Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS...
Transcript of Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS...
Union of the Industrial Plant Expertise
Union of the Industrial Plant Expertise
SCOPE AND CLIENTSSCOPE AND CLIENTS
is a network dedicated to:ENGINEERING AND SERVICESENGINEERING AND SERVICESin the field ofINDUSTRIAL PLANTS AND MACHINERIESINDUSTRIAL PLANTS AND MACHINERIES
The main target Clients are:InvestorsInvestorsOwners of plants and machineries Owners of plants and machineries Constructors of plants and machineriesConstructors of plants and machineriesEPC companiesEPC companies
Conceptual activities
Union of the Industrial Plant Expertise
THE NETWORK STRUCTURETHE NETWORK STRUCTURE
✔ Wide competency range
✔ High specialization and technical excellence
✔ Workload adaptability
✔ Less base costs = more value to the Client
✔ Long term collaboration
✔ Coordinated teamwork
✔ Capability to face complex jobs
ADVANTAGES
Union of the Industrial Plant Expertise
UNIPLANTEX TEAMUNIPLANTEX TEAM
+ a wide network of collaborators and partners
Project mangement
Maccagnani
The companies formally in the network:
DISCIPLINES AND DISCIPLINES AND COMPETENCESCOMPETENCES
Union of the Industrial Plant Expertise
GENERAL PROJECT STRUCTUREGENERAL PROJECT STRUCTURE
PROCESS
MECHANICALPIPING
ELETTRIC
STRUCTURALCIVIL
INSTRUMENTATIONCONTROL
EHS
PROCUREMENTCOSTRUCTION
COMMISSIONINGSTART-UPTESTING
ERECTION
PLANTOPERATIONENGINEERING
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QUALITYMANAGEMENT
Union of the Industrial Plant Expertise
PROCESSPROCESS●definition of the process and the involved unit operations●process flow diagram(PFD)●simulation, heat and mass balance●piping and instrumentation diagram (P&ID)
●functional and control logic definition●preparation of the data sheets and unit specification for the main components●subsystem specification preparation
Project mangement
Maccagnani
Union of the Industrial Plant Expertise
MECHANICAL AND PIPINGMECHANICAL AND PIPING●mechanical and cinematic design, FEM●line sizing●line specification and mounting sketches●sizing and specification fo the mechanical components
●2D/3D plant layouts●stress analysis ●isometrics●construction drawings●purchase bills of materials
Union of the Industrial Plant Expertise
STRUCTURAL AND CIVILSTRUCTURAL AND CIVIL●static and dynamic loads analysis and composition●structural sizing of machines and buildings●foundation calculations and layouts, machine basaments●FEM static calculation
●analysis of noise and vibrations●analysis of the resonance problems●doc. for the beams and plates construction and cutting●mounting sketches
Union of the Industrial Plant Expertise
●load and motor lists●one line diagrams and sizing●switchboard and field electric schemes●cable lists
●cable and cable route layout●electric typical mounting sketches●purchase bill of materials●design of middle and high voltage substations
ELECTRIC ENGINEERINGELECTRIC ENGINEERING
Union of the Industrial Plant Expertise
●I/O list●instrument lists●instrument specification●instrument data sheets●details of the control loops
●Hook-up diagrams●logic block schemes●PLC and HMI programming●definition fo the control system architecture
INSTRUMENTATION E CONTROLINSTRUMENTATION E CONTROL
Union of the Industrial Plant Expertise
●safety risk evaluation●design phase safety●construction safety●site safety management●national and international legislative updates●compliance adjustments●maintenance and operation manuals
●CE marking●control of air emissions, liquid discharges and solid waste disposal●authorization procedures●Environmental Impact Assessment●measure and analysis of the polluting emissions and noise
ENVIRONMENT, HEALT AND SAFETYENVIRONMENT, HEALT AND SAFETY
Union of the Industrial Plant Expertise
●project engineering●project management●documentation and quality system●inspection and test plants●construction quality control
●welding and material specification, inspection and certification●technical site support●commisioning, start-up and testing●work management
MANAGEMENT AND QUALITYMANAGEMENT AND QUALITY
Project mangement
Maccagnani
TECHNOLOGY SECTORSTECHNOLOGY SECTORS
Union of the Industrial Plant Expertise
MAIN SECTORSMAIN SECTORS
SPECIALIZED OFFERSPECIALIZED OFFER
Union of the Industrial Plant Expertise
SPECIALIZED OFFERSPECIALIZED OFFER
COMPETENCY X
CLIENT
TECHNOLOGY SECTOR Y
NE
ED
COMPETENCY MATRIX
SIN
GLE
SE
RV
ICE
INTEGRATED OFFERINTEGRATED OFFER
Union of the Industrial Plant Expertise
INTEGRATED OFFERINTEGRATED OFFER
Union of the Industrial Plant Expertise
INTEGRATED OFFER DETAILS (I)INTEGRATED OFFER DETAILS (I)
TECHNO-ECONOMICFEASIBILITY STUDY
TECHNO-ECONOMICFEASIBILITY STUDY ENGINEERINGENGINEERING
TECHNICAL ALIGNMENTOF THE SUPPLIERS
TECHNICAL ALIGNMENTOF THE SUPPLIERS
SUPPLIER FOLLOW-UP
SUPPLIER FOLLOW-UP
● definition of the base process● preliminary engineering development ● capital and operation cost analysis● return of investment and economic
yield analysis● technical and economic risk analysis
● technical alignment of the offers received from the suppliers
● technical support to the economic negotiation and to the purchase contract finalization
● inspection of the compliance between what specified/offered and what produced by the supplier
● quality control of the supplied or shop manufactured material
● check and testing of the subsystems
● detail desgin● preparation of the technical purchase
specificaiton, for componenst and subsystems
● purchase bill of material preparation● preparation of the performance test
specification● EHS in the engineering phase
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Union of the Industrial Plant Expertise
INTEGRATED OFFER DETAILS (II)INTEGRATED OFFER DETAILS (II)
PLANT OPERATIONPLANT OPERATION
COSTRUCTIONCOSTRUCTION COMMISSIONING AND START UP
COMMISSIONING AND START UP
● support to the plant construction● erection supervision● technical management of works● EHS compliance and management
● commissioning support● first start up support● support to the plant and its subsystem
performance test
● support to plant operation● operative problem solving● debottlenecking ● plant improvement and upgrade● measurement and monitoring● EHS compliance and management
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THE VALUESTHE VALUES
Union of the Industrial Plant Expertise
UNIPLANTEX VALUESUNIPLANTEX VALUES
CLIENTCLIENT
EXPERTISEEXPERTISE
TEAMWORKTEAMWORK
INTEGRATIONINTEGRATION
SIZESIZE
Union of the Industrial Plant Expertise
CONTACTSCONTACTS
Reference company:
Sting srlfirst contact person: Tullio Contessivia Piovega, 4533013 Gemona del Friuli (UD)Tel: +39 0432 971881Fax: +39 0432 983983e-mail: [email protected]