TUSKER TRANSMISSION (M) SDN. BHD .

TUSKER TRANSMISSION (M) SDN. BHD

www.tuskertransbelt.com

About Us


Tusker is the leading manufacturer of top quality industrial, automotive and agriculture application belts.

25 years of excellence in manufacturing drive belts including V and multi ribbed belts, cogged belts, space saver belts, fractional horse power belts and timing belts.

Tusker transmission belts are made as per original equipment specifications conforming to international standards and are designed for long life. Pre-stretched polyester tension cords, fibre reinforced belt ensure low maintenance and lateral stiffness.

Tusker has setup a State-of-the-art manufacturing plant in Malaysia exclusively cater to the high growth manufacturing sector as well as the industrial and agricultural sectors.

Products of Tusker Transmission

Industrial Classical V-Belts

& FHP Belts

Narrow (Wedge)

belts

Industrial Cogged Classical & Wedge Belts

Multi-rib Industrial Micro

Poly V-Belts

Industrial cogged Power wedge

belts

Hexagonal & Banded Belts

Double side Synchronous

Belts

Variable Speed Belts

Automotive V& Cogged

Belts

Automotive Poly V Serpentine

belts

Timing belts

Transmission AccessoriesCouplings & Elements

Variable Speed Belts

Features:o High efficiency of power transmission

at variable speed changes

o The strongly bonded reinforcement polyester cable cord and a specially treated high quality rubber

o These belts meet the specification of ISO1604 and other to customers’ requirements


Top Width(mm)

Thickness

(mm)

Angle (mm)

22.2 8 22

30.2 11 22

36.5 12 22

46.0 14 26

69.9 17 30

Tusker Variable Speed Belts give superb resistance to section deviation while bending around small pulleys

Multi-rib Industrial Micro Poly v-belts

Tusker Multi-rib/Poly-rib belt represents a new venture to transmit high power rating and efficiency


Design Features:o Speed ratio up to 40:1, smoother,

vibration free

o Low static, noise free, high flexibility rubber

o Reinforcement Polyester stiff cabled cord

o Use of single belts eliminate the necessity to use multiple for matched set of belts

Profile Pitch: P (mm)

High of Rib (mm)

PH 1.6 1.1

PJ 2.34 1.8

PK 3.56 2.4

PL 4.7 4.6

PM 9.4 9.4

No. of Ribs Section

6 PK

http://www.tuskertransbelt.com/mrimb.html

Raw Edge Cogged Automotive (Laminated)

Features:o Maximum resistance to slippage

o The Cog design helps optimum flexibility & allows cool air between the pulleys

o Raw edge Cogged automotive belts give higher belt life approximately 300% more than the wrapped belts

Top Width(mm)

Thickness(mm)

Angle (mm)

Range(0)

8 5.8 38 450-2540

9 5.8 38 450-2540

10 7.5 38 450-2540

11 7.5 38 450-2540

13 7.8 38 450-2540

17 9.5 38 450-2540

19 10.5 38 450-2540

22 11.5 38 450-2540

9.5 7.5 38 450-2540

13 7.5 38 450-2540


http://www.tuskertransbelt.com/reca.html

• Tusker Industrial raw edge belts are available with extraordinary oil & heat, vibration resistance and antistatic properties

Tusker Industrial Raw Edge Cogged Belts

Section Cross Section

Inside Length

Pitch Length

AX 13 X 8 19 – 100

520 - 2540

BX 17 X 11 20 – 100

520 - 2540

CX 22 X 14 45 – 100

1200 - 2540


Features:o High flexibility, low slippage and

reduced hysteresis loss than wrapped belts

o The mould cogged design of these belts run even in smaller pulley diameters and drive ratios up to 1:12

http://www.tuskertransbelt.com/tirbcb.html

Industrial Cogged Power Wedge Belts

Features:o Helps the pulleys to remain cool

while running

o Compact, economical and more efficient than the conventional belts

o Resistant to oil & heat with very good antistatic properties

Type Width(mm)

Thickness (mm)

Angle Range(mm)

3VX 9.5 8 40 630-3550

5VX 15.9 13.5 40 1270-9000

8VX 25.4 22 40 2540-1270

SPZX 10.0 8.0 40 630-3550

SPAX 13.0 10.0 40 800-4500

SPBX 16.0 13.0 40 1250-8000

SPCX 22.0 18.0 40 2000-12500


Wedge belts can achieve high speed and load between shorter centre-to-centre distance

Wedge Space Saver Wrapped Belts

Features:o Initial low cost

o Highly resistant to heat and oil resistance with antistatic properties

o Lowers the cost, as it reduces the number of belts required to operate as compared to the classical belts

Type Width(mm)

Thickness

(mm)

Angle Range(0)

SPX 10.0 8.0 40 630-3550

SPA 13.0 10.0 40 800-4500

SPB 16.0 13.0 40 1250-8000

SPC 22.0 18.0 40 2000-12500


With one motor drive, Double Sided Synchronous Belts transmit the power of different directions with losing any power rating

Double Sided Synchronous Belts

Features:o Oil & heat resistant and antistatic

for maximum life efficiency

o Rubberized Chloroprene jacket fabric

o Reinforcement Polyester stiff cabled cord

o High Hardness Base Compound

Cross Section

TopWidth(mm)

Thickness

(mm)

Angle Range(0)

AA 13.0 10.2 40 60” - 240”

BB 16.7 13.4 40 60” - 240”

CC 22.0 19.0 40 130” - 480”


http://www.tuskertransbelt.com/dssb.html

FHP (Fractional horse power belts)


Features:o Oil & heat resistance and anti-static

properties .o HMLS Polyester cord gives low stretch

and better flexibility.o Special compounded base gives good

flex fatigue resistance Applications:• Washing machines, Dish washers • Industrial Refrigerators • Industrial Fans, Blowers.

Tusker V-BeltsTusker V-belts have extraordinary dimensional stability in both storage and drive over long periods of time


Features:o High hardness cushion

compound with maximum flexibility

o Resistant to crack initiation friction compound (Chloroprene)

o During the process of curing, all sets of belts are preciously matched free, set to higher efficiency and longer life

Section TopWidth(mm)

Thickness

(mm)

Angle Range(0)

A 13 8 40 15-180 380 – 4570

B 17 11 40 17-585 430 – 14860

C 22 14 40 36-600 915 – 15240

D 32 19 40 90-600 2290 – 15240

Mechanical demandso Tensile strengtho Bending stabilityo Abrasion resistance/Low

hysteresiso Longitudinal and

dimensional stability

Chemical demandsResistance to oils, grease, water, UV radiation

Demands on drive beltsWith modern hi-speed engine design, the demand on the drive belts are high, as they have to withstand very high mechanical, chemical and thermal demands

Thermal demandsHeat resistance with engine compartment temperature from -30 to +180 C

Demands


Tusker Quality Control System


Step 1Raw material are subjected to ISO specifications limit by testing: i) The specific gravityii) Melting pointiii)Solubilityiv)Loss on heatingv) Loss on ignition vi)Viscosityvii)Ash content through

acetone extractviii)pH value

Step 2The processing material (“Process-in-control”) tested to our specification limits like: i) Hardnessii) Specific gravityiii) Plasticityiv) Elongation at

breakv) Modulusvi) Agingvii) Adhesion test with

fabricviii) Reinforcement

polyester cord

Step 3Finally, the cured finished belts of each section and size are tested by means of dimensions, accelerated dynamic test, stretch test, abrasion test, standard oil testing, breaking strength, adhesion test

The 3 stages:


THANK YOU

TUSKER TRANSMISSION (M) SDN. BHD .

Documents

Transcript of TUSKER TRANSMISSION (M) SDN. BHD .