ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of...

12
ULTRATECH ALLOYS

Transcript of ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of...

Page 1: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

U LT R AT E C H A L L OY S

Page 2: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified for the exacting demands of

safety critical industries including aerospace, marine, defence and oil & gas.

In response to worldwide market growth, we are continually expanding our range of Ultratech Alloys to satisfy the requirements of the oil & gas industry.

Unrivalled commitment to service, extensive experience, state of the art warehousing facilities and logistical expertise ensures perfectlythat we are

equipped to respond to customer requirements .quickly and efficiently

With over 300,000 sq ft of warehousing space, Righton holds over 6,000 tonnes of stock at eight strategically located Service Centres nationwide.

Locally held stock is available for next day delivery on our own fleet of over 30 vehicles.

An industry-wide need for stockholders to be more than just a material supplier prompted the development of our “Total Supply Package” -

A supply partnership consistently proven to reduce the total acquisition cost of raw materials for our customers.

Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified for the exacting demands of

safety critical industries including aerospace, marine, defence and oil & gas.

In response to worldwide market growth, we are continually expanding our range of Ultratech Alloys to satisfy the requirements of the oil & gas industry.

Unrivalled commitment to service, extensive experience, state of the art warehousing facilities and logistical expertise ensures perfectlythat we are

equipped to respond to customer requirements .quickly and efficiently

With over 300,000 sq ft of warehousing space, Righton holds over 6,000 tonnes of stock at eight strategically located Service Centres nationwide.

Locally held stock is available for next day delivery on our own fleet of over 30 vehicles.

An industry-wide need for stockholders to be more than just a material supplier prompted the development of our “Total Supply Package” -

A supply partnership consistently proven to reduce the total acquisition cost of raw materials for our customers.

U LT R AT E C H A L L OY S

Aker Kvaerner

GE Oil & Gas

Cameron

Schlumberger

Weatherford

Halliburton

Expro

BAE Systems

Babcock

Thales

Rolls Royce Marine Power

Aker Kvaerner

GE Oil & Gas

Cameron

Schlumberger

Weatherford

Halliburton

Expro

BAE Systems

Babcock

Thales

Rolls Royce Marine Power

Suppliers to:Suppliers to:

High Performance Alloys For Safety Critical Applications

Page 3: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

Secure On-line Certificate Access

We provide a password protected service to allow our customers access to certificates. This reduces the need to supply paper copies and has the added benefit

of helping the environment by reducing our carbon footprint.

Secure On-line Certificate Access

We provide a password protected service to allow our customers access to certificates. This reduces the need to supply paper copies and has the added benefit

of helping the environment by reducing our carbon footprint.

Type 3.2 Inspection Certification

There is an increasing requirement for materials to prove they meet defined chemical and mechanical properties. This has led to the authentication of

material certificate requirements under the standard BSEN 10204:2004. We can offer Type 3.2 certification to this standard upon customer request and

therefore provide independent third party inspection with witnessed test results and verification of materials identification & traceability.

Type 3.2 Inspection Certification

There is an increasing requirement for materials to prove they meet defined chemical and mechanical properties. This has led to the authentication of

material certificate requirements under the standard BSEN 10204:2004. We can offer Type 3.2 certification to this standard upon customer request and

therefore provide independent third party inspection with witnessed test results and verification of materials identification & traceability.

Forgings

To reduce lead times and minimise potential delays in manufacturing, we offer a rapid turnaround service for the production of open and closed

die forgings. Utilising locally held, ex stock material on a free issue basis, forgings can be manufactured proof machined, finished machined, fully tested and

released to bespoke requirements.

Forgings

To reduce lead times and minimise potential delays in manufacturing, we offer a rapid turnaround service for the production of open and closed

die forgings. Utilising locally held, ex stock material on a free issue basis, forgings can be manufactured proof machined, finished machined, fully tested and

released to bespoke requirements.

Heat Treatment

Our range of Ultratech Alloys can be supplied in a variety of conditions dependent upon the demands of the

application, many of which are attained through bespoke heat treatment. Through approved subcontract heat

treatment providers, Righton offers a quick turnaround for this service utilising locally held stocks.

Heat Treatment

Our range of Ultratech Alloys can be supplied in a variety of conditions dependent upon the demands of the

application, many of which are attained through bespoke heat treatment. Through approved subcontract heat

treatment providers, Righton offers a quick turnaround for this service utilising locally held stocks.

Cutting

Our continued investment in the latest automatic cutting equipment enables us to efficiently cut all grades of material including low alloy steels, stainless

and duplex steels and high nickel or titanium alloys. We can cut to close tolerances and have capability up to 430mm diameter throughout our UK Service

Centre network. With ex stock material available, we offer a rapid response for all your cutting requirements.

Cutting

Our continued investment in the latest automatic cutting equipment enables us to efficiently cut all grades of material including low alloy steels, stainless

and duplex steels and high nickel or titanium alloys. We can cut to close tolerances and have capability up to 430mm diameter throughout our UK Service

Centre network. With ex stock material available, we offer a rapid response for all your cutting requirements.

Mechanical Testing

In addition to the standard specifications for the oil & gas industry including NACE MR0175, we can offer bespoke mechanical testing including

Brinell & Rockwell hardness testing

Charpy impact testing

Multiple directional testing

Lateral expansion testing

Non Destructive Testing

Ultrasonic & dye penetrant testing carried out by independent NAMAS registered laboratories with operator

approval ANST level 3 & PCN level 2, can be provided against national, international or own customer

specifications including ASTM A388 and API 6A.

Boring, Turning & Machining

Righton can also quote for semi finished machining solid bar stock up to 1000mm diameter and 6m in length.

Boring, Turning & Machining

Righton can also quote for semi finished machining solid bar stock up to 1000mm diameter and 6m in length.

Services include:

Deep hole boring

Gun drilling

Milling & turning

Services include:

Deep hole boring

Gun drilling

Milling & turning

The Righton range of Ultratech Alloys are sourced from premier worldwide manufacturers, enabling us to

offer full batch traceability and conformance with the essential requirements of new European Directives

including PED 97/23 EC.

Our quality management system is dedicated to maintaining our leading role as a stockist and sustaining total

commitment to quality.

Dedicated to Quality

Positive Material Inspection

For enhanced customer confidence, all Ultratech Alloys are PMI tested upon receipt as part of our standard goods inwards procedure and certified

accordingly.

Value Added Services from Righton Ultratech Alloys

Page 4: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

17/4 PH Stainless Steel

17/4 stainless is a martensitic, precipitation hardening steel which combines high strength, hardness & corrosion resistance with excellent mechanical

properties that can be optimised with heat treatment. This versatile material is widely used in the petro-chemical, chemical, food, aerospace, paper &

general metalworking industries. The advantage of precipitation hardening steels is that they can be supplied in a “solution treated” condition, which is

readily machinable. After machining or another fabrication method, a single, low temperature heat treatment can be applied to increase the strength of

the steel. This is known as ageing or age-hardening which is carried out at low temperature so there is very little distortion.

High strength

Corrosion resistant

Readily heat treated

Readily welded, machined & formed

Excellent alternative to standard stainless steels such as 304, where higher strengthor better wear resistance is required.

Superior option to 431 where low temperature impact resistance is required.

More cost effective than higher value nickel alloys where corrosion resistanceis not a primary factor.

Characteristics

17/4 PH Stainless Steel

Thermal expansion coefficient between 20 C (68 F) and temperature below (10 / C (10 / F)0 0 -6 0 -6 0

100 C (210 F)0 0

200 C (390 F)0 0

300 C (570 F)0 0

400 C (750 F)0 0

10.9 - 11.1 -

Modulus of elasticity, GPa at

20 C (68 F)0 0

200 C (390 F)0 0

400 C (750 F)0 0

300 C (570 F)0 0100 C (210 F)

0 0

10.9 (6.1) 11.0 (6.1) 11.1 (6.2) 11.2 (6.2)11.0 (6.1)

Unit

Physical Properties

Density at 20 C (68 F)0 0

7.80

16.0

500

0.71

200 x 103

Thermal conductivity at 20 C (68 F)0 0

Specific heat at 20 C (68 F)0 0

Elastic resistivity at 20 C (68 F)0 0

Modulus of elasticity at 20 C (68 F)0 0

Magnetic properties

kg/dm3

W/m.k

J/kg.K

Ohm.mm /m2

200 x 103

magnetic

Value

Standards/Grades

Designation/Standard AFNOR Designation EN Name EN NumberAISI GradeUNS Designation

Grade/Specific Type Z6CNU17-04 X5CrNiCuNb16-4 1.4542630S17400

Industry specific releases: NACE MR0175, API 6A, ASTM A564. Material can be supplied to bespoke customer requirements.

Condition H1150D & Condition A:

Round Bar up to 16" diameter

Bored/Hollow Bar

Forgings

Castings

PRODUCT FORMSPRODUCT FORMS

Cut Plates

Flat Bar

Page 5: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

Hardening is achieved by a short-time, simple low-temperature treatment. At the solution treating temperature, 1900 F (1038 C), the metal is austenitic0 0

but undergoes transformation to a low-carbon martensitic structure during cooling to room temperature. The transformation is not complete until the

temperature drops to 90 F (32 C). Subsequent heating to temperatures of 900 - 1150 F (482-621 C) for one to four hours precipitation strengthens the0 0 0 0

alloy. This hardening treatment also tempers the martensitic structure, increasing ductility and toughness. As a martensitic structure, the 17/4 alloy

possesses a relatively high strength and hardness in the annealed condition. The strength and hardness of the material is generally somewhat lower in the

H 1150 over aged condition.

High Strength

Condition Heat treatment CO 0.2% Proof Stress

(Mpa min)

UTS

(Mpa min)Elongation (% min)

Hardness/Rockwell

Brinell (HB)

Impact Toughness

J min (Room temp)

Heat Treatment & Mechanical Properties: ASTM A564 - Summary

A1040 cool to

below 32

1170

- - 363 max -

H900 +480 1hr

1070

1310 10 388 min

H925 +495 4hrs

1000

1170 10 373 min 6.8

H1025 +550 4hrs

860

1070 12 331 min 20

H1075 +580 4hrs

795

1000 13 311 min 27

H1100 +595 4hrs

725

965 14 302 min 34

H1150 +620 4hrs

520

930 16 277 min 41

H1150M+760 2hrs

+620 4hrs

725

795 18 255 min 75

H1150D+620 4hrs

+620 4hrs860 16

255 min

311 max41

-

Reduction of Area

% min

-

40

44

45

45

45

50

55

50

-

38 max

40 min

38 min

35 min

32 min

31 min

28 min

24 min

24 min

33 max

Rockwell (HRC)

To develop further increase in strength, annealed material is precipitation hardened by heat treatment at 900 F (482 C). Heat treatment above 1075 F0 0 0

(579 C) generally result in material softer than material in the annealed condition. The precipitation hardening reaction can be driven past peak strength0

by heat treating at an excessively high temperature or by excessive time at the precipitation hardening temperature. A less dramatic downward shift in

strength results from excessively long precipitation hardening times.

Heat Treatment

Effect of Ageing Temperature on Mechanical PropertiesEffect of Ageing Temperature on Mechanical Properties

1400

1300

1200

1100

1000

900

800

700

600

17

16

15

14

13

12

11

10

9

8450 C

0

(842 F)0

500 C0

(932 F)0

550 C0

(1022 F)0

600 C0

(1112 F)0

650 C0

(1202 F)0

Ageing Temperature

0.2% PS (MPa)

UTS (MPa)

Elongation (%)

Str

en

gth

(M

pa

)

Elo

ng

ati

on

(%

)

The NACE standard MR0175/ISO 15156 specifies guidelines for stainless steel grades in a range of applications. This is to eliminate the potential for

stress corrosion cracking within H2S and sour service environments. NACE limits the hardness of 17/4 PH to 33 HRC, and restricts the age hardening

cycles to two of the available conditions, H1150D & H1150M.

Page 6: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

Duplex & Super DuplexDuplex & Super Duplex

Duplex & Super Duplex are austenitic-ferritic stainless steels that combine many of the beneficial properties of both types of steel. Typical applications

can be found in a range of industries including marine/subsea, pharmaceutical, desalination, road transport, offshore oil & gas, sour well service and food

processing. Widely recognised as cost effective materials, they are typically used where higher strength and increased corrosion

resistance are required.

When used in aggressive process environments, these materials can offer reduced maintenance costs compared to systems utilising a grade such as 316L

while also offering cost benefits compared to 6%Mo stainless steels. Given the mechanical properties of Duplex and Super Duplex materials, weight

savings and potentially cost savings can be realised by utilising thinner materials in suitable applications without compromising system integrity or quality,

when compared to other corrosion resistant alloys. Cost advantages are also offered over nickel and copper nickel alloys where Duplex and Super Duplex

alloys can be successfully deployed in the design. Depending on the environment, these alloys can further offer significant advantages in resisting

microbiologically influenced corrosion or chloride stress corrosion cracking (as well as their improved resistance to pitting corrosion).

Excellent corrosion resistance

High mechanical strength

Good ductility

Good weldability

High resistance to pitting corrosion

Duplex Super Duplex

Better resistance to acid, acid chloride & caustic solutions

Increased ductility and toughness

Higher service temperature

Can be used at lower temperatures than Duplex

Good weldability

Good machining

Maximum service temperature of 250 C or 300 C for short periods0 0

Characteristics

UNS S32760

F55

1.4501

25% Chrome

750

655 450 25 200,000150 at 20 C

0

45 at -46 C0 290 11 15 <50 7.18

UNS S32750

F53

1.4410

25% Chrome

UNS S31803/UNS S32205

F51/F60

1.4462

22% Chrome

Tensile

Strength

N/mm min2

0.2% Proof

Stress

N/mm min2

Elongation

% min

Modulus

N/mm2

Impact

Energy

J min

Brinell

Hardness

(Max)

Coeff

Thermal Exp

10 / C-6 o

Th.

Conductivity

W/m Ko

Magnetic

Permeability

Density

kg/dm3

Properties - Hot Worked and Solution Annealed Bar

15 200,000150 at 20 C

0

45 at -46 C0 310 11 15 <50 7.18

550 25 200,000150 at 20 C

0

45 at -46 C0 290 11 15 <50 7.18

760 ( 2")>

800 ( 2")�

515 (>2")

550 ( 2")�

Round Bar up to 12" diameter

Precision Ground Bar

FLT and FG Bar

Thread-rolling Bar

Hexagon Bar

Sheet and Plate

Flanges and Fittings

Pipe and Tube

Forgings

PRODUCT FORMSPRODUCT FORMS

Centrifugal Castings

Providing similar mechanical properties to particular forged components, Righton typically offer centrifugal castings from 60mm to 1300mm, however

dependent on component type required, a maximum OD of 1600mm can be achieved. The lengths and weights of castings available are dependent on

the wall thickness required.

Righton Limited works with all major national and international specifications including:

ASTM A479

ASTM A276

NACE MR0175 ISO 15156

NORSOK M630 &

Manufacturers holding the relevant M650 qualifications

Other product ASTM specifications that are typically available include A240, A480, A351, A182, A995 & A790. Material can also be supplied in accordance

with bespoke customer specifications taking into account any potential release or supply restrictions.

Page 7: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

XM-19 is a nitrogen-strengthened austenitic stainless steel that is available in an annealed or high-strength condition. XM-19 can be used in a wide variety

of industries including chemical, marine, nuclear, food processing, petrochemical, sour well service, cryogenic, textile and pulp & paper.

Duplex

A moderate to good corrosion resistance in a

number of environments. Good resistance to

stress corrosion cracking. Improved pitting

corrosion resistance.

Super Duplex

Outstanding corrosion resistance in marine

environments. Significantly better resistance to

corrosion in acidic environments. Higher pitting

and crevice corrosion resistance than 22Cr

Duplex. Higher resistance to stress corrosion

cracking.

XM-19

Corrosion resistance greater than that of

316/316L. Stress corrosion cracking better that

of 304 and 316 under accelerated test

conditions. Excellent resistance to sulphide

stress cracking in air.

Note: PREN should be used as a design guideline and materials should be tested for the specific operating environments.

UNS S20910 Annealed

XM-19

1.3964 (nearest equivalent)

UNS S20910 High Strength

XM-19

1.3964 (nearest equivalent)

690

931

Tensile

Strength

N/mm min2

0.2% Proof

Stress

N/mm min2

Elongation

% min

Modulus

N/mm2

Impact

Energy

J min

Hardness

Normal HBN

Coeff

Thermal Exp

10 / C-6 o

Th.

Conductivity

W/m Ko

Magnetic

Permeability

Density

kg/dm3

Properties

724 20 197,000 54 326 17.9 13.3 <1.05 7.80

379 35 197,000 100 293 17.9 13.3 <1.05 7.80

Round Bar up to 10" diameter

Precision Ground Bar

Sheet & Plate

Forgings

XM-19XM-19

Characteristics

Mechanical strength better than that of other austenitics including 316/316L

Greater corrosion resistance than other austenitics

Good mechanical properties at elevated and sub-zero temperatures

Good ductility and impact strength maintained at sub-zero temperatures (No embrittling phase)

Does not become magnetic even when severely cold worked

Utilises the same fabrication procedures as stainless steel 300 grades

Utilises the same cooling techniques as stainless steel 300 grades

Readily weldable using standard processes

Corrosion Resistance

PRODUCT FORMSPRODUCT FORMS

Comparison of Corrosion

Resistance with Design Strength

Comparison of Corrosion

Resistance with Design Strength

800

700

600

500

400

300

200

100

00 5 10 15 20 25 30 35 40 45

Pitting Resistance Equivalent Number (PREN)

17-4 PH1150D

XM-19 Annealed1.3964

1.4539

6% Mo

1.4307

XM-19 Warm Worked1.3964

N07718Alloy 718

Super Duplex

1.4410/1.4501Lean Duplex1.4362

2205 Duplex

Min

imu

m 0

.2%

PS

(M

Pa

)

Precipitation Hardening

DuplexAustenitic

Ferritic

1.4003 1.45091.4521

PREN = Cr% + 3.3Mo% + 16N%

Alloy 718

900

Page 8: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

Aluminium bronzes offer a combination of chemical and mechanical properties that provides a range of versatile, high strength, corrosion resistant alloys

that are suitable for an extensive range of seawater and corrosive media applications. Available in both wrought and cast product form to the majority of

international standards, Righton has one of the largest stocks of material available throughout the UK. To satisfy the unique characteristics of bespoke

customer requirements, we are able to modify standards through heat treatment, mechanical and non-destructive testing to release materials in

accordance with the requirements of the naval, aerospace, defence and oil & gas industries.

Aluminium BronzeAluminium Bronze

Properties

Excellent strength & corrosion resistance

Good resistance to fatigue & creep

High hardness and wear resistance

Round Bar up to 12" diameter

Hexagon Bar up to 2.22" A/F

Forgings

Sheet & Plate

Continuous Cast Solid, Hollow & Sections

Centrifugally Cast Rings

Characteristics PRODUCT FORMSPRODUCT FORMS

Temper0.2% 0.1% 0.5%

Range

DEFSTAN 02-833

(NES833 DGS1043 DGS8452)

325

325

295

245

245

680

680

635

620

620

17

17

17

15

15

up to 15mm

15-25mm

25-100mm

over 100mm

forgings

DEFSTAN 02-834

(NES834 DGS1044 DGS8453)

275

235

220

525

525

525

20

20

20

10

10

12

10

10

12

179-255

179-255

179-255

15-50mm

50-100mm

100+mm

BS2874 1986 CA104

400

370

320

700

700

650

700

700

650

6-18mm

18-80mm

over 80mm

M

M

M

BS 2B 23: 2009

BS B 23:1991

400

370

320

6-18mm

18-80mm

over 80mm

385

320

700

64515

15

up to inc 4”

over 4”DTD197A (1951)

C63000

345

310

295

295

275

345

690

620

585

585

550

690

5

6

10

10

12

10

12-25mm

25-50mm

50-80mm

80-100m

over 100mm

80-125mm

HR50 stand

HR50 stand

HR50 stand

M20, M3, O20, 025, 030

M20, M3, O20, 025, 030

TQ50, O32

C63200

305

275

255

205

605

580

525

515

15

15

20

20

12-25mm

25-50mm

50-80mm

over 76.2mm

HR50 stand

HR50 stand

HR50 stand

M20, M3, O20, 025, 030

IZOD(J)

24

27

23

23

33

33

33

190655 10C95500

C95800

As cast

As cast

290

SpecificationProof Strength (N/mm )

2

Tensile Strength

(N/mm )2

Elongation

(%)

Hardness (HB)/

Impact IZOD (J)

M

M

M

ASTM Standards

British Standards

280 650

CuAl10Ni5Fe4

CW307G

480

530

680

740

10

8

170-210

200

6-15mm

15-25mm

50-100mm

over 100mm

forgings

M

R680

H170

R740

H200

CuAl10Fe5Ni5-C (Ab2)

CC333G

159620 18262

European Standards

12 150

Page 9: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

Phosphor BronzePhosphor Bronze

Phosphor bronze, available in both wrought and cast form are specified throughout many engineering industries due to inherent characteristics that make

them ideal materials for applications where load and durability are key. Phosphor bronze possesses excellent wear resistance and strength placing it in

high demand when specifying material for heavy duty components such as shafts, bearings and gears. In its wrought product form, Righton stocks both

PB102 and the Naval specification DEFSTAN 02-838 which has full ultrasonic testing as standard.

Properties

0.2% 0.1%Range

DEFSTAN 02-838

380

320

250

460

380

350

12

16

18

18-40mm

40-60mm

60-75mm

CuSn5

CW451K

PB102

380

320

250

200

170

150

460

380

350

320

18-40mm

40-60mm

60-80mm

80-100mm

CuSn10P

CC481K

PB1

CuSn11

CC483K

PB2

SpecificationProof Strength (N/mm )

2 Tensile

Strength

(N/mm )2

Elongation

(%)Hardness

(HB)

12

16

18

20

310

280

4

5

85

90

Properties

CuSn5Zn5Pb-C

CC491K (LG2)110 65

Specification

0.2% Proof

Strength

(N/mm )2

Tensile

Strength

(N/mm )2

Elongation

(%)

Hardness

(HB)

CuSn7Zn2Pb3-C

CC492K (LG4)

CuSn7Zn4Pb7-C

CC493K

CuSn5Pb9-C

CC494K (LB4)

CuSn10Pb10-C

CC495K (LB2)

130

120

80

110

70

70

60

65

240

240

200

220

12

12

6

5

230 10

Continuous Cast Bar up to 440mm diameter

Continuous Cast Hollow & Bespoke Section

Centrifugally Cast Rings up to 1.5m in diameter

Excellent bearing properties

Good corrosion resistance

Moderate strength

Easily machined

Characteristics

Leaded bronzes & gunmetals offer better machining characteristics than that of other bronzes whilst maintaining a good balance of corrosion resistance

and strength. Available in cast form only, Righton is able to offer material supplied in many internationally recognised standards for use in applications

such as bushes and bearings.

Leaded BronzeLeaded Bronze

Wrought Bar up to 5” diameter

Sheet & Plate

Continuous Cast Bar up to 440mm diameter

Continuous Cast Hollow & Bespoke Section

Centrifugally Cast Rings up to 1.5m diameter

Excellent wear resistance

High strength & hardness

High fatigue resistance

Good corrosion resistance

CharacteristicsPRODUCT FORMSPRODUCT FORMS

PRODUCT FORMSPRODUCT FORMS

Page 10: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

Copper Nickel 90/10Copper Nickel 90/10

Copper Nickel 90/10 is the most commonly used wrought copper alloy for marine engineering and can be found in seawater systems for naval,

commercial shipping and the oil & gas markets due to its good strength, corrosion resistance and inherent resistance to biofouling in salt water

environments. Righton offers the full selection of products in this alloy, including pipe and fittings to cover all applications.

Round Bar up to 230mm diameter

Hexagon Bar up to 85mm AF

Sheet & Plate up to 50mm

Pipes up to 914mm OD

Fittings up to 914mm OD

Flanges up to 914mm OD

Forgings

Continuous Cast Solid, Hollow & Sections

Centrifugally Cast Rings

PRODUCT FORMSPRODUCT FORMS

Copper Nickel 02-879 Pt2

Mechanical Properties

DEFSTAN 02-779

NES 779

CN102/CW353H

CuNi10Fe1Mn

100 280 3090

(Max)

Specification

0.2% Proof

Strength

(N/mm )2

Tensile

Strength

(N/mm )2

Elongation

(%)

Hardness

(HV)

Copper Nickel Pipe - Typical Values

70/30 170 420 42 105

Specification

0.2% Proof

Strength

(N/mm )2

Tensile

Strength

(N/mm )2

Elongation

(%)

Hardness

(HV)

90/10 140 320 40 85

90/10 Copper Nickel

Carbon Steel

Austenitic Stainless Steel

Austenitic Stainless Steel *

Duplex Stainless Steel*

Ferritic Stainless Steel*

Plastics

Titanium

Material

2

2

2

2

2

2

0

2

2

1

2

2

2

2

2

2

2

1

0

1

1

1

2

2

1

1

2

2

2

2

2

2

1

1

1

1

1

1

2

2

2

1

1

1

1

1

2

2

2

0

0

0

0

0

0

0

1

2

2

2

2

2

1

2

2

2

2

1

1

1

1

1

General

Corrosion

Deposit

Attack

Crevice

Corrosion

Impingement

Attack

Behaviour in

the Presence

of Sulphide

Pollution

Effect of

Chlorination

Marine

Fouling

Fire

Resistance

Fabrication

& Component

Availability

Comparison of arious ipeline aterialsV P M

* High Molybdenum Key: 0 - Not resistant 1 - Potential problems, limited life or some design etc reservations 2 - Satisfactory

Copper Nickel 90/10 Pipe to DIN/BSEN/EEMUA/NESCopper Nickel 90/10 Pipe to DIN/BSEN/EEMUA/NES

Pressure System Options

Seamless Pipe Seam Welded Pipe

SizeSpecified Wall Thickness

(mm) T

Nominal

(in)

Specified

(mm)

10

Bar

14

Bar

16

Bar

20

Bar

SizeSpecified Wall Thickness

(mm) T

Nominal

(in)

Specified

(mm)

10

Bar

14

Bar

16

Bar

20

Bar

SizeSpecified Wall Thickness

(mm) T

Nominal

(in)

Specified

(mm)

10

Bar

14

Bar

16

Bar

20

Bar

½

¾

1

2

3

4

20

25

30

38

44.5

57

76.1

88.9

108

1.0

1.5

1.5

1.5

1.5

1.5

2.0

2.5

2.5

2.0

2.0

2.5

2.5

2.5

2.5

2.5

2.5

3.0

2.0

2.0

2.5

2.5

2.5

2.5

2.5

2.5

3.0

5

6

7

8

10

12

14

16

133

159

194

219.1

267

323.9

368

419

3.0

3.0

3.0

3.5

4.0

5.0

5.5

6.0

3.0

3.0

3.0

4.0

4.5

5.5

6.5

7.0

3.0

3.5

3.5

4.5

5.5

7.0

8.0

14

16

18

20

24

28

32

36

368

419

457.2

508

610

711

813

914

5.5

6.0

6.5

6.5

9.0

10.5

12.0

13.5

6.5

7.0

8.0

8.5

10.5

12.0

13.5

15.5

8.0

9.0

9.5

11.0

13.0

15.0

17.0

19.0

1.0

1.5

1.5

1.5

1.5

1.5

2.0

2.0

2.5

2.5

2.5

2.5

3.0

3.0

4.0

4.0

4.0

4.0

4.0

4.0

4.5

5.0

6.0

6.0

8.0

The data presented is not intended for specification purposes. It should be used for guidance only and considered as minimum values only, unless otherwise stated. All recommendations on the use

of products are made without guarantee as conditions of use are beyond the control of Righton Limited, Materials must be tested under actual service conditions to determine their suitability for a

particular purpose.

Page 11: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

RangeSpecificationTensile Strength

(N/mm )2

Elongation

(%)

Impact

IZOD (J)

Mechanical Properties

0.2% Proof

Strength (N/mm )2

725

710

18

18

40

40

15 - 125mm dia

125+ mm dia & forgings

430

400

DEFSTAN 02-835

NES 835/DGS 320

CuNi15Mn4

High strength copper nickel DEFSTAN 02-835 offers superior strength and toughness whilst maintaining a high level of corrosion resistance and is applied

where both these characteristics are critical, specified in both naval and offshore applications such as bolting, fasteners, valves and shafts.

High Strength Copper Nickel 832High Strength Copper Nickel 835

High strength & toughness

Excellent corrosion resistance

Resistance to pitting & crevice corrosion

Good anti-gauling properties

Round Bar up to 300mm diameter Bespoke Forgings

CharacteristicsPRODUCT FORMS

Properties

Alloy 400

N04400

Alloy K500

N05500

Alloy 625

N06625

Alloy 718

N07718

Temper

Annealed

Annealed

Annealed

Aged

170

689

415

1034 1275

830

970

480

406

3035

1535

35 35

Up to 110mm

110-300mm 550 830 15

Up to 100mm

100mm + 345 760 25

SpecificationProof Strength

(N/mm )2

Tensile Strength

(N/mm )2

Elongation

(%)

Hardness

HRC (Max)

For severe service environments, nickel alloys come into their own - offering far superior mechanical properties and corrosion resistance than many other

corrosion resistant alloys. Depending on the application, alloys can be selected to give excellent performance over a wide range of temperatures,

operating environments and media where strength and corrosion resistance are critical. Marine engineering, chemical and petrochemical processing and

the oil & gas industry all benefit from the use of these alloys in diverse components from valves through fasteners to drill collars.

Nickel AlloysNickel Alloys

Bar

Pipe

Tube

Sheet

Plate

Forgings

PRODUCT FORMS

Copper Nickel 70/30Copper Nickel 70/30

Copper nickel 70/30 is stronger than the more common copper nickel 90/10 and is able to withstand corrosion at higher velocities in marine applications,

making it the favourable choice in submarine systems. Righton carry the UK’s largest range of product in this alloy and are the only stockholder of

DEFSTAN 02-878 metric pipe specification released for use on UK naval vessels.

Mechanical Properties

Range

(Cross Sectional Area)

130

120

110

350

330

310

36

34

30

54

54

54

Specification0.2% Proof

Strength (N/mm )2

Tensile Strength

(N/mm )2

Elongation

(%)

Impact

IZOD (J)

28mm - 180mm2 2

180mm - 500mm2 2

500mm - 1230mm2 2

DEFSTAN 02-879 Pt2.

NES 780

CN107/CW354H

CuNi30Fe2Mn2

Excellent corrosion resistance

Excellent resistance to bio-fouling

Good strength

CharacteristicsPRODUCT FORMS

Round Bar up to 300mm diameter

Metric Pipe up to 108mm OD

Fittings

Flanges

Forgings

Sheet & Plate

70/30 and 90/10 are now released to 02-878, 02-879 Pt1. and 02-879 Pt2 for tube, sheet and bar respectively

Page 12: ULTRATECHALLOYS - Righton performance alloys broch.pdf · Righton Ultratech Alloys are a range of high performance metals including stainless steel, copper and nickel alloys specified

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