UC112 - Tinhof Systems CONTROL UNIT FOR MARKING MACHINES OPERATING AND MAINTENANCE MANUAL...

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TECHNICAL MANUALCode : DCD01/3028-MTEC4288/0407G0

www.technifor.com

U C 1 1 2CONTROL UNIT FOR MARKING MACHINES

OPERATING AND MAINTENANCE MANUAL

TECHNIFOR-TRACEABILITY AND IDENTIFICATION SYSTEMS TECHNIFOR reserves all rights on improvement of its products.

This document is not contractual.

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1-3INTRODUCTION

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1

INTRODUCTION

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1-4INTRODUCTION

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1-5INTRODUCTION

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1.1) Technical Manual Updates

Each update to this instruction manual will have a unique version name associated with it. Version names are composed of a letter and a number. The first version of this manual is thus named A0.

Minor revisions are indicated by a number incrementation in the version name. For example, the next two revisions to Version A0 will be called Version A1 and Version A2. Only pages containing updated information will be sent to you. You will be responsible for inserting these updated pages into your manual.

Major revisions are indicated by a letter change in the version name. For example, the next major revision to Version A2 will be called Version B0. Notice that the number following the “B” will return to 0. Minor revisions to Version B0 will be called Version B1, Version B2, and so on.

If a major revision to the manual is required, the entire manual will be re-edited.

Use the following chart to keep a record of revisions received and pages affected.

Date of Revision

Revised name

Modified pages

April 2002 0204A0 First edition

June 2002 0206B0 Modifications:-Chapter 1§ 1.5 : recommendations completed - p.18- Chapter 2§ 2.3 : power of the electromagnetic machine 200VA - p.2-3§ 2.5 : general plan of the UC112 on a rack p.2-6§ 2.7 : UC112 synoptic p.2-6- Chapter 4§ 4.8 : addition in § 4.8.2. Setting into the cabinet p.4-11§ 4.9 : completed p.4-9- Chapter 5§ 5.2 : completed - p.5-4

December 2002 0212C0 Program evolution

January 2003 0301C1 Modifications :- chapter 1.§ 1.5 : addition to first framed text - p. 1-8- chapter 4.§ 4.4.1 : diagram added for ground connection wuth an electromagnetic UC - p.

4-4.§ 4.6.2 : pin N°5 - function corrected - p. 4-5.§ 4.6.9 : marking diagram corrected - p. 4-9- chapter 5.§ 5.12.1 : examples corrected - p. 5.75.§ 5.12.2 : Instructionsfor Inputs corrected - p. 5.75.§ 5.13.7 : Creatin of the file " correction of the "Text" zone in the: "3/3 block" p.

5-83

February 2003 0302D0 Product evolution - addtion of a ventilator

.../...

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1-6INTRODUCTION

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October 2003 0310F0 Modifications :- chapter 4.§ 4.6.2. : lines 10 and 12 of the chart: 100 mA.§ 4.6.4. : - maximum current : 100 mA

- diagram : Outputs N°22, 10 and 23

T01program evolution : version V6.00

February 2004 0402F1 Manual has been read and corrected

July 2004 0407G0 Due to chages in the T01 marking program (version 6.10), we have extracted a section of the program an created a new program manual using the extract.

.../...

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1-7INTRODUCTION

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1.2) Foreword

The Control Unit has been designed for exclusive use for operating TECHNIFOR marking heads. Should it be used for any other purpose, the manufacturer will not be held responsible for the resulting quality of the marking, or for any da-mage resulting from improper use.

This manual has been designed to help you find the information you need as quickly and efficiently as possible.The index of key words will help you find information.

Furthermore, the four icons displayed below will help you pinpoint the main points developed in this manual :

SAFETY AT THE WORKSTATIONIndicates the various precautions to be taken before installing and using the machine safely.

RECOMMENDATIONS AND LIMITS OF WARRANTYIndicates the various procedures to be followed to conform to the con-ditions of the warranty.

ADVICE ON USEFurther advice on optimizing the performance of your machine.

WHAT TO DO IF........This icon refers to a chart in the last chapter giving instructions on what to do in case of any rare problems.

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1-8INTRODUCTION

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1.3) Identification plate of the marking equipment

Your marking equipment can be identified by a serial plate found on top of the marking machine.

Please verify the serial number found on this plate before contacting TECHNIFOR.

he components of your marking equipment have been designed to function together.They must not be used separately.

TECHNIFOR is not responsible for the start up of this unit.The machine in which it is incorporated should state that it conforms to

the european directive and is from a qualified entity.

1.4) Conformity certificate

This marking equipment has been made, assembled and checked in our factory :

TECHNIFOR S.A. - 114, quai du Rhône - 01708 MIRIBEL CEDEX- FRANCE

Tel(33) : 04 78 55 85 50 - Fax(33) : 04 78 55 85 60

This equipment conforms to :

The Council Directive (89/392 EEC) June 14, 1989, modified June 20, 1991 (91/368 EEC), modified June 14, 1993 (93/44 EEC) and July 22 1993 (93/68 EEC), concerning the consolidation of the laws of the member states relating to ma-chines.

-The Council Directive (73/23) February 19, 1973 concerning the consolidation of the laws of member states relating to electrical material destined to be used with some limits of voltage.

-The Council Directive (89/336) May 3, 1989, modified May 5 1992 (92/31), and modified July 22, 1993 (93/68) con-cerning the consolidation of the laws of member states relating to electromagnetic compatibility.

However, if you find your equipment to be defective, please contact your dealer.

This unit is certifiedor its U.S. equivalent.

units and parts,it must be used with other certified

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1-9INTRODUCTION

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1.5) Recommendations and security at the work post

For security and productivity reasons, the reading of this manual is indispensable for all operators before the markingequipment is put into operation..

THIS EQUIPMENT CONFORMS TO ALL SAFETY REGULATIONS IN EFFECTAT THE TIME OF MANUFACTURE

1.6) Conditions of the guarantee and limitations of use

This equipment is designed to mark parts with TECHNIFOR marking heads. Any other use, or the use of a non TECHNIFOR marking head will be under the the exclusive responsibility of the operator.

TECHNIFOR cannot be held responsible for any injuries resulting from disregard of the above rules of operation, or other general safety rules applicable to the use of this equipment. Furthermore, disregard of this advice may cancel the warranty.

• This equipment has been designed to function with an air temperature of between 5° and 40°C.

• Do not use this marking equipment in an explosive environment.

• This equipment must be plugged to the ground using using an electric power cord .

Please refer to paragraph 4.4.1 Connection without a power option, page 4-4 to connect an electromagnetic UC.

To produce this manual, we have used a machine with a path of 100 x 100 mm.The marking program adapts automatically to the parameters

of the different machines controlled by the Control Unit.

When all the elements of the marking equipment are switched on, the screen should show the name of the machine being connected to the UC112If this is not the case, please contact your distributor before continuing

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1-10INTRODUCTION

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2-1DESCRIPTION OF THE UC

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2

DESCRIPTIONOF THE UC

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2.1) Description

The CCU is designed to deal with micro-percussion or scribe marking. This is carried out by the numerical commandheads made by TECHNIFOR.

It contains an electronic command in the form of an LCD screen, and a PC AT type keyboard which connects into thefront panel.

In order to meet all requirements, the CCU is provided with:

• 2 feet , to be placed on a workbench, • 2 brackets, to be fixed to a wall,• 4 M5 mounting screws.

2.2) Physical characteristics

• Dimensions in millimeters (Lxwxh) : 270 x 118 x 136 (without cables or fittings).

• Weight: 3.2 kg.

2.3) Technical characteristics

Micro-percussion and scribe machines

• Power supply : 24 V DC ± 10 % 3A.

• Power : 100W

High powered, electromagnetic micro-percussion machines

• Power supply: 24VAC ± 5%

• Power : 200 VA

Fig. 1 - Front view of the CCU

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2.4) Plan of the overall dimensions of the Control Unit in the case

THIS DOCUMENT IS EXCLUSIVE TO TECHNIFOR. IT IS FORBIDDEN TO USE IT OR TO COMMUNICATE IT WITHOUT AUTHORIZATION

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2.5) Plan

of th

e overall d

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sion

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n a rack

Mounting in a cabinet• Leave space on either side of the CCU to allow for thenatural ventilation. Allow for a 2U space above and a1U space below.

• The temperature inside the cabinet should not goabove 45°C.

Front panel

2 U

4 U

1 U

of the CCU112

Integration cabinet


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Mind Map Title25/02/02 - v1

2.6) List of the options and accessories available on request

• Power supply:

Machines with a scribing or pneumatic stylus-115/24V or 230/24V electric supply.

or-230 V AC / 24 V AC, (CE or UK plug).

Machines with an electromagnetic stylus-115/24V or 230/24V electric supply.

or-230 V AC / 24 V AC, (CE or UK plug).

• Rack-mount front panel for mounting in a cabinet.

• RS232 cord, to use the T101W marking program with Windows.

• DATAMATRIX marking ( not available with all the marking heads

2.7) Overview of the Central Control Unit

Head

Head / CCU cord

Options

Standard version

CCU connections

Default configuration(if UC112 delivered alone)

UC112 specifications

30/05/02

CM400CN410 Pneumatic

CN212C

Micro-percussion Pneumatic

With protective bellow

Without protective bellow

CN312S

micro-percussion

Electro-magnetic

M0C

M1C

Scribing

CN312C

micro-percussion

Electro-magnetic

M0C

M1C

Scribing

5 lengths

1 m

3 m

6 m

10 m

15 m

3 kinds

Standard

Robotic (on request)

Oil resistant (on request)

external power supply

115 VAC (US plug) / 24 VDC

230 VAC (CEE7 plug) / 24 VDC

230 VAC (UK plug) / 24 VDC

115 VAC (US plug) / 24 VAC

230 VAC (CEE7 plug) / 24 VAC

230 VAC (UK plug) / 24 VAC

19" 4U rack (kit)

T101W Standard marking software

TW02 Backup of files between UC112 & PC

RS232 cord

Datamatrix marking (available according to the marking head)

UC112 control panel with buttons

UC112 special industrial guarded footswitch

UC112 standard footswitch

Integrated LCD screen

Keyboard 105 keys AT

6 In / 2 Out

RS232 and communication interface

24 V DC or 24 V AC electricity supply (according to marking head)

Bench top version to put on a bench or to set in an electrical cabinet

2 feet to screw

2 square tabs to screw

24 V power supply3 pin M for 24 VDC

4 pin M for 24 VAC

(DIN 45 321)

SubD9M (RS232)

SubD25F (communication interface terminal)

Keyboard (105 keys AT) Mini-Din 6 pin

Harting Sub-D25F

CN212Cp (UC112p)

CN312Cm (UC112m)

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3-1FUNCTIONAL DEFINITIONS

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3

FUNCTIONALDEFINITIONS

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3.1) Basic Operating diagram

ELECTRONIC

CONTROL

CABINET CONNECTION PROTECTIVE ACCESSORIESINTERNAL

CABLEHEAD

CABLE/CCUMARKING

HEAD MAINTENANCE OPTIONS

CPU board

Power

LCD screen

Interface boards

Supply

SubD 9M

SubD 25F

Harting

board

RS232-E/S

RS232

Interface board

SubD 25F

Maintenanceand instruction

manual

Spare partslist

Power supply115 / 24V (AC/DC)230 / 24V (AC/DC)

Rack for front panel

DATAMATRIXmarking

Footsupport

Fixing bracket

MarkingprogramT101W

UNIT

CASING

Fuse

On/Offswitch

Ventilator

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3.2) Internal view of the CCU

Fig. 2 - Fig. 3 - Internal view of the CCU - 24 V DC.

Head/CCU connection

Key connection(mini DIN)

Cables for the communication

head connection

Head connection

24V power supplyMate N Lock 3 pin

Mate N Lock 2 pin

Y detector connectionMAS-CON 6 pin

X detector connectionMAS-CON 6 pin

Head Head Y motor X motorconnectionMAS-CON 5 pin

connectionMAS-CON 5 pin



interface card

Fig. 2 - Fig. 3 - Fig. 4 - Internal view of the CCU - 24 V AC.

Diode bridges

Fuse holder

Fig. 2 - View of internal wiring of UC.

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3.3) RS 232 Cable

Connection screenCommunciation RS232 Connection connection interface

Fig. 4 - Internal view of the CCU - card only

connector connection

Connectioncard 6E/2SMini-Din

Mas-Con 5 ptsVentilator connection

Sub. D9F Sub. D9F

1

2

3

4

5

6

7

89

1

2

3

4

5

6

7

89

Ground Ground

RD

TD

OV

RTS

CTS

Sub.Metallic D9F for shielded wiring

L < 3m

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4-1USING THE MACHINE

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4

USING THE MACHINE

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4.1) Connections

In order to start the CCU, four connections need to be made:

• Keyboard,

• Marking head,

• 24V DC or AC power supply,

• SubD 25 point connector.

4.2) Connecting the keyboard

Plug the keyboard into the female DIN connector situated on the front panel of the CCU.

The keyboard will permit the internal T01 marking program to be used.

LE BRANCHEMENT DES CORDONS RELIANTLES DIFFERENTS ELEMENTS DE L’EQUIPEMENT DE MARQUAGE

DOIT S’EFFECTUER HORS TENSION.LE BRANCHEMENT DU 24V S’EFFECTUE EN DERNIER LIEU.

THE CONNECTION OF THE CABLES LINKINGTHE DIFFERENT ELEMENTS OF THE MARKING EQUIPMENT

MUST BE DONE WHILE THEY ARE SWITCHED OFF.

THE CONNECTION TO THE MAINS SHOULD BE DONE LAST.

Fig. 5 - CCU with connections.

Connector for themarking head Connector keyboard

RS232connector

SubD25 F connectorcommunication regroupinginterface and 6E/2S

Fuse outlet

Male DIN connector:- 4 pin 24V AC power supply- 3 pin 24V DC power supply

On/Off switch

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4.3) Connecting the marking headConnect the CCU’s connecting cable to the marking head. Lock the latch lever.

4.4) Connecting the 24V power supply

4.4.1. Connection without the power supply.

Use the 3 points female plug delivered with the machine and connect as shown below.After making these connections, connect the female plug to the male connector of the UC

4.4.2. Connection with the power supply optionIn the case that you have ordered the power suply option,connect the female pin to the CCU male supply socket, thenplug the electric plug to a mono-phased electric socket.

• Check that the voltage indicated on the power supply unit corresponds to your electric current : 115 or 230V.

• The power supply unit must be absolutely plugged in the following order:1. Machine side: insert and screw the metal male connector in the female connector.2. Power supply side: connect the male plug to your low voltage electric system

•Move the switch to position "I".

Protect the solder joints with heat shrink tubing.

(included)

3 Pin connector

File 0.5mm² wire Information

1 Blue 0 V

2 Green/yellow Ground

3 Brown 24 V DC

4 Pin connector

File 0.5mm² wire Information

1 Brown 22 V AC

2 Blue 22 V AC

3 Not connected Not connected

4 Green/yellow Ground

3x0.5mm²wire(not included)

3 points DIN 45321 female plug

1234

1234

Connection forbidden

Transformer

22V AC

Mains

Earth

Female DIN connector 4 pins for 22V ACMale DIN connector 4 pin for 22V AC

The secondary transformer (24V AC) must not be connected to the protection conductor,

As the casing of the UC112 is metallic, it must be connected to the protection conductor

as this connection is made within the UC112.

using pin N°4 of the supply connector.

Failure to respect this recommendation will lead to a short circuit that will damage the UC.

DC Front view (direct current)

AC Front view(alternating current)

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4.5) Reset connectionThe SubD25 connector including a bridge, is provided with the equipment, so that it can be tested immediately upon-receipt.

4.6) Description of the SubD25 connector

4.6.1. 25 pin Sub D Connector

4.6.2. Function of the pins

N° DESCRIPTION FUNCTION

1 End of Marking : Dry contact (between pins 1 & 14) Output14 End of Marking : Dry contact (between pins 1 & 14) Output2 Start Marking : Digital Input terminal (contact between pins 2 & 15) Input

15 Start Marking : Digital Input terminal (contact between pins 2 & 15) Input3 Reset Marking : Digital Input terminal (contact between pins 3 & 16) Input

16 Reset Marking : Digital Input terminal (contact between pins 3 & 16) Input4 UC ready: Dry contact (between pins 4 & 17) Output

17 UC ready: Dry contact (between pins 4 & 17) Output5 24VDC available to supply input

18 Potential VE supply of input (24V DC max) Input6 Digital Input terminal - I0 - I consumed (en mA) = VE / 2.35 Input

19 Digital Input terminal - I1 - I consumed (en mA) = VE / 2.35 Input7 Digital Input terminal - I2 - I consumed (en mA) = VE / 2.35 Input

20 Digital Input terminal - I3 - I consumed (en mA) = VE / 2.35 Input8 Digital Input terminal - I4 - I consumed (en mA) = VE / 2.35 Input

21 Digital Input terminal - I5 - I consumed (en mA) = VE / 2.35 Input9 Not available

22 Potential positive supply of output terminal n° 1 (24V DC max) Output10 Output n°1 connection - I switchable max = 100 mA Output23 0V Supply output n°1 Output11 Not available24 Potential positive supply of output terminal n° 2 (24V DC max) Output12 Output terminal n°2 connection - I switchable max = 100 mA Output25 0V supply output terminal n°2 Output13 0V common connection of the input terminals Input

This connector is to be plugged into the socket for the DB25 communication in-terface (see paragraph 4.6.1).Under normal operating conditions the "Marking Reset" function may be acti-vated by opening the electric connection established between pins 3 and 16 (see paragraph 4.6.7). If this connection has not been made, the Reset function will be active and no marking will be possible.

This connector should only be used for testing the machine.

Fig. 6 - SUB-D25 male connector- to be wired

A SUB-D 25 female pins type is situated on the back panelof the CCU. The information wires should be connected to a SUB-D 25male pins type connector.

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 25 24

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4.6.3. Characteristics of inputs

There are six TTL inputs available.

The supply voltage must be between 12 and 24volts DC.

Calculation of consumption per input : U alim (V) / 2.35 = I (mA)

4.6.4. Characteristics of outputs

Two output terminals, of the open collector NPN type, are available.

The maximun external power supply for the outputs is 24 volts DC.

An integrated diode on the board allows for the inductive loads (Eg : solenoid valve)

The maximum current that can commute an output is 100 mA.

The inputs are not protected nor shielded

Input board

R = 2,35 KΩ

ExternalContact

0V

18

6

13

Example : U alim = 24 VI = 24 / 2.35 = 10.2 mA

The Outputs:• are shielded.• are not protected against polarity inversions.

U Output l

Output operator

0V Output

D

22

10

23

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4.6.5. Example of input wiring

24V DC power supply obtained from the marking machine

Constant power supply provided by the operator

IIII0 - IIII5 Input cabling.

The inputs can be dry-contact, or a NPN output transistor (ex: NPN inductive detector)

(18) (5)

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 25 24

IIII0 IIII5

IIII0 - IIII5 Input cabling.

The inputs can be dry-contact, or a NPN output transistor (ex: NPN inductive detector)

(13) (18)

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 25 24

IIII0 IIII5

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4.6.6. Example of the output wiringThe outputs supply (max 24volts DC) must be provided by the operator

O0 and O1 Outputs.

The ouputs are of an anti-interference, open collector type.

REMEMBER TO RESPECT THE POLARITY

Relay or solenoid valve’s power < 3W

V1 power supply, output n°1

Equipotential

V2 power supply

(24V maximum)Output n°2 (24V maximum)

connection if necessary

If necessary, the V1 and V2 power supply may be different. In general, if only one supply is used, the 22-24 and 23-25sockets should be connected 2 by 2 .

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

(10) (12)

(22) (23) (24) (25)

O0 O1

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4.6.7. Special Input wiring

Start Marking

In order to initiate the "Start marking " input, establish an electric connection (no voltage) between pins 2 and 15.

• Reset Marking

• In order to initiate the "Reset Marking" function, turn the electric connection on between pins 3 and 16. If this connec-tion is not made, the reset function will remain active and no marking will be possible.

4.6.8. Special Output wiring

• End of Marking (pulsating signal for 400ms)

• Information about "End of Marking" is available between pins 1 and 14. The switch is an open "dry" contact (relay). This is an impulse signal that lasts 400 ms

• UC ready

• Information about "UC ready" is available between pins 4 and 17. The switch is an open "dry" contact (relay). This signal indicates that the CCU has received all the necessary instructions to carry out the marking.

• CCU ready: dry contact closed

• CCU not ready: dry contact open

4.6.9. Diagram of the special Input/Output wiring End of Marking

UC ready for marking Information

Information

Start marking

Marking

Creation of a file or sending instructions via RS232

Marking

CCU ready for marking(independant or infinite mode)

End of marking

Information end of marking

400ms

0

1

0

1

0

1Wait for start marking

Start marking

Reset markingInput

StartMarking Input

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

(2)(16)

(1)

(14)

(4) (17)

(3)(15)

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4.7) Sample of the accessories

4.7.1. Attaching the support feet

The CCU is delivered with :

• 2 mounting brackets, to fix it to a frame:

• 2 support feet, to put on a workbench:

• M5 mounting screws:

the CCU

• Fix the support feet to the underside ofthe CCU. Use the M5 screws provided.

• Insert the screws into the holes closest to the front panel of the CCU.

Specified mounting

M5 screws

Support feet

holes

Front panel of the CCU

Undersideof the CCU

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4.7.2. Attaching the mounting brackets

4.8) Setting up the rack version of the UC

The rack option includes:

• The front panel for the rack,• An RS232 return cable, • Mounting screws.

Assembling the front panel for the rack

• Unscrew the screws on the front panel of the CCU,• Place the front panel of the rack over the front panel of the CCU, making sure that the mounting holes of each panel

line up, then insert the screws through the two panels • With the screws in place, tighten them to fix the racks panel into the CCU- (1),• Fix the male cable of the RS232 into the opening designed for it on the racks front panel,• Connect the female cable of the RS232 to the DB9 connector of the CCU.

The mounting holes for the brackets are foundon the 2 side panels of the CCU.

• Use the M5 srews provided to attach thebrackets to the CCU.

Lateral panelof the CCU

screws

mounting brackets

M5

mounting holes

On/Off switch

SIde panel of the CCU

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Opening for male connector

Opening for the screen

Opening for the

Opening for the

Window for the screen

mounting holes on the front panel of the CCU when in the casing

SubD9M (RS232) outlet

Front panel of the

Front panel (for the rack)

CCU in the casing

Keyboard cable

Mounting in a cabinet• Leave space on either side of the CCU to allow for the natural ven-tilation. Allow for a 2U space above and a 1U space below.

• The temperature inside the cabinet should not go above 45°C.

Front panel

2 U

4 U

1 U

of the CCU112

Integration cabinet

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5-1PREVENTIVE MAINTENANCE

(DCD01/3028-MTEC4288/0407G0-CHP06-4288 fm)

5

PREVENTIVE MAINTENANCE

technifor


(DCD01/3028-MTEC4288/0407G0-CHP06-4288 fm)

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(DCD01/3028-MTEC4288/0407G0-CHP06-4288 fm)

5.1) Changing the fuse

With a screwdriver

Insert the

extract the fuse

Disconnect the CCU before performing anymaintenance

new fuse

holder

MACHINES FUSE POWER POWER SUPPLY

ITEM CODE

Pneumatic 5 x 20 Fuse UL 198-G and CSA C22-2 Norm - High delay time 6 A 24 V DC SEUC005/16

Electromagnetic 5 x 20 Fuse UL 198-G and CSA C22-2 Norm - High delay time 10 A 24 V AC ELE01/3392

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(DCD01/3028-MTEC4288/0407G0-CHP06-4288 fm)

5.2) What to do if....

DESCRIPTION CHECKS ACTION

The machine’s front screen does not light up?

• Is the power supply switched on?• Is the cable properly connected?• Is the fuse on the side of the UC112 in good

condition?• Is the On/Off switch in the "On"position ?

See paragraph 4.4)-Connecting the main power supply.

See paragraph 6.1) Changing the fuse.

You are lost in the program !

The manual will help you find your way Click on ESCAPE and answer "No" to the programs questions, until the main menu appears on the screen.

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Tel. : (41) 26 678 7200Fax : (41) 26 678 7222


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1(DCD01/3028-MTEC1288/0407G0-UC112IX.fm)

I N D E X

AAccessories ...................................................................................................................................................4-10

CConnecting the 24V supply ............................................................................................................................ 4-4Connecting the key .........................................................................................................................................4-3Connecting the marking head .........................................................................................................................4-4Connections ....................................................................................................................................................4-3

DDescription ......................................................................................................................................................2-3Dimensions .....................................................................................................................................................2-3

EElectrical supply .............................................................................................................................................2-3

FFixing brackets ..............................................................................................................................................4-11Fuse .................................................................................................................................................................5-3

IInput wiring ....................................................................................................................................................4-7Internal view of the CCU ................................................................................................................................3-4

KKey .................................................................................................................................................................. 4-3

OOptions ............................................................................................................................................................2-6Output wiring ..................................................................................................................................................4-8

PPhysical characteristics ...................................................................................................................................2-3plate .................................................................................................................................................................1-8Power ..............................................................................................................................................................2-3

RRack option ...................................................................................................................................................4-11Reset connection .............................................................................................................................................4-5

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2 (DCD01/3028-MTEC1288/0407G0-

SSecurity ...........................................................................................................................................................1-9Sub D connector 25 pin ...................................................................................................................................4-5Support feet ...................................................................................................................................................4-10

TTechnical characteristics .................................................................................................................................2-3Temperature ....................................................................................................................................................1-9

WWeight .............................................................................................................................................................2-3

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(UC112TDM.fm/DCD01/3028-Mtec4288/0407G0)

TABLE OF CONTENTS

1 - INTRODUCTION1.1) Technical Manual Updates..................................................................................................................1-51.2) Foreword .............................................................................................................................................1-71.3) Identification plate of the marking equipment....................................................................................1-81.4) Conformity certificate .........................................................................................................................1-81.5) Recommendations and security at the work post................................................................................1-91.6) Conditions of the guarantee and limitations of use.............................................................................1-9

2 - DESCRIPTION OF THE UC2.1) Description ..........................................................................................................................................2-32.2) Physical characteristics .......................................................................................................................2-32.3) Technical characteristics .....................................................................................................................2-32.4) Plan of the overall dimensions of the Control Unit in the case...........................................................2-42.5) Plan of the overall dimensions of the CCU on a rack ........................................................................2-52.6) List of the options and accessories available on request.....................................................................2-62.7) Overview of the Central Control Unit.................................................................................................2-6

3 - FUNCTIONAL DEFINITIONS3.1) Basic Operating diagram.....................................................................................................................3-33.2) Internal view of the CCU ...................................................................................................................3-43.3) RS 232 Cable ......................................................................................................................................3-5

4 - USING THE MACHINE4.1) Connections.........................................................................................................................................4-34.2) Connecting the keyboard ....................................................................................................................4-34.3) Connecting the marking head .............................................................................................................4-44.4) Connecting the 24V power supply .....................................................................................................4-4

4.4.1. Connection without the power supply........................................................................................4-44.4.2. Connection with the power supply option..................................................................................4-4

4.5) Reset connection .................................................................................................................................4-54.6) Description of the SubD25 connector.................................................................................................4-5

4.6.1. 25 pin Sub D Connector ............................................................................................................4-54.6.2. Function of the pins ...................................................................................................................4-54.6.3. Characteristics of inputs ............................................................................................................4-64.6.4. Characteristics of outputs ..........................................................................................................4-64.6.5. Example of input wiring.............................................................................................................4-74.6.6. Example of the output wiring .....................................................................................................4-84.6.7. Special Input wiring...................................................................................................................4-94.6.8. Special Output wiring ................................................................................................................4-94.6.9. Diagram of the special Input/Output wiring .............................................................................4-9

4.7) Sample of the accessories ................................................................................................................4-104.7.1. Attaching the support feet ........................................................................................................4-104.7.2. Attaching the mounting brackets .............................................................................................4-11

4.8) Setting up the rack version of the UC...............................................................................................4-11

5 - PREVENTIVE MAINTENANCE5.1) Changing the fuse ...............................................................................................................................5-35.2) What to do if.... ...................................................................................................................................5-4

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UC112 - Tinhof Systems CONTROL UNIT FOR MARKING MACHINES OPERATING AND MAINTENANCE MANUAL...

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Transcript of UC112 - Tinhof Systems CONTROL UNIT FOR MARKING MACHINES OPERATING AND MAINTENANCE MANUAL...