Uhde Inventa-Fischer
Transcript of Uhde Inventa-Fischer
Uhde Inventa-Fischer
Announcement of a new large-scale PET plant in Russia based on Melt-To-Resin (MTR) Technology
Stefan BartzVice President SalesIII Moscow International Conference "PET 2007“February 19, 2007
Seite 2Uhde Inventa Fischer Presentation PET2007
� Headquarter in Berlin
� 160 employees
� 25% of all employees in R & D
� over 400 PET and PA6 plants built worldwide
Uhde Inventa-FischerKey Figures
Domat/Ems, SwitzerlandBerlin, Germany
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Customer: Alco-Naphtha LLC
Location: Kaliningrad, Russia
Capacity: 240,000 t/a PET resin “EKOPET”
Type of plant: 2-Reactor and Melt-To-Resin Technology
Commissioning: first half of 2009
Special feature: biggest single-line polyester plant in Europe
Uhde Inventa-Fischer to built large-scale PET resin plant
Alco-NaphthaLimited Liability Company
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Construction SitePET Plant 240,000 tons per year
Principal: Alco-Naphtha LLC
Location: Pregolskiy township of Octyabrskiy region of Kaliningrad
Area: approx. 120,000 m²
Site and soil preparation : land clearance, soil drainage, soil densification,
earth cutting and filling
Alco-NaphthaLimited Liability Company
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Plant LayoutPET Plant 240,000 tons per year
PTA storage
EG storage
Polycondensation plant
HTM plant
Utility plants
Chips storage
Alco-NaphthaLimited Liability Company
Waste Water
Treatment
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Dzerzhinsk
Berlin
Scope of Supply and ServicesUhde Inventa-Fischer joins forces with OAO Uhde
Uhde Inventa-Fischer OAO Uhde
- Permit Engineering
- OSBL Engineering
- License
- Basic Engineering
- Detail Engineering
- Supply of all Equipment
- Supervision ofErection and Commissioning
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Project Execution Phases
FEA cage stress calculation
Building Layout
Reactor Design
Basicengineering
Detailengineering
Erectionand
commissioningStart-upProcurement
N
±0.00 = xxx,xx müNNRevision index
exhaust duct
Der Inhalt dieses Blattes darf ohne unsere schriftliche Genehmigung Dritten nicht zugänglich gemacht werden. Alle Rechte vorbehalten.
Without our written consent the content of this document may not be disclosed to third parties. We reserve all rights.
Ind. Ändeurng Datum Name
Datum Name
Gez.
Gepr.
N.-Gepr.
Maße ohne
Toleranzangabe
ISO 2768-mK
Maßstab:
Kom.:
Kennw.:
Gewicht: kg
Ausf.: mal
Ind.
Urspr.
Blatt
Bl.
Ersatz f.
LAYOUT PET POLY 660 t/d MTR
P-0253
EKOEPET
1:100
0
02/2007 M.Kalio
Koch02/2007 MKaBASIC0Obj. 101 - layout +18315
05P-1-57383
A modification 17.01.07 MKa
A
B modification 25.01.07 MKa
B
1
A
3 52 4
BC
DE
LEVEL +18315
traffic load 5,0 kN/m²
Floor covering:^I Iconrete
pipe load 2,5 kN/m²
1
6180
250
85008000 10008000 8500
347-S-12
8000
8000
8000
7000
3100
0
5260
4600 1950 6000
4600
1430
32000
2450
3300
1250t180;ACt180;DCt180;EX1a
t180;EX1a t180;DC t180;AC
t180;ACHSE
t180;KABELBRÜCKE
12Stgn
175/280
12Stgn
175/280
345-R-01
345-T-01343-S-03
345-
E-6
1
343-S-11
345-F-71 345-E-51
345-R-02
342-D-08 342-D-13 342-D-16
7240
2200
4390
4100
3500
19501450
2340
2300
760
806
22201820 2280
345-
E-1
3
2200
2000
345-E-09
1300
4990
1710
345-F-72
345-J-09A
345-J-09B
3000
1950
4250
3340
2000
1600
3430
2850
3650
945
3526
175/
280
175/
280
safetycorridor
+8225
Lift
11S
tgn
12 S
tgn
lifting beam 30,0 t
B.o.s ~+xxxxB.o.s ~+xxxx
lifting beam 16,0 t
traffic load30,0 kN/m2
wall openingfor maintanance
4500 x 4500 mm
HEA
TING
& V
ENTI
LATI
ON
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Project Execution PhasesCAD model
Basicengineering
Detailengineering
Erectionand
commissioningStart-upProcurement
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Project Execution PhasesFabrication of DISCAGE® MV Reactor
Basicengineering
Detailengineering
Erectionand
commissioningStart-upProcurement
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PET Resin “EKOPET”High quality PET resin for Russia and other markets …
Kaliningrad
… for production of PET bottles and containers for
- carbonated soft drinks (CSD)
- beer
- water
- juice
- sport drinks- ready-to-drink (RTD) teas etc.
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2R Polyester Technology
Paste Mixer
M
M
PTA/PIA
EG
ESPREE® Reactor DISCAGE® MV Reactor
PET resin
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2R Polyester TechnologyESPREE® Reactor
ESPREE® Reactor
post-esterification (PE)bubble tubereaction cups
prepolycondensation (PP)falling-film tube evaporation
esterification (ES)natural circulation reaction
tube wall pre-polymer (falling film)
HTM
detail falling film
EG vapor
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Production of PET ResinConventional Process + SSP vs 2R MTR® Process
PTA, IPAEG
PET resini. V. = 0.75…0.82
Ester 1 Ester 2
2R Process with MTR Technology
Conventional Process + SSP
SSP
PTA, IPAEG
PET resini. V. = 0.65…0.85
Storage
Precursori. V. = 0.62…0.65
Prepoly Finisher
AA Cond.ESPREE® DISCAGE®
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MTR® TechnologyShort Route to Bottle Grade Chips
Paste Mixer
M
M
Air
PTA/PIA
BG chips
EG
AA Conditioning
ESPREE® Reactor DISCAGE® MV Reactor
Granulator
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Intrinsic viscosity (IV) adjustable 0.65 - 0.85
Melting point adjustable 248 – 252 °C
Acetaldehyde content less than 1.0 ppm
Color number (CIE-LAB method) b*-value max. +1.0
Pellet shape spherical
Pellet size adjustable 12 – 17 mg
Crystallinity less than 45%
PET Resin “EKOPET”Product Quality
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Underwater Granulation
MTR® TechnologyMelt Filtration, Granulation and AA Conditioning
AA Conditioning
Screen Changer
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MTR® TechnologyCost Benefits
Save equipment cost, erection
cost and building cost
����No SSP plant
No heating-up of amorphous chips
No nitrogen loop
Less dust formation
No personal for operation of
SSP plant
Features MTR Technology
Save raw material����
Less labor cost����
Save heating energy����
Save nitrogen and electric energy for blowers
����
Cost Benefits
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MTR® TechnologyReduction of Conversion Cost
0
20
40
60
80
100
Co
st
in %
Capital
cost
Fixed
operating
cost
Energy
cost
Other cost Total
conversion
cost
SSP Route (4R)
MTR Route (2R)
Basis: Capacity 660 tons per day
� Capital cost 26%
lower
� Fixed operating
cost 21% lower
� Energy cost 40%
lower
� Total conversion
cost 28% lower
Cost benefits of 2R
process with MTR®
technology:
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ReferencesEastern Europe
Customer: SK EurochemLocation: PolandCapacity: 130.000 t/aProcess: Uhde Inventa-FischerCommissioning: 2005Special feature: PET bottle grade chips
Customer: SK EurochemLocation: PolandCapacity: 130.000 t/aProcess: Uhde Inventa-FischerCommissioning: 2005Special feature: PET bottle grade chips
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Customer: New Polymer Plant „Senege“Location: Moscow, RussiaCapacity: 100.000 t/aProcess: Uhde Inventa-FischerCommissioning: April 2006Special features: 2 Reactor process,
PET bottle grade chips
Customer: New Polymer Plant „Senege“Location: Moscow, RussiaCapacity: 100.000 t/aProcess: Uhde Inventa-FischerCommissioning: April 2006Special features: 2 Reactor process,
PET bottle grade chips
ReferencesEastern Europe
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Customer: ОАО „Mogilevkhimvolokno“Location: Mogilev, BelarusCapacity: 90.000 t/aProcess: Uhde Inventa-FischerCommissioning: 2nd half 2007Special features: 2 Reactor process and
Melt Conditioning
Customer: ОАО „Mogilevkhimvolokno“Location: Mogilev, BelarusCapacity: 90.000 t/aProcess: Uhde Inventa-FischerCommissioning: 2nd half 2007Special features: 2 Reactor process and
Melt Conditioning
ReferencesEastern Europe