Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head...

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Twin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any screw. The last few turns of each screw should be done very slowly or by hand. Phillips Head Optional Tools DATE STAMP Prepac Manufacturing Ltd. 6705 Dennett Place Delta, BC V4G 1N4 LB-0623-R 2010-04-21 Model # BT-4100-2K Assembly Instructions CALL US FIRST 1-877-PREPAC1 1-877-773-7221 Mon - Fri 7am - 4pm PST 10am - 7pm EST For help with assembly If you have received a damaged or defective part or are missing hardware. We will process replacement parts UPS Ground or mail. Before you call please: 2) Note the 3) Review the contents of your shipment to determine what you are missing. This unit is shipped in 2 cartons. Make sure you have received both cartons. in 2 business days or less. Parts are shipped via 1) Record the following information from the shipping label on the outside of the box. You will need it for warranty purposes: Ship To Name Sales Order Number product model number. Hammer This product is shipped in 2 cartons Make sure you have both cartons. Sometimes cartons shipped on the same day get separated and are delivered on different days. 1 of 2 + 2 of 2 Online Option: Fill out the Replacement Parts Order form in the Product Support section of our website: www.prepacmfg.com

Transcript of Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head...

Page 1: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

Twin Platform Storage Bed

Required Tools

Screwdrivers

Flat Head

Using a power screwdriver will speed up assembly.

CautionDo not over tighten any screw.The last few turns of each screw should be done very slowly or by hand.

Phillips Head

Optional Tools

DA

TE

STA

MP

Prepac Manufacturing Ltd.6705 Dennett PlaceDelta, BC V4G 1N4

LB-0623-R2010-04-21

Model # BT-4100-2KAssembly Instructions

CALL US FIRST1-877-PREPAC11-877-773-7221

Mon - Fri 7am - 4pm PST10am - 7pm EST

• For help with assembly

• If you have received a damaged or defective part or are missing hardware.

We will process replacement parts

UPS Ground or mail.

Before you call please:

2) Note the

3) Review the contents of your shipment to determine what you are missing. This unit is shipped in 2 cartons. Make sure you have received both cartons.

in 2 business days or less. Parts are shipped via

1) Record the following information from the shipping label on the outside of the box. You will need it for warranty purposes:

• Ship To Name • Sales Order Number

product model number.

Hammer

This product is shipped in 2 cartons

Make sure you have both cartons. Sometimes cartons shipped on the same day get separated and are delivered on

different days.

1 of 2 + 2 of 2

Online Option:Fill out the Replacement Parts Order form in the Product Support section of our website: www.prepacmfg.com

Page 2: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

RIGHT Slide (3)

1 LEFT Drawer Slide per Drawer (Total = 3)

1 RIGHT Drawer Slide per Drawer (Total = 3)

Hardware Identification

LEFT Slide (3)

Drawer Slide Screw (24)

RM-0074

¾” Nail (15)

RM-0022

12mm Zinc Cam (12)

RM-0715

#8 - 1½” Hi Lo Screws (12)

RM-0504

4 per drawer

T Spacer (12)

RM-0628

Drawer Slide Screw (50)

RM-0074

Bed Hardware

Drawer Hardware

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JRN Nut (24)

RM-0312

JCB Connector(24)

RM-0310 bronze (cherry / espresso)RM-0311 chrome (white / maple)

RM-0314 black

8 per drawer

Drawer Slides for Bed

Allen Key (1)

RM-0313

5 per drawer

34mm Black Twister Dowel (12)

RM-0500

Page 3: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

Bed Parts

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B3 B5B4B2B1B6

Outer Gables (2)

GA-4723 maple

GA-4123 blackGA-4923 cherry

GA-4623 espresso

GA-4023 white

Inner Gables (2) GA-4112 blackGA-4912 cherry

GA-4612 espresso GA-4712 maple GA-4012 white

Upper Stabilizer

ST-4722 maple

(1)ST-4122 blackST-4922 cherry

ST-4622 espresso

ST-4022 white

Lower Stabilizer

ST-4723 maple

(1)ST-4123 black ST-4923 cherry

ST-4623 espresso

ST-4023 white

Plywood Slats (6)BF-1000-PW

B1

B1

B2

B2

B4

B3

B5

B7Side Panel

SG-4704 maple

(1)SG-4104 blackSG-4904 cherry

SG-4604 espresso

SG-4004 white

B6

B7

Metal U-channel with blocks (2)

BF-1000-C

Page 4: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

Attach metal U-channels to each outer gable using drawer slide screws

Drawer Slide Screw

Attach “T” spacers to outer gables with drawer slide screws as shown.

STEP 2 Estimated Time: 10 minutes

Drawer Slide Screw

B1

STEP 1 Estimated Time: 10 minutes

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B1

These instructions show the Twin Bed assembled with the drawers facing to the right. Both outer gables are identical. After the bed is assembled it can be positioned to face right or left.

IMPORTANT

Page 5: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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FinishedEdge

Bottom

Attach drawer glides to “T” spacers on outer gables as shown in the photo

Position the Drawer Glides with:

A) The wheel at the finished side

B) The wheel on the unfinished bottom

Bottom

STEP 3 Estimated Time: 10 minutes

Use 1st holeUse 14th hole

Use 1st hole Use 14th hole

Page 6: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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STEP 4 Estimated Time: 5 minutes

Insert JRN nuts into the holes on each end of the inner gables.

The holes are drilled through. You can insert them from either side.

B2

Insert the nut as shown, so that the hole lines up with the hole on the edge of the gable.

B2

Page 7: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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B3

STEP 5 Estimated Time: 5 minutes

Insert JRN nuts into the holes on each end of:

The side (B3)

The upper stabilizer (B5)

The lower (B4)stabilizer

B5

B4

Identifying the upper and lower stabilizers

Lower Stabilizer

Side hole is close to the finished edge

Upper Stabilizer

Side hole is close to the UNFINISHED edge

Top edge (FINISHED) is rounded

Page 8: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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STEP 6 Estimated Time: 10 minutes

Attach “T” spacers to ONE side of each inner gable with drawer slide screws

6b IMPORTANT:

Before attaching the drawer glides, determine the TOP and BOTTOM of each inner gable.

Check the position of the drawer glides carefully before you attach them to the inner gables.

A. Measure from each edge of the “T” Spacer to each unfinished edge.

B. The measurement that is approximately 4” will be the BOTTOM.

6c Repeat steps 6a & 6b for the 2nd side of the inner gables.

INCORRECT

CORRECT

Wheel is on the bottom and toward finished edge

Finished Edge

Bottom

Top

4”

Unfinished Edge

4”

Attach “T” spacers and drawer glides to Inner Gables

6aDrawer Slide Screw

Attach drawer glides to “T” spacers on inner gables.

Position the drawer glides with:

A) The wheel at the finished edge

B) The wheel on the bottom

Drawer Slide Screw

Bottom

4”

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Side Panel

Finished edge

STEP 7 Estimated Time: 5 minutes

Using JCB connectors, and the Allen Key provided, attach the side panel (B3) to both inner gables.

The finished edge should be facing up.

If you have any difficulty tightening the JCB connector, use a screwdriver to adjust the JRN nut to make sure the hole is facing the opening for the connector

JCB Connector

JRNNut

B3

Page 10: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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STEP 8 Estimated Time: 5 minutes

Using JCB connectors, and the Allen Key provided, attach the lower stabilizer (B4) to both inner gables BELOW the drawer slide

Identifying the Lower Stabilizer The screw hole is at the top, close to the finished edge

IMPORTANT

Finished edge

B4

Page 11: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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STEP 9 Estimated Time: 5 minutes

Using JCB connectors, attach the upper stabilizer (B5) to both inner gables.

B3

B5

Upper StabilizerThe screw hole is closest to the lower, unfinished edge

Top edge (FINISHED) is rounded

Page 12: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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STEP 10 Estimated Time: 10 minutes

Attach one outer gable to stabilizers with JCB connectors

Outer GableB1

Page 13: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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Unfold the wooden slats and spread them out across the inner stabilizers

The nylon strip should be on the bottom

Slide

STEP 11 Estimated Time: 5 minutes

11a

11b Slide the slats into the metal U-channel (B7) on the outer gable

On each end of the u-channel there is a metal divider. One slat on each side should be positioned between this divider and the end of the U-channel

11b

Page 14: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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Attach second outer gable to stabilizers with JCB connectors

STEP 12 Estimated Time: 10 minutes

Secure the gable in place with connectors, but don’t fully tighten

12a

12b Ensure the slats are set inside the U-channel and that they haven’t pulled out of the first outer gable.

12c Firmly tighten the connectors

Page 15: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

Drawer Parts Identification

D4

D3

D2

D2

Drawer Front (3)

DF-4702 maple

DF-4102 black DF-4902 cherry

DF-4002 white

Left Drawer Side (3)DS-0415W-L

Plywood

Drawer Back (3)DK-4101W unfinished

Right Drawer Side (3)DS-0415W-R

Plywood

Drawer Bottom (3)DB-4101

unfinished

D5D1 D4D3

D5

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D1

Page 16: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

Par s if ca ioCabinet t Ident i t nSTEP 13 Estimated Time: 5 minutes PER DRAWER

Insert cams into drawer sides

Screw green twister dowels into drawer fronts

13a

13b

D3D2

D1

Left Drawer Side Right Drawer Side

Make sure arrow faces toward hole for twister dowel

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ONLINE HELP

To see a video showing how the cam and connectors work, please visit our website:

www.prepacmfg.com/support/assemblyvideos.html

Page 17: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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1½” Hi Lo Screws

P r s f a oCabinet a t Identi ic ti n13c Attach drawer sides to drawer back with 1½” Hi Lo screws

13d Attach drawer front and tighten cams using a flat head screwdriver

Right Drawer Side

LockedTurn 210°

Unlocked

Left Drawer Side

UnlockedLocked

Turn 210°

Page 18: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

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13e Turn drawer upside down and slide drawer bottom into grooves

13f Secure the drawer bottom to the drawer back with nails

Use 5 nails per drawer

C

Page 19: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

13g Attach drawer slides to left and right drawer sides using drawer slide screws

Right Drawer Side

Left Drawer Side

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Drawer Slide Screws

Drawer Slide Screws

Page 20: Twin Platform Storage Bed - HayneedleTwin Platform Storage Bed Required Tools Screwdrivers Flat Head Using a power screwdriver will speed up assembly. Caution Do not over tighten any

CALL US 1-877-PREPAC1 (1-877-773-7221)

Mon - Fri 7am - 4pm PST10am - 7pm EST

Email Us: [email protected]

Q. How do I clean your products?A. We recommend that you simply wipe your products with a clean, damp cloth and then dry immediately with

another clean cloth to maximize the life span and look of your unit

Q. Can I paint or varnish your products?A. Our products are made from durable composite woods with a laminate finish and therefore should not be painted

or varnished.

Q. Are they waterproof?A. NO. If liquid is spilled and quickly wiped up, no damage will be done to your product. However, continuous

exposure to liquids or high humidity may cause damage to the board.

Give Us Your Feedback

Furniture Care Q&A

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Thanks!

STEP 14 Estimated Time: 2 minutes

Insert drawers

Note: When drawers are installed correctly, you will not be able to remove them without first lifting up the drawer front.