Ultra High Purity Valves

HBA1000 SeriesULTRA-HIGH PURITY AND HIGH PERFORMANCE PNEUMATICALLY

OPERATED BELLOWS VALVES FOR BULK GAS DISTRIBUTION AND GAS CABINETS>

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Product Features• Vacuum to 250PSIG working pressure

• 100% Helium leak tested for high leak

integrity and containment

• Visual indication for valve position status

• 100% DI-Water cleaned for ultra-cleanliness

• Supports high flow media distribution

securely and safely

• Supports automated control in bulk gas,

process gas cabinets & valve manifold boxes

• Optimal flow and optimal life cycle

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Carten Controls Ltd is a member of the Fujikin Group.

Ultra High Purity Valves

Product Features

Carten HBA1000 SeriesThe Carten HBA1000 series is a pneumatically actuated bellows valve designed

for bulk gas distribution and valve manifold boxes in high purity gas and solvent

systems where large flows are required to support user demands in the facility.

The Carten design HBA1000 pneumatic actuated valve model is suitable for

inert gases, most toxic gases and most solvents delivering performance,

containment and cleanliness for the process media.

The unique pneumatic actuator has an innovative visual open/close indicator

providing the user with a visible signal when the valve is in an opened or closed

position. The unique bellows valve design enables the HBA1000 to achieve

superior flows at low to medium operating pressures under a variety of system

temperatures in the ever-challenging demands of the high technology markets.

Primary Applications Include:

• Ultra-high purity process gases

• Ultra-high purity bulk gas delivery systems

• Ultra-high purity solvent systems

• Process gas cabinets

• Valve manifold boxes (VMB) and valve manifold

panels (VMP)

• Automated isolation control in filter stations

• Automated isolation control in purifier systems

• Ultra-high purity gas supply in tank farm and gas

yard installations

HBA Actuated Top Works

Open/Close

Visual Indicator

Nickel foil seal

PneumaticAir Connector

HBA1000 Series Key Performance Data

* No failure. Maintains Inboard 1×10-9 atm scc/sec containment, and

outboard/across-the-seat helium leak rate capability.

Size (inch)

¾

1

1 ½

Carten Model

HBA751 series

HBA1000 series

HBA1501 series

Inlet Pressure

(psig)

Vacuum to

250psig

Cv Value

10.20

14.30

16.60

Leak Rate

(atm cc/sec)

1 x 10-9

Cycle Life

150,000 Cycles

@ 250psig; 20ºC*

Grades

10Ra EP (std)

5Ra EP

20Ra EP

PCTFE Seat Insert

Electropolished 316L St.St. Barstock Body

INLET OUTLET

316L St.St. Bellows

316L St.St. Tube Stub

Product SpecificationsFluid Media

The HBA1000 series is suitable for most inert,

explosive and corrosive gasses or those requiring

high purity media delivery and containment, which

are compatible with materials of construction. For

other media applications please consult with Carten

group members.

Maximum Pressure Rating

• Maximum rated inlet pressure:

250psig (17 Bar)

• Design Proof Pressure:

150% of Maximum rated pressure

Materials of Construction

• Body:

316L Stainless Steel (Electropolished or BA)

• Seat:

PCTFE (Vespel® optional. Other seat materials

optional)

• Bellows:

316Ti Stainless Steel

• Foil Seal:

Nickel

• Seat Holder/Flange:

316L Stainless Steel

• Pneumatic Actuator:

Aluminium

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Product Features

Carten HBA1000 Series

UHP High Performance Pneumatic Bellows Valve

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Key Performance Parameters

• Durable bellows valve design for ultra-high purity and

superior flow

• Innovative actuator design with visual open/close

indicator

• Compact and robust actuator design to fit in high purity

gas installations

• Pneumatic operation available in normally closed (NC)

and normally open (NO)

• Capability to fit proximity sensors for PLC control

purposes

• Broad pneumatic air supply range from 60-100 psi

(4.2-6.9 bar)

• No internal particle shedding of components

• Superior leak rate of 1x10-9 scc/s Helium for body seal and

PCTFE seat

• Assembled and tested in a class 10 cleanroom for

cleanliness, purity and containment

• Purge ports and purge valves are integral to the valve

body

• Electropolished wetted surface for superior corrosion

resistance

• Individual serialisation of valves for complete quality

traceability

Product Selection and Ordering InformationProduct Example

HBA 1000 065 1” FSM FM PV2 NC PSEx[SO] AR

(1) Series (2) Connection Size (3) Inlet Connection

HBA 751 = ¾” 065 = Tube Stub

1000 = 1” ¾” FSM M = ¾” Face Seal Metal Male

1501 = 1 ½” (Cv 16.60) ¾” FSM FM = ¾” Face Seal Metal Female

1” FSM M = 1” Face Seal Metal Male

1” FSM FM = 1” Face Seal Metal Female

(4) Outlet Connection (5) Purge Connection (6) Actuator Designator

No designator if the same as inlet PC1 = Downstream purge NC = Normally Closed

065 = Tube Stub connection NO = Normally Opened

¾” FSM M = ¾” Face Seal Metal Male PC2 = Upstream and (air fail)

¾” FSM FM = ¾” Face Seal Metal Female Downstream purge connection

1” FSM M = 1” Face Seal Metal Male PC3 = Upstream purge connection

1” FSM FM = 1” Face Seal Metal Female PV1 = Downstream purge valve

No designator = Line Valve PV2 = Upstream and

Downstream purge valve

PV3 = Upstream purge valve

(7) Proximity Sensor (optional) (8) Accessories (optional)

PS = proximity sensor AR = Air regulator

PSEx[SO] = explosion proof proximity SOL = solenoid

sensor, signal open No designator if not required

PSEx[SC] = explosion proof proximity

sensor, signal close

No designator if not required

HBA 1000 1000 065 065 1” FSM FM 1” FSM F PV2 PV2 NC NC PSEx[SO] PSEx[SO] AR

87654321

(1) Series (2) Connection Size (3) Inlet Connection

(4) Outlet Connection (5) Purge Connection (6) Actuator Designator

(7) Proximity Sensor (optional) (8) Accessories (optional)

100 PSIG = 6.89 Bar

7.03 Kg/cm2

0.6894 Megapascals (MPa)

689.47 Kilopascals (KPa)

Pressure Conversion Reference

Construction

Material

Maximum

Operating

Pressure

Orifice

Maximum

Operating

Temperature

Flow

Coefficient

Cv)

Helium

Leak Test

Wetted Areas

Non-Wetted Areas

HBA751

HBA1000

HBA1501

HBA751

HBA1000

HBA1501

PCTFE Seat

Vespel ®Seat

HBA751

HBA1000

HBA1501

Inboard/across

the seat

Helium leak test performed with 100% Helium

316L St.St., Nickel, PCTFE

316L St.St., 303 St.St.,

Aluminum

Vacuum to 250 PSI

(17Bar)

0.620” (15.75mm) min

0.870” (22.10mm) min

0.870” (22.10mm) min

-30ºC to +82ºC

(-22ºF to +180ºF)

-30ºC to +150ºC

(-22ºF to +302ºF) ***

10.20

14.30

16.60

1 x 10-10 scc/s Rated

He max

1 x 10-9 scc/s Standard

He max *** Production

Cleanliness

Standard

Finish

Air Supply

Air Connector

Options

Weight

Assembled and tested in a Class 10 cleanroom.

Purged and packaged in a Class 1 area. Double-bag

packaging for containment. Cleaned in 18 Ω DI water

for O2 service.

Electropolished to 10Ra (0.25µm) EP on all

wetted surfaces.

60-100 psi (4.2-6.9 bar)

¼” OD quick connector tube

Metric connections optional

• Optional surface finishes

• High temperature capability

• Manual operation

• Fitting of Ex proximity sensors

• Metric and ISO tube stubs

• Particle, moisture, THC and O2 testing

• Optional body materials in VIM/VAR st.st.

HBA751-NC 6.4Kg (14.0lbs)

HBA1000-NC 6.3Kg (13.8lbs)

HBA1501-NC 6.6Kg (14.5lbs)

Product Features

*** Helium leak rate for vespel seated valves is rated at 1 x 10-6 scc/s across the seat for pneumatically operated model.

® Vespel is a registered trademark of DuPont Company.

IRELANDCarten Controls Ltd.,

Unit 609, Industrial Park

Waterford

Ireland

Tel. +353-51-355 436

Fax +353-51-378 054

E-mail: sales@cartencontrols.com

Website: www.cartencontrols.com

Brochure designed and produced by Emagine Media Ltd.

www.emagine.ie

USACarten Controls,

A Division of Fujikin of America,

604 West Johnson Avenue,

Cheshire, CT. 06410, USA.

Tel. +1-203-699 2100

Fax +1-203-699 2109

E-mail: sales@cartenUS.com

Website: www.cartenUS.com

Other Products By Carten • Ultra-High Purity Bellows Valves

• Ultra-High Purity Diaphragm Valves

• Ultra-High Purity Regulators

• High Purity Check Valves

• High Purity Ball Valves

• Vacuum Generators

• Gas Sticks

• Gas Panels

Carten Controls Ltd is

a member of the Fujikin Group.

Visit Fujikin at:

www.fujikin.co.jp

www.fujikin.com

www.fujikin.de

Ultra High Purity Valves