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Welcome to

Tube filling

& fulfillingApril 2002

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products

Highproduction speed

(up to 100 tubes/min)

Middleproduction speed

(up to 80 tubes/min)

Lowproduction speed

(up to 60 tubes/min) Tube packaging

LINES

Ultra-Highproduction speed

(up to 180 tubes/min)

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Low production speed

U-2060

Suitable for application in all possible fields (pharmaceutical,cosmetics, chemical and foodstuff), the U-2060 offers a varietyof tube loading technologies (especially, a brand-new andefficient single tray magazine), along with the capability to fill upto 60 tubes per minute.A widened machine table, with square design, allows an easierpositioning of mechanics and devices inside machine baseframe, as well as an easy access to the turntable, tube rotationsystem, filling nozzles and closing head.U-2060 has to be considered as a natural evolution of U-50, thesuccessful model which has been produced for many years atUnipac.

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U-2080

The “new entry” in Unipac range. A sort of“concentrate” of best technologies. “Flexibility” isits password : from tube loading to product feeding,many and many alternative solutions can be selectedin order to meet any Customer needs. Innovativedesign. Nine working stations and room enough toperform all sorts of operations. A brand-new dosingpump makes the difference.

Middle producti

on speed

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U-160

For Customers who need a very frequent change over,from aluminium tubes folding to plastic tubes sealingwithout changing the closing heads; sometimes, it’sjust chosen because of absence of any mechanicalreplacement, so that life of components getssensitively extended.Change over from aluminium to plastic tubes (orviceversa) takes just a fews minutes.

High productio

n speed

U-120

The best choice for any particularapplication destined to prestigiousmultinational companies. An integratedtube loader grants the best ergonomy forthe operator. Available in manyconfigurations for an effective 360°application, for “exigent” Customers.Further to “pharma”, of course it’s highlyappreciated even for different uses.

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U-240

Very hi-speed “twin nozzle” tube fillingmachine, equipped with a largeergonomic tube loader.A single operator will be able to manage areal production speed of approx 160/180tubes/min.The absence of a central post (replacedby independent turrets) makes easyAL/PE/AL change.Favourite model for pharma products andtoothpaste filling, user-friendly despite ofdimensions.

Ultra-high production speed

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Tube packaging lines

Any needs in terms of tube packaging lines can be satisfied by Romaco Group, through the coupling of Unipac tube filling machines to Promatic cartoning machines.

Lower speed tube filling machines are usually connected to Promatic P150/P100 intermittent motion horizontal cartoning machines, compact units suitable for medium speed applications, having an ergonomic “balcony design” which facilitates inspection and cleaning operations. Carton size changeovers can be quickly and easily accomplished, thanks to the incorporation of digital and electronic adjustments wherever possible.

Promatic’s new continuous motion AS300 cartoner, suitable for hi-speed applications, has been developed in line with higher market demands, utilizing the latest concepts in flexibility, efficiency and ergonomic design. The modular configuration of the machine allows customization to individual Customer requirements and also permits the addition of a wide range of optional components. Format changes are quickly and easily achieved, with the help of position guides.

To complete the packaging lines, Promatic can also supply a new balcony-design case packer (PAK 300), allowing flexible automatic loading of empty cases directly into the magazine at floor level, thus avoiding any manual lifting.

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Technical specs

Model Production

Maxmechanical

speed(tubes/min)

Workingstations onturntable

PE/LAMtubes

Ø (mm)

ALtubes

Ø (mm)

Tube length(mm)

Overall machinedimensions (mm)

Machineweight

(kg)

U-2060 Middle 60-70 8 10-50 10-40(50 on req.)

60-220 970x1155x2072 1100/1400

U-2080 Middle 80 9 10-50 10-40(50 on req.)

60-220 988x1430x2153 1100/1400

U-120 High 100 12 10-50 10-40(50 on req.)

60-220 1270x1965x2195 1200/1600

U-160 High 100 16 10-50 10-40(50 on req.)

60-220 1320x1940x2195 1300/1700

U-240 Ultra-high 180 12 10-50 10-40(50 on req.)

60-220 1600x2230x2360 1900/2500

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Unipac has been working on tube filling machines since 1975. More than twenty five years of experience in development af any project concerning tube filling for pharmaceutical, cosmetic, chemical and foodstuff industries.

With over 1000 machines installed worlwide, we have gained the highest reputation as suppliers of flexible, compact and reliable machines for many different applications.

Our wide range of models are designed to meet any needs in terms of tube filling, without any limitation from tube materials and products viscosity.

It’s not just a way of saying - when we claim we’re really “Customer oriented”: nowadays most machines have to be studied, designed and manufactured according to specific needs.

Meeting all tubes means - after all - meeting all Customers !

About us

About Romaco

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Romaco

“Productivity through Technology”: this is our motto.

Unipac is - as matter of fact - part of international Romaco Group, and our Customers therefore benefit from a global technology as well as capillary service.

Romaco offers a complete production expertise in creme plants, from processing to packaging.

We have fourteen factories and fifteen sales and service centres all over the world, designing, manufacturing, installing and maintaining our extensive range of products.

Bosspak

Fryma

Hapa

Horn

Index

Ipm

Koruma

Laetus

Macofar

Noack

Promatic

Siebler

Unipac

Zanchetta

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Testing deptTube filling machines are always designed around tubes

and products to be filled. That’s why we always ask our Customers for samples of tubes and products: to verify which is the most suitable model for any application.

In most cases we already know which model and what configuration can better meet Customer needs, just evaluating small quantities of products and tubes: more that twenty-five years experience bring us to make proper suggestions “case by case”.

But should our Customers need to carry out trials on the machine they’re going to purchase, we’re more than pleased to do it. In our workshop we’ve at our disposal a dedicated tube filling machine, always available for performing of any filling and closing/sealing tests.

What a better way to demonstrate the excellence of our technologies ?

So, in most cases, it’s like entering into partnership with our Customers … getting together to best solutions.

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Customer care Relationships with Customers day by day are taken care by

out after sales department, providing any sort of information and suggestions to keep Unipac tube filling machine working in best conditions.

Many and many are the activities we carry out to satisfy the diversified needs of our Clients:

The trouble-shoot, usually made by phone, getting our technician in contact with Customers’ ones, in order to solve minor problems

The technical service, performed by our skilled technicians, to start-up the machines or to carry out any kind of adjustments and repairs

The upgrading service for existing machines, in order to bring them up to date, by means of implementation of new technologies

The supply of spare parts, on the basis of detailed drawings we keep in our technical dept model by model, and through our well-furnished storehouse

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Frequently asked questions

Which model ? It all depends on the type and quality of products and tubes to be handled; the maximum mechanical speed is not the only parameter to be considered ! Our experts are at your disposal to help you in the delicate activity of model selection, making any suggestions about the “choosing criteria”.

What’s the most On the basis of our and your experience, we’ll decide together how to configurate the machine.suitable configuration ? It’s most important to point out that we’ve at our disposal a very wide range of specific devices, to meet any sorts of needs; and further to such devices, we’re always available for developing specific solutions.

How long will the From designing to manufacturing, from assembling to testing activities, every Unipac tubefillermachine be working ? reflects the highest level in terms of quality, finishing and sturdiness. Just follow a basic maintenance, and your Unipac machine will be perfectly working - being all its mechanics so overdimensioned !

Will the Unipac be We never stop studying and testing new materials and new solutions… to keep our competitivenessequipped with highest at higher levels, to be able to propose reliable models and devices. Hi-tech means: dynamic technologies ? departments, innovative solutions, highest Customers’ satisfation !

And what about the price ? Considering the top-class qualities and performances … it’s much less than expected !Our sales office will be glad to issue and send you a proper offer for your new Unipac tubefiller !

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Contact us !Map to Unipac (regional)

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(regional)

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(detailed)

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In order to issue an offer really meeting your needs, it’s most important to get the following inputs:

tubes material (AL, PE, ABL, PBL) type of tube (cylindrical, oval, conical ones)

type of folding (for AL tubes only: simple, double, saddle) type of coding (either single or double coding)

whether tube cleaning is neededwhether bar-code (Laetus) is needed

type and viscosity of product to be filled(pharmaceutical ointments, cosmetic cremes or gels, and so on)

filling temperature whether a product scraper stirrer (inside the hopper) is needed

whether a product level regulator (inside the hopper) is neededpreferred sealing technology

(for PE/LAM tubes only: either “hot jaws” or “hot air”)

number, dimensions, volume of tube sizes to be handled

required production speed (tube size by tube size) presence of downstream machine (cartoning machine)

experiences already made with tube filling machines(type of tube fillers they already owned, models, real speed)

required delivery date

“red” info are absolutely necessary to proceed“blue” info would surely be of help to issue a proper offer

Inquiry form

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China 021 - 62491094

Australia 07 - 38902626

Canada 416 - 7982666

Switzerland 01 - 9460043

Colombia 01 - 4102621

France 01 - 55595220

Germany 0721 - 48040

Ireland 01 - 8214399

Italy 051 - 6202511

Mexico 05 - 5446493

Netherlands 075 - 6470800

Spain & Portugal 91 - 8042318

Argentina 011 - 47353571

United Kingdom 01480 - 414242

USA & P. Rico 973 - 6055370

Russia 095 - 9377515

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