TWO CEMENT PLANTS 4000 & 3300 TPD

ACE Group

Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected] [email protected] website: www.aceindustry.net

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TWO CEMENT PLANTS 4000 & 3300 TPD

4000 TPD CEMENT PLANT:- List of Premier Line Machineries 1.0 FLS crushing system 1 off apron feeder FEV – 1300x10 1 off apron feeder 1800x12 1 off grizzly feeder FGD200/0550M1C 1 off Double rotor hammer crusher DUI 200x200 Feed material Lump size 800mm Lump weight 400kg Moisture 14% Capacity 1200 t/h dry Product Max 5% residue on 70mm square control sieve 2.0 KHD Additive crushing plant Capacity 200 tph Includes Roll Crusher WB-3-125/125M Apron conveyors Spillage conveyors 3.0 KHD Impact Hammer Mill (for raw milling circuit) Type PHN 2.6 x 2.6 Feed Material: Feed size 0-75 mm Moisture max. 10 % Feed rate 270 tph Product quantity After hammer mill 240 tph Product fineness 10 to 17 % residue on 90 micron Fan for Hammer Mill System, KHD Type HSK 212/325, excluding housing

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4.0 Coal crushing system 2 off Apron feeder type PBF 1000 1 off double roller crusher 100 tph Feed density 1.1 t/m3 size 0-200mm moisture max 16% Product size 0-30mm 90% max 50 mm 5.0 FAM Circular Storage system Limestone Density 1.4t/m3 Angle of repose 38 deg Size 30mm Moisture 9% max Stockpile 100% chevron 37000 tonnes base width 37m Height 14.5m Boom Conveyor Capacity 1100 t/h Bridge reclaimer Capacity 50 – 400 t/h Discharge conveyor Capacity 400 t/h 6.0 FAM Longitudinal storage Portal side scraper for Silica (1.6t/m3) or Shale (1.4t/m3) or Gypsum (1.2t/m3) capacity 300 tph Bridge type reclaimer for coal (0.9 –1.5 t/m3) capacity 20 –100 tph Bridge type reclaimer for clinker (1.35 t/m3) capacity 90-450 tph




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7.0 Polysius Raw mill Ball Mill 5.2m x 13.0m Shell supported, slideshoe bearings Set of liners with bolts, washers and nuts Rated capacity Feed Feedrate 270tph Moisture 10% feed moisture Feed size 0-30mm, Product 12 % residue on 0.09mm Combiflex Drive. 4,000Kw 8.0 KHD raw mill fan Type HKS 250/355 9.0 Claudius Peters Raw Meal Mixing Chamber Silo Type HK 2024 10.0 KHD Preheater fan Type HKS 236/355 Impeller with shaft, bearings and coupling, oil level indicator, louver damper 11.0 KHD Kiln hardware 3500tpd / 4000tpd 2- Kiln tyre section station 1 und 2 including fastening 2- kiln tyres 4- supporting rollers with shaft 4 bearing housing 12.0 Elex Gas filter ESP for Kiln and raw mill 600 000 m3/h at compound operation clean gas 0.050 g/m3 (STD wet)




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Includes: Discharge electrodes type RS Supporting insulators M 1544 Guideplates, hammers, rapping Spill back nozzles and pumps Transformer 13.0 Claudius Peters Cooler (all except cooler grate and side plates and grate plate supports, cooler grit discharge valves) Original size 1033/1050. Rated 3,800tpd Extension designed to 1033/1050/1020 Rated 4000 tpd 14.0 Claudius Peter Multicyclone dust collector system for cooler exhaust 2 off Type T 1512 15.0 FLS Coal mill supply Tirax Mill 3.4 x 5m. Rated Capacity Feed Feedrate 25 tph Feed size 5% + 25mm Moisture 16% Product Sieve residue 10% on 90 micron mesh 16.0 Polysius Finished Mill 2 Chamber Ball Mill 5.0m x 16.5m Rated Capacity Feedrate 190 tph (Based on 3000cmg Blaine) 94% passing 200 mesh Combiflex Drive 2x 3000Kw 17.0 KHD fans for dust collector 2 off Type B 1600/2240K, impeller with shaft, support and coupling 18.0 Miscellaneous Equipment associated to the Premier Grey Line




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3300 TPD CEMENT PLANT:- 1 Vertical Raw Mill Loesche UBE MADE (Madein Japan) Feedrate 240 tpd Moistur 9.0 % Max. Feed Size 0-30 mm Product 12% residue on 0.09 mm Motor Power 2200 KW 2.RAW MİLL FAN : Made in China (KHD licence Type) 3.RAW MILL MİXİNG Chamber Silo (Cladius Peters) 4.PREHEATER FAN KHD licence china İmpeller with shaft,bearings and coupling,oil level indicator. 5.KİLN HARDWARE 3 300 TPD 3 Kiln tyres section 1-2 and 3 with sheel 3 kiln tyres 4 supportting rollers with shaft 6 bearing housing 6.GAS FİLTRE ELEX (for KİLN and RAW MİLL) 600 000 m3/h at compound operation clean gas 0,050 gr/m3(STD Wet) 7.CLİNKER COOLLER Claudius peters Original size rated 3000-3500 tpd 8.COAL MİLL (POLYSIUS) Vertical Coal mille Feed rate 24 tph Feed size 5 % +25 mm Moisture 16 % max




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9.FİNİSHED CEMENT MİLL (KHD license) Two Chamber Ball Milll Rated Capacity 2x75 tph (Based on 3000 cmg blaine Rated Capacity 60 tph (Based on 3000 cmg mg blaine




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TWO CEMENT PLANTS 4000 & 3300 TPD

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