Turnkey HVAC Cleanroom Solutions
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www.unikelvin.com . © UniKelvin, 2018 Turnkey HVAC Cleanroom Solutions
Transcript of Turnkey HVAC Cleanroom Solutions
Company Profile
UniKelvin Ventures Private Limited
Year of Regn. 2018
Type of Entity Private Limited
Address
# 60/A, 2nd Floor, Next to Karnataka Bank,
Bommasandra Link Road, Bommasandra
Industrial Area, Bangalore-560069, Karnataka.
Directors Chandrashekhar D, Shreekara HS
Contact Us
+91-88844-37081
+91-96861-17250
Web
www.unikelvin.com.
https://www.linkedin.com/company/unikelvin/
https://www.facebook.com/unikelvin/
Founders Profile
Chandrashekhar
Education
• MBA/PGDM, IIM-Ahmedabad, 2014,
• B.E. in Mech Engg, BIT Bangalore, 2007
Academic Achievements
• Common Admission Test (CAT-2011) 99.83 %le, All India Rank 348
out of 205,000 candidates
• KCET Medical Rank-1321
• Karnataka PGCET Rank-15
Professional Experience
• Deloitte Consulting
• Associate Partner, Healthcare Consultancy (2018)
• Gleneagles Global Hospitals:
• General Manager -Operations (2017-18)
• Narayana Health
• GM–Operations, Business Strategy, M&A, Projects (2014-17).
• Vindair Engineers Pvt Ltd
• Cleanroom HVAC & MEP design engineer & teamlead (2008-12))
Shreekara HS
Education
• B.E. in Mech Engg, Bangalore University, 2009
• Diploma in Mechanical Engg, 2006
Professional Experience
• Atkins Global
• Senior HVAC design engineer for Metro, Airport, commercial and
residential buildings, BIM Design (2011-18)
• Vindair Engineers Pvt Ltd
• Cleanroom HVAC, MEP design engineer (2006-11)
UNIKELVIN provides cost-effective, energy efficient
and optimally designed turnkey MEP products and
services for pharmaceutical cleanrooms, biotech,
healthcare, semiconductor and manufacturing
industries.
HVAC-R
Electrical Systems
Modular Partitions
Plumbing Systems
IBMS & Automation
Cleanroom Equipment
Laboratory Furniture
Engineering Utilities
Everything can always be done better than it is being done- Henry Ford© UniKelvin 2018
What drives UniKelvin?
“The best customer service is if the customer doesn't need to call you, doesn't need to talk to you. It just works”- Jeff Bezos
Customer Centricity - We are obsessed over our customers. We
understand our customers and work backwards to surprise them by
delivering more. We strive to anticipate, understand and deliver the best to
satisfy our customers. We strive to create WOW factor in the products and
service we provide to our customers.
Continuous Innovation - We are extremely cost-conscious. We embrace
innovation, new technologies, out of the box strategies to keep the costs
under control thereby accomplishing more with less resources. We strive to
maintain technological advantage over our competition.
Social Responsibility - We care for our people, law, community and the
environment. We provide fair opportunities to our employees to excel and
grow up the hierarchy. We respect the laws of the land we operate in. We
do not endorse employment of under-age children. We seek to minimize the
negative impacts on the environment through bringing in environmental
friendly and green technologies to cut carbon footprint and pollution.
Our Values
Quality of Highest Standards - We insist on quality of highest standards.
We benchmark with the best of the best and work diligently towards delivering
superior quality products and services, thereby ensuring best customer
experience and growth of our employees and the organisation.
Speed - We respond to clients and vendors with a sense of urgency. We
respond fast, we decide fast, we act fast and we deliver fast.
Integrity-We act honestly, ethically, responsibly, fairly in all our internal and
external business transactions to gain and maintain the trust of our
beloved customers. We preserve the confidences of our clients, people and
stakeholders.
Passion & Commitment - We are extremely passionate, committed, self-
critical and persistent to make difference to clients' businesses. We relentlessly
pursue the clients’ organisational goals highest level of energy and enthusiasm
to deliver more than expected.
Our Vision
To become India’s most customer centric, most innovative and
most valuable engineering products & services company.
Our Mission
To provide environmental friendly, cost-effective and innovative
engineering products and services to the customers.
© UniKelvin 2018
Why UniKelvin?
“Once you start succeeding, you start dreaming big”- Kiran Mazumdar Shaw
One Stop Shop
Integrated Turnkey
Solutions
Passionate &
Committed Team
Cost effective
Solutions
Customized
Solutions
Tech Savvy
Revit MEP
AutoCAD
Carrier HAP
Professional
Long term
partnerships
Timely
completion
Driven by
InnovationGenuine
Documentation
© UniKelvin 2018
We deal with design, supply and installation of
Electrical
Modular Panels
Lab FurniturePlumbing &
Firefighting
Cleanroom Eqpt
IBMSHVAC Engg & UtilitiesAir Handling Units
Ventilation / Comfort A/c
Chillers & Cooling Towers
CHW & HW Piping
Ducting / Insulation
HEPA Filters
VRF / DX Systems
DehumidifiersWall Panels
Ceiling Panels
View Panels
Door Panels
Inbuilt Raisers
Coving
GI, SS, GRP Panels
Epoxy & ESD FlooringFire Sprinkler*
Fire Hydrant System*
Sanitary fixtures*
Drainage systems*
Fresh water system*
Drinking water system*
Pass Box
Air Shower
LAF Units
BS Cabinets
Fume Hoods
Dispensing Booth
Sampling Booth
Sterile Trolleys
Lighting
UPS Systems
LT Control Panels
Earthing
Internal Electrification
Street Lighting
Lightening Arrester*
DG & Transformers*
HT Control Panels*
Boilers / Steam*
Compressors*
Effluent & Sewage*
Treatment Plants*
RO Water Plants*
Vacuum Pumps*
Autoclaves
Water sumps*
Modular Tables
Island Tables
Chemical Storage
Storage Cabinets
Anti-Vibration Tables
Eye Showers
Lab Essentials
SS Furniture
HVAC Automation
Access Control
CCTV, PA System
3rd party integration
Rodent control
Water leak detection*
IoT integration*
Fire Safety Systems*
Whether you think you can, or think you cannot, you are right- Henry Ford
* Services Starting from 2020
© UniKelvin 2018
“The greatest glory in living lies not in never falling, but in rising every time we fall.”- Nelson Mandela© UniKelvin 2018
Pharmaceuticals
Nutraceuticals
Biotechnology
Commercial
Residential
Construction
Healthcare
Hospitals
Laboratories
Semiconductors
Electronics
Aerospace
Manufacturing
Automotive
Food Tech
WE CATER TO ALL
INDUSTRIAL NEEDS
Educational
Hospitality
Restaurants
Design Standards
Sl No Description Code /Standard
1 Cleanroom Air Requirements ISO 14644
EU GMP
FDA GMP
2 HVAC System Efficiency ASHRAE 90.1 / AHRI Certification
IECC 2015
3 Fresh Air & Ventilation ASHARE 62.1-2016
4 Thermal Comfort ASHRAE 55
5 Duct Design SMACNA
6 Fire Dampers ANSI-UL-555
7 Fans AMCA Certification
8 Chillers AHRI Standard 550/590 (I-P)
9 HVAC Installation ACCA Std 5
10 Electrical Design National Building Code (NBC), India, 2016
Indian Electricity Rules
11 Life Safety Systems NBC Part IV
NFPA 72 (Fire detection systems)
IS 2189 (Fire Detection & Alarm System)
IS 2175 (Detectors)
IS 694 (Copper cabling)
12 BMS for HVAC ASHRAE 135-BACnet
IEC 1131-3 Standard
“Innovation distinguishes between a leader and a follower.-” Steve Jobs© UniKelvin 2018
Cleanroom Standards ISO 14644 & FED 209E Cleanroom Standards
EU GMP Classification FDA GMP Classification
ISO Class Fed 209E No. of ACPH
1 - 750+
2 - 650-750
3 1 550-650
4 10 400-550
5 100 250-375
6 1000 120-200
9 10000 40-80
8 100000 20-40
No. of Air changes/hour
“The most dangerous kind of waste is the waste we do not recognize.” – Shigeo Shingo© UniKelvin 2018
HVAC
“Your most unhappy customers are your greatest source of learning.”- Bill Gates© UniKelvin 2018
Authorized Channel Partner
Concept & Design
• Heat load estimation
• HVAC room data sheet
• Area classification
• Pressure zoning
• Equipment design/Selection
• Ducting layout
• Chilled & hot water systems
• Building Information Modeling
using Revit MEP
• Single line diagrams
HVAC
Equipment
• Air handling units
• Ventilation systems
• Fan coil units
• Chillers & Cooling Towers
• Condensers (DX) / VRF
• Variable Refrigerant Flow
• Chilled water piping system
• Hot water piping system
• Variable Air Volume (VAV)
• Ductwork with insulation
• Dehumidifiers & Humidifiers
UNIKELVIN offers supply and installation of best grade
HVAC systems, both high side equipment and low side
ancillaries. We ensure all the systems are energy efficient and
designed, manufactured & installed as per the industry norms
such as ISO-14644, ASHARE, AHRI, IECC, SMACNA.
“If you want to walk fast, walk alone. But if you want to walk far, walk together”- Ratan Tata© UniKelvin 2018
HVAC
“If you want to walk fast, walk alone. But if you want to walk far, walk together”- Ratan Tata© UniKelvin 2018
Daikin Products we deal with
“If you want to walk fast, walk alone. But if you want to walk far, walk together”- Ratan Tata© UniKelvin 2018
Hiwall Split
Type. : Inverter / Non Inverter
Star Rating. : 2, 3, 4 & 5
Available (TR) : 0.75, 1.0, 1.5, 1.8, 2.4
Cassette AC
Type. : Inverter / Non Inverter
Star Rating. : 2, 3, 4 & 5
Available (TR) : 1.3 – 4.0
Flow. : 1 Way, 4 Way & Round Flow
Ductable Units
Type. : Inverter / Non Inverter
Star Rating. : NA
Available (TR) : 1.0 – 50 TR
Floor Standing
Type. : Inverter / Non Inverter
Star Rating. : 2, 3, 4 & 5
Available (TR) : 2.4 – 4.6
Variable Ref Volume (VRV)
Chillers
Type. : Air-cooled / Water-cooled Inverter
Available : Scroll Chillers (2.0-50 TR),
Screw Chillers (50-500 TR),
Centrifugal chillers (200-2750 TR)
3D Building Info Modelling (BIM)
REVIT MEP
CATIA V6
"When something is important enough, you do it even if the odds are not in your favour.”- Elon Musk© UniKelvin 2018
Modular
Panels &
Cold rooms
“A brand for a company is like a reputation for a person. You earn reputation by trying to do hard things well.”- Jeff Bezos© UniKelvin 2018
Authorized Channel Partner
Modular Partition
Products
• Wall panels
• Ceiling panels
• Cleanroom doors
• Door interlocks
• View panels
• Return air risers
• Covings
Wall & Ceiling Panels:
• GI & SS 304 Panels
• Thickness: 0.6 mm-1.0 mm
• PUF, EPS, GRP, HPL or Rockwool
as infill material.
• Thickness ranging from 30-120 mm
• Non-particle shedding
• Load bearing & walkable panels
• Ceiling suspended
UNIKELVIN offers supply and installation of best grade modular
cleanroom panels for every application, ranging from pharma and
biotech to manufacturing and semiconductors. Our expertise lies in
building high quality, aesthetic and air tight modular cleanrooms with
seamless integration with return air risers, HEPA filter modules, pass
boxes, electrical utilities such as light fittings, switches & sockets
Cleanroom Doors:
• Fire rated
• Emergency doors
• Sliding doors
• Manual & automatic
• PUF / Honeycomb as infill
“Success is achieved twice. Once in the mind and the second time in the real world.” - Azim Premzi© UniKelvin 2018
Electrical
Systems
“Be the change you want to see in the world”- Mahatma Gandhi© UniKelvin 2018
Concept & Design
• Load sheet
• Design Basis Report
• Single line diagram
• Equipment selection
• Basic Communication
and Networking
• Design drawings
Electrical Systems
Equipment
• Diesel Generator
• Transformers
• Cleanroom light fixtures
• Power cabling
• Auto Synchronizing panel
• Main HT & LT panels
• Lighting & Raw power panels
• AHU & Equipment Panels
• UPS Systems
• BMS Control panel
• HVAC Control panels
UNIKELVIN offers supply and installation of entire
electrical systems from the High Tension side to Low
Tension side. Our design and installation is as per the
best global industry standards. We offer seamless
integration of electrical and mechanical systems
through IBMS and IoT monitoring and controlling.
“Solving big problems is easier than solving little problems”.- Sergey Brin© UniKelvin 2018
Integrated
BMS
“Someone's sitting in the shade today because someone planted a tree a long time ago.”- Warren Buffet© UniKelvin 2018
IBMS
People
Security
Life System
UtilityPump
Chiller
AHU
Integrated BMS
AHU / HVAC
• Filter Choking
• Temperature Control
• RH & Heater Coil Control
• CO2 level monitoring
• CFM Control through VFD
• Variable Air Volume (VAV)
• Supply Air (RH, Velocity)
• VRF
Chillers/ Pumps
• ADP Sensor
• Flow Modulation
• CHW Valve Control & Monitoring
Electrical
• Panel Breaker Status
• UPS & Battery Room status
• Lighting Status Monitoring
Security
• CCTV
• Access Control
People
• Attendance Monitoring
• Manpower Scheduling
Life System
• Digitally Addressable Fire
Alarm System
• Public Announcement
System
• Rodent Control
• Water Leak Detection
Utilities
• Equipment Status Monitoring
• Third Party Integration
“Be a yardstick of quality. Some people aren't used to an environment where excellence is expected.”- Steve Jobs© UniKelvin 2018
Flooring
Solutions
“A brand for a company is like a reputation for a person. You earn reputation by trying to do hard things well.”- Jeff Bezos© UniKelvin 2018
Epoxy Flooring
• 2 to 3 mm thickness
• Surface preparation by grinding
• 100 μm Epoxy primer coating
• Screed & Scratch coat of 1 or 2 mm
• Final coat of Epoxy with pigment (900 μm)
Flooring Solutions
ESD Flooring
• 3 to 5 mm thickness
• Suitable for electronic, semiconductor and
manufacturing industries
• Surface preparation
• 100 μm primer coating
• Screed & Copper wiring
• Scratch coat of 2 or 3 mm
• Final coat of Epoxy with pigment (900 μm)
Anti-Skid Flooring
• Suitable for car parking areas
• 3 to 5 mm thickness
• Surface preparation by grinding
• Epoxy primer application (100 μm)
• Sand coating of 2-3 mm
• 2 Layers of PU coating (200+200 μm)
“Success is achieved twice. Once in the mind and the second time in the real world.” - Azim Premzi© UniKelvin 2018
PVC Flooring
• Vinyl flooring of 2-3 mm thickness
• Cleanroom grade and commercial grade
PU Flooring
• For wall- direct application of PU paint
• 100 μm primer & 100 μm top coat
• For floors
• Grinding of floor, primer coating 100 μm
• Scratch coat 100 μm & PU coating 100 μm
Lab Furniture
& Cleanroom
Equipment
"Improvement usually means doing something that we have never done before." - Shigeo Shingo© UniKelvin 2018
Medical Furniture & Cleanroom Equipment
Pass Box
Air Shower
Laminar Air Flow (LAF)
Biosafety Cabinet
Fume hood
SS Trolleys
Lab Furniture Setup
Anti0Vibration Table Eye Shower
Storage Cabinets Chemical Storage
Island Table
“If you know the enemy and know yourself you need not fear the results of a hundred battles.”- Sun Tzu© UniKelvin 2018
Plumbing,
Firefighting,
and Utility
Equipment.
"Today is cruel. Tomorrow is crueller. And the day after tomorrow is beautiful." - Jack Ma© UniKelvin 2018
Plumbing, Firefighting and Utility Equipment
Fire Sprinkler STP / ETP
Fire Hydrant Boilers/ Compressors Sanitary Fixtures
Water Treatment
"The road to success and the road to failure are almost exactly the same.”- Colin R Davis© UniKelvin 2018
Validation &
Documentation
“A man is but the product of his thoughts; what he thinks, he becomes.”- Mahatma Gandhi© UniKelvin 2018
• Duct leak test
• Air Balancing
• Air velocity test
• HEPA Filter integrity test
• Room pressurization test
• Room Non viable particle
count
• Room recovery test
• Air flow visualization test
• Temperature testing
• Humidity testing
• Noise Level Test
• Light intensity test
Commissioning & Validation Services
• HVAC calibration
• HEPA filter integrity test data review
• Critical equipment calibration status
• Site Acceptance Tests(SATs)
• Installation Qualification tests
• Chilled & Hotwater Piping documentation
• Testing HVAC system operation against
specified functional requirements
• Critical & Interlock Alarms
• Critical operating parameters
• Filter integrity tests
• Standard operation for the clean room
• Air speed, flow & patterns
• Pressure differential
Clean room documentation
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• Surface particulate levels
• Viable microbial
particulates
• Relative humidity
• Differential pressure
• Temperature
• User Requirement Specifications(URS)
• Vendor documents and specifications
• Facility layout
• Purchase orders
• Design documentation
• Factory Acceptance Tests (FATs)
• As build drawings
• Data sheets
Te
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“It's fine to celebrate success but it is more important to heed the lessons of failure.”- Bill Gates© UniKelvin 2018
OUR CLIENTS
“It's fine to celebrate success but it is more important to heed the lessons of failure.”- Bill Gates© UniKelvin 2018
SOME OF THE MAJOR PROJECTS (Dec 18 – Jul 19)
COMPANY ORDER VALUE SCOPE OF WORK
Sami Labs Rs 85 Lacs ISO-7 Cleanroom Turnkey (HVAC, Epoxy Flooring, Modular Panels & Electrical)
Syngene, Bangalore Rs 55 Lacs Cleanroom Modification works, Pass boxes & HVAC Works
Narayana Health, Bangalore Rs 26 lacs ICU HVAC with ISO-8 Isolation Rooms
Sterling labs, Hosur Rs 21 Lacs Cleanroom HVAC modification
Armes Maini Rs 14 Lacs Office HVAC
Anthem Biosciences Rs 13 Lacs Laminar Airflow, Cleanroom modification, modular panels
IIHR Rs 7 Lacs ISO-8 Cleanroom
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