Tyre Management Services / Fleet Management Services
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Transcript of Tyre Management Services / Fleet Management Services
Tyre Management
by - Technofleet - Fleet
ManagementService Professionals
TechnoFleet, New Delhi – 9990306812, 9810306812 [email protected]
Business Challenges ?Today, every Fleet Owner / Manager faces the below 6 common business challenges –
1. Maximizing vehicle uptime
2. Reducing operating costs
3. Giving fleet management greater control
4. Zero / minimum accidents
5. Lowering environmental impacts
6. Future proofing / planning
Our Motto is – Your challenges are our challenges
Who we are ?TechnoFleet is a team of engineers with a rich experience in Information Technology, Tyre and Transport industry.
We understand that your fleet is at the heart of your business and your daily challenge is to deliver your goods, your passengers and your services to your clients.
Our mission is to support you in this challenge; maximizing your vehicle’s uptime so that your fleet is always mobile.
Our Motto is – Your challenges are our challenges
Why Manage Tyres? To find out a suitable Tyre brands / pattern that can deliver the lowest tyre cost/km. To achieve higher mileage of new tyres and retreaded tyres. To Ensuring timely tyre change-outs, tyre rotations, tyre pressure and tread depth check and tyre wear pattern inspections. To Reduce Tyre Consumption To Reduce Fuel Consumption To decrease breakdown time with best safety. To preserve the environment - Retread more times.
Our offering in Tyre ManagementOur dedicated Tyre technicians at your fleet will implement best tyre care and maintenance practices, like fit to application, proper fitment, correct inflation pressure, timely rotation, and corrective actions for abnormal wear.
Our Tyre Management Services are –
Complete tyre lifecycle management (cradle to grave) Tyre tracking throughout all operations Tyre projections / Tyre Projected LifeStock control & maintenance Tyre Scrape Analysis / Performance analysis Fully integrated data reporting
Fleet Tyre InspectionA Tyre Inspection activity will be completed for every vehicle to evaluate tyre conditions. We ensure that each vehicle will be inspected within 15 days cycle. For maximum benefit, the inspection should be carried out on 90 to 100% of the fleet vehicles. Tyre inspection is used as a guide in projecting tyre replacement and retreading. In this inspection we will check – Air pressure Mismatched tyres on axles Examine for bulges, cuts, and penetrating objects Taking tread depth / NSD reading Check for uneven tread wear, which indicates a mech. problem loose lugs, Valve leaks and inaccessible valves, etc. Remove tyres for retreading.
Manage Tyre InventoryOur team will manage your all Tyre Inventory. The following activities will be performed for managing Tyre Inventory properly –
Every new tyre received from supplier will be branded. Once branded, every tyre will be entered into the Tyre Inventory in the system. All Tyres will be listed by brand/serial number, Purchase Invoice number & Purchase Date. A standard tyre inventory would be maintained at all times. Monthly physical count would be taken of tyres in inventory,
tyres on vehicles, tyres sent in for retreading and scrap tyres. Tyres will be balanced monthly.
Out of Service Tyre AnalysisScrap Tyre analysis is very important to assist a fleet in determining why they are coming out of service. Scrap tyre analysis will help to determine what needs to be improved to reduce or eliminate repeated tyre problems.
An OOSTA analysis would be carried out every month to highlight tyre failures. A tyre technician will inspect each and every tyre in the scrap store and will do analysis. Following reports will be provided for analysis to the management -
Reasons for failure; to determine problem areas within operation.Lost performance versus target (in terms of KM run)Recording loss per failure type.Any re-treadable casings will be separated for possible retreads.
Management ReportingDetailed reporting is a pre-requisite to measure tyre efficiencies. The information provided serves as a platform to determine proactive measures to be taken to improve tyre management efficiencies according to operations.
The following reports will be provided for the management –
Scrap tyre analysis Tyre inspection reports Product Performance Analysis to ensure correct brand selection Cost per Kilometer (CPKM) analysis Tyre Population / distribution report Tyre Inventory reportsTyres needing replacement (prediction report)Tyres needing re-capping / retreading
Following is the summary of our Tyre Management Services we are offering to our clients –
Track all the financial transactions of the tyre Track the movements of the tyre between vehicles, wheel
positions Track Tyre Stock Track all Tyre Inspections carried out on Vehicle and
scrapped tyres. Assist to forecast monthly / yearly budgets of tyre requirements Assist to select tyre brand/design/pattern to suite your
specific operation needs and Pro-active reporting to eliminate premature tyre failures.
Summary of our Tyre Management
Benefits of Tyre ManagementThere are a number of actions that could be taken in relation with tyres after inspection and scrap tyre analysis reports. Below is the details of some of the actions and their impact:
Action Effect / Benefits
Maintaining Correct Air Pressure - Reduces fuel consumption- Increases tyre performance- Increases tyre retreadability
Vehicle Alignment / Wheel Balancing
- Reduces fuel consumption- Increases tyre performance- Fleet safety
Tread Depth Reading / NSD Reading
- Tyre life projection- Budgeting for New Tyre requirements- Increases retreadability / Saving of casings in good condition- Finding mechanical faults if there is any un-even wear
Tyre Rotation
- Reduce un-even wear of tyre- Increase Tyre life / tyre performance- Control / reduce tyre mismatching- Fleet safety with matching tyres
Retreading - Reduces new tyre consumption
Some Sample Reports
TechnoFleet, New Delhi – 9990306812, 9810306812 [email protected]
Tyre InventoryTyre Brand For Retread In Stock On Wheel Scrap Total
JDE 40 40JDH 3 4 12 484 3 503
JDH3 8.25 5 13 472 4 494JET MILES 2 1 3JUC 3 7 225 232JUH 5 7 141 1 149JUH3+ 2 5 7
JUH3+ 8.25 7 56 779 13 855JUH5 1 2 42 45JUX 3 22 25S3K4 3 3Total 17 104 2214 21 2356
JDE JDH 3 JDH3 8.25
JET MILES JUC 3 JUH 5 JUH3+ JUH3+ 8.25
JUH5 JUX S3K40
100
200
300
400
500
600
700
800
900
40
484 472
1
225141
5
779
42 22 3
ScrapOn WheelIn StockFor Retread
Tyre InventoryNo Of Tyres Column Labels
Company For Recap In Stock Mounted Out Of Service Grand Total
APOLLO 2 192 1 195
BIRLA 3 128 131
CEAT 9 190 199
JK TYRE 8 81 1554 11 1654
MRF 9 9 150 9 177
Grand Total 17 104 2214 21 2356
APOLLO BIRLA CEAT JK TYRE MRF0
200
400
600
800
1000
1200
1400
1600
1800
192 128 190
1554
150
Out Of ServiceMountedIn StockFor Recap
Apr May Jun Jul Aug Sep Oct0
100
200
300
400
500
600
33
103
284
441455
580
358
Tyre Fitment by Month
Month No of Tyres Fitment
Apr 33
May 103
Jun 284
Jul 441
Aug 455
Sep 580
Oct 358
Grand Total 2254
Tyre Fitment by Month
Tyre Fitment by Brand
DLX. JUH3. JET TRACK
JET MILES
MD+ S3K4 JUH3+ JUX JDE JUH5 JUH 5 JUC 3 JDH3 8.25
JDH 3 JUH3+ 8.25
0
100
200
300
400
500
600
700
800
1 1 1 1 1 3 5
22 40 43
142
225
481 491
797
Tyre Fitment by BrandRow Labels No. of Tyre NoDLX. 1JUH3. 1
JET TRACK 1JET MILES 1MD+ 1S3K4 3JUH3+ 5JUX 22JDE 40JUH5 43JUH 5 142JUC 3 225
JDH3 8.25 481JDH 3 491
JUH3+ 8.25 797Grand Total 2254
Vehicles Inspected by Month
May Jun Jul Aug Sep Oct0
20
40
60
80
100
120
140
160
180
200
1026
42
104
183
91
Vehicles Inspected by MonthRow Labels No. of Vehicle No
May 10Jun 26Jul 42
Aug 104Sep 183Oct 91
Vehicles Inspection Frequency
1 2 3 4 50
10
20
30
40
50
60
70
6660
35
24
8
NO OF TIMESVehicles
Vehicles NO OF TIMES
66 1
60 2
35 3
24 4
8 5
Number of Times a Vehicle Inspected
Month Wise Tyres Inspected
Apr May Jun Jul Aug Sep Oct0
100
200
300
400
500
600
700
800
900
1000
17 12 44141 165
989886
Month wise Tyre Inspection
MonthNo of Tyres Inspected
Apr 17
May 12
Jun 44
Jul 141
Aug 165
Sep 989
Oct 886
Grand Total 2254
Remaining Tread Depth Distribution
1-3 4-6 7-9 10-12 13-15 16-200
100
200
300
400
500
600
700
800
900
340
166
783
403
859
Tread Depth Distribution
NSD Range No of Tyres
1-3 3
4-6 40
7-9 166
10-12 783
13-15 403
16-20 859
Total 2254
- There are 3 tyres with Less Than 4mm tread… need replacement- There are 40 tyres below 6mm tread… need more focus in due inspections
Tyre Inspection Status
ALT LUG WEAR
SPOTLY WEAR
SCRAP
OUTER W
EAR
CUPPING
TYRE ROTATION
DIAGONAL W
EAR
PUNCTURE
TOE OUT
A.P NO
T MAINTAIN
INNER WEAR
CENTRE WEAR
HEAL & TOE W
EAR
SHOULDER WEAR
Uneven W
ear
OK Smooth Wear
NOT INSPECTED
0
200
400
600
800
1000
1200
1 1 1 2 2 2 2 3 5 1551 104 110 122 128
672
1033
Tyre Inspection StatusInspection Remarks Nof of Tyres
ALT LUG WEAR 1SPOTLY WEAR 1
SCRAP 1OUTER WEAR 2
CUPPING 2TYRE ROTATION 2
DIAGONAL WEAR 2PUNCTURE 3TOE OUT 5A.P NOT
MAINTAIN 15
INNER WEAR 51CENTRE WEAR 104
HEAL & TOE WEAR 110SHOULDER WEAR 122
Uneven Wear 128OK Smooth Wear 672NOT INSPECTED 1033
Grand Total 2254
Brand wise PerformanceKM per MM of Tread (NSD)
JDE JDH 3 JDH3 8.25 JUC 3 JUH 5 JUH3+ JUH3+ 8.25 JUH50
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
3078
7236 7058 71227584
7173
9745
6689
Average KM / MM
Brands Avg. KM/MM
JDE 3078
JDH 3 7236
JDH3 8.25 7058
JUC 3 7122
JUH 5 7584
JUH3+ 7173
JUH3+ 8.25 9745
JUH5 6689
Brand wise Average Projected Mileage
Brand Avg. Mileage
JDE 49244
JUH3+ 78902
JUH3+ 8.25 87705
JUH5 90303
JDH3 8.25 98808
JUH 5 102381
JUC 3 106836
JDH 3 108536
Grand Total 98145
JDE JUH3+ JUH3+ 8.25 JUH5 JDH3 8.25 JUH 5 JUC 3 JDH 30
20000
40000
60000
80000
100000
120000
49244
7890287705 90303
98808 102381106836 108536
Brand wise Projected Mileage
Out of Service Analysis
Cause of Removal No of TyresAIR SEPERATOR 2BEAD DEMAGE 1FOR REPAIR 13
TREAD SEPERATOR 11PUNCTURE 7RUN FLAT 12
SIDE WALL CUT 3WORN OUT 7Grand Total 56
AIR SEPERATOR
BEAD DEMAGE
FOR REPAIR
TREAD SEPERATOR
PUNCTURE
RUN FLAT
SIDE W
ALL CUT
WORN OUT
0
2
4
6
8
10
12
14
2 1
1311
7
12
3
7
Out Of Service Tyre Analysis
Pressure Pattern of Inspected Tyres
JDH3 8.25 JDH 3 JUC 3 JUC 5 JUH3+ 8.25 JUX
Pressure No of Tyres Pressure No of Tyres Pressure No of Tyres Pressure No of Tyres Pressure No of Tyres Pressure No of Tyres
JDH3 8.25 481 JDH 3 491 JUC 3 225 JUH 5 142 JUH3+ 8.25 797 JUX 22
0 195 0 196 0 63 0 35 0 321 0 890 10 90 1 100 2 95 1 10 1 118 192 1 100 5 102 1 100 5 11.5 1 120 795 1 105 1 110 15 110 10 60 1 125 1
100 22 110 32 112 1 114 1 80 3 130 5
105 6 114 2 115 3 115 3 90 3 Grand Total 22
107 1 115 8 120 40 116 1 94 1108 3 116 1 122 1 120 30 95 4 0 - Tyre not Inspected110 51 118 6 123 2 125 27 100 38112 1 120 81 125 29 130 23 105 11115 22 122 2 128 5 135 6 106 1
117 1 124 2 130 41 Grand Total 142 107 1
118 7 125 21 132 4 108 4
120 143 126 1 135 6 0 - Tyre not Inspected 110 123
122 3 128 2 136 3 112 1
125 5 130 111 138 1 115 41128 1 132 1 150 1 116 1130 1 135 9 160 5 117 1132 2 140 9 180 2 118 20
133 2 Grand Total 491 Grand Total 225 120 198
135 2 122 5140 1 0 - Tyre not Inspected 0 - Tyre not Inspected 125 5
Grand Total 481 126 1
128 20 - Tyre not Inspected 130 9
Grand Total 797
0 - Tyre not Inspected
Tyres with Doubtful Projected Mileage
(Projected Mileage is not matching with consumed Tread – Need Attention)Vehicles / Tyres with doubtful Projected Mileage
Vehicle No Tyre No Category Size Brand Org NSD Fit Date InspDate Axle KM Covered Curr. NSD Tread
Loss KM/MM Proj Mileage
2657 HR55W R0211623315 RADIAL 8.25R20 JDH3 8.25 17 05/09/2016 24/09/2016 RLO 2612 5.5 11.5 227 3180
9722 HR55Y R0027543414 RADIAL 10.00R20 JUX 17.5 22/09/2016 02/10/2016 DRI 4801 3.63 13.87 346 5019
0744 HR55Y R0027753414 RADIAL 10.00R20 JUX 17.5 19/09/2016 05/10/2016 DRI 4559 5 12.5 365 5288
0744 HR55Y R0027063414 RADIAL 10.00R20 JUX 17.5 19/09/2016 05/10/2016 DRO 4559 7.33 10.17 448 6500
0744 HR55Y R0203713314 RADIAL 10.00R20 JUX 17.5 19/09/2016 05/10/2016 DLO 4559 7.5 10 456 6611
0744 HR55Y R0027393414 RADIAL 10.00R20 JUX 17.5 19/09/2016 05/10/2016 DLI 4559 7.67 9.83 464 6725
5163 HR55W R0149002714 RADIAL 8.25R20 JUH3+ 8.25 12 23/08/2016 02/09/2016 FL 4933 5.57 6.43 767 6905
5964 HR55W R0027653414 RADIAL 1000R20 JUX 17.5 11/09/2016 20/09/2016 DLO 6196 5.67 11.83 524 7594
5964 HR55W R0027663414 RADIAL 1000R20 JUX 17.5 11/09/2016 20/09/2016 DRI 6196 5.67 11.83 524 7594
0674 HR55U C0041293216 RADIAL 1000 JUH 5 16.5 27/08/2016 15/09/2016 FR 871 15.1 1.4 622 8399
5964 HR55W R0025093414 RADIAL 1000R20 JUX 17.5 11/09/2016 20/09/2016 DLI 6196 7 10.5 590 8556
5964 HR55W R0027573414 RADIAL 1000R20 JUX 17.5 11/09/2016 20/09/2016 DRO 6196 7 10.5 590 8556
9722 HR55Y R0027233414 RADIAL 1000R20 JUX 17.5 16/09/2016 02/10/2016 DRO 8536 3.43 14.07 607 8797
9722 HR55Y R0027073414 RADIAL 1000R20 JUX 17.5 16/09/2016 02/10/2016 DLI 8536 4.33 13.17 648 9398
0674 HR55U R0072842316 RADIAL 1000 JDH 3 18 27/08/2016 15/09/2016 RLI 871 16.67 1.33 655 9823
Tyres with Less Than 4mm Tread Depth
(Need to Replace Immediately for better Retread)Tyres with Less Tan 4mm NSD
Vehicle No Tyre No Category Size Brand Org NSD Fit Date InspDate Axle KM Covered Curr. NSD Tread Loss Proj Milage
2485 HR55W R0068414615 RADIAL 8.25R20 JUH3+ 8.25 12 06/07/2016 26/10/2016 FR 54106 2.33 9.67 74987
4931 HR55W R0202971016 RADIAL 8.25R20 JUH3+ 8.25 12 16/06/2016 08/10/2016 FL 48553 3.33 8.67 82756
9722 HR55Y R0027233414 RADIAL 1000R20 JUX 17.5 16/09/2016 02/10/2016 DRO 62390 3.43 14.07 74886
9722 HR55Y R0027543414 RADIAL 10.00R20 JUX 17.5 22/09/2016 02/10/2016 DRI 65400 3.63 13.87 78431
4454 HR55W R0001484515 RADIAL 8.25R20 JUH3+ 8.25 12 22/08/2016 05/10/2016 FR 55498 3.67 8.33 68752
6673 HR55V R012513616 RADIAL 8.25R20 JUH3+ 8.25 12 25/04/2016 04/10/2016 FL 90829 3.67 8.33 98135
Vehicles which are not yet inspected even a single time after tyre fitment
Sr. No Vehicle No Date of Fitment Sr. No Vehicle No Date of Fitment Sr. No Vehicle No Date of Fitment Sr. No Vehicle No Date of Fitment
1 7281 HR55V 01/06/2016 1 0225 HR55W 02/08/2016 1 9275 HR55W 01/09/2016 1 0166 HR55W 01/10/2016
2 9164 HR55W 02/06/2016 2 9237 HR55W 07/08/2016 2 3592 HR55X 04/09/2016 2 2499 HR55W 01/10/2016
3 7849 HR55W 23/06/2016 3 6458 HR55V 10/08/2016 3 9714 HR55Y 04/09/2016 3 4359 HR55V 01/10/2016
4 6906 HR55W 16/07/2016 4 9998 HR55V 12/08/2016 4 9868 HR55W 07/09/2016 4 7554 HR55W 01/10/2016
5 1790 HR55W 17/07/2016 5 2282 HR55Y 22/08/2016 5 6867 HR55Y 08/09/2016 5 9760 HR55V 01/10/2016
6 9148 HR55X 18/07/2016 6 0180 HR55W 23/08/2016 6 0316 HR55V 09/09/2016 6 5296 HR55W 04/10/2016
7 9477 HR55W 19/07/2016 7 1010 HR55W 24/08/2016 7 4893 HR55W 11/09/2016 7 5716 HR55W 04/10/2016
8 3539 HR55X 21/07/2016 8 1091 HR55W 25/08/2016 8 9081 HR55W 11/09/2016 8 5825 HR55W 04/10/2016
9 0098 HR55X 31/07/2016 9 1996 HR55W 25/08/2016 9 1381 HR55U 13/09/2016 9 5918 HR55W 04/10/2016
10 3278 HR55W 25/08/2016 10 7498 HR55V 13/09/2016 10 6756 HR55V 04/10/2016
11 3773 HR55W 25/08/2016 11 5132 HR55W 14/09/2016 11 8825 HR55W 04/10/2016
12 6180 HR55W 26/08/2016 12 7714 HR55W 14/09/2016 12 0669 HR55W 05/10/2016
13 2412 HR55W 27/08/2016 13 5403 HR55W 15/09/2016 13 2908 HR55W 05/10/2016
14 9091 HR55U 15/09/2016 14 5740 HR55W 05/10/2016
15 9863 HR55W 15/09/2016 15 9699 HR55V 05/10/2016
16 5426 HR55U 16/09/2016 16 0285 HR55U 06/10/2016
17 7046 HR55Y 16/09/2016 17 1490 HR55V 06/10/2016
Sample Tyre Inspection DataVehicle No Tyre No Category Brand Org NSD Fit Date InspDate Axle KM Covered Curr. NSD Tread Loss KM/MM Proj Milage
2485 HR55W R0068414615 RADIAL JUH3+ 8.25 12 06/07/2016 26/10/2016 FR 54106 2.33 9.67 5595 50357
4931 HR55W R0202971016 RADIAL JUH3+ 8.25 12 16/06/2016 08/10/2016 FL 42553 3.33 8.67 4908 44173
9722 HR55Y R0027233414 RADIAL JUX 17.5 16/09/2016 02/10/2016 DRO 8536 3.43 14.07 607 8797
9722 HR55Y R0027543414 RADIAL JUX 17.5 22/09/2016 02/10/2016 DRI 4801 3.63 13.87 346 5019
4454 HR55W R0001484515 RADIAL JUH3+ 8.25 12 22/08/2016 05/10/2016 FR 26963 3.67 8.33 3237 29132
6673 HR55V R012513616 RADIAL JUH3+ 8.25 12 25/04/2016 04/10/2016 FL 90829 3.67 8.33 10904 98135
5705 HR55V R0156165115 RADIAL JUH3+ 8.25 12 21/05/2016 26/10/2016 FL 61942 4 8 7743 69685
5705 HR55V R0201695015 RADIAL JUH3+ 8.25 12 21/05/2016 26/10/2016 FR 61942 4.17 7.83 7911 71198
6673 HR55V R0156345115 RADIAL JUH3+ 8.25 12 25/04/2016 04/10/2016 FR 90829 4.17 7.83 11600 104401
3062 HR55W R0215742715 RADIAL JDH 3 17 16/10/2016 26/10/2016 RRO 0 4.33 12.67 0 0
9722 HR55Y R0027073414 RADIAL JUX 17.5 16/09/2016 02/10/2016 DLI 8536 4.33 13.17 648 9398
7032 HR55W R0106754915 RADIAL JUH3+ 8.25 12 26/05/2016 27/09/2016 FR 44679 4.83 7.17 6231 56082
8928 HR55V R0175430716 RADIAL JUH3+ 8.25 12 26/05/2016 05/10/2016 FL 51574 4.9 7.1 7264 65375
0744 HR55Y R0027753414 RADIAL JUX 17.5 19/09/2016 05/10/2016 DRI 4559 5 12.5 365 5288
7932 HR55V R0189510816 RADIAL JUH3+ 8.25 12 19/09/2016 01/10/2016 FL 28898 5.33 6.67 4333 38993
3015 HR55W R0178090716 RADIAL JUH3+ 8.25 12 31/05/2016 05/10/2016 FR 41158 5.33 6.67 6171 55536
0223 HR55W R0215530916 RADIAL JUH3+ 8.25 12 25/04/2016 01/10/2016 FR 46308 5.33 6.67 6943 62485
2657 HR55W R0211623315 RADIAL JDH3 8.25 17 05/09/2016 24/09/2016 RLO 2612 5.5 11.5 227 3180
1456 HR55V C0025950816 RADIAL JUH 5 16.5 22/05/2016 28/09/2016 FR 43903 5.5 11 3991 53881
4051 HR55V R0108220716 RADIAL JUH3+ 8.25 12 16/06/2016 03/10/2016 FL 44303 5.5 6.5 6816 61343
5163 HR55W R0149002714 RADIAL JUH3+ 8.25 12 23/08/2016 02/09/2016 FL 4933 5.57 6.43 767 6905
2600 HR55W R0078705015 RADIAL JUH3+ 8.25 12 21/05/2016 29/09/2016 FL 37079 5.6 6.4 5794 52142
7932 HR55V R0080800616 RADIAL JUH3+ 8.25 12 31/05/2016 01/10/2016 FR 56681 5.6 6.4 8856 79708
And many more……
Thank You
Shabbir AhmedTechnoFleet
Fleet Management Services & SolutionsC-12/342, Yamuna Vihar, Delhi - 110053
09990306812, 09810306812, 011-22916812www.technofleet.in; E-mail : [email protected]