Tyco PRV2 Sizing Program

209
ADVANCED TRAINING SESSION September 23-24, 2009

Transcript of Tyco PRV2 Sizing Program

Page 1: Tyco PRV2 Sizing Program

ADVANCED TRAINING SESSION

September 23-24, 2009

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Training Outline

• Program System Requirements• Installation of Software• What is in the TYCO PRV²SIZE program?• Screen Layouts• User Preferences• Functionality (How-To Manual)• Features• Program Support• Sample Problems• FAQ• Questions

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PROGRAM SYSTEM REQUIREMENTS

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Operating System

Is Supported On: Windows 2000 Workstation, SP4Windows XP Pro, 32-bit, SP2Windows XP Pro, 64-bit, SP1Windows Vista, 32-bit, SP1Windows Vista, 64-bit, SP1Windows 7 32-bitWindows 7 64-bit

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Operating System

Is Not Supported On: Windows server Windows 98Windows MEEarlier version of WindowsAppleLinuxUnixOther OS

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Hardware

Minimum RequirementsPentium 4, 1.3 GHz or better728 MB of RAM1024 x 768 monitor resolution in normal fonts

mode and 96 dpi400 MB of free disk space

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Hardware

Recommended RequirementsPentium Core Duo, 1.8 GHz or better1 GB of RAM1024 x 768 monitor resolution in normal fonts

mode and 96 dpi500 MB of free disk space Internet connection

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Software

Need the following on your computer .NET Framework 2.0 or later Adobe Acrobat 5.0 or later Internet Explorer 6.0 or later, or Firefox 2.0 or

later

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System Requirements

•The program will check for the minimum requirements at the time of installation.

If the minimum requirements are not found, the program will not allow the installation.

•If .NET 2.0 or later is not found, the program will prompt the user to it to install this software first.

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Checking System RequirementsMethod 1 – Using ‘My Computer’ Icon

On the desktop, right-click on the ‘My Computer’ icon

Select ‘Properties’

Method 2 – Start Button / Control PanelClick on ‘Start’ buttonSelect ‘Control Panel’Select ‘System’

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Checking System RequirementsSelect ‘General’ Tab

Operating SystemOS VersionOS Service PackProcessor TypeProcessor SpeedMemory (RAM)

TRY IT

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Program Installation

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Program Availability

The public release will be available for download from the Tyco Flow Control (TFC) Sizing website.

CDs will be made available after the public release (2-3 weeks).

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Sizing Website

https://sizing.tycovalves.com The program installer file is about 26MB The catalog installer file is about 36MB Quick start guide, brochure, and training slides also

located on the website

Log-in ID Required for Downloads. This allows Tyco to:

Track the number of downloads Record who downloads Have an up-to-date user list for update, recall, and

critical error notifications as required DEMO

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Program Installation FAQ

Where is the program installed? Local Hard Drive

○ Default file path is C:\Program Files\Tyco Flow Control\PRV2SIZE\○ The user can select an alternate location during the installation

Where is the ‘Tags’ database? Local hard drive

○ C:\Documents and Settings\(computer id)\Application Data\Tyco Flow Control\Obsidian A version that will allow users to save tags to a network SQL database will be

available by the end of the year

Where are the catalogs installed? Local Hard Drive

○ C:\Program Files\Tyco Flow Control\PRV2SIZE\Catalogs Catalogs are options and they are installed via a separate file

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Program Installation

Previous Version InstalledThere are several previous names

○ Tyco Sizing Program○ Varec Sizing Program○ Flow Control Workshop○ TYCO PRV²SIZE (uninstall not required)

To uninstall a previous version○ Click ‘Start’ button○ Select ‘Control Panel’○ Select ‘Add / Remove Programs’ TRY IT

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Program Installation

Install the TYCO PRV²SIZE software

Install the TYCO PRV²SIZE Catalog FileSeparate download (required to see catalogs in program)

OptionalAccessible from within the TYCO PRV²SIZE program

INSTALL

INSTALL

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Features and Functionality

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What is not in the TYCO PRV²SIZE program?Whessoe Models (no plans to include)

2-Phase Sizing (released within 6 months)

Boiler Set Sizing (released within 8 months)

Network Functionality (released within 10 months)

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What is in the TYCO PRV²SIZE program?Brands

Anderson GreenwoodCrosbyVarec

Product TypesPressure relief valvesTank ventsRegulatorsFlame Arresters

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What is in the TYCO PRV²SIZE program?Calculation Types

API 520, Part I, 7th edition○ Code (ASME)○ Non-Code (ASME)

- Removes restrictions on overpressure values- Does not include non-code liquid sizing

API 2000○ Pressure only○ Vacuum only○ Pressure / Vacuum combination

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Calculation Types (continued)ASME, Section INoise level

○ Default = 100 ft○ Does allow for distance to be changed

Reaction forceNameplate capacityFire sizing for multiple geometry types

including 2:1 elliptical endsMultiple valve

What is in the TYCO PRV²SIZE program?

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Codes & Standards Not SupportedEN4126AD-2000AS1271GOSTPEDOthers

What is in the TYCO PRV²SIZE program?

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FeaturesOpen and work with multiple tagsSave tags with incomplete informationVarec flow curvesMaterial compatibility PDFsBasic product summaryEasy catalog accessProgram update notificationsUser feedback tool in the programAuto-calculation when enough information exists

What is in the TYCO PRV²SIZE program?

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FunctionalityCan set / change default unit settingsCopy tagsCopy projectsSave revision historyPrint summary report packageSave reports in PDF formatExport / Import tags

What is in the TYCO PRV²SIZE program?

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Main Start Page

Screen Layouts

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Main Start Page

Main Menu

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Main Start Page

Icon Bar

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Main Start Page

Quick StartIcons

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Main Start Page

FeedbackTool

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Main Start Page

Version Number

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Main Start Page

Link to Sizing

Website

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Calculation Type

Screen Layouts

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Calculation Type Selection

Tag Tabs

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Calculation Type Selection

Tag Functionality

Close

Save

Functions

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Calculation Type Selection

Sizing Status Bar

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Calculation Type Selection

Product Type

Selection

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Calculation Type Selection

Calculation Type

Selection

Note: Each product type has a unique calculation type selection menu

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Sizing / Selection Screen

Screen Layouts

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Sizing / Selection

Data Input

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Sizing / Selection

Filter Bar

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Sizing / Selection – Filter Bar

Information / Error Box

Valve Type Filter - All Types - Weight-loaded Only - Spring-operated Only - Pilot-operated Only

Display All Orifices

API / ASMECalculation

Multiple Valve Notification

Generic Valve- sizing Selection

Multiple Valve Selection

Expand / Collapse Selection List

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Sizing / Selection

Valve Summary

List

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Configuration Screen

Screen Layouts

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Sizing / Selection

Configuration Menu

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Sizing / Selection

Main Configuration Option Selections

Used when custom checkbox is selected for an option on the main configuration screen

Select Valve Accessories (Varies with Model)

Add tag notes to appear on datasheetcan auto-number (10 lines available)

Reaction Force, Noise, and Nameplate Capacity Results

See drawing, weights, and dimensionsSet units of measure

Bulleted Features and Image of Selected Model

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Sizing / Selection

Configuration Options

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Sizing / Selection

Customer Configuration Check Boxes

Note: Selecting a Custom Check box requires the user to give an option description and may require the user to complete the Custom Config. section

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Sizing / Selection

Model Number

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Sizing / Selection

Configuration Error Log

(appears when applicable)

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Sizing / Selection

Selection Assistance

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Sizing / Selection

Configuration Completion

(goes to report view)

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Report View

Screen Layouts

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Sizing / Selection

Print Menu

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Sizing / Selection

Tag Summary Report

(default report)

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Units of Measure

User Preferences

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Preferences - Units of Measure

Select ‘File’ on the Main Menu

Select ‘Preferences’ from the Dropdown Menu

Select ‘Units of Measure’Sets program defaultsAll new projects will copy these program level defaultsSet Display Unit system

○ English○ Metric○ Both

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Preferences - Units of Measure

Select ‘Units of Measure’Set calculation method

○ Determines coefficients & calculation units○ English○ Metric

Set Default Process Units○ Pressure○ Temperature○ Flow rate○ Fluid properties

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Preferences - Units of Measure

Select ‘Units of Measure’Set Valve Properties

○ Data set- ASME- API

○ Orifice area○ Weights and dimensions○ Reaction force○ Distance from the valve (noise)

TRY IT

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Preferences – Units of Measure

Changing Project Preferences Without Changing the Program Defaults

Go to Tag LibraryRight-click on the project to changeSelect ‘Properties’ from the dropdown menuSelect ‘Set Project Defaults’ buttonAll new tags will copy these defaultsTags created before default changes will not

be changed

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Preferences – Units of Measure

Units of Measure Can Be Changed At Tag Level on the Sizing Input Screen

Units of Measure are Tied to MagnitudeUnits of measure should be set before entering valueChanging the unit of measure will convert the value if

entered before the unit is selected

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Preferences – Units of Measure

Changing Tag Calculation MethodFor an Unopened Tag

○ Go To Tag Library○ Right-click on Tag and select ‘Properties’○ Change calculation method

For an Opened Tag○ Right-click on Tag tab and select ‘Properties’○ Change calculation method

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Reports

User Preferences

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TRY IT

Preferences - Reports

Sets Report Header

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Fluids Database

User Preferences

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Preferences – Fluids Database

Add New Fluids to the Program Database

Duplicate Existing Fluids and Edit

Applies to Gas, Liquid, and 2-Phase

Provides Visual Indication of User Created Fluid

TRY IT

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Save Tag

Functionality

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Functionality – Tag Save Structure

3-Tier Save StructureCompany

○ Project- Tag

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Functionality – Save a Quick SizingSave a tag to Tag Database

Tag can be saved at any stage

Multiple ways to start the calculation ‘Save’ icon on icon bar ‘Save’ icon on Tag tabRight-click on Tag tab, and select

‘Save’ from menu

Save ALL open tags at one time using ‘Save’ icon on icon bar

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Quick Sizing

Functionality

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Functionality – Quick Sizing

Starts a new calculation without first saving

Tag can be saved after it has been started

Multiple ways to start the calculation ‘Quick’ icon on Main Start Screen ‘Quick Calc’ icon on icon barUse Main Menu

○ Select ‘File’ from Main Menu○ Select ‘Quick Calc’

CTRL+Q TRY IT

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New Tag

Functionality

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Functionality – Create a New Tag

Save tag before starting calculation

Multiple ways to start the calculation ‘New’ icon on Main Start Screen ‘New Tag’ icon on icon barUse Main Menu

○ Select ‘File’ from Main Menu○ Select ‘New Tag’

CTRL+N

Complete Save Tag Screen

TRY IT

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Open Existing Tag

Functionality

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Functionality – Open a Tag

Opens existing tag

Multiple ways to open the tag ‘Open’ icon on Main Start Screen ‘Tag Library’ icon on icon barUse Main Menu

○ Select ‘File’ from Main Menu○ Select ‘Open Tag’

CTRL+O

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Functionality – Open a Tag

TRY IT

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Copy Existing Tag

Functionality

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Functionality – Copy a Tag

Copies existing tag at saved stage

Multiple ways to copy a tagCopy Un-opened Tag

1. Go to Tag Library

2. Select the ‘Tag to Copy’ (do not open it)

3. Right-click on the tag (opens menu)

4. Select ‘Create Copy of Tag’

5. A copy of the tag will be opened○ Copy command does not save copy of tag to database○ User must save the copy to the database

TRY IT

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Functionality – Copy a Tag

Multiple Ways to Copy a TagCopy Opened Tag

1. Open a tag from Tag Library

2. Right-click on tag tab of tag to be copied

3. Select ‘Create Copy of Tag’ from dropdown menu

4. A new tag tab with a copy of tag will appear○ Copy command does not save copy of tag to database○ User must save the copy to the database

TRY IT

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Copy Existing Project

Functionality

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Functionality – Copy Existing Project1. Go to Tag Library

2. Select the project to copy

3. Right-click on the project (opens menu)

4. Select ‘Duplicate Entire Project’

5. Copied project will be saved to tag database under the same company

TRY IT

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Delete Tag / Project / Company

Functionality

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Functionality – Delete a Tag

1. Go to Tag Library

2. Select the tag to delete

3. Right-click on the tag

4. Select ‘Delete’ from dropdown menu

5. Select ‘Yes’ to confirm deletion

TRY IT

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Functionality – Delete a Project

1. Go to Tag Library

2. Select the project to delete

3. Right-click on the project

4. Select ‘Delete’ from dropdown menu

5. Select ‘Yes’ to confirm deletion

TRY IT

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Functionality – Delete a Company

1. Go to Tag Library

2. Select the company to delete

3. Right-click on the company

4. Select ‘Delete’ from dropdown menu

5. Select ‘Yes’ to confirm deletion

NOTE: All projects under the company must be deleted before deleting the company.

TRY IT

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Moving Project

Functionality

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Functionality – Move a Project

1. Go to Tag Library

2. Select the project to move

3. Right-click on the project

4. Select ‘Properties’ from dropdown menu

5. Select the company to which the project should

be moved TRY IT

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Export / Import Tags

Functionality

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Functionality – Export a Tag

Export Tag(s) to .FCW file / e-mail

Export Single Open Tag1. Right-click on tag tab

2. Select ‘Export’ from dropdown menu

3. Name file

Export Unopened or Multiple Tags4. Select ‘Export Tags’ from the Main Menu

5. Select tag(s) to export

6. Select ‘Export Tags’ button

7. Name file TRY IT

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Functionality – Import a Tag

Import .FCW File

Use Main Menu1. Select ‘Import Tags’ from the Main Menu

2. Select .FCW file to import

3. Click on ‘Open’ button

The program will indicate if it’s between tag(s) being imported and/or tag(s) existing in database.

TRY IT

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Send Feedback

Functionality

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Functionality – Feedback

Requires Internet Connection to Work• Select ‘Send Us Feedback’ Button on Icon Bar

• Select Type of Feedback• Provide Name and Email• Provide Description• Select ‘Submit’ Button

Feedback Box Will Appear Automatically if the Program Crashes

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Functionality – Feedback

There is a hyperlink to the Privacy Policy

The Information that is Sent with Feedback Tool includes:

User-provided information (name, email, description)Tags database (if user selects check box)Program generated log files to assist in debugging

○ Program version○ OS version, service pack, language and regional settings○ .NET version, computer name, domain name○ Memory, CPU speed○ Paths to configuration, settings, and tag databases

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Functionality – Feedback

What Happens When Feedback Is SubmittedFeedback is saved to a Tyco ‘Issues’ databaseFeedback is assigned an issue ID number, which is sent

to the userE-mail is generated and summary is sent to

development team○ Tyco IT○ Software developer○ Sizing program product manager

DEMO

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Printing Reports

Functionality

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Functionality – Reporting

Available ReportsValve Data SheetDimensional DrawingConfiguration SummaryValve CalculationTank Calculation

○ API 2000 Capacity Calculation ○ Regulator Capacity Calculation○ API 521 Fire Sizing

Flow Curve (Varec Only)Project Summary (Basic & Detailed Date Export)

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Functionality – Reporting

From Active Open TagSelect ‘Reports’ from Main MenuSelect [Report] from Dropdown MenuAll Reports Available Except Project Summary

From Tag Library – Tag LevelRight-click on TagSelect ‘Reports’ from MenuSelect [Report] from Dropdown Menu

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Functionality – Reporting

From Tag Library – Project LevelRight-click on ProjectSelect ‘Reports’ from MenuSelect [Report] from Dropdown Menu

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Functionality – Report Types

Valve Data SheetEach Product Has a Unique FormatProvides Selection Summary in Left ColumnProvides Data Input in Right ColumnRevision HistoryCustomer ReferencesDimensional Summary (Not For All Products)Tag NotesCan Be Included in a Tag Summary Report

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Functionality – Report Types

Dimensional DrawingOne Unique Image for Each Model TypeMore Than One Valve May Appear in ImageUnique Weights and Dimensions for Product

TypesRevision HistoryTag NotesCan Be Included in a Tag Summary Report

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Functionality – Report Types

Configuration SummaryProvides Summary of Selected Model / Size,

Pressure Inputs, and Flow RatesLists the User-selected Configuration OptionsProvides Catalog Model NumberProvides a Detailed Model Number (ERP String)

Valve CalculationSummary of InputsStep-by-step Calculation

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Functionality – Report Types

Tank CalculationGraphical Image of User-selected TankDetails of Tank Data Input from UserStep-by-step Calculation of Required Capacity

Flow CurvePressure Curve Unique to User-entered DataVacuum Curve Unique to User-entered Data

Basic Project SummaryListing of Tag Number, Model Selection, Valve

Type, Quantity, Fluid State, and Pressures

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Functionality – Report Types

Detailed Project SummaryExport to Excel FileContains a Listing of Selected Valve Data from

DatabaseData Is a Simple Database Dump of Information

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Functionality – Printing Options

Page Navigation

Send to Printer

Page Setup

Export To PDF

Zoom

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Revision History

Functionality

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Functionality – Revision History

Revisions can only be applied to saved tags.

Current revision can be viewed by right-clicking on a tag in the Tag Library or the tag tab and selecting ‘Properties.’

The list of past revisions can be viewed by clicking on the ‘Past Revisions’ button under the tag properties.

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Functionality – Revision History

Saving as a New RevisionOpen a Tag.Right-click on the tag tab, and select ‘Save As New

Revision.’ In the ‘Current Revision’ box, change the revision

number, reason, and enter initials into at least one of the ‘Witness’ boxes.

If a revision is not required to be saved, click on the ‘Cancel’ button.

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Features

Reference Library

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Feature – Reference Library

Valve Features1. Select ‘Reference Library’ from Main Menu

2. Select ‘Valve Features’ from Dropdown Menu

3. Select Brand and Model Provides Model Bullet PointsProvides Image of ValveCan be Opened Any TimeAlso Accessible for Selected Model in

Configuration Stage

TRY IT

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Feature – Reference Library

Material Compatibility Tables1. Select ‘Reference Library’ from Main Menu

2. Select ‘Material Compatibility Reference’ from Dropdown Menu

3. Select ‘Metals’ and ‘Non-Metals’PDF FilesReference Material Only (See Disclaimer in Guides)Can be Opened Any TimeAlso Accessible for Selected Model in

Configuration StageTRY IT

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Feature – Reference Library

Valve CatalogsMethod 1 for finding product catalogs

○ Select ‘Reference Library’ from Main Menu○ Select ‘Valve Catalogs’ from Dropdown Menu○ Display in Tile or Details Mode

Method 2 for finding product catalogs○ Select ‘Reference Library’ from Main Menu○ Select [Brand] from Dropdown Menu○ Select [Model] from Dropdown Menu

Method 3○ Select ‘Catalog’ Icon on Main Page TRY IT

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Feature – Reference Library

Engineering HandbookWill be added to Reference Library when completed

TRY IT

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Help

Functionality

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Feature – Help

No Detailed Help File Exists

Feedback Can Be Provided (Send Feedback)

Check for UpdatesMust have internet connection to work.The program contacts the Tyco server and

inquires if a new version is available. If a new version is available, the user will be

prompted to download the update.The user will need to install the update after

download.

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Feature – Help

UtilitiesView Error ListShow Program Data Folders

○ Can be used to quickly find data files○ Tool to assist with troubleshooting and bug

investigations

TRY IT

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Program Support

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Program Support

Valve Sizing Calculation & Valve Selection SupportContact the Local Sales Representative

http://www.andersongreenwood.com/contacts.aspor E-mail Stafford Fast Response Team

[email protected]

Program Installation & Technical IT SupportTroubleshooting & FAQ pages of websiteTyco IT helpdesk – (877) 870-0996Tyco IT helpdesk – [email protected] Inquiry will be routed to appropriate contact

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Liquid – ASME Section VIII

Sample Problem 1

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Sample Problem 1- Goals

Starting a New Tag / Project / Company

Sizing Basis

Fluid Dropdown

Recognize Required Text (Blue Text)

Unit Conversions

Solve for Flow / Solve for Area

Filter Bar

Getting into Valve Configuration

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Sample Problem 1

Input ValuesControl Valve FailureCrude Oil, LightTrel = 100°FPset = 150 psigFlow = 1000 GPMSelect JLT-JOS-E

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Sample Problem 1

FluidName

Dropdown

SizingBasis

SavedTag Info

RequiredField

ChangeUnits

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Sample Problem 1With no Required Flow Capacity, the program calculates

the maximum capacity of a valve.

When the Required Flow Capacity is

entered, the program calculates the

required orifice area, maximum flow, and

displays the smallest available valves.

Click on the ‘Select’ button to enter configuration.

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Sample Problem 1

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Sample Problem 1

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Sample Problem 1

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Sample Problem 1

NOTE: The required orifice areas vary for the same model due to the viscosity correction factor (Kv) differing slightly for each orifice. Kv is a function of selected orifice area.

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Sample Problem 1

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Sample Problem 1

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Sample Problem 1

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Gas – ASME Section VIII

Sample Problem 2

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Sample Problem 2 - Goals

MAWP

Overpressure

Back Pressure

Inlet Loss and Rupture Disc CCF

Custom Configuration

Noise Distance

Drawing Features

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Sample Problem 2

Input Values Air Blocked Discharge Trel = 300°F MAWP = 100 psig Pset = 80 psig Pback = 5 + 5 + 5 psig Ploss = 1 psig Rupture Disc CCF = 0.95 Flow = 500 SCFM Select 443

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Sample Problem 2

Inlet Loss

Rupture Disc

The program automatically calculates the maximum allowable over pressure.

If MAWP is blank, the program assumes MAWP = PSET.

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Sample Problem 2

The program allows for the simultaneous entry of constant and variable superimposed back

pressure.

The total sum of the two is treated as a variable superimposed back

pressure.

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Sample Problem 2

Select Custom Configuration Check Box, and enter a

description for the option.

1

2

Select ‘Custom Config.’ Function

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Sample Problem 2

Enter the text the way that it should appear

on the data sheet report.

3

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Sample Problem 2

Click to See Additional Calculations• Reaction Force• Noise (Does not Apply to Liquid Calculations)

• Nameplate Capacity

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Sample Problem 2

For Combination Valves, more than

one tab will appear.

Click on the Image to Enlarge

Units can be changed on this

screen.

Click here to see valve dimensions.

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Steam – Section I

Sample Problem 3

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Sample Problem 3 - Goals

Saving Quick Calc.

Saturated Steam Temperature

H-Series

Copying a Tag

Economizer Sizing

5100 Configuration

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Sample Problem 3

Input Values - ALP DrumSaturated SteamPset = 100 psigSelect HSJ

Input Values - BEconomizerPset = 100 psigWater Relieving = 200°FSelect 5146

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Sample Problem 3

A Sample Quick Calc Tag Tab

To Save, Click on the middle

icon (diskette). It will turn blue on mouse over.

The Save pop-up window will

appear, where a tag number,

project number, and company name can be

assigned.

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Sample Problem 3

Select the Saturated Steam

Check Box to have the Relieving

Temperature equal the

Saturated Steam Temperature at

the Flowing Pressure.

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Sample Problem 3

Create a copy of an open tag by right clicking on

the tag tab of the tag number to be

copied.

Select ‘Create Copy of Tag’

from the pop-up menu.

Save the copy of the tag by

clicking on the save icon on the

tag tab.

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Sample Problem 3

Pilot-Op Valves will only appear

in the valve selection list if

the Sizing Basis is Economizer.

5100 Soft Goods selection in

Configuration is based on the

Water Relieving Temperature.

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Gas – API 2000

Sample Problem 4

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Sample Problem 4 - Goals

Creating A New Project / Tag in Existing Company

Fill In Project / Tag Information

API 2000 Tank Calculation – Normal Venting

Addition of Flame Arrester

Configuration of PVRV + FA Combination

API 2000 Tank Calculation – Emergency Venting

Multiple Valve Sizing – Explain Functionality

Page 148: Tyco PRV2 Sizing Program

Sample Problem 4

Input Values - APressure + Vacuum / Air + AirTrel = 60°FPset = 1 psig / Pover = 100%Vset = 0.1 psig / Punder = 100% Include Flame Arrester

Page 149: Tyco PRV2 Sizing Program

Sample Problem 4

Calculate Flow - ANormal MethodWaterPump In = 150 GPM / Pump Out = 100 GPMFlash Point = 60°FAdditional Capacity = 100 SCFM (P & V)Tank Data

○ Horizontal Cylinder with Hemispherical Ends○ Diameter = 5 ft.○ Seam-to-seam Length = 30 ft.

Select 2020B + 5400A

Page 150: Tyco PRV2 Sizing Program

Sample Problem 4

Page 151: Tyco PRV2 Sizing Program

Sample Problem 4

Right Click on the Tag Tab, and select

‘Properties’ from the pop-up menu.

Page 152: Tyco PRV2 Sizing Program

Sample Problem 4

Project & Tag Data

Revision Data

Calculation Method

Page 153: Tyco PRV2 Sizing Program

Sample Problem 4

Click Check Box to include a Flame Arrester

Click ‘Calculate Flow’ to open

the flow capacity

calculator.

Page 154: Tyco PRV2 Sizing Program

Sample Problem 4

Select ‘Normal’ or ‘Emergency’ Venting

Click on the ‘Enter Tank Data’ button to enter the Tank Volume manually.

Page 155: Tyco PRV2 Sizing Program

Sample Problem 4

Select the Model Tabs to Configure both the Valve and

Flame Arrester.

Page 156: Tyco PRV2 Sizing Program

Sample Problem 4

Input Values - BPressure + Vacuum / Air + AirTrel = 60°FPset = 0.1 psig / Pover = 100%Vset = 1.0 in wc / Punder = 100%Remove Flame Arrester

Page 157: Tyco PRV2 Sizing Program

Sample Problem 4

Calculate Flow - BEmergency Method – Simple MethodWaterPump Out = 100 GPMSystem MAWP = 2 psigEnvironmental Factor = 1Tank Data

○ Spherical○ Diameter = 50 ft.○ Elevation = 2 ft.

Select 221PV (Multiple Valve)

Page 158: Tyco PRV2 Sizing Program

Sample Problem 4

Program indicates that multiple valves

are required.Click ‘Multivalve’

Button

Page 159: Tyco PRV2 Sizing Program

Sample Problem 4

API 2000 Multiple Valve

Sizing determines the

quantity required of

each available model / size combination.

Page 160: Tyco PRV2 Sizing Program

Fire Sizing

Sample Problem 5

Page 161: Tyco PRV2 Sizing Program

Sample Problem 5

Fire Sizing CalculationThe ‘Fire’ calculation is intended to be used to

calculate the required flow due to a fire condition. If the capacity is already known, then the

calculation should be started as a gas / vapor sizing with a sizing basis of ‘Fire Sizing.’

Tank Calc Error Message

Un-wetted Fire Sizing Wall Temp. Error

Page 162: Tyco PRV2 Sizing Program

Sample Problem 5

Input Values - AWetted SizingPrompt Firefighting and Drainage ExistsLatent Heat = 1000 BTU/lbEnvironmental Factor = 1.0Tank Data

○ Horizontal Cylinder with 2:1 Elliptical Ends○ Diameter = 3 m○ Height = 1 m○ Depth = 4 m○ End-to-end = 5 m

Page 163: Tyco PRV2 Sizing Program

Sample Problem 5

Page 164: Tyco PRV2 Sizing Program

Sample Problem 5

Select ‘Wetted’ or ‘Un-wetted’ Wetted = Liquid Filled Tank

Un-wetted = Vapor Filled Tank

Enter Tank Data to calculate the Wetted Surface Area or

Enter the value directly.

Page 165: Tyco PRV2 Sizing Program

Sample Problem 5

An error triangle will appear if the

geometry is not valid.

Click on the Red Triangle to show the ‘Valve Errors

Form’.

Page 166: Tyco PRV2 Sizing Program

Sample Problem 5

Input Values - BUn-Wetted SizingCalculate Fire Sizing FactorEnvironmental Factor = 1.0Wall Temp. = 1100°FOp. Temp. = 100°F / Op. Press. = 200 psigTank Data

○ Horizontal Cylinder with 2:1 Elliptical Ends○ Diameter = 3 m○ End-to-end = 5 m

Page 167: Tyco PRV2 Sizing Program

Sample Problem 5

When the ‘Calculate Fire Sizing Factor’

check box is selected, the program will

calculate the relieving temperature on the

sizing/selection screen after the Set Pressure

has been entered.

Page 168: Tyco PRV2 Sizing Program

Sample Problem 5

If the calculated Relieving

temperature is greater than the

Vessel Wall temperature, the

program will display a red

error triangle.

Click on the red triangle to see

the error message.

Page 169: Tyco PRV2 Sizing Program

Section VIII - Multiple Valve

Sample Problem 6

Page 170: Tyco PRV2 Sizing Program

Sample Problem 6

How to Use Multiple Valve FeatureExplain FunctionalitySelecting ValvesUsing the Filter BarAdjusting Set Pressures

When Configuration and Reporting is Disabled

Using Configuration for Multiple Valve

Page 171: Tyco PRV2 Sizing Program

Sample Problem 6

Input ValuesSection VIII GasAirPset = 400 psigTrel = 700°FFlow = 300,000 SCFMSelect a Mix of Models

Page 172: Tyco PRV2 Sizing Program

Sample Problem 6

Program indicates that

multiple valves are required.

Click ‘Multivalve’ Button

Page 173: Tyco PRV2 Sizing Program

Sample Problem 6

Selection Summary

Available Valves

Selected Valve Bank

Page 174: Tyco PRV2 Sizing Program

Sample Problem 6

Add Valves to Valve Bank by clicking on the Add Button.

The program will indicate when the required capacity has

been met.

Remove Valves from the Valve

Bank by clicking on the Remove

Button.

Page 175: Tyco PRV2 Sizing Program

Sample Problem 6

The first valve selected will have the same set pressure as entered in the above data.It is assumed to be the low set valve and can only be varied by changing above set pressure.

1) Other valves can have set pressures that are between the low set valve set pressure and 5% above MAWP.

2) If MAWP is not provided in above data, then it is assumed to be equal to the low set valve’s set pressure.

3) Over pressure percentage is automatically calculated assuming all valves have the same flowing pressure.

The program will display the

percentage of rated flow for each

selected valve.

Page 176: Tyco PRV2 Sizing Program

Sample Problem 6

If an error occurs with the data, the program will

1) indicate no valves are available

2) remove the list of available valve

3) disable entry to configuration, and

4) provide error details under the information triangle.

1

2

3

4

Page 177: Tyco PRV2 Sizing Program

Sample Problem 6

To configure all valves, the valve must be selected

from the configuration tag dropdown box.

Even when several valves

are to have identical

configurations, each must be

individually configured.

Page 178: Tyco PRV2 Sizing Program

Regulator

Sample Problem 7

Page 179: Tyco PRV2 Sizing Program

Sample Problem 7

7A – Tank Blanketing RegulatorNitrogenSet = 1 in. wcSupply = 100 psigVessel Pressure = 10 in. wcTrel = 60°FCalculate Flow

○ Pump-out = 500 GPM (US)○ Tank Volume = 50,000 BBL

Page 180: Tyco PRV2 Sizing Program

Sample Problem 7

The required flow can be

entered directly, or calculated by clicking on the

‘Calculate Flow’ button.

Page 181: Tyco PRV2 Sizing Program

Sample Problem 7

7B – Pressure Reducing Regulator (Varec 181 & 187)NitrogenSet = 0.5 in. wcSupply = 10 in. wcDrop Below Set = 0.5 in. wcTrel = 60°F

Page 182: Tyco PRV2 Sizing Program

Sample Problem 7

7C – Back Pressure Regulator (Varec 180 & 186)NitrogenSet = 0.5 in. wcBuild-up Over Set = 10 in. wcDownstream = 0.5 in. wcTrel = 60°F

Page 183: Tyco PRV2 Sizing Program

Sample Problem 7 – Valve Function

Page 184: Tyco PRV2 Sizing Program

Sample Problem 7 – Summary

Page 185: Tyco PRV2 Sizing Program

Flame Arrester

Sample Problem 8

Page 186: Tyco PRV2 Sizing Program

Sample Problem 8

Input ValuesPressure + VacuumAir + AirTrel = 150°F (Both P & V)Delta Pressure = 0.5 psig (Both P & V)Flow = 2000 SCFM (Both P & V) Include Free Vent (Weather Hood)

Configuration of Combination Valve

Page 187: Tyco PRV2 Sizing Program

Sample Problem 8

Click on Check Box to include a Weather Hood.

Page 188: Tyco PRV2 Sizing Program

Sample Problem 8

Includes Weather Hood

!

!

Page 189: Tyco PRV2 Sizing Program

Sample Problem 8

Both Components

must be configured.

Page 190: Tyco PRV2 Sizing Program

Free Vent

Sample Problem 9

Page 191: Tyco PRV2 Sizing Program

Sample Problem 9

Input Values – 8AP + VAir + Air60°F + 60°FVessel Pressure = 1 psigVessel Vacuum = 1 psigFlow = 1000 SCFM ( P + V )

Page 192: Tyco PRV2 Sizing Program

Problem 9

1

2

Page 193: Tyco PRV2 Sizing Program

Problem 9

Page 194: Tyco PRV2 Sizing Program

Problem 9

Page 195: Tyco PRV2 Sizing Program

Section I – Multiple Valve

Sample Problem 10

Page 196: Tyco PRV2 Sizing Program

Sample Problem 10

Input ValuesSection I SteamPset = 1000 psigTrel = 1000°FFlow = 1,000,000 lb/hr

Functionality of Section I Multiple Valve Sizing

Converting to Metric Calculation Method (10B)

Page 197: Tyco PRV2 Sizing Program

Sample Problem 10

Program indicates that

multiple valves are required.

Click ‘Multivalve’ Button

Page 198: Tyco PRV2 Sizing Program

Sample Problem 10

For general multiple valve functionality, see Sample Problem 6.

1) Other valves can have set pressures that are between the low set valve set pressure and 3% above MAWP.

2) If MAWP is not provided in above data, then it is assumed to be equal to the low set valve’s set pressure.

3) Over pressure percentage is automatically calculated assuming 3% over pressure.

Page 199: Tyco PRV2 Sizing Program

Sample Problem 10

To toggle the calculation method between English and Metric basis, right

click on the tag tab, and select properties.

Calculation Method appears at the bottom of the tag properties window.

Page 200: Tyco PRV2 Sizing Program

Frequently Asked Questions

Page 201: Tyco PRV2 Sizing Program

Frequently Asked Questions

What happened to SafetySize?SafetySize is no longer supported and has

been retired.

How do I import old SafetySize tags into the new software?

The TYCO PRV²SIZE program does not support importing data from SafetySize. In order to get old information into the new program, the data must be manually entered into the new program.

Page 202: Tyco PRV2 Sizing Program

Frequently Asked Questions

Why was support dropped for SafetySize?SafetySize was developed with technology that is

now obsolete. The technology would not support Windows Vista or Windows 7.

Created problems when patched to operating systems.

The installation was not very simple. In order to update the software to a newer

technology, a complete re-write was required.At the same time, we took the opportunity to improve

upon some functionality that is in SafetySize.

Page 203: Tyco PRV2 Sizing Program

Frequently Asked Questions

I have a problem with SafetySize, what can I do? SafetySize is no longer supported. We recommend the

download & installation of the TYCO PRV²SIZE program.

Why do I get different results than SafetySize? The new software uses new Kb values for

many models. The new software uses 0.65 for liquid

discharge coefficient. The new software uses a better unit of measure

conversion module.

Page 204: Tyco PRV2 Sizing Program

Frequently Asked Questions

Why am I unable to print a report?A valve has not been selected.The TYCO PRV²SIZE program will not allow a

report to be printed if there is a configuration error.

Do I have to save and close a tag before starting to work on another tag?

No, multiple tags can be open at once, and they can be saved when the solution is incomplete.

Page 205: Tyco PRV2 Sizing Program

Frequently Asked Questions

Why is there an expiration date? The TYCO PRV²SIZE program will continue to

undergo development, and it is the desire of Tyco that the user base run a current version of the program.

Why is part of my screen cut-off? Has the screen been maximized? The TYCO PRV²SIZE program was optimized for

specific screen setups. There are some screen configurations for which the software cannot compensate.

Page 206: Tyco PRV2 Sizing Program

Frequently Asked Questions

Is there a version in any language other than English?

The TYCO PRV²SIZE program has initially been written in

English. A mechanism is in place that will allow the program to

be made available in other languages. There are no established

dates for making the program available in other languages.

Why do the reaction forces not appear? Reaction force is a function of the diameter of the outlet flange.

For all models, there are configuration options that must be selected before that diameter can be determined.

Page 207: Tyco PRV2 Sizing Program

Frequently Asked Questions

Why do I get an error message after making a selection in Configuration?

The configuration module of the TYCO PRV²SIZE program has been written so that standard constructions will result without errors being generated. If the desired configuration is special, then the user should use the custom check boxes to enter that information.

Page 208: Tyco PRV2 Sizing Program

Frequently Asked Questions

I cannot modify the model number.The program has been purposely setup to not allow

the user to modify the model number. A method has been established so that a ‘special’ place holder is placed in the model number if a custom configuration is setup. The model number will also place an indication in the model number that it is special.

There are more FAQs with answers on the sizing website – http://sizing.tycovalves.com

Page 209: Tyco PRV2 Sizing Program

Questions