Underground Distribution Construction Manual Version 25...2021/01/19 · MANUAL 00305 Underground...

© Energex Limited 2020 ABN 40 078 849 055

MANUAL 00305

Underground Distribution Construction Manual

Section E1 – Assemblies

Approved by: A. Bletchly

This drawing must not be

C COPYRIGHT 2020 ENERGEX

whole without writtenpermission from ENERGEX

reproduced in part or

UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL

ORIGIN

AL ISS

UE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

SECTION INDEX

6229-A4 E

E1 01 3

UDC-E1-0-1E.DWG

R. English

10/10/08

P.BARNEY

F.AMANPOORA

SECTION E1 - ASSEMBLIES

ELECTRICAL

D

2.3 Assembly LVLP400CFS.

A Smith-de Perez

P. Judge

K, De Manser

APP’D

CKD

ATHR

DATE 24/09/13

added

2.7 Connections Sheet 7 added.

A. Bletchly

B. Brunsmann

T. Borg

APP’D

CKD

ATHR

DATE 01/06/20

Sub-Sect. Description Sheet Assy

1.1LV PITS

Service Pit, End Caps, Connectors 1 1010

2.1LV PILLARS

MEN Pillar Earthing 1 1037

2 1011-2

2.2 Pillar Assembly - Replacements 1 1030-1 & 2, 1038-4

2.3 Pillar Assembly - CFS Unit & Frame 1 1034-1

2 LVLP400CFS

2.4 Pillar Assembly - Frame Only 1 1045-2, 1049-2

2.5 Pillar Assembly - Service Tails 1 1030-3 & 4

2.6 Termination Lug - Lug Set & Tapesets 1 1033-3, 1038-1, LTSC16D & LTSA24D

2.7 Connections 1 1035-5

2 1048-4 & 5

3 1036-1

4 1044-1-120, 1044-2-120 & 1044-2-240

5 1047-5 & 6

6 1046-4 & 5

7 1036-5

E






ORIGIN

AL ISS

UE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

SECTION INDEX

6229-A4 D

E1 02 3

UDC-E1-0-2D.DWG

R. ENGLISH

10/10/08

P.BARNEY

F.AMANPOORA


ELECTRICALD

ATE

APP

D

CK

D

DR

NCR.

English

P.

Relf

Sub-Sect 2.11

added.

DA

TE

APP

D

CK

D

DR

NDA.

Bletchly

B.

Bruns

mann

T.

Borg

Sub-Sect 2.12 added.

01/

11/2011

D.

Taylor

01/

11/2020

Sub-Sect Description Sheet Assy

2.8 1039Six Fuse Panel, fuses 1

10432

3 1049-1, 3 to 5

2.9 1

1

Misc. - Neutral Link, Shroud Holder 1038-2 & 1045-1

2.10 Large Commercial Industrial Service Pillars LVLGSPCI

2

3

LVLGSPBP

LVLGSPURD

2.11 1Connections (obsolete - use sub-sect 2.7) 1035 (obsolete)

2 1048 (obsolete)

3 1036 (obsolete)

4 1044 (obsolete)

5 1047 (obsolete)

6 1046 (obsolete)

2.12 13 Way Link Pillar LVSP30

SC02468767111kV ABB Safelink 2 - AF7.1

HV SWITCHGEAR

LVSPIT31LV Service Pit6.1

LV SERVICE Pit

11801Sealing CompoundCable Clamps, Sheath Earth &5.3

11011Termination Kits (3 Core Cables)5.2

11001Termination Lugs5.1

11kV TERMINATIONS

10801Service Cable Installation-HD Conduit4.1

LV SERVICES

1053-3, 1060, LJXC16XC16D1Phase Connections & Insulation3.5

10552

10551Cable Guards (Timber & Concrete Poles)3.4

1053-1, 2C, 1HV & 1052-41Housings3.3

10523

1051-2 & 3, 1056-32

1051-1, 1056-1 & 2 1Poles - Phase Connections, Bridging, Cable Clamps3.2

10501Padmounts - Cable Clamp3.1

LV TERMINATIONS

AssySheet DescriptionSub-Sect.






ORIGIN

AL ISS

UE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

SECTION INDEX

6229-A4 F

E1 03 3

UDC-E1-0-3F.DWG

R. ENGLISH

10/10/08

P.BARNEY

F.AMANPOORA


ELECTRICAL

3.4 S

heet 2 a

dded.

A. BLET

CHL

Y

B. B

RU

NS

MA

NN

T. B

OR

G

APP’D

CK

D

AT

HR

DA

TE

23.0

1.19

F

Uncontrolled Document When Printed






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV PILLARSMEN PILLAR EARTHING

6229-A4 C

E1 2.11 2

UDC-E1-2.1-1C.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

50mm Cable

MEN LINK PILLAR EARTHING- ASSEMBLY 1037-1

07164

Driving Point

06339

22946

Crimped position

Driving Pin

Earth Rod

of connector

06327

100

No

m.

Washer Spring

STOCK QTYS/Steel Hex.

S/Steel M12

50mm Terminal

100411

Washer Flat

S/Steel M12

01053

01053

01081

2

1

2

06339 1

06259

12952

22946

1

1

1

06327

07164

CODE

2.0m

1

06259

Lug

01081

Connector

12952

M12 X 30

00411

MATERIAL Bolt & Nut

06327

MEN LOOP PILLAR EARTHING- ASSEMBLY 1037-2

06339

Driving Point

of connector

22946

Earth Rod

Crimped position

100

No

m.

QTYSTOCK

07164

50mm Cable

50mm Terminal

0625906339

06259

12952

22946

07164

06327

CODE

1

1

1

1

2.0m

1 Lug

12952

Connector

Driving Pin

2

2

MATERIAL

TIGHTENING TORQUE 40 Nm

2

DA

TE

APP

D

CK

D

DR

NC09/10/2012

A.P

EREZ

J.C

HU

NG

P.R

ELF

EA

RT

H R

OD

UP

DA

TE

D T

O

SC22946






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV PILLARSMEN PILLAR EARTHING - WITH PHASE BAR

6229-A4 D

E1 2.12 2

UDC-E1-2.1-2D.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

50mm Cable

MEN PILLAR EARTHING- 1011-2ASSEMBLY

07164

Driving Point

06339

22946

Earth Rod

Driving Pin

Crimped position

of connector

06327

100

No

m.

S/Steel Hex.

QTYSTOCK

Washer Spring

50mm Terminal

S/Steel M12

00411 1

01053

S/Steel M12

Washer Flat

01053

01081

2

1

2

106339

06259

12952

22946

1

1

1

07164

06327

CODE

2m

1

Lug

06259

01081

2

Connector

12952

M12 X 30 - 00411

MATERIAL

Bolt & Nut

Phase Bar

06508

06508 1

00412 -

1-WAY & 2-WAY

1011-2

M12 X 40 - 00412


DA

TE

APP

D

CK

D

DR

ND09/10/2012

A.P

EREZ

J.C

HU

NG

P.R

ELF

EA

RT

H R

OD

UP

DA

TE

D T

O

SC22946






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV PILLARSPILLAR ASSEMBLY - 400A CFS UNIT & FRAME

6229-A4 B

E1 2.32 2

UDC-E1-2.3-2B.DWG

A.SMITH DE PEREZ

23/9/13

A.LIONG

J.LANSLEYA

MATERIALQTY

23300

CODESTOCK

23296

23295

ASSY

15197

1

1

1

A/R

4

- 400A CFS UNIT & FRAME ASSEMBLYASSEMBLY LVLP400CFS

1043-1

Pillar Base

23296

Pillar Cover

23295

M10 Bolt/

Washer

1519

7

400

A CFS

Asse

mbly

23300

Set 10

43-1

(A/

R)

FR

ONT

VIE

W

NOTES

Suppled with 400A links (SC15849) in CU.

Takes Size 2 Fuses as per following table:

DA

TE

15/08/2019

BA. BLET

CHL

YA

PP

D

CK

D

DR

N

asse

mbly correctly.

dra

wing to reflect

Copper leads a

dded to

T. B

OR

G

B. B

RU

NS

MA

NN






ORIGIN

AL ISS

UE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV PILLARSTERMINATION LUG - LUG SETS

6229-A4 E

E1 2.61 1

UDC-E1-2.6-1E

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

16mm Terminal

16mm , 4 Core Cable

16mm Terminal Lug

CODE

HEAT SHRINK CAP SERVICE TAIL FOR PILLAR- ASSEMBLY 1033-3

0.45m20365

17746

15125

1

1

Heat Shrink

End Cap

17746

20365

Cable Core from2

Lug

15125

2

TERMINATION FOR CROSSROAD CABLE (16mm )

QTY

ASSEMBLY 1033-1

Cross Road Cable

STOCK

MATERIAL240mm Al

- 240mm Al 4C CABLE TERMINATION KITLVSPL240ASSEMBLY

240mm 4 Core,

16mm , 4 Core Cable

2

2

2

Glove - Heatshrink

12390

Glove - Heatshrink

13617

STOCK QTY

ASSEMBLY 1038-1 - TAPESET 2

10800 AR

10551 AR

10680

10801

CODE

AR

AR

Insulating Tape PVC

(Red, White, Blue

Black)

Alum. Terminal Lug

MATERIAL

DA

TE

APP

D

CK

D

DR

NE20/08/19

A. BLET

CHL

Y

T. B

OR

G

HE

AT S

HRIN

K T

UBE A

DDE

D

GL

OV

E H

EA

TS

HRIN

K A

DDE

D

lapped layers.

Apply tape in 5 x half

15125

STOCK QTY

15125

CODE

4

MATERIAL

Cable

2

2

Terminal Lug

15507

STOCK QTYCODE

MATERIAL

15507 4

Heatshrink Tube

03661

103661

112390

Heatshrink Tube

24082

124082

113617

B. B

RU

NS

MA

NN






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

CONNECTIONS - CFS NEUTRAL 70 - 240 sq mm

6229-A4 F

E1 2.71 7

UDC-E1-2.7-1F.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

1035-5STOCK

01053

01081

6

3

00411

CODE

2

MATERIAL

Cross Road Cable

see E5/1.1./sht 9

Terminal Kit for

Washer Spring

S/S M12

1081

Neutral Bar

(As Required)

3 Phase Termination kit

see E1/2.6/sht 1 (As Required)

Terminal Lug to

Service Tail

Bolt & Nut

M12 x 30

S/Steel Hex.

(As Required)

S/Steel Hex.

Terminal Lug to

MEN pillar Earth

S/Steel M12

Washer Flat

1053

M12 x 30

00411

Bolt & Nut

ASSEMBLY - CFS UNIT NEUTRAL ASSEMBLY (for 70mm† /95mm† /120mm† /185mm† /240mm† )1035-5


Washer Flat

S/S M12

1053

DA

TE

APP

D

CK

D

DR

NE

Washer Flat

S/S M12

1053

DA

TE

APP

D

CK

D

DR

NF01/

11/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

Shear head lu

gs re

moved

LV PILLARS

01/

06/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

fro

m title block

Dra

win

g sheet 7 added.






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

CONNECTIONS - CFS NEUTRAL - FOUR WAY

6229-A4 F

E1 2.72 7

UDC-E1-2.7-2F.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

00412

01081

01053

00413

6

3 3

6

-

2

2

-

CO

DE

MATERIAL

ST

OC

K

1048-4

1048-5

QUANTITY

- NEUTRAL ASSEMBLY FRAME - 2x70mm† , 2x240mm† & 4x240mm† ASSEMBLY 1048-5

Road Cable

see E5/1.1./sht 9

Terminal Kit for Cross

Washer Split

S/Steel M12

1081 Neutral Bar

(As Required)

see E1/2.6/sht 1

Terminal Lug to

Bolt & Nut

M12x30mm

S/Steel Hex.

(As Required)

M12x40mm -

Terminal Lug to

MEN pillar Earth

S/Steel M12

Washer Flat

M12x50mm -

00412

S/Steel Hex

Termination kitNeutral Link

00413

Bolt & Nut

ASSEMBLY 1048-4 † - NEUTRAL ASSEMBLY FRAME - 4x70/120mm TIGHTENING TORQUE 40 Nm

01053

DA

TE

APP

D

CK

D

DR

NE

S/Steel M12

Washer Flat

01053

DA

TE

APP

D

CK

D

DR

NF01/

11/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

LV PILLARS

01/

06/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

Dra

win

g sheet 7 added.

Shear head lu

gs re

moved

fro

m title block.

Termination link updated


ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

CONNECTIONS - CFS PHASE

6229-A4 F

E1 2.73 7

UDC-E1-2.7-3F.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

CFS Unit Phase

Terminal

Service Tail

(As Required)

Sleeve (150mm)

Heatshrink

24082 (included with CFS CU)

(As Required)

Terminal Lug to

Cross Road Cable

Washer Flat

S/S M12

1053

Terminal Lug to

00411

Bolt & Nut S/S

Hex. M12 x 30

- CFS UNIT PHASE CONNECTION (70mm† , 185mm† & 240mm† )ASSEMBLY 1036-1

MATERIAL

CODE

00411

01053

24082

STOCK

01081 1

2

11036-1

1

See E1/2.6/sht 1

Termination kit






DA

TE

APP

D

CK

D

DR

NE

stockcode updated

Washer Spring

S/S M12

1081

Washer Flat

S/S M12

1053

from bottom up.

connection and shrink

push sleeve over bolted

After making connection,

DA

TE

APP

D

CK

D

DR

NF01/

11/20

A.

BLET

CHL

Y

B.

BR

UNS

MA

NN

T.

BO

RG

fro

m title block

LV PILLARS

01/

06/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

Heatshrin

k sleeve

dra

win

g sheet 7 added

Shear head lu

gs re

moved







ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

CONNECTIONS - ONE & TWO WAY

6229-A4 F

E1 2.74 7

UDC-E1-2.7-4F.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

ASSEMBLY

ASSEMBLY 1044-2-240

1044-2-120

1044-2-240

1044-1-120ASSEMBLY

-Road cable

Terminal Kit for Cross

3 Phase

01053

13891

03814

06485

00412

Hex. M12 x 40

Bolt & Nut S/S

00412

1

AR

1

2

MATERIALSTOCK CODE

1044-1-120

Terminal Lug to

Service Tail (As Req’d)

- ONE-WAY ASSEMBLY 70, 120 & 240 CABLE

Shroud (Large)

Contact Grease

Washer Flat

01053

03814

13891

Insulating

S/S M12

01053

06485

13891

00413

00412

03814

Bolt & Nut

S/S Hex.

M12x40 - 00412

M12x50 - 00413

Tie Down

06485

1

-

AR

2

1

1

1

1

AR

1

2

-

STOCK CODE

MATERIAL

1044-2-120

- TWO-WAY ASSEMBLY 70 CABLE

- TWO-WAY ASSEMBLY 240 & 70/240 CABLE

Service Tail (As Req’d)Terminal Lug to

Shroud (Large)

Insulating

Tie Down

Cross-road cable

Terminal Kit for

Contact Grease

03814

06485

13891

Washer Flat

S/Steel M12

01053

Strap Shroud

Strap Shroud


1

See E1/2.6/sht 1

Termination kit

3 Phase

See E1/2.6/sht 1

Termination kit

DA

TE

APP

D

CK

D

DR

NE

see E1/2.6./sht 1

see E1/2.6./sht 1

01081 1

Washer Spring

S/S M12

1081

Washer Flat

01053

S/S M12

01081 1 1

Washer Spring

S/S M12

1081

DA

TE

APP

D

CK

D

DR

NF01/

11/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

Shear head lu

gs re

moved

LV PILLARS

01/

06/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

Dra

win

g sheet 7 added.

fro

m title block







ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

CONNECTIONS - THREE WAY

6229-A4 F

E1 2.75 7

UDC-E1-2.7-5F.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

00412

Bolt & Nut S/Steel Hex

06485

Strap Shroud Tie Down

QUANTITYSTOCK

Insulating Shroud

(Large)

13891

06508

00412

1

1

06485

CODE

1

Terminal Lug to

(As required)

Washer Flat

S/S M12

1053

Phase Bar

06508


See E1/2.6/sht 1

THREE-WAY CABLE ASSEMBLY - 3x70mm† , 3x120mm† or 1x240mm† & 2x70mm† - ASSEMBLY 1047-5

Cross-Road Cable

(As required)

to Fuse Panel

Terminal Lug

00413-00413

ASSEMBLY 1047-6 THREE-WAY CABLE ASSEMBLY - 2x240mm† & 1x70mm† /1x120mm† or 3x240mm† -

1047-5

1047-6

MATERIAL

1

2

1

1

M12 x 40mm -

M12 x 50mm -

01053 4 4


DA

TE

APP

D

CK

D

DR

NE

Dra

win

g sheet 7 added

01081 2

13891 1

2

1

Washer Flat

S/S M12

1053

Washer Spring

S/S M12

1081

DA

TE

APP

D

CK

D

DR

NF01/

11/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

Shear head lu

gs re

moved

LV PILLARS

01/

06/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

fro

m title block







ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

CONNECTIONS - FOUR WAY

6299-A4 E

E1 2.76 7

UDC-E1-2.7-6E.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

See E1/2.6/sht 1


Insulating Shroud

FOUR-WAY CABLE CONNECTION - 2x70mm†, 2x120mm† & 2x240mm† or 4x240mm†-

1046-4ASSEMBLY

ASSEMBLY 1046-5

FOUR-WAY CABLE CONNECTION - 4x70mm† or 4x120mm†-

QUANTITY

01053

13891

06508

00413

1

1

4

-

1

1

4

2

00412

CODESTOCK

1046-5

1046-4

2 -

13891

(Large)

Terminal Lug

to Fuse Panels

(As required)

Washer Flat

01053

Cross-Road Cable

Terminal Kit for

06508

Phase Bar

M12 x 50mm -

M12 x 40mm -

00413

00412


Strap Shroud Tie Down

06485

06485 AR AR

01081 2 2

06485 1 1

Washer Flat

1053

ASSYS 1046-4 AND 1046-5

ARE PER PHASE

NOTE:

REQUIRE 3 FOR 3 PHASE

CONNECTION

DA

TE

APP

D

CK

D

DR

ND01/

06/2020

A.

Bletchly

B.

Bruns

mann

T.

Borg

Re

move contact

washer

Insert sprin

g

washer

Dra

win

g sheet 7 added.

see E5/1.1./sht 9

Washer Spring

S/S M12

1081

LV PILLARS

DA

TE

APP

D

CK

D

DR

NE01/

11/2020

A.

Bletchly

B.

Bruns

mann

T.

Borg

Shear head lu

gs re

moved

fro

m title block



ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

CONNECTIONS - CFS PHASE

6229-A4 B

E1 2.77 7

UDC-E1-2.7-7B.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

CFS Unit Phase

Terminal

Service Tail

(As Required)

Sleeve (75/25 x 220mm long)

Heatshrink

2474716

(As Required)

Terminal Lug to

Cross Road Cable

Washer Flat

S/S M12

1053

Terminal Lug to

00912

Bolt & Nut S/S

Hex. M12 x 50

- CFS UNIT PHASE CONNECTION (70mm† , 185mm† & 240mm† )ASSEMBLY 1036-5

MATERIAL

CODE

00912

01053

2474716

STOCK

01081 1

2

11036-5

1

See E1/2.6/sht 1

Termination kit






Washer Spring

S/S M12

1081

Washer Flat

S/S M12

1053

from bottom up.

connection and shrink

push sleeve over bolted

After making connection,

LV PILLARS

DA

TE

APP

D

CK

D

DR

NB01/

11/2020

A.

Bletchly

B.

Bruns

mann

T.

Borg

Shear head lu

gs re

moved

fro

m title block







ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ASSEMBLIES

LARGE COMMERCIAL/INDUSTRIAL SERVICES PILLAR

GENERAL ARRANGEMENTWITH BLANK FUSE PANEL

6229-A4 A

E1 2.102 3

UDC-E1-2.10-2A.DWG

R. ENGLISH

24/06/10

R.KROSCH

J.SokacA

620

1010

755

255

730

935

PILLAR BASE

BLANK PANEL

590H x 490W

BLANK PANEL & FRAME

TO SUIT PILLAR BASE &

TURRETT

FRONT ELEVATION SIDE ELEVATION

SC 21752

ONLY

PILLAR COVER

SC 21753

ONLY

PILLAR BASE

825

ASSEMBLY - SC 21806 - (CU-LVLGSPBP) - (ASSEMBLED PILLAR BASE, COVER AND PANEL & FRAME)

ITEM QTY PART No. DESCRIPTION

1 1 FIBREGLASS PILLAR TOP

2 1 FIBREGLASS PILLAR BASE

3 2 UNISTRUT FRAME

V-CPILLAR

V-CBASE

1

2

4

3

5

4 1 MOUNTING PANEL

5 1 PANEL SUBASSEMBLY

6 X-PANEL

P3300

S0000EGX01-01






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ASSEMBLIES

LARGE COMMERCIAL/INDUSTRIAL SERVICES PILLAR

ARRANGEMENTWITH 14 FUSE PANEL ARRANGEMENT

6229-A4 A

E1 2.103 3

UDC-E1-2.10-3A.DWG

R. ENGLISH

24/06/10

R.KROSCH

J.SokacA

ASSEMBLY - SC 22161 - (CU-LVLGSPURD) - ASSEMBLED PILLAR BASE, COVER AND 14 FUSE PANEL

R W B R W B

2

3

8 9 10

7 8 9

(NEUTRAL BAR)

(FUSE HOLDER)

4

1112

6

1314

935 825

255

285

895

1010

505

490

15

11 TERMINAL LUG FOR 16mm CABLE, M8 PALM HOLE

10 SCREW BRASS OR SS, ROUND HEAD MS x 25 LONG

9 WASHER, SPRING, SS, MS

8 WASHER, RD, BRASS OR SS, MS

7

6 NEUTRAL BAR TO DRAWING No. QESI 04-04-03

5 FUSE-HOLDER, 100A, 415V

4

3 FIBREGLASS PILLAR TOP

2 FIBREGLASS PILLAR BASE

INSULATING PANEL

1 S0000EGX01-02

SCREW, BRASS OR SS, R.H., MS, AND NUT

ITEM DESCRIPTION

4

4

18

18

14

2

14

1

1

1

1

QTY

PANEL / FUSE SUBASSEMBLY

PART No.

V-CBASE

V-CPILLAR

14 SET SCREW, HEX HD. SS, M8 x 20 LONG.

13 WASHER, SPRING, SS, M8

12 WASHER, RD, SS, M8

2

2

2

15 RED, WHITE & BLUE CABLE, 16mm CU STRANDED SINGLE CORE

2

PVC V-90, 0.6/11kV TO AS/NZS 5000.1

5

1






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

6229-A4 A

E11 1

A. BLETCHLY

01/10/20

B.BRUNSMANN

T. BORGA

3 WAY LINK PILLAR (SUIT UP TO 300mm†)- LVSP30

ELECTRICAL

ASSEMBLIES

LV PILLARS - 3 WAY LINK PILLAR

2471951

3 way link pillar

MATERIAL

2471951

QTYSTOCK CODE

1

link pillars as per Section E7.

MEN pillar earth required at all

NOTE:

Cover not shown

ASSEMBLY

2.12

UDC-E1-2.12-1A.DWG






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV TERMINATIONSPADMOUNTS - CABLE CLAMP

6229-A4 B

E1 3.11 1

UDC-E1-3.1-1B.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

(LV CUBICLE)CABLE CLAMP PADMOUNT- ASSEMBLY 1050-1

Concrete

Plinth

Channel

Universal Clamp

15337

STOCK QTY

Four Conductor

Aluminium Cable

Unistrut Nut M10

08532

Unistrut

with Spring

08532 1

00164

15337

CODE

1

1

MATERIAL

(150mm SLEEVE)PADMOUNT

- AL 185mm SOLID SECTOR CABLE CONNECTION ASSEMBLY 1050-3

Adhesive Lined

185mm Terminal Lug2

42/12 300 LG

06898

17745

Assy 1050-3 a

dded.

A. BLET

CHL

Y

B. B

RU

NS

MA

NN

T. B

OR

G

APP’D

CK

D

AT

HR

DA

TE

23.0

1.19

B

Bolt Galv. Hex.

00164

M10 x 25

01043

Washer, Rd M10

01043 1

Insulating Sleeve

QUANTITYCODE

MATERIALSTOCKSTOCK

MATERIAL

1

1050-2

17745

06898

CODEQUANTITY

1050-3

1 1

0.5

2

ASSEMBLY 1050-2 (300mm SLEEVE)PADMOUNT

- AL 185mm SOLID SECTOR CABLE CONNECTION 2






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV TERMINATIONSPOLES - PHASE CONNECTIONS

6229-A4 C

E1 3.21 3

UDC-E1-3.2-1C.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

(Conduit Type)

M12 S/S

Washer Flat

Strap Shroud

ASSEMBLY - PHASE CONNECTION POLE TERMINATION1056-X

Terminal Lug to

Bridging Conductor

(As Required)

Shroud (Small)

Hex. M12 x 40

Bolt & Nut S/S

00412

06889

Insulating

06485

Tie Down

Terminal Lug

120mm† - 15861240mm† - 15507

1081

S/Steel M12

Washer Spring

1053

M12 S/S

Washer, Flat

Strap Shroud

Terminal Lug to

Bridging Conductor

(As Required)

Shroud (Small)

Hex. M12 x 40

Bolt & Nut S/S

00412

06889

Insulating

Tie Down

1081

S/Steel M12

Washer Spring

- PHASE CONNECTION POLE TERMINATION1051-1(185 sqmm lug)

ASSEMBLY

Terminal Lug

185 sqmm - 17745

06485

1053


DA

TE

APP

D

CK

D

DR

NC8/4/14

A.

Bletchly

B.

Bruns

mann

T.

Borg

RE

MO

VE C

ONT

ACT

WA

SHER

MATERIALSTOCK

15861

CODE

QUANTITY

1056-11056-2

15507

00412

01081

1053

06889

06485

03814 AR#

AR

1

2

1

1

-

1 -

1

1

1

2

1

AR

AR#

(# 0.10 of tube nominal

for this compatible unit.)

MATERIALSTOCK

17745

CODE 1051-1

00412

06485 AR

1

1

2

1

1

QTY

1081

1053

06889

CODE

95mm Terminal

- BRIDGING CONDUCTOR 95 TAIL TO OPEN WIRE MAIN

95mm Cu One

ASSEMBLY 1056-3

07173

07173

06263

Core Cable

2

3m

1Lug - Cu.

06263

2

MATERIALQTYSTOCK






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV TERMINATIONSPOLES - BRIDGING

6229-A4 B

E1 3.22 3

UDC-E1-3.2-2B.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

CODE

120mm Terminal

- BRIDGING CONDUCTOR 120 TAIL TO OPEN WIRE MAIN

120mm Cu One

ASSEMBLY 1051-3

07177

07177

06265

Core Cable

2

3m

1Lug - Cu.

06265

2

95mm Terminal

(Die No. 38-173Al)

- BRIDGING CONDUCTOR TAIL TO O/H ABC CABLE

QTYSTOCK

95mm Al/ABC 4 Core

Cable (Extend/Attach)

H/S, 38/13mm Black

11927

MATERIALQTY

ASSEMBLY 1051-2

STOCK

2

06898

Insulating Sleeve

11927

06898

14677

CODE

3m

1

1Lug - Alum.

14677

2

MATERIAL

DA

TE

APP

D

CK

D

DR

NB01/

11/11

R.

EN

GLIS

H

D.

TA

YL

OR

P.

RELF

CO

RRECT C

U’s






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV TERMINATIONSPOLES - CABLE CLAMPS

6229-A4 B

E1 3.23 3

UDC-E1-3.2-3B.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

DA

TE

APP

D

CK

D

DR

NB01/

11/20

A.

Bletchly

B.

Bruns

mann

T.

Borg

Asse

mbly 10

52-5 added

I.I. No

1

3

1

QTY

Hole 8 Dia

0112041 1

2

1

ASSEMBLY

ASSEMBLY ASSEMBLY

ASSEMBLY1052-3C CABLE CLAMP TERMINATION (CONC POLE) CABLE CLAMP TO WOOD POLE BRACKET

CABLE CLAMP TERMINATION (CONC POLE FERRULE)CABLE CLAMP TERMINATION (WOOD POLE)1052-1 1052-2C

1052-5

MATERIAL

0112041

Bracket, Cable SupportI.I. No

1

QTY

AR

1

MATERIAL

15337

02477

02481

02477

Strap S/S 9.5mm

15337

Universal Clamp

Concrete Pole

02481

Buckle

I.I. No

1

QTY

1

MATERIAL

15337

00678

15337

Universal Clamp

Wood Pole

00678

M10 x 65

Coachscrew

I.I. No

1

QTY

1

MATERIAL

15337

00907

15337

Universal Clamp

Concrete Pole

in pole

M12 Ferrule

00907

M12 x 25

Setscrew Hex

00164

M10 x 25

Bolt & Nut,

01043

Washer, Rd M10

01072

Washer, Sp M10

15337

Clamp, Universal

00678

Coachscrew, M10 x 6500678

01043

00164

01072

15337






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV TERMINATIONSCABLE GUARDS (TIMBER & CONCRETE POLES)

6229-A4 B

E1 3.41 2

UDC-E1-3.4-1B.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

CABLE GUARD TYPE 4 (TIMBER POLE)- ASSEMBLY 1055-1-T4

Type 1 - 13777

Cable Guard

06674

00678

STOCKCODE

06673

13777

-

4

-

1

QUANTITY

MATERIAL

ASSEMBLY 1055-1-T3 CABLE GUARD TYPE 3 (TIMBER POLE)-

1055-1-T1ASSEMBLY CABLE GUARD TYPE 1 (TIMBER POLE)-

Type 3 - 06673

Type 4 - 06674

Hex. M10 x 65

00678

Coach Screw Galv.

Timber

1055- 1055- 1055-

1-T41-T31-T1

1

-

4

-

-

1

4

-

Cable Guard

Type 4 - 06674

Type 3 - 06673

Strapping

S/S - 9.5mm

1055-2-T3

1055-2-T4

ASSEMBLY

ASSEMBLY

02477

CABLE GUARD TYPE 4 (CONCRETE POLE)-

CABLE GUARD TYPE 3 (CONCRETE POLE)-

4

0.15

2-T41055-

QUANTITYCODE

02481

02477

06674

06673

0.15

4

2-T31055-

1

- 1

-

MATERIALSTOCK

Concrete

PolePole

Buckle

02481

STOCK

MATERIAL

-

1-

1

1055-2-T3

4

0.15

06673

06674

02477

02481

CODEQUANTITY

1055-2-T4

0.15

4

CABLE GUARD TYPE 4 (CONCRETE POLE)- ASSEMBLY 1055-2-T4

Type 3 - 06673

Type 4 - 06674

Cable Guard

B

updated

Strap and buckle

3.4 Sheet 2 added.

A.

BLET

CHL

Y

B.

BR

UNS

MA

NN

T.

BO

RG

APP’D

CK

D

AT

HR

DA

TE

23.01.19






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV TERMINATIONSCABLE GUARDS (TIMBER & CONCRETE POLES)

6229-A4 B

E1 3.42 2

UDC-E1-3.4-2B.DWG

A. BLETCHLY

23/01/19

B. BRUNSMANN

T. BORGA

- GUARD POLYMERIC (SMALL) TO WOOD POLEASSEMBLY 1055-1-T6

STOCKCODE

0104201

QUANTITY

MATERIAL

ASSEMBLY 1055-1-T5 - GUARD POLYMERIC TO WOOD POLE

1-T51055-

00678

65mm long

Screw, Hex. Hd

2422657

suit up to 40mm dia. cable

Guard, Polymetric Small

0104201


Guard, Polymeric

2422657


Guard, Polymetric Small

0104201


Guard, Polymeric

02477

S/S - 10mm

Strapping

02481

Buckle

ASSEMBLY 1055-2-T5

ASSEMBLY 1055-2-T6 - GUARD POLYMERIC (SMALL) TO CONC POLE

- GUARD POLYMERIC TO CONC POLE

2422657

00678

1

-

16

1-T61055-

16

1

-

STOCKCODE

0104201

QUANTITY

MATERIAL

2422657

02481

1

-

4

2-T51055-

2-T61055-

4

1

-

02477 AR AR

DA

TE

APP

D

CK

D

DR

NBA. BLET

CHL

Y

B. B

RU

NS

MA

NN

T. B

OR

G01/

11/2020

Stock c

ode u

pdated f

or

assy 1055-2-T5 & T

6 t

o

sho

w strappin

g & b

uckle






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV JOINTSPHASE CONNECTIONS & INSULATION

6229-A4 B

E1 3.51 1

UDC-E1-3.5-1B.DWG

R. ENGLISH

10/10/08

P.BARNEY

D.GOSDENA

07232CODE

19/5.6 x 300mm Long

(LV Termination - Heatshrink Type)

- PHASE CONNECTION/BRIDGING CONDUCTOR TAIL1053-3ASSEMBLY

14735

Crimp Type Cu

16mm Ferrule

1.5m

06897

07232

14735 1

1

2

Insulated Cable

Copper XLPE

Four Core 16mm

06897

Insulating Sleeving

2

H. Drawn 7/1.70 PVCQTY

MATERIALSTOCK

16mm Cable Cu2

CODE

19/5.6 x 150mm Long

PHASE CONNECTION STRAIGHT JOINT LJXC16XC16D

14735

Crimp Type Cu06897

14735 1

1

4 Core XLPE

Insulated Cable

06897

Insulating Sleeving

QTY

MATERIALSTOCK

- INSULATION SLEEVE STRAIGHT JOINT1060-2ASSEMBLY

STOCK QTY

06898

CODE

1

MATERIAL

38/12.7 x 300mm Long

06898

Insulating Sleeving

- COMPOUND JOINT BOX STRAIGHT JOINTASSEMBLY 1060-3

CODE

18017 1

MATERIALSTOCK QTY

Compound Joint Box

Insulating compound

Joint outer box

06781

electrical

Insulating Tape

electrical

16mmÉ2˚ Ferrule

(16mmÉ2˚ 4 Core XLPE Copper Cable) (16mmÉ2˚ 4 Core XLPE Copper Cable)

(16mmÉ2˚ 4 Core XLPE Copper Cable)

DA

TE

APP

D

CK

D

DR

NB01/

11/11

R.

EN

GLIS

H

D.

TA

YL

OR

P.

RELF

REPL

ACE

ASS 10

60-1

WIT

H LJX

C16

XC16

D






ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

ELECTRICAL

ASSEMBLIES

LV SERVICE PITTO SUIT 16SQMM CU XLPE CABLE

6229-A4 C

E1 6.11 1

UDC-E1-6.1-1C.DWG

J.LANSLEY

8/9/15

P. JUDGE

J. LANSLEYA

CLASS B - AS3996

DATE: ENERGEX

ELECTRICITY

WARNING

UXXXXX

DA

TE

APP

D

CK

D

DR

NB31/

1/17

J.L

ANSLE

Y

P.

RELF

AD

D C

ONS

UM

ERS

MAIN

S

AN

D C

ON

DUIT

DA

TE

APP

D

CK

D

DR

NC01/

06/2020

A.

Bletchly

B.

Bruns

mann

T.

Borg

Note 9 added

ASSEMBLY SERVICE PIT FOR 16 SQMM CU XLPE CABLE- LVSPIT3

4. Unused circuits to have fuses removed from holder.

allow for hinging.

well secured at bell entry and slack left in bell and pit to

3. Cables terminated onto fuses and neutral link are to be

headframe.

2. Pit can be leveled off via 4 height adjustment screws on

1. Min 100mm bedding under pit.

NOTES

9. For cable terminations use only sealed lugs and glue lined heat shrink.

of bell.

cable (including consumer’s mains) into the pit to allow for hinging

8. Leave 1 unrestrained loop of approx 400mm diameter for every

7. Cables entering into bell to be secured with zip ties

6. Ensure perspex cover is fitted prior to closing pit.

laneway developments or to reduce accidental damage from vehicles.

5. To be used only with 16sqmm LV mains, and only in high density

Non Slip Surface

1097

438

Site ID Label

Removable Lid

Service Fuses

Hinged Bell

Note 7

Secure with zip ties

Bar

Neutral

Mains

Consumers

Note 5

16 SQMM Mains

Note 8

Conduit

Consumers 516

MATERIALSTOCKCODE

QTY

23934 1

1140

Underground Distribution Construction Manual Version 25...2021/01/19 · MANUAL 00305 Underground...

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Transcript of Underground Distribution Construction Manual Version 25...2021/01/19 · MANUAL 00305 Underground...