Twin Spindle 26.5” Swing
Transcript of Twin Spindle 26.5” Swing
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Manufacturing Capabilities
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Serving the Aerospace, Medical,
Automotive, Power Generation, and
Industrial marketplaces
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Ownership History
• 1963 -
Founded as electron beam welding facility – expanded with laser processing in early 1980’s
• 1986 – Purchased by Thermal Scientific• 1988 – Purchased by TI Group, PLC• 2000 – Purchased by Smiths Group, PLC• 2005 – Divested from Smiths Group – Aquasium Ltd. • 2012 – Purchased By Edac
Technologies
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Organizational Structure
John LeveillePresident
Mark C. HauserV.P. - Sales
Rita DucharmeHR Manager
Vincent MammanoController
Larry CarlsonDirector
Research - Training
Ken GregoryQA Manager
Paul RayMfg. Manager
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Processes Internal to EBTEC• Electron Beam Welding• Laser Drilling, Laser Cutting, Laser Welding• Abrasive Waterjet cutting – 5 axis and flat sheet• EDM – Plunge and Wire• Vacuum Heat treat and Brazing• Fabrication – Machining services (high energy beam based)
• Manual Welding – TIG / MIG
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Engineering
• MasterCam
• AutoCAD
• SurfCam
• UG and Pro-E conversions
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Customer Service
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Quality Control Department
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Electron Beam Welding
Output power ranging from
3KW to 25KW
13 Electron Beam Welding Machines
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Latest in Electron Beam Technology
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Electron Beam Surface Enhancement
Developed by TWI (The Welding Institute -
UK) and CVE (Cambridge Vacuum Engineering) in commercial agreement –
technology in place at EBTEC Corporation
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Electron Beam Welding – large chamber
Largest EB weld chamber in the Northeast
EB Chamber Dimensions12’1”
deep x 9’4”
high x 11’2”
wide
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Laser Welding, Cutting, Drilling
17 laser processing systems
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LaserDyne 790 -
Coherent Energy P50
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LaserDyne 790 – 5-Axis Articulated wrist
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Air Flow Testing
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EDM – Plunge & Wire
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WESTFIELD FACILITY -
AWJ• 2 new 5-axis PAR systems -
2008• 1 Flat sheet – Ward-Jet• Faro-Arm CMM inspection system
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Large Flat Sheet AWJ – Westfield Facility
Twin head – 50,000 PSI
8’x12’ bed -
Additional flat sheet machine in capital plan
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5-Axis Abrasive Waterjet Cutting 2 par 5-axis machines
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Twin Spindle -
40-HP per Spindle
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Twin Spindle -
12 tool – auto changer -
per spindle
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Machine Shop – Large Capability
Utilized in fabrication of steam turbine diaphragms
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Machine Shop – Large Capability -
Continued
Vanguard – CNC VTL Eumach - CNC Mill
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Machine Shop – Large Capability -
Continued
Bullard - CNC VTL Haas - CNC Mill (sm)
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Fabrication -
F100 Combustor rings / Synch Rings
•Material Acquisition
•Heat treat
•Machine diametric form
•Laser drill cooling holes
•Expand to meet CTQ diameters
•Non Destructive testing –
UT/FPI
•Coatings
•Laser weld complete assembly
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Fabrications Steam Turbine Diaphragm / Gas Turbine stator fabrications
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Heat Treat – Vacuum Brazing
One vacuum furnace
Three atmosphere ovens
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Mass Spectrometer Leak Testing and Ultrasonic Testing
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Metallurgical Laboratory
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Markets – Some typical applications
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Automotive
• Jake Brake Pistons –
• IMT / Mack – valve lifters
• Borg Warner variable pitch Turbo chargers
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Medical
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Defense
• Aerosol Cans for Chemical Warfare detection System
• Bearing Sleeves for M2/M3 -
A3
Bradley vehicle
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Industrial -
Power Gen -
Gas and Steam
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Aerospace -
Civil & Military
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Partial Prime Customer list
• General Electric• Pratt and Whitney
• Borg Warner -
Automotive
• General Dynamics• Allied Signal
• Bell Helicopter• Hamilton Sundstrand
• Honeywell• Lockheed Martin
• US Surgical• Ethicon
• Mack Truck• Rolls Royce
• Dresser Rand• Solar Turbine• Elliot Turbine• Siemens AG
• Siemens -
Demag-Deleval
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Quality Approvals – Partial Listing
• ISO -
9001 / AS -
9100• AS -
7110 & AS -
7116
• NADCAP -
EB Welding / Laser Welding / Laser drilling / Laser Cutting / EDM
• CASE• AMS 2680 / AMS 2681 / Mil Std. 1595A• Mil -Std-2219• Limited Specialized Service EASA 4403
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Growth Plans