Uniform Rod Cutting Machine

8/19/2019 Uniform Rod Cutting Machine

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FEMA

MEMBER

Pickett Equipment

Burley , Idaho 83318 * Fax: 208-678-1404 * pickett @ rvmi.com

976 East Main Street * Phone: 208-678-0855 * www.pickettequipment .com

EQUIPMENT

PICKETT

Operator's Manual

One Step Rod Cutter TM

ONE STEP ROD CUTTER


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Congratulations on the purchase of your new Pickett One Step Rod Cutter/Windrower. We welcome you to an ever-growing family of

farmers using the Pickett system to harvest their bean crops, as well as peas and lentils. Thanks to your patronage, and the patronage of otherslike you, Pickett Equipment has become recognized as the most

progressive bean cutting/windrowing system available in the industry.

We credit the customer for our success. After all, it is the farmer’s input and suggestions over the years that has molded and refined the Pickett One Step design. We will continue to listen to you, the customer, and seek to be responsive to your needs.

We encourage you to read the Operator’s Manual thoroughly to ensuresatisfactory and trouble-free operation. Failure to do so, could result inequipment failure or personal injury. Again, we thank you for choosing

Pickett Equipment.


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TABLE OF CONTENTS

Pickett Equipment Warranty ................................................................................................................ I

Warranty Disclaimers ........................................................................................................................... II

Pre-Delivery Checklist ........................................................................................................................ III

Delivery Checklist ............................................................................................................................... IV

After Sale Checklist ............................................................................................................................. V

Cultural Practices for Successful Dry Bean Harvest ................................................................. VI-VII

Seedbed Illustration .......................................................................................................................... VIII

Safety .................................................................................................................................... 5-1 thru 5-6

Preparing the Tractor ...................................................................................................... 10-1 thru 10-2

One Step Specifications ................................................................................................................. 10-3

Hydraulic Hose Specifications ....................................................................................................... 10-3

Divider System Illustration ............................................................................................. 15-1 thru 15-6

Divider and Shank Layout for 6 row 30” Machine ....................................................................... 15-7

Divider and Shank Layout for 8 row 22” Machine ....................................................................... 15-7

Divider and Shank Layout for 8 row 30” Machine (tires at 60”) ................................................. 15-8

Divider and Shank Layout for 8 row 30” Machine (tires at 60” option) ..................................... 15-8

Divider and Shank Layout for 8 row 30” Machine (tires at 60” option) ..................................... 15-9

Divider and Shank Layout for 12 row 22” Machine ..................................................................... 15-9

Divider Placement for Scissor-Type Gauge Wheel .................................................................... 15-10

Scissor Gauge Wheel Assembly Instructions ............................................................................ 15-11

One Step Lubrication Sites .......................................................................................................... 15-12

Quick Hitch Slide Link Mounting Instructions ........................................................................... 15-13

Three Point Hitch Guy Rod Extension ........................................................................................ 15-14

Operation of the One Step System ................................................................................................ 25-1

One Step Field Operation ............................................................................................................... 25-1

Divider System Field Settings ........................................................................................................ 25-1

Optimum Rod Depth & How to Maintain Rod Depth .................................................................... 25-2

Scissor-Type Gauge Wheel Mounting Instructions ..................................................... 25-3 thru 25-4

Maintenance and Lubrication .......................................................................................15-12 and 25-4

Chain Case & General Maintenance .............................................................................. 25-4 thru 25-7

Draper Belt Alignment & Adjustment Instructions ...................................................................... 25-8

Rotor Rod Adjustment & Cam Arm Bearing Replacement Instructions ................................... 25-9

Pickup Head Tool (special tool) ................................................................................................... 25-10

Trouble Shooting ............................................................................................................. 30-1 thru 30-2

One Step Rod Cutter (diagram) ..................................................................................................... 40-1

One Step Field Setting Chart ......................................................................................................... 40-2


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NOTES


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PICKETT FARM EQUIPMENT WARRANTY

Pickett Equipment warrants to the original purchaser of each item of new Pickett FarmEquipment that the product be free from defects in material and workmanship under normal use andservice. If such equipment is found to be defective within one season or 350 acres, whichever shalloccur first, the obligation of PICKETT EQUIPMENT under this warranty is limited to the repairing or replacing of (exclusive of the cost of labor and transportation), any equipment or parts, in the judgmentof PICKETT EQUIPMENT to be defective in material or workmanship.

All equipment or parts claimed to be defective in material or workmanship must be madeavailable for inspection at the place of business of a dealer authorized to handle the equipment coveredby this warranty, or, upon request by PICKETT EQUIPMENT, shipped to the PICKETT EQUIPMENTfactory in Burley, Idaho. PICKETT EQUIPMENT shall have no obligation to bear the cost of labor or transportation in connection with replacement or repair of any such defective parts. PICKETTEQUIPMENT will pay internal shop rates on the modification or repair of defective parts in the setupprocedure.

This warranty covers only defects in material and workmanship. It does not cover depreciationor damage caused by normal wear, accident, improper assembly, improper adjustments, improper maintenance including lack of proper lubrication, or improper use. Therefore, PICKETT EQUIPMENTliability under this warranty shall not be effective or actionable unless the equipment is assembled,maintained and operated in accordance with the Operating instructions accompanying the equipment.

PICKETT EQUIPMENT shall have no liability if the equipment has been altered or reworked without thewritten authorization of PICKETT EQUIPMENT.

Damages resulting from rocky conditions are not covered by this warranty.PICKETT EQUIPMENT does not warrant commercial components not manufactured by

PICKETT EQUIPMENT. But, if new, these components may be warranted by the manufacturer thereof.

The only remedies any purchaser has in connection with the breach or performance of anywarranty of Pickett Farm Equipment are those set forth in this warranty. In no event shall PICKETTEQUIPMENT be liable for incidental or consequential damages or injuries including, but not limited to,loss of crops, loss of profits, rental of substitute equipment or other commercial loss.

This warranty is expressly in lieu of any other express or implied warranties including anyimplied warranty of merchantability or fitness for particular purpose and of any other obligation on the

part of PICKETT EQUIPMENT.PICKETT EQUPMENT makes no warranties, representations or promises, express or implied

as to the quality or performance of Pickett Farm Equipment other than those set forth in this warranty.Neither the dealer nor any other person has any authority to make any representations, warranties or promises on behalf of PICKETT EQUIPMENT or to modify the item manufactured or sold by PICKETTEQUIPMENT or any other time unless he delivers to the purchaser a separate written warrantyspecifically warranting the same, in which case PICKETT EQUIPMENT shall have no obligationthereunder.

PICKETT EQUIPMENT parts, which are furnished under this warranty and properly installed,shall be warranted to the same extent as the original parts under this warranty if, and only if, such partsare found to be defective within the original warranty period covering the original equipment.

No warranty request will be considered, and PICKETT EQUIPMENT will have no liability under

this warranty, unless the Pickett Equipment Delivery Checklist and Warranty Registration Forms havebeen properly filled out and returned to PICKETT EQUIPMENT, at Burley, ID. Pickett warranty formsmust be filled out with every claim. Claims must be submitted by the dealer to Pickett Equipment’shome office, no later than December 1st of the year for which the claim is being made.

I


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II

WARRANTY DISCLAIMERS

The following conditions will void the warranty for the One Step Rod Cutter:

Operating the cutting rod at more than 140 RPM

Not setting the dividers at the proper height and adjustment

Removing safety shields, guards or safety instructional stickers

Changing sprocket size without written authorization from Pickett Equipment

Using tire sizes other than those standard to Pickett Equipment

Not maintaining equipment according to Owner’s Manual specifications

Operating equipment in a malicious or reckless manner

Operating the One Step in excess of 6 MPH (9.7 km/h) (maximum).

Using replacement parts not of Pickett Equipment origin

Making modifications to the equipment other than those recommended byPickett Equipment

Not completing the Delivery / Warranty registration form and sending it to

Pickett Equipment within 30 days of delivery.

Pickett Equipment will strive to make product improvements every year but, we cannotbe responsible for making updates or additions to equipment previously sold.


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III

PRE-DELIVERY CHECKLIST

Assemble the machine and inspect it for good running condition before delivery to thecustomer. Use the following checklist:

Assemble machine correctly Check that decals and safety

stickers are intact and legible

Assemble Divider system correctly

(See pages 15-1 thru 15-6) Make sure all hardware is tight

Remove shipping stands

Make sure Pickup head adjustment

Lubricate machine properly (See tool is securely in place

pages 15-12 & 25-4) Check that all hydraulic

Lubricate drive gears before components are functioning

running properly and free of leaks

Fasten guards and shields in place Make sure that all hydraulic hoses

are positioned and strapped

Tighten upper guy rods correctly securely to the frame

(See page 25-7)

Successfully complete 30-minute

On larger machines (8 row 30 & 12

break-in period to ensure all

row 22) install 3 point guy rod

moving parts move freely and that

extension & adjust front guy rod the belts and drive chains are

tension tracking correctly

Date Checked Signature


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IV

DELIVERY CHECKLIST

Review th e Operator ’s Manual wi th the custom er. Explain the fol lowing:

Pickett Equipment warranty Warranty disclaimers

Tractor tire pressure Safe and correct operation andservice

Correct machine transportprocedure Optional attachments that are

available for special crop and Tractor wheel adjustment, to operating conditions

ensure operating conditions thatthe tractor does not run on the Operator's Manual and Partscrop (see your tractor's manual) Listings

Daily and periodic inspections Warranty registration includingregistrations of unit serial number

Correct machine servicing andmaintenance Warranty Registration and return to

Pickett Equipment Proper machine storage (See page

25-7)



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V

AFTER SALE CHECKLIST

It is suggested that the following items be completed and then checked sometime priorto operation.

Inspect for loose or missing bolts. Inspect for broken or damaged

parts.

Verify that all chains and belts are

aligned and tightened correctly. If possible, run the machine to see if

(See Maintenance Section, pg. 25-4) it is functioning properly.

Ensure that all safety shields and all

Review the entire Operator’s Manual

safety stickers are in place.

with the customer and stress the

importance of correct and regular

Check to ensure that decals are lubrications as well as safety

intact and legible. precautions.

Check the clearance between the tires

and the mud scrapers. 1/4” (6mm)

clearance should be maintained.



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VI

CULTURAL PRACTICES FOR SUCCESSFUL DRY BEAN HARVEST

The success of dry edible bean harvest depends on management of cultural practices

which occur long before the actual harvest season. Proper implementation of these practicescan improve the efficiency of harvest operations, minimize field loss, and maximize the quality

of the seed harvested. Three cultural practices which can directly affect the outcome of bean

harvest include pre-plant tillage and seedbed preparation; formation of ridges at the base of thebean plants; and season-long weed control.

Pre-plant tillage and seedbed preparation

Dry edible beans do well in a wide range of tillage systems, using a variety of tillageimplements. Soil compaction often created during tillage, is a particular problem for dry edible

beans. The bean plants have a relatively weak root system, often aggravated by root diseases,

and a compacted soil in the top 18 inches of soil can severely limit plant development and yieldpotential. Tillage of excessively wet soil should be especially avoided when preparing a seedbed

for dry edible beans. Large clods created by tilling or planting excessively wet soil will likely still

be there at harvest. A hard soil layer at the bottom of tillage depth can be created with disk andchisel type implements when the soil is too wet. This can cause a hard soil layer which is difficult

for bean roots to penetrate.

Avoid tillage systems and tillage implements that cause depressions and ridges in the soil

surface prior to planting. Adjust and operate implements in a manner that will not leave ridges orfurrows in the soil surface. Surface unevenness will cause problems during the growing season

and at harvest. Depressions in the surface can hold water during irrigation and can drown plants

or increase incidence of white mold. At harvest, the One Step bean cutter cannot follow the soilcontour to cut plants that are in a depression. If the One Step is set deep enough to cut plants

that are in low spots, then it will be too deep for most of the field, creating excessive soil clods

and soil movement which in turn leads to high field loss and excessive soil intake into thecombine.

Formation of soil ridge at base of plant

To maximize yield potential, to minimize field loss, and to improve bean seed quality, bean

plants must be situated on at least a slight soil ridge at harvest time. This ridge can be created

during the seedbed preparation and planting process or it can be made during cultivating or

furrowing operations. There are four reasons:

1. Facilitate harvest. This is the most important reason. Actually, it will make the difference

between high field loss and tolerable field loss, and often between acceptable andunacceptable seed quality. All growers in Nebraska, Colorado, Wyoming and Idaho

provide a ridge at the plant row for harvest.

A small ridge in the row at the base of the plants, only 2 - 3 inches (50mm to 76mm) higherthan the area between rows, allows the One Step to cut the plants just below the soilsurface without undercutting the full area between the rows. This minimizes the action ofsoil against the bean pods. The bean pods are very fragile at this time and must behandled as gently as possible. Large clods rolling among the plants during cutting orwindrowing will initiate or cause field loss.

In contrast, fields without a ridge at the base of the plants, require the One Step toundercut the entire width of row and inevitably create clods and considerable soilmovement. These clods and excess soil mix among the bean plants during cutting andrequire considerable rodding and or windrowing action to separate plants from soil. Thisactivity initiates or causes pod damage and field loss.


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VII

2. Stimulate secondary root development. It is thought that soil brought around the base ofthe bean plants during a late cultivation initiates root development higher on the plantstem. Since bean plants often have a weak or diseased root system, any additional rootswill be beneficial.

3. Aid weed control. Soil brought around the base of plants during a late cultivation coversmall late emerging weeds and help control late season weeds in the row.

4. Assist tractor steering during cutting. Formation of a ridge around the base of the plantsduring a late season cultivation results in small furrow centered between the rows. Thishelps maintain the One Step on row during the cutting operation. This is especiallyhelpful when cutting speeds of 6 mph (9.7 km/h) are used in the absence of daylight.

Good Season-long Weed Control

Occasional “escape” weeds in the bean field are relatively harmless. However, large

numbers of weeds will unquestionably reduce yield potential during the growing season, and

contribute to high field loss, equipment and labor inefficiency, and reduced seed quality at

harvest time. Large broadleaf weeds tend to pull through the bean plants during cutting and

windrowing causing pod drop, weakening the pods, and increasing field loss. The large weeds

cause uneven feeding and slugging in the cylinder of the combine and increase seed damage.

Green weeds cause staining and discoloration of the bean seeds during combining. Nightshadediscolors the bean seed within the combine, lowering seed quality. Broken nightshade seeds

mix with dust within the combine and cause a buildup in augers, elevators and sieves. This is

especially true with conventional cereal grain combines and eventually requires the combine tostop and undergo an extensive clean out process.

Effective herbicides are available, especially when used in conjunction with at least onecultivation, will satisfactorily control weeds in the edible bean. Application must be accurate and

timely. Contact your local agricultural extension agent for the most recent university research

results and herbicide recommendations. An excellent source of information is the most recent

version of the publication, HERBICIDE USE IN NEBRASKA, available from the University of

Nebraska. This publication describes approved herbicides, application, estimated costs of

application, and other pertinent information.

PICKETT TIPS: 1. Adjust front divider system according to the Owner’s Manual and keep adjusted.

2. Check all dividers rods regularly.

3. Adjust cutter rod depth using both the front and rear gauge wheels, keeping in mind that themachine has to operate level.

4. Rod speed should never exceed 100 to 140 RPM. 8 to 9 gpm (30 to 34 lpm) controlled by the

tractors flow control. This will move less dirt, and extend rod and bearing wear life.5. Pickup head speed should be 1/2 of ground speed. 30 to 35 rpm controlled by the flow

control on the One Step.

6. Operate belted discharge system at a speed that will form a smooth even windrow. Speed is

controlled with the tractor’s flow control.


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PREPARING THE TRACTOR

And attaching the One Step Rod Cutter. . .

1. Remove the draw bar and store it in asafe place.

2. Check the tractor’s hydraulic oil level, tobe sure it is full. Be sure the hydraulicfilter is new or is in good condition. Thetractor should be free of any hydraulic oilleaks. The One Step’s hydraulic system iscompatible with all tractor manufacturers’hydraulic oil recommendations.

3. Be familiar with the tractor owner’smanual. Understand how to adjust therate of drop on the tractor’s three-point

hitch. (When lowering the One Stepmachine, a special check valve or controlvalve that is part of the tractor will limit therate of drop).

4. To avoid machine side play, check thethree-point hitch sway blocks, make surethat they are correctly mounted andsecured in place.

5. Check to ensure that the hydraulic remote

is clean and will securely connect anddisconnect couplers. Verify that thetractor’s hydraulic controls are free ofobstruction and are in proper workingorder.

6. Check the tractors 3 point hitch weightcapacity. Refer to the One Steps grossweight in the chart on page 10-3. Thetractors 3 point hitch should be rated at 11/2 times the gross weight of the One

Step.

Note: vertical force exerted on thetractor's 3-point is equal to the overallweight of the One Step.

7. Measure to verify that the lower three-point hitch arms are the same length. Thiswill ensure that the implement will operatelevel in the field.

8. Refer to the diagram on page 10-2 for thecorrect way to attach the tractor to theOne Step using a tractor manufacturers’quick hitch attachment. Aline the tractorsquick hitch under the lift pins and raisethe lift. When the quick hitch is properlyseated with the One Step engage themanual locks on the quick hitch.

9. Attach the hydraulic hoses to the tractorshydraulic selective control valve.

10. Refer to the diagram on page 15-10 forthe proper installation and adjustment ofthe front gauge wheels and dividers.

11. Be sure that proper lighting is availableon the tractor for nighttime operation.

12. Wash all tractor windows and inflate the

tractors tire pressures to themanufacturer’s specified loadrequirements.

13. When using a 12-volt power source forany available machine options, be surethat 12-volt hook-ups are used rather thanthe 24-volt hookups. Tractor operator’smanuals will explain the proper voltageconnections.

14. Pages 15-1 through 15-6 are for partsidentification and basic information. Thisassembly is intended to be installed bythe local dealer. If you don’t have a localdealer we will supply additional assemblyinstructions.

10-1


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Quick Hitch supplied

by tractor manufacturer

Cradle lower quick hitchpoints under pins beforelifting

Center top quick hitchhook between slide linkplates before lifting

After the quick hitch is centered under and between thepins, raise the tractors 3 point hitch to engage the lift pins.When the quick hitch and the lower pins are engaged lockthe quick hitch with the quick hitch supplied mechanical locks.

Quick hitch slide link shownfor category 3 hitch. See15-13 for optional mounting.

Spacers on lower pinskeep the One Stepcentered with the tractor.

The tractors top link between the quick hitch

and the tractor has multiple mounting locations.Pick the one the allows the One Step to raise level.

10-2


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S p e c i f i c a t i o n S h e e t p e r M o d e

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2

3

5

7

4

9

6

1

8 ( F i g u r e

1 )

W E I G H T M

O U N T B R A C K E T

H O L E D

E S I G N A T I O N

J O H N D E E R E T R A C T O R S ( 2 , 3 , 7 )

M A G N U M S E R I E S T R A C T O R S ( 1 , 4 , 8 )

I N T E R N A T I O N A L H A R V E S T E R

T R A C T O R S ( 3 , 7 )

M A X U M S E R I E S T R A C T O R S ( 1 , 6 , 9 )

( T U R N U P S I D E D O W N , & S W A P S I D E S )


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L o w e r R a m M o u n t W i t h C e n t e r D i v i d e r

6

7

8

1 7 1

7

L . H . S I D E V I E W

1 4

1 9

L

1 4

1 5

1 5

T O

R E A R

T I R E

D I V I D E R

L I F T C A B L E R O U T E D I A G R A M

F J

1 8

J

K

J

K

J

K

1 4

I

1 5

1 6

I

1 7

G

F

1 4

I

1 5

1 6 I

1 7

G D E T A I L " A "

S Y S T E M

( P L S 8 0 0 0 )

P A R A L L E L L I F T

O

P T I O N A L A S S I S T A R M

( 1

9 9 5 - 1 9 9 6 ) ( 6 R O W 3

0 )

O P T I O N A L A S S I S T A R M

( 1 9 9 5 - 1 9 9 6 ) ( 8 R O W 2

2 )

1

2

2

2

2

3

3

4

4 4

4

4

4

5

5

9

1 0

1 2

1 3

1 4

1 4

1 5

1 5

1 6

1 6

1 7

1 7

A

A

B

B

C

C

D

D

E

E

F

F

G

G

G

G

G

H

H

I

I

I

I

I

I

G

G

I

I

I

M

S E E D E T A I L " A "

D I V I D E R T U B E

( I T E M # 6 )

1 1

1 . 2 0 0 0 7 5 F r o n t M o u n t i n g B a s e

2 . 2 0 0 0 8 5 P i v o t A r m

3 . 2 0 0 0 8 0 L i f t i n g A r m

4 . 2 0 0 0 7 2 L i f t i n g A r m B u s h i n g

5 . 2 0 0 0 9 0 U p p e r & L o w e r R a m M o u n t

6 . 2 0 0 1 0 4 L H L o w e r R a m M o u n t

7 . 2 0 0 3 0 8 R H L o w e r R a m M o u n t

8 . 2 0 0 3 1 1 L o w e r R a m M o u n t P i n

9 . 2 0 0 2 2 4 D i v i d e r T u b e 8 - 2 2 , ( 9 6 ” )

2 0 0 2 2 9 D i v i d e r T u b e 6 - 3 0 ( 7 5 " )

1 0 . 1 0 3 0 8 3 H y d r a u l i c R a m ( 2 1 / 2 ” × 1 2 ” )

1 1 . 2 0 0 5 7 0 F r o n t A s s i s t A r m ( S t a n d a r d )

1 2 . 2 0 0 0 9 4 F r o n t A s s i s t A r m 8 - 2 2 ( o p t i o n a l )

1 3 . 2 0 0 0 9 5 F r o n t A s s i s t A r m 6 - 3 0 ( o p t i o n a l )

1 4 . 2 0 0 1 0 0 P u l l e y S l i d e L o c k

1 5 . 1 1 6 0 1 0 S t e e l P u l l e y

1 6 . 2 0 0 2 7 6 P u l l e y B u s h i n g

1 7 . 2 0 0 2 6 7 P u l l e y G u a r d

1 8 . 1 0 3 0 4 3 1 / 4 ” S t e e l L i f t C a b l e

1 9 . 2 0 0 1 2 1 D i v i d e r T u b e C a b l e P l a t e

A . 1 1 8 0 2 6 5 / 8 " x 4 1 / 2 " N C E y e B o l t

B .

5 / 8 " x 4 1 / 2 " N C H e x B o l t

C .

5 / 8 " N C H e x N u t

D .

5 / 8 " L o c k W a s h e r

E .

1 / 2 " x 5 " H e x B o l t

F .

1 / 2 " x 2 " C a r r i a g e B o l t

G .

1 / 2 " N C W h i z N u t

H .

1 / 2 " x 4 1 / 2 " N C H e x B o l t

I .

1 / 2 " F l a t W a s h e r

J .

1 / 2 " x 1 1 / 2 " N C H e x b o l t

K .

1 / 2 " N C H e x N u t

L . 1 2 1 0 1 6 U - B o l t , T y p e N

M .

3 / 8 " N C W h i z N u t


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F R

O N T D I V I D E R L I F T I N G A R M S

G R E A S E E V E R Y 1 6 H O U R S

U S E T Y P E E P - 2 G R E A S E

8 P L A C E S

S L I D E P L A T E , F R O N T A N D

R E A R G A U G E W H E E L

R A T C H E T J A C K S

G R E A S E E V E R Y 4 0 H O U R S


1 2 P L A C E S

F R O N T A N D R E A R

G A U G E W H E E L H U B S

R E P A C K A T T H E E N D O F

E A C H S E A S O N


C H A I N C A S E

M A I N T A I N A P R O X I M E N T L Y 4 "

( 1 0 c m ) O F S E M I F L U I D G R

E A S E

P I C K E T T P A R T # 1 0 7 0 0 9 I N T H E

C H A I N C A S E , C H E C K D A

I L Y .

( D O N O T U S E G E A R O

I L . )

O N E S T E P R O D C U T T E R

L U B R I C A T I O N S I T E S

O N E S T E P R O D C U T T E R

1 2 R O W 2

2 ( S H O W N )


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QUICK HITCH SLIDE LINK

(PART # 800095)

PARALLEL SLIDE PLATE (PART # 800105)

PARALLEL SLIDE PLATE (PART # 800105)

TOP PIN PLATE

TOP PIN PLATE

BOLT SPACER(PART # 900181)

BOLT SPACER(PART # 900181)

5/8" FLATWASHER

5/8" FLATWASHER

5/8" LOCK WASHER

5/8" LOCK WASHER

5/8" x 1-1/2" NC HEX BOLT

5/8" x 1-1/2" NC HEX BOLT

1" USS FLAT WASHER

TOP HITCH PIN(PART # 116021)

Normal Quick HitchSlide Link Installation

Quick Hitch Slide LinkInstallation For DoubleTool Bar Frame(12 Row 22 Cushion Shank& 12 Row 30)

Quick Hitch SlideLink Installation ForCategory 2 Hitches

QUICK HITCH SLIDE LINK(EXPLODED VIEW)

NOTE: ON MOST TRACTORS, WITH A C-SHANK

ROD CUTTER, A QUICK HITCH IS REQUI

ED FOR TIRE CLEARANCE PURPOSES.

A QUICK HITCH SLIDE LINK IS REQUIRE

WHEN OPERATING WITH A QUICK HITC

AND FRONT GAUGE WHEELS.

T H R E E P O I N

T H I T C

H ( T O P

P I N P L

A T E S ).

P L A T E

S A R E E X

P L O D E

D A P A R

T T O

S H

O W A S S E M B L

Y D E T A

I L.

The Quick Hitch Slide LinkCan Be Mounted In Various Ways

Depending On Your Needs

15-13


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T h r e e P o i n t H

i t c h

G u y R o d E x t e n

s i o n

L a r g e m a c h i n e s a r e

e q u i p p e d w i t h a

g u y r o d e x t e n s i o n t o m i n i m i z e t o o l b a r f l e x .

I n s t a l l a s s h o w n

i f s u p p l i e d .

15-14

L

o w e r h i t c h p i n

# 1 1 6 0 0 1

L o w e r h i t c h p i n

# 1 1 6 0 0 1

U p p e r h i t c h p i n

# 1 1 6 0 2 1


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OPERATION OF THE ONE STEP™ SYSTEM

25-1

One Step™ Field Operation

On One Steps equipped with belly shanks,operate machine approximately 1" (25cm)higher in the rear. This will prevent excessivewear to the lower front portion of the bellyshanks. On all One Steps not equipped with

belly shanks, operate machine level front toback, using the front and rear gauge wheels.Once the machine appears to be level, roddepth can mostly be controlled with the frontgauge wheels. Always put the front dividersystem down in operating position beforeentering the bean rows. This will prevent vinesfrom tangling around the rod support shanks, asthe One Step enters the bean rows. Make suretop 3rd link and lower 3 point hitch arms havebeen properly adjusted allowing the machine tofloat. Float pins should be removed from the

lower 3 point arms. Place the 3 point positioncontrol lever on your tractor in the lowestposition. (Do not engage machine at this time.)With the machine on the ground, drag it untilthe rod is under the dirt, then engage the powerto the machine. This will prevent foliage fromwrapping around the cutter rod. Move aheadvery slowly (1/2 mph). Now raise the 3 pointcontrol lever to carry part of the weight of themachine. You can now increase the tractorsspeed to operating speed.

In the bean row, the second rod or "kicker"should be halfway in the dirt. If the beans arehesitating on the rod, adjust cutter rod 1/4" to1/2" (6mm to 12mm) deeper using theturnbuckles located on the front gauge wheels.

When making adjustments to the machinestop tractor engine and remove the key!

Never Operate Machine if chain guardsare missing or if safety decals are

damaged!

The #1 flow control valve, located on the rightside of the machine should never exceed 3 1/2on the gauge. Adjust the valve until the pick uphead is operating half of ground speed orapproximately 30 to 35 RPM. With the tractor’shydraulic flow control valve set the flow rate to 8to 9 gallons per minute (30 to 34 liters perminute). Working pressure is 2000 psi (138 Bar)

Adjust the hydraulic flow until the materialmovement across the draper table is even. Atthis flow rate the cutter rod speed will bebetween 100 & 140 RPM. Also never operatethe rod unless it is in the dirt. Always turn themachine off when turning or during transport.

After you have checked the rod depth makesure all divider rods and all dividers areadjusted properly and bolts and nuts are alltight. (Refer to Figure 15-10.) Keep divider rodsclose to tires so beans & vines flow smoothlypast the tires.

Now go through the following instructions to setyour One Step™ unit up correctly.

NOTE: NEVER BACK UP WITH DIVIDER

SYSTEM IN DOWN POSITION

Divider System Setting (See pages 15-1 thru15-4)

1. Using (2) 3/4" wrenches, loosen bolt andadjust divider tilt adjustment, the front of thedivider shoe needs to be slightly higher thanthe rear. Tighten securely and checkperiodically.

2. Use a 1/2" wrench to extend the 3/4" rod tipof the divider until the tip of rod is 1/2" to 3/4"(12 to 18mm) under soil surface.

3. Form vine rods to gently separate and directfoliage around tires. Bend the end of all rodsslightly inward to prevent shatter as foliagemoves past the end of the rods. Inspectperiodically.

Rear Tire Dividers (See pages 15-1 thr u 15-3)

1. Ensure that the rear tire divider is centeredon the face of the tractor’s rear tire.

2. The parallel linkage portion of the rear tiredivider needs to be positioned slightly downin the back from parallel to the ground.Tractor height will determine setting.

3. To lower the front of the rear tire divider, turnangle iron mounts over by removing upperand lower bolts and bushings. Reassembleusing 1/2" x 3" x 3" U-bolts to the 3" x 3"support tube.


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25-2

4. Form rear tire divider vine rods to gentlyseparate and direct foliage around rear tire.Check position of the divider rodsperiodically during harvest to prevent cropdamage or loss.

Optimum Rod Depth

1. Study soil and field conditions to determineoptimum rod depth. Precise rod depthcontro l is essential . In the center of thebean row, operate the cutter rod as shallowas possible. Rod will operate 1” to 2” (25mmto 50mm) underground, or halfway in themiddle of the 2nd or kicker rod, 1/4” to 1/2” (6mm to 12mm) up or down. This will dependon field preparation and conditions present atharvest time.

2. For maximum dirt separation alwaysoperate with the double rods . Page 40-2illustrates a variety of field conditions andrecommended rod depths.

3. Always o perate the rod as sh al low asposs ib le wi th a smooth even f low of

beans over the double rod. Pages VI & VIIrecommends farming procedures fromplanting to harvest, for proper fieldconditions, to facilitate the best One Step™ results.

4. The lifting action of the second rod helpsremove dirt from the root. Remember to setrod speed 100 to 140 RPM. Speed is setwith the tractors hydraulic flow rate.

Maintain Rod Depth

There is only one positive method to maintainrod depth. Front and rear mount gauge wheelsand operating the machine level front to back.This, in conjunction with a quick hitch slide link

or having the top 3rd

link in one of the slottedholes on the 3 point hitch. Uneven or hillyterrain presents a challenge for constant depthcontrol. When moving through a draw or overuneven terrain, the gauge wheels, if properlyadjusted, can hold the One Step at a preciserod depth without restriction. When adjustingthe top third link position, have top 3rd linkparallel to ground and set approximately 1” fromfront of the slot. When set properly, the One

Step will lift in a level manner when lifting at theend of the field. Located on all lower three pointhitch arms, are float pins. These float pins mustbe removed. Position your 3 point hitch so themachine is floating in the arms with little or noresistance from tractor. Position 3 point hitch soit is just carrying a little weight. Weedy or hard

soil conditions can cause the One Step™ torock forward onto the front gauge wheelsallowing the cutter rod to come out of theground. To overcome this problem, add weightto th e rear of th e machine, using th e rear tire

mud scraper w eight m ount b racket . One ortwo tractor weights per side will eliminate this.(See page 25-8)

IMPORTANT: A g ood level seed-bed is verycri t ical before planting. Cult ivat ion after is

also very imp ortant, to make each bed the

same height and to el imin ate weeds in thepro cess. (See pages VI thru VIII).

Pickup Head to Rod Relationship

From the factory the pick up head of themachine has been positioned and engineeredto gently remove the beans off the double rodand move them safely onto the movingdischarge system. The pick up head, dependingon field conditions, can be moved up to 1” (2.5cm) closer to the rod or 6” (15cm) away

from the rod, using the ratchet jacks and slideplates located on each side of the machine.

Support shanks with wooden blockswhen making adjustments!

If your One Step™ has belly shanks, followthese instructions when the need to position thepickup head closer or further away from thecutter rod occurs.

1. Perform this function on a smooth surface

while placing a 3/8” to 5/8” (9.5mm to 16mm)plate under all straight shank or cushionshank points. This should put belly shankpoints and cutter rod level just a little belowcenter. This operation can also beaccomplished in the field by leaving themachine down and in the row. Use thetractor ’s 3-point hitch to just lift a little weightwhile leaving the One Step on the ground.


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25-3

2. Clean belly shanks off. Remove the dirt fromthe top and along the sides, especially in theslots of the belly shank. This will keep sandand other dirt particles from falling inbetween the 2 sandwich plates and facilitatea secure position when tightened.

3. Loosen all horizontal bolts on belly shank so

they are fairly loose in the plates.

4. Loosen the two 1” carriage bolts located onthe slide plates on each side of themachines.

5. Use the ratchet jacks on the upper frontportion of the One Step to either move thepickup head 1” (2.5cm) closer or 6” (15cm)further away from the cutter rod.

6. Important: While adjusting the slide plates

and moving the pickup head in eitherdirection, keep the belly shank bearings androd straight in line with those of the straightshanks. Moving both sides at the same timewill keep the belly shanks from binding.Rotate rods several times, inspect again forstraightness and tighten all bolts securely.

Note: If your machine is equipped with cushionshanks keep in mind that the shanks will flexrearward while operating. Set belly shanks 1/2”to 3/4” (12mm to 19mm) behind cushion

shanks. An easy way to accomplish this is toset the ratchet jacks 1/2” to 3/4” (12mm to19mm) behind the position that you want tooperate the machine. Tighten belly shanks, asdescribed above and then move the cushionshanks to the desired operating position finallytightening the bolts in the slide plates.

IMPORTANT: Operate the pickup head at halfof ground speed or approximately 30 to 35RPM. The beans will actually hesitate or slightly

push ahead before moving over the pickup

head. The beans will predominately standstraight up, making each bean plant cushion thenext, forming a smooth even flow over the hexroller and slinger tube, then into a windrow.Operate the discharge table so product movessmoothly off the end and into a uniformwindrow. Maintain constant control of the beansfrom cutting to discharge.

Pickup head height is determined by foliage,volume, and size of plant. Range of operationshould be between just touching soil to 2” (5cm)above the soil.

Scissor Type Gauge Wheels MountingInstructions (See page 15-10 & 15-11)

Using (2) 3/4” x 6” eye bolts with (2) 3/4” x 9bolts with nuts and locks, mount scissor gaugewheel in front of outside shank on the mainframe of the One Step. Raising or lowering thegauge wheels with turn buckle threadadjustment will aid in mounting the wheel to themain frame. Center gauge wheel and tighten.

On various larger models of One Steps, (suchas the 1222, 8030, C8030 and 6038), thescissor gauge wheels can be mounted inside to

the next shank in on the machine. This gaugewheel placement will provide a more constantrod depth on larger models. (See pages 15-8 &15-9)

Each gauge wheel comes standard with aturnbuckle ratchet jack system to regulate andmaintain depth control. It will be necessary tohave a tape measure to know turnbuckle pindistance from center to center. Use the top ofthe tubing structures on the gauge wheel frameas a stop for the handle of the turnbuckle. The

movement of the handle from the top of thetube on one side to the top of the tube on theopposite side (approx. 220°) will raise or lowerthe gauge wheel axle 1/4”. For level operation,the front gauge wheels work together with therear gauge wheels to provide stability andprecise rod depth. Observe the machineoperating in the field, to be sure that themachine is riding on all wheels. Operating withfour gauge wheels is the only way to maintainconstant cutter rod depth.

Divider Placement on Scissor Gauge Wheel(See page 15-10 & 15-11)

Using (2) 5/8” x 4 1/2” bolts and 5/8” x 4 1/2”eye bolts with lock washers and nuts, mountdivider on mounting bar located on front ofscissor gauge wheel. Elevation of the mountingbar is determined by the depth of furrow. (Theposition shown on page 15-10 is the mostcommon position.) Adjust divider parallel


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25-4

linkage to parallel position. Arms on dividershould be parallel to the ground or slightlyhigher in front. Mount lower support assembly(Page 15-11, Item no. 4) to lower back ofdivider using (1) 5/8” x 2 1/2” U-bolt with nutsand lock washers. Mount rear of lower supportassembly to holes provided on gauge wheels

with (2) 5/8” x 2” bolts with nuts and lockwashers. Inspect for straightness and tightensecurely. Adjust divider according to divideradjustment (Page 15-10). Using (2) 1/2” x 3 1/2” bolts, mount divider rods to divider as shown.(Page 15-1, Item no’s. 5 – 6). Adjust rods togently separate and move foliage around tiresand into throat of the machine.

On machines without scissor gauge wheelsmounted at the ends. (See pages 15-8 & 15-9.)Mount standard outside mounting bracket using

Type B U-bolt. (See Item no. 34 – 35, page 15-1). Position the mounting plate of the outsidemounting bracket adjacent to the outside shankmounting angle, tighten securely. Mount andadjust divider according to Page 15-4 & 15-10.Inspect for alignment. Divider should be directlyin line with shank. Tighten securely.

Improper assembly could cause accidents orunnecessary down time. If you have anyquestions you may call 1-800-473-3559, or your authorized Pickett Equipment dealer.

LUBRICATION (See page 15-12)

Daily and hourly maintenance is required toavoid unnecessary down time. Periodicallylisten to, and watch the machine operatewithout material moving through it. This simplestep can prevent most unforeseen problems.

• Greasing the machine reduces the amount offoreign material and moisture that can entervoids causing rust.

Front Divider System – One zerk is located onthe upper and lower portion of each lifting armassembly. Grease every 16 hours of operation,8 places. Use type EP-2 grease.

Ratchet Jacks – Each ratchet jack is equippedwith two Zerks. Grease every 40 hours ofoperation. Use type EP-2 grease

Chain Case – Check daily maintainapproximately 4” (10cm) of grease in the chaincase use semi fluid grease Pickett part #107009. Do not use gear oil. The use of inferiorgreases will void warranty on the machine.

GENERAL MAINTENANCE

Bearings - Check all cutter rod bearings daily.Because they work under ground, after severalacres these bearings may tend to freeze up orwear out. Carefully inspect them after severalhours of operation. Using an infra-redthermometer check the temperature of eachbearing immediately after disengaging thehydraulic power to the rod. Replace any bearingthat is over 145°F (63°C).

Always turn off tractor and remove keybefore inspecting or making adjustments!

To change a cutter rod bearing start at theoutside end closest to the bearing to bereplaced and then work your way in. Firstremove the nuts and carriage bolts from theflangettes on the shank then remove the rods.Ensure that couplers are placed about 1/4"(6mm) from touching bearing. If couplers areplaced too close to bearings, bearing failuremay occur, because of friction between the twocomponents.

Chain Tension – See page 25-5 Check chaintension inside chain case daily. Do not overtighten chain, there should be approximately1/4 (6mm) inch play in chain. Inspection plateprovided should be removed and chain caseinspected inside every 16 hours.

Cutter Rod Fasteners - Check for tightness onall fasteners on cutter rod support shanks 4hours after the initial start-up in the field.Vibration and stress, which only field conditions

create, may loosen fasteners. Check fastenersthroughout the entire machine front to backevery 10 hours.


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25-6

Hydraulic System

One hour after start-up, check all hydraulicconnections for any hydraulic leaks. Inspecthydraulic hoses throughout machine to ensurethat they are securely in place and not draggingor rubbing a hole in the hose.

Always maintain full hydraulic oil level in tractor.Check tractor for hydraulic leaks. Check filterand change according to the tractormanufacturer's recommendations.

Draper Belts (See page 25-8)

Inspect every 6 hours of operation. Ensure thatthe belt is running in the center of the conveyorhousing. The tail roller’s bearing bracket isequipped with a threaded adjustment on eachend of the roller to facilitate the centering of thedraper belt. Ensure that all deflector tins clearbelts and belt connectors. Tins which rub onbelts could cause excessive wear. Whenmachine is not in use remove tension from thedraper belt. Remove draper belt after harvestand store in a dry place, free from sunlight.

If during operation draper belt becomesblocked or cutter rod gets wrapped withdebris. Turn off tractor and remove thekey before fixing the problem!

Pickup Head (See page 25-9)

Ensure that the pickup head operates parallel tothe ground or in relationship to the main frameregardless of height setting. (Raise and lowerevenly using the cable lift system.) Check allfasteners throughout the entire pickup head 4hours after first start up and every 16 hoursthereafter.Inspect pickup head, cam tracks, cam bearingsand the finger tubes that support rubber

mounted fingers (see page 25-9). Make surefinger tubes have not been bent, causingbearings to run under excessive side pressure.

Tires

Check the pressure in all tires on the machineensuring they are at the recommended 35 psi.Never exceed 45 psi. Inspect hubs annuallyand repack bearings with type EP-2 grease.Maintain all gauge wheel ratchet jacks.

Lubricate threads every 40 hours. Use EP-2grease.

Other Parts

Check fasteners on entire divider system daily.Vibration causes the fasteners to loosen.Periodic inspection and tightening is required.

Maintain all shields and guards for safeoperation. Check all safety and maintenancestickers. Replace if damaged or missing.

Wear personal protective equipmentwhen performing any maintenance orassembly on the machine. Protectiveequipment may include: hard hat, dustmask, safety goggles, hearing protection,face shield, gloves and steel toed boots!

Chain Case Maintenance and Repair

(See page 25-5) Maintain at least 4" (10cm) ofgrease in bottom of chain case housing, usesemi fluid grease, Pickett part # 107009.Remove inspection plate and inspect grease forsmall metal shavings. Metal shavings indicatemisalignment of sprockets. Should a bearing goout and the bearing has seized on sprockethousing, use a bearing puller as shown on page25-5, front view, to remove the bearing cap and

bearings from the chain case.

Replace wear shoe on bottom of chain drivehousing when needed. Before holes appear onthe front bottom side. Some soils are moreabrasive than others. Frequent inspection isrecommended depending on soil type. Seriousdamage may occur to chain case if wear shoemaintenance is neglected. Replace front wearpoints or shoes when needed. When wearpoints lose the V shape on the bottom they willnot penetrate hard ground conditions.

Aproximently 2” (5cm) below the roll pin hole. Inspect bearing cap sleeve bolts. (A maximumtorque of 45 foot pounds is recommended).

Support shanks with wooden blockswhen changing points or cutter rods!


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25-7

Support shanks with wooden blockswhen changing points or cutter rods!

Rod Breakage and Replacement

If a cutter rod chain case key needs replacing,use bearing puller and push the rod through the

sprocket sleeve. To achieve easiest removal,push the shortest piece of rod through thesprocket sleeve. Do not remove rods byhammering. This will cause serious damage tobearings and cap sleeves.

IMPORTANT: When replacing the cutter rodkey in th e chain case, always coat the key

heavi ly w ith anti-seize lubricant.

Replace cutter rod when square edges havebeen worn round. When this happens, beans

do not flow over the rod, but push ahead of therod. Replace using new couplers and rodlengths according to manufacturesspecifications and location.

After replacing the cutter rod fill the Allen headof the lock collars’ set screws with grease. Thiswill aid in future repairs because the grease willnot allow dirt to fill the Allen head.

Dividers

Replace the UHMW wear shoe on the dividerbefore you can see the metal under it. See 15-10

Hitch Pins

Weekly check the hitch pins for wear. If there ismore than 1/16” (2mm) of wear the pins need tobe replaced. See page 15-14. Top hitch pin #116021. Bottom hitch pin # 116001.

Guy Rods

Upper guy rod anchor bolts should be adjustedon flat ground. Tighten so that the bolt is justsnug with angle mount. Do not over tighten particularly the upper rear guy rod. Overtightening will cause the main tool bar to bowrearward causing misalignment to the cutterrod. Large machines are shipped with a guy rodextension mount its purpose is to minimize toolbar flex. (See page 15-14)

Transporting the One Step

The weight of the One Step and dividersystem will add weight to the tractor,which will decrease the tractors stabilityand maneuverability. Please use cautionand allow for additional distance whenbraking or maneuvering aroundobstacles.

Do not transport the One Step over15MPH (32km/hr)

Make sure all reflectors, hazard lightsand lamps are in working order.

Be sure the Slow Moving Vehicleemblem is clean and visible from therear of the machine

Know about other traffic on the road.Keep well over to your side of the road.Pull over, whenever you can, to allow

faster traffic to pass. Adjust travel speed to maintain control

of the One Step and tractor at all times.Never coast down hills.

Know the overall width and length of themachine. Be careful when transportingthe machinery on narrow roads andacross bridges

Storage of One Step

After harvest store machine in an enclosed

building, if possible. Storing outside in theweather causes steel frame and parts to rust.Hot and cold extremes also cause rubberfingers to deteriorate. Wash machine and spraymachine with a rust inhibitor as needed onplaces where paint is worn off from operation.Place blocks under the shanks to keep thecutter rod bearings off of the dirt. Removedraper belt and store inside and away fromsunlight.Make a list of repairs and parts needed beforethe next harvest. If time permits make repairs

before storing the machine.


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TO STRAIGHTEN A MISALIGNED DRAPER BELT, ADJUSTTHE POSITION OFTHE BEARING BRACKET BOLT IN THE SWIVEL BLOCK ON EACH SIDE OF THEDRAPER TABLE UNTIL THE BELT IS TRACKING IN THE CENTER OF THE ROLLER

LOCKING WING NUT

NOTE: BELTS ALWAYS TRACK TO THE HIGH SIDE.

TO PREVENT PREMATURE AGING OF THE

DRAPER BELT, TIGHTEN THE BELT ONLYENOUGH FOR THE FOLIAGE TO MOVE A-LONG THE BELT AND ROLLERS WITHOUT

ANY HESITATION.

WHEN NOT USING THE ONE STEP, LOOSENTHE DRAPER BELT TO PREVENT THE BELTFROM STRETCHING DURING STORAGE.

IF THE ENTIRE MACHINE CANNOT BESTORED INSIDE REMOVE THE DRAPERBELT AND STORE IT INSIDE.

TIGHTEN LOOSEN

ADJUSTMENT INSTRUCTIONS

DRAPER BELT ALIGNMENT &

25-8

MUD SCRAPER WEIGHT

MOUNT BRACKET

ADDING ONE OR TWO TRACTOR WEIGHTS ON

EACH MUD SCRAPER WEIGHT MOUNT BRACKET

WILL HELP YOU MANTIAN CONSISTANT ROD DEPTH.


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The hex end of the tool can be usedto raise or lower the pickup head. Itfits the cable ratchets located on eitherend of upper tube.

This end is used toform the divider rods

The flow control valve located on the right end of the One Stepcontrols the pickup head. Never set this valve above 3 1/2 on thescale. The pickup head should operate at 30 to 35 RPM.

One way of setting this speed is to paint one finger red. Then fromthe operator's seat count the number of times you see that fingerin one minute.

The beans will actually hesitate or slightly push ahead before movingover the pickup head. The beans will predominately stand straightup, making each bean plant cushion the next, forming a smootheven flow over the hex roller and slinger tube, then into a windrow.

Special Tool

This pickup head & divider rod tool is furnished with the One StepPart # 901475

25-10


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TROUBLE SHOOTING

Symptom Problem Solut ion

Excessive Rod Breakage Stones Change to a 1045 rod or 1 1/4” rod.

Shank out of alignment.Clean out dirt, and then tighten shank orshim to straighten.

Inadequate RPM at the rod.

Operate cutter rod at 100 to 140 RPM.Hydraulic flow should not exceed 8 to 9GPM (30 to 34 LPM) at 2000 PSI (138 Bar).The flow rate is controlled by the tractorshydraulic system

Bearings out of alignment. To realign bearings loosen all shank rodbearing flangettes slightly, ( just enough tochang e angle on b earing). With new (orstraight) rod in unit, run rod for 20seconds, then completely shut down thesystem and tighten all bearing flangettes.

Hard ground conditions. Run rod as shallow as possible. Makesure that the tractors 3-point is in float,and hold a little weight on the tractors 3-point hitch.

Excessive Crop Loss Divider rods are too abrupt,or too low to the groundplowing the beans over.

Check to assure that front and rear tiredividers and divider rods are adjusted andformed correctly to divide foliagesmoothly, not abruptly.

Cutter rod plowing beansover.

Slow cutter rod down. Operate the rod asshallow as possible while still allowingthe foliage to move over the rodconsistently. Change rod if corners havebecome rounded.

Beans moving ahead ofpickup head.

Adjust pickup head operating speed, soas not to exceed 1/2 that of ground speed(30 to 35 RPM). Run as slow as possib le .

Thick foliage or weedsbunching up between cutterrods and pickup head.

Move pickup head away from cutting rodsby loosening side plate bolts. Use ratchet jacks to move it further back, adjustingeach side equally. This allows moreclearance through the throat of themachine, facilitating the passage offoliage. Do not move more than 1" to 2"

(25mm to 50mm) back at one time.This makes a lot of difference.

Digging deeper on one endof the machine than theother.

Check the tractors 3-point hitch arms andmachines gauge wheels to assure thatboth sides are the same length and thatthey are securely connected to themachine. Make sure that the machineoperates in a level manner by adjustingthe gauge wheel ratchet jacks.

30-1


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Symptom Problem Solut ion

Excessive crop loss(cont.)

Plants dropping into thefurrow while cutting whichare subsequently missed(not picked up) by thepickup head.

Problem can be caused by an excessivelydeep furrow. The recommended furrowdepth is 2" to 3" (50mm to 76mm). Slow rodspeed down. Lower pickup head and slowit to half of ground speed and use slideplate adjustment to move the pickup closerto rod with ratchet jacks.

Machine hydraulic powerstarts to decrease.

Cutter rod slows and pickuphead starts to slow down orstops.

Bearing may be going out. Rod may bewrapped. Make sure that the hydrauliccontrol lever in the cab is working properly.Verify proper hook-up of the tractorshydraulic return line. Return line must nothave any restrictions. Refer to tractoroperator's manual to determine proper oilreturn many tractors have a motor circuitreturn port separate from the selectivecontrol valves. Check tractor flow controlvalves for obstructions which can hamperflow through the hydraulic system. Check

to ensure that the tractor's hydraulic oillevel, flow and pressure are adequate forsatisfactory operation. Do not exceed 9gpm (34 lpm). Torque of the chain casehydraulic motor actually decreases as flowis increased.

Machine will not stay orgo into the ground.

Hard or very dry ground. Inspect points on lower end of shanks. Ifthey are round and have lost the sharppoint, replace with new. Use shear point ifnecessary. Add weight behind the rear tireon the One Step, 100 to 150 Ibs (45 to 68kg) per side. (See page 25-8)

Beans wrapping aroundhex roller and 4” roller .

Wet conditions or very vineybean variety.

Inspect rotor rods. See if they haveloosened and rotated forward. (See page25-9) If so, loosen bolts on rotor rodbracket on lower rear side of side platesand rotate the end of the rotor rods towardthe hex roller. Make sure not to rotate toofar or the rotor rods will wear on the fingertube and pick up head bearings. Tightensecurely, also slow the pickup down to halfthat of ground speed to provide aconsistent movement of foliage over thehex roller and 4" roller or wait for drierconditions.

Vines and trashcollecting arounddividers or shanks onOne Step.

Very viney conditions orweeds are present.

Front point on divider needs to be replacedor added to, so front divider point will work1/2” to 3/4” (12mm to 19mm) under theground. Do not let anything go underdividers. Make sure divider rods areproperly formed. Refer to divide

Uniform Rod Cutting Machine

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