TWO- STEP CORE PINS › pdf › mold › 15e_mo0487.pdf · 487 488 Steps-Type When Round Core Pins...

1
487 488 Steps-Type Round Core Pins Part Number L P F Y A V J E CR GQ CBHBB 6 62.10 P5.55 F42.00 Y53.25 A5.20 V4.70 J4.10 E3.50 CDWBA 8 70.00 P7.25 F43.50 Y55.32 A5.00 V4.50 E4.00 C0.5 CEPBE 6 55.75 P5.98 F43.50 Y48.76 A5.00 V4.80 J3.80 E3.00 R0.4 Q0.4 H Part Number 0.01mm increments 0.1mm increments max. L min. P max. F Y A V J Emin. C R G Q Step1 Material Step2 No. min. max. 3 CA CB CC CD CE KB GB PB HB WB YB (P3.99) A B C D E 1.5 12.00 100.00 1.001.49 F10.00 Refer to the working limits shown in the drawing PAV When Step1 CA is selected, no designation is necessary for A. AVJ When Step1 CA is selected, PVJ When Step2 A is selected, VE possible. VJE When Step2 A is selected, no need to designate J. 0.50 Only Step1 CD is designated 0.1C1.0 and CPA 2 Only Step1 CE is designated R0.2 and RPA 2 Only Step2 D is designated 0.1G0.5 and GVJ 2 Only Step2 E is designated Q0.2 and QVJ 2 20.00 4 2 1.501.99 0.70 25.00 5 2.5 2.002.49 30.00 6 3 2.502.99 1.00 35.00 7 3.5 3.003.49 40.00 4 120.00 3.503.99 45.00 8 4.5 4.004.49 1.50 60.00 5 120.00 Only CHB150.00 4.504.99 9 5.5 5.005.49 6 5.505.99 2.00 10 6.5 6.006.49 7 6.506.99 11 8 7.007.99 15 10 8.009.99 18 13 10.0012.99 2.50 21 16 13.0015.99 25 PB HB 20 30.00 16.0019.99 F28.00 5.00 Part Number L P F Y A V J E CR GQ (KCWKCetc.) CEGBA5 56.50 P4.80 F48.00 Y52.00 A4.20 V4.10 E2.80 R0.3 RKC2.4 P 0 0.005 Standard V When exceeding the machining limit of tip ( ℓ ) dimension (Refer to the following drawings Step1Step2) "Tip (ℓ) Short two-step Core Pins" X Details are published online. Part Number Step 1 Material code R Q Step 2 CA CB CC CD CE KB NAK80 3743HRC A B C D E GB DH2F 3842HRC PB SKD61 equivalent 4852HRC HB SKH51 equivalent 5860HRC WB SUS440C 5660HRC YB MAS1C 5054HRC TWO- STEP CORE PINS SHAFT DIAMETER (P) DESIGNATION (0.01mm INCREMENTS)SHAFT DIAMETER TOLERANCE 0 0.005 TYPEStep1 (shape for first step) select from CACE below R0.3 Y V E T4 J 0.02 P 0.005 0 0 F 0 0.05 L 0 0.02 H 0.3 0 CA F0.5Y Step2 Select a step shape from the drawings on the right. F 0 0.02 L 0 0.02 R0.3 Y E T4 J 0 0.02 H 0.3 0 V ±0.01 A R0.2 CB Step2 P 0.005 0 F0.7Y L 0 0.02 ±0.01 R0.3 Y V E T4 H J 0.02 0.3 A Ks45° ±30 ´ 0 0 R0.2 CC Step2 P 0.005 0 F 0 0.02 FPA 0.5Y 2 FPA 0.5Y 2tanAC When AC code is used L 0 0.02 ±0.01 R0.2 R0.3 Y V E T4 J 0 0.02 H 0.3 0 A Ks45° ±30 ´ C ±0.05 C CD Step2 P 0.005 0 F 0 0.02 CPA 2 C1.0 FC0.5≦Y 2 PA CCC Step1 Details of part L 0 0.02 ±0.02 R0.3 Y V E R T4 H J 0.02 0.3 A A R±0.1 0 0 CE Step2 P 0.005 0 F 0 0.02 0.2RPA 2 FR0.5Y Details of part V Refer to the Step2 drawing for Y tolerance V "MAS1C" will be discontinued when stocked materials are finished. Step2 (shape for second step) 0 0.05 ±0.01 ±0.01 Y E V A Y0.5L (Designation of VEpossible) 0 0.02 Y ±0.01 ±0.01 ±0.01 J E V R0.2 B Y0.7L 0 0.02 ±0.01 ±0.01 ±0.01 R0.2 Y V E J C ±30 ´ Z45° 2 VJ Y0.5L 2tanAGC VJ Y0.5L When AGC code is used 0 0.02 ±0.01 ±0.01 ±0.01 Y V E J ±30 ´ Z45° G±0.05 J R0.2 R0.2 D YG0.5L Details of part 0 0.02 ±0.01 ±0.02 ±0.01 Y V E J Q±0.1 E Q J YQ0.5L Details of part Alteration details X P.441 Alterations Code Spec. 1Code H HC0.3 0 HC Head diameter change HC0.1mm increments V PHCH V In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. H 0.02 HCC 0 HCC Head diameter change (precision) HCC0.1mm increments P0.5HCCH0.3 0 TC 4 0.02 TC Head thickness change TC0.1mm increments 1.5TC4 (Dimensions L, Y, and F remain unchanged) 4TCLmax.L TRN Relief under the head (No need for plate chamfering) A15 8 NHC Numbering on the head How to order X P.442 V Available when H2 U Combination with SKC not available. AC° AC Changes the standard angle(Ks45°). AC1°increments V Available for Step1 CC/CD V 30AC60 V When Step1 CD : A2(C×tanAC)P AGC° AGC Changes the standard angle (Z45°). AGC1°increments V Available for Step2 C/D V 30AGC60 V When Step2 D : J2(G×tanAGC)V GS F GB t GVC Gas vent machining GS GB1mm increments V Available when P2.00 V 2GS10 GS2GB30 Fmin.FGB How to order X P.442 Alterations Code Spec. 1Code KC0.01 0 KC Single flat cutting P/2KCH/2 WKC 0 0.01 WKC Two flats cutting P/2WKCH/2 KAC 0.01 KBC 0 KAC KBC Varied width parallel flats cutting P/2KACH/2 KBC0.1mm increments only KACKBCH/2 RKC RKC 0.01 0 RKC Two flats (right angled) cutting P/2RKCH/2 DKC DKC DKC 0 0.01 DKC Three flats cutting P/2DKCH/2 SKC 0.01 SKC 0 SKC Four flats cutting P/2SKCH/2 ±0.5 0° KGC AG° 0 0.01 KGC KGC Two flats (angled) cutting P/2KGCH/2 0AG360 AG1°increments 120° 120° 0.01 120° KTC 0 KTC Three flats cutting at 120° P/2KTCH/2 About Designation Unit for Key Flat Cutting (1)To align the key flat with the shaft diameter Unit of designation 0.005mm increments possible (2)To designate arbitrary key flat dimensions Unit of designation 0.1mm Standard Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation V Non JIS material definition is listed on P.1351 - 1352

Transcript of TWO- STEP CORE PINS › pdf › mold › 15e_mo0487.pdf · 487 488 Steps-Type When Round Core Pins...

Page 1: TWO- STEP CORE PINS › pdf › mold › 15e_mo0487.pdf · 487 488 Steps-Type When Round Core Pins Part Number - L - P - F - Y - A - V - J - E -C・R -G・Q CBHBB

487 488

Steps-Type Round Core

Pins

Part Number - L - P - F - Y - A - V - J - E - C・R - G・QCBHBB 6 - 62.10 - P5.55 - F42.00 - Y53.25 - A5.20 - V4.70 - J4.10 - E3.50CDWBA 8 - 70.00 - P7.25 - F43.50 - Y55.32 - A5.00 - V4.50 - E4.00 - C0.5CEPBE 6 - 55.75 - P5.98 - F43.50 - Y48.76 - A5.00 - V4.80 - J3.80 - E3.00 - R0.4 - Q0.4

H Part Number 0.01mm increments 0.1mm increments

ℓmax.L min. P max. F Y A V J Emin. C R G QStep1 Material Step2 No. min. max.

3

CA

CB

CC

CD

CE

KB

GB

PB

HB

WB

YB(P≦3.99)

A

B

C

D

E

1.5

12.00

100.00

1.00~ 1.49

F≧10.00

Refer to the

working limits

shown in the

drawing

P>A≧V

When

Step1 CA is selected, no

designation is

necessary for A.

A≧V>J

When

Step1 CA is selected,

P>V>J

When Step2 A is

selected,

V=E

possible.

V>J≧E

When Step2 A is selected,

no need to

designate J.

0.50

Only Step1 CD is

designated

0.1≦C≦1.0

and

C< P-A2

Only Step1 CE is

designated

R≧0.2

and

R≦ P-A2

Only Step2 D is

designated

0.1≦G≦0.5

and

G< V-J2

Only Step2 E is

designated

Q≧0.2

and

Q≦ V-J2

20.00 4 2 1.50~ 1.99

0.7025.00

5 2.5 2.00~ 2.49 30.00 6 3 2.50~ 2.99

1.0035.00

73.5 3.00~ 3.49 40.004

120.003.50~ 3.99 45.00

84.5 4.00~ 4.49

1.50

60.00

5

120.00

OnlyC□HB□150.00

4.50~ 4.99

95.5 5.00~ 5.496 5.50~ 5.99

2.0010

6.5 6.00~ 6.497 6.50~ 6.99

11 8 7.00~ 7.9915 10 8.00~ 9.9918 13 10.00~12.99

2.5021 16 13.00~15.99

25 PBHB 20 30.00 16.00~19.99 F≧28.00 5.00

Part Number - L - P - F - Y - A - V - J - E - C・R - G・Q - (KC・WKC…etc.)

CEGBA5 - 56.50 - P4.80 - F48.00 - Y52.00 - A4.20 - V4.10 - E2.80 - R0.3 - RKC2.4

P

0 -0.0

05

Standard

V When exceeding the machining limit of tip ( ℓ ) dimension (Refer to the following drawings Step1・Step2) "Tip (ℓ) Short two-step Core Pins" X Details are published online.

Part Number

Step 1 Material code RQ

Step 2

CA

CB

CC

CD

CE

KB NAK8037~43HRC

A

B

C

D

E

GB DH2F38~42HRC

PB SKD61 equivalent48~52HRC

HB SKH51 equivalent58~60HRC

WB SUS440C56~60HRC

YB MAS1C50~54HRC

TWO- STEP CORE PINS-SHAFT DIAMETER (P) DESIGNATION (0.01mm INCREMENTS)・SHAFT DIAMETER TOLERANCE 0

- 0.005 TYPE-

Step1 (shape for first step) select from CA~CE below

R≦0.3

Y

VE

T=4J

-0.02

P -0.

005

0

0

F 0+0.05

L 0+0.02

H -0.

30

CA

F+0.5≦Y

Step2 Select a step shape from the drawings on the right.

F 0+0.02

L 0+0.02

R≦0.3

Y

E

T=4

J

0-0.02

H -0.

3

0

0.01

A

R≦0.2

CB Step2

P -0.

005

0

F+0.7≦Y

L 0+0.02

±0.

01

R≦0.3

Y

VE

T=4

H

J

-0.02

-0.

3

A

Ks=45°±30́

0

0

R≦0.2

CC Step2

P -0.

005

0

F 0+0.02 ℓ F+ P-A +0.5≦Y2

F+P-A

+0.5≦Y2tanAC

When AC code is used

L 0+0.02

±0.

01

R≦0.2

R≦0.3

Y

VE

T=4

J

0-0.02

H -0.

3

0

A

Ks=45°±30́

C±0.05

CCD Step2

P -0.

005

0

F 0+0.02 C< P-A

2

C≦1.0F+C+0.5≦Y

2PーAC= CCStep1

①Details of part ①

L 0+0.02

±0.

02

R≦0.3

Y

VE R

T=4

H

J

-0.02

-0.

3

A

A

R±0.1

0

0

CE Step2

P -0.

005

0

F 0+0.02

0.2≦R≦ P-A2

F+R+0.5≦Y

②Details of part ②

V Refer to the Step2 drawing for Y toleranceV "MAS1C" will be discontinued when stocked materials are finished.

Step2 (shape for second step)

0+0.05

±0.

01

±0.

01

Y

E V

A

Y+0.5≦L

(Designation of V=Epossible)

0+0.02

Y

±0.

01

±0.

01

±0.

01

JE V

R≦0.2

B

Y+0.7≦L

0+0.02

±0.

01

±0.

01

±0.

01

R≦0.2Y

VE J

C±30́Z=45°

2V-J

Y+ +0.5≦L 2tanAGCV-J

Y+ +0.5≦L

When AGC code is used

0+0.02

±0.

01

±0.

01

±0.

01

Y

VE J

±30́Z=45°G±0.05 J

R≦0.2R≦0.2

D

Y+G+0.5≦L③

Details of part ③

0+0.02

±0.

01

±0.

02

±0.

01

Y

VE J

Q±0.1

E

Q

J

Y+Q+0.5≦L④

Details of part ④

Alteration details X P.441Alterations Code Spec. 1Code

H

HC-

0.3

0 HCHead diameter change HC=0.1mm incrementsV P≦HC<HV In relation to the diameter tolerance, alteration may create a straight

piece with little diameter difference between the head and shaft.

H -0.

02HC

C0 HCC

Head diameter change (precision)HCC=0.1mm incrementsP+0.5≦HCC<H-0.3

0TC

4-0.02 TC

Head thickness changeTC=0.1mm increments 1.5≦TC<4(Dimensions L, Y, and F remain unchanged)4-TC≦Lmax.-L

TRN Relief under the head(No need for plate chamfering)

A15

8NHC

Numbering on the headHow to order X P.442V Available when H≧2U Combination with SKC not available.

AC°AC

Changes the standard angle(Ks=45°).AC=1°increments V Available for Step1 CC/CDV 30≦AC≦60V When Step1 CD : A+2(C×tanAC)<P

AGC°

AGCChanges the standard angle (Z=45°).AGC=1°increments V Available for Step2 C/DV 30≦AGC≦60V When Step2 D : J+2(G×tanAGC)<V

GS

F GB

t

GVC

Gas vent machiningGS・GB=1mm increments V Available when P≧2.00V 2≦GS≦10 GS+2≦GB≦30

Fmin.≦F-GB How to order X P.442

Alterations Code Spec. 1Code

KC-0.010 KC Single flat cutting

P/2≦KC<H/2

WKC0

-0.01WKC Two flats cutting

P/2≦WKC<H/2

KAC -0.01KBC0

KACKBC

Varied width parallel flats cuttingP/2≦KAC<H/2KBC=0.1mm increments onlyKAC<KBC<H/2

RKC

RKC-0.010 RKC

Two flats (right angled) cuttingP/2≦RKC<H/2

DKC

DKC

DKC0-0.01

DKC Three flats cuttingP/2≦DKC<H/2

SKC

-0.01SKC0 SKC Four flats cutting

P/2≦SKC<H/2

±0.5

0°KGC

AG° 0

-0.01

KGC KGCTwo flats (angled) cuttingP/2≦KGC<H/20<AG<360AG=1°increments

120°

120°-0.01

120°

KTC0 KTC

Three flats cuttingat 120°P/2≦KTC<H/2

About Designation Unit for Key Flat Cutting

(1) To align the key flat with the shaft diameter

Unit of designation0.005mm increments possible

(2) To designate arbitrary key flat dimensions

Unit of designation 0.1mm

Standard

QuotationQuotation QuotationQuotation

Quo

tati

on

Quo

tati

on

Quo

tati

on

Quo

tati

on

V Non JIS material definition is listed on P.1351 - 1352