needs no centrifugal switch, it is more efficient and its power factor

    is better

    Drawback: smaller starting torque

    A variation is to start the motor with a relatively large capacitor for high starting

    torque, but leave a smaller value capacitor in place after starting to improve

    running characteristics

    4.6. SINGLE-PHASE MOTOR. PRINCIPLE OF OPERATION AND STARTING

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    The simplest and smallest single-phase motor

    Salient pole stator with concentrated winding and squirrel cage rotor

    The auxiliary winding, called shading coil, is composed of a copper ring or

    bar surrounding a portion of each pole

    A second field is created that is out of phase in space and in time a (elliptic) rotating field is produced

    1 through shading coil induces an emf that produces an inductive current Iccthat causes a flux cc

    4.7. SHADED POLE MOTOR

    ( ) acc

    dE t

    dtf

    = -

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    The direction of rotation is from the unshaded side to the shaded (ring)

    side of the pole

    It has smaller starting torque, higher slip and is less efficient than other

    single-phase motors

    Power size

    It is not reversible unless four coils are used

    4.7. SHADED POLE MOTOR

    1 kW

    20